Equipment for precisely polishing gear

By introducing collection, ventilation and drive components into the gear polishing device, the dust pollution problem is solved, achieving a longer life and a cleaner working environment of the gear.

CN119140916APending Publication Date: 2024-12-17NANJING GONGDA CNC TECH

Patent Information

Application Number
CN202411063505.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing gear polishing device lacks a dust cleaning mechanism, which leads to premature wear of the gear and contamination of the working environment.

Method used

A precision polishing gear device including collection components, ventilation components and drive components is designed to filter dust through an electromagnet collection tank and a metal filter. The cleaning brush pushes the powder into the collection tank. The ventilation components drive air flow to extract dust and reduce dust. pollute.

Benefits of technology

Effectively collect and filter dust during gear polishing, reduce wear, and improve the durability of the gear and the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses equipment for precisely polishing a gear, and relates to the technical field of gear manufacturing. The device comprises a base, a grinding cylinder is arranged at the top of the base, and grinding teeth are mounted in the grinding cylinder; and a collecting assembly is arranged at the top of the base and comprises a collecting groove, the collecting groove is formed in the grinding cylinder, an electromagnet is installed in the collecting groove, and a discharging hole is formed in the bottom of the collecting groove. Through the arrangement of the collecting assembly, chippings generated by grinding can be collected when a to-be-machined gear sleeve moves into the grinding barrel to be ground, when grinding teeth are meshed with the to-be-machined gear, the grinding barrel horizontally moves left and right to drive the grinding teeth to grind the to-be-machined gear, and the to-be-machined gear is cleaned through a cleaning brush while grinding is conducted. And residual metal powder on the surfaces of the polished teeth is pushed left and right to be discharged into a collecting groove, the metal powder is adsorbed through an electromagnet, dust is prevented from being transmitted along with the gears, and the abrasion condition is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of gear manufacturing, and in particular relates to a device for precision grinding gears. Background Art

[0002] Gear manufacturing is a very important field in mechanical manufacturing. Gears are widely used in various mechanical transmission systems to transmit power and rotation. The processing technology of gear manufacturing includes milling, turning, grinding, hobbing and other methods. Different processing technology selection depends on the type, size and precision requirements of the gear. Fine grinding is one of the important process steps to ensure the precision, surface quality and durability of the gear.

[0003] In the prior art, a Chinese patent with the announcement number "CN114101806B" discloses an automated fine grinding device for manufacturing transmission gears of a gearbox, in which the end face gear can be driven to rotate by a reversing motor to adjust the gear teeth processed by the end face gear, and each time the gear is changed, the end face gear is driven to move up and down by the telescopic cylinder to avoid the occurrence of jamming between the gear teeth of the end face gear and the grinding unit, thereby ensuring the stable reversal of the end face gear, improving the processing effect of the gear teeth of the end face gear, and solving the following problems that currently exist in the process of processing the gear teeth of the end face gear: the end face gear is prone to shaking during the processing of the gear teeth of the end face gear, affecting the processing effect of the gear teeth of the end face gear, and the gear teeth of the end face gear are prone to collision with the grinding unit during the reversing process to cause jamming, and the problem of low efficiency in grinding the gear teeth surface of the end face gear.

[0004] However, the above device still has the following problems during implementation:

[0005] Gear grinding will produce a certain amount of debris. Due to its large surface tension, the fine powder will be adsorbed on the surface of the gear to be processed. If the debris is not removed and continues to exist in the contact area of ​​the gear gap, it will cause premature wear of the gear, especially under high speed or high load conditions, which will directly lead to a decrease in the yield rate. In addition, the fine powder generated during the grinding process will also spread in the working area, polluting the air and workplace, and affecting the health and comfort of the operator.

[0006] To this end, we provide a device for precision grinding gears to solve the above problems. Summary of the invention

[0007] The object of the present invention is to provide a device for precision grinding of gears. Through the cooperation of a collecting component, a ventilation component and a driving component, the problem that the fine grinding device in the prior art lacks a dust cleaning mechanism, debris enters the gear gap, causing premature wear of the gear, and fine powder also spreads in the working area, causing pollution.

[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0009] The present invention is a device for precision grinding gears, comprising a base, a grinding cylinder is arranged on the top of the base, and grinding teeth are installed inside the grinding cylinder;

[0010] A collecting assembly is provided on the top of the base, and the collecting assembly includes a collecting tank, the collecting tank is opened inside the grinding cylinder, an electromagnet is installed inside the collecting tank, a discharge hole is opened at the bottom of the collecting tank, a telescopic tube is connected to one side of the grinding cylinder, the other end of the telescopic tube is connected to a support tube, the other end of the support tube is connected to an exhaust pipe, a metal filter is installed inside the exhaust pipe, and dust in the gear grinding process is collected by the collecting assembly;

[0011] The exhaust pipe is provided with a ventilation assembly inside, and the ventilation assembly includes a transmission rod, the transmission rod is movably connected to the exhaust pipe, and a first fan blade is fixedly connected to the surface of the transmission rod, and the ventilation assembly drives the air inside the grinding cylinder to flow;

[0012] The bottom of the grinding cylinder is provided with a pushing assembly, which includes a support rod, a sector gear is fixedly connected to the surface of the support rod, and tooth plates are provided on the front and rear sides of the sector gear. A supporting ring is sleeved on the surface of the grinding cylinder; the horizontal angle of the grinding cylinder is adjusted by the pushing assembly;

[0013] A driving assembly is disposed inside the base, and power is transmitted through the driving assembly;

[0014] A moving assembly is arranged on the top of the base, and the moving assembly includes a driving box, and the driving box is installed on the top of the base. A first hydraulic rod is arranged on the top of the driving box, and a movable seat is movably connected to the output end of the first hydraulic rod, and a gear to be processed is sleeved on the surface of the movable seat, and the position of the gear to be processed is adjusted by the moving assembly.

[0015] The present invention is further configured such that the ventilation assembly also includes a first rotating rod, which is movably connected to the inside of the metal filter, and a brush plate and a second fan blade are fixedly connected to the surface of the first rotating rod and located on both sides of the metal filter, and a collection box is connected to the bottom of the exhaust duct.

[0016] The present invention is further configured such that a movable plate is fixedly connected to the bottom of the support ring, the bottom of the movable plate is fixedly connected to a tooth plate, and opposite sides of the tooth plate are meshed with the sector gear.

[0017] The present invention is further configured such that the driving assembly includes a driving motor, the driving motor is installed inside the base, the output end of the driving motor is fixedly connected to a second rotating rod, the top of the second rotating rod passes through the base and is fixedly connected to a first gear, and the top of the first gear is fixedly connected to a first bevel gear.

[0018] The present invention is further configured such that the bottom of the transmission rod passes through the exhaust pipe and is fixedly connected to a second gear, the first gear is meshed with the second gear, the surface of the support pipe is fixedly connected to a second bevel gear, and the bottom of the second bevel gear is meshed with the first bevel gear.

[0019] The present invention is further configured such that the moving component also includes a servo motor, the servo motor is installed inside a driving box, the output end of the servo motor is fixedly connected to a threaded rod, the surface of the threaded rod is threadedly connected to a moving sleeve, the top of the moving sleeve passes through the driving box and is fixedly connected to a base plate, the top of the base plate is fixedly connected to a second hydraulic rod, and a fixed plate is installed at the output end of the second hydraulic rod.

[0020] The present invention is further configured as follows: an adjustment component is provided on the top of the drive box, and the adjustment component includes a mounting plate, the mounting plate is fixedly connected to the surface of the first hydraulic rod, a rotating motor is fixedly connected to one side of the mounting plate, a third rotating rod is fixedly connected to the output end of the rotating motor, the other end of the third rotating rod passes through the mounting plate and is fixedly connected to a cleaning brush, and the bottom of the mounting plate is fixedly connected to the fixed plate.

[0021] The present invention is further configured such that a fixing tube is sleeved on the surface of the third rotating rod, one end of the fixing tube is fixedly connected to the mounting plate, the top of the fixing tube is fixedly connected to a vertical plate, and one side of the vertical plate is movably connected to a fixing plug.

[0022] The present invention is further configured such that a first connecting plate is fixedly connected to the surface of the grinding cylinder, a second connecting plate is fixedly connected to the surface of the support tube, and a telescopic rod is fixedly connected between the first connecting plate and the second connecting plate.

[0023] The present invention is further configured such that a first belt pulley is fixedly connected to the surface of the second rotating rod, a second belt pulley is fixedly connected to the surface of the supporting rod, the first belt pulley and the second belt pulley are connected via a belt transmission, a column is movably connected to the surface of the supporting tube, and the bottom of the column is fixedly connected to the base.

[0024] The present invention has the following beneficial effects:

[0025] 1. The present invention can collect the debris generated by grinding when the gear sleeve to be processed is moved into the grinding cylinder for grinding through the setting of the collecting component. When the grinding teeth are meshed with the gear to be processed, the grinding teeth are driven to grind the gear to be processed by moving the grinding cylinder horizontally left and right. While grinding, the metal powder remaining on the surface of the grinding teeth is pushed left and right by the cleaning brush, so that it is discharged into the collecting tank and the metal powder is adsorbed by the electromagnet, so as to avoid dust following the gear and reduce wear.

[0026] 2. Through the arrangement of the ventilation assembly, the present invention can drive the air flow inside the grinding cylinder through the rotation of the first fan blade during the grinding process of the gear to be processed, extract the particulate dust raised during the grinding process, and discharge it into the exhaust duct, and filter and collect the dust through the metal filter, thereby reducing the pollution of the working environment by metal dust.

[0027] 3. The present invention can drive the grinding cylinder to move horizontally left and right through the setting of the pushing component after the gear to be processed is meshed with the grinding teeth, thereby realizing the grinding function of the gear to be processed. At the same time, driven by the driving component, the grinding cylinder can be driven to rotate while moving horizontally. When the grinding cylinder rotates, the meshing action of the grinding teeth and the gear to be processed can drive the gear to be processed to rotate, and the gear to be processed can be ground at multiple angles, which can effectively improve the grinding effect.

[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.

[0030] Figure 1 It is a structural stereogram of a device for precision grinding of gears;

[0031] Figure 2 A partial cross-sectional view of a base in a device for precision grinding of gears;

[0032] Figure 3 The present invention is a cross-sectional view of a grinding cylinder, a telescopic tube and a support tube in a device for precision grinding gears;

[0033] Figure 4 A schematic diagram of the linkage structure inside a base in a device for precision grinding gears;

[0034] Figure 5 A top view of a sector gear and a tooth plate in a device for precision grinding of gears;

[0035] Figure 6A schematic diagram of the stretching of a telescopic tube and a telescopic rod in a device for precision grinding of gears;

[0036] Figure 7 A partial cross-sectional view of an exhaust duct in a device for precision grinding of gears;

[0037] Figure 8 A partial cross-sectional side view of an exhaust pipe and a metal filter screen in a device for precision grinding of gears;

[0038] Fig. 9 A partial cross-sectional view of a drive box in a device for precision grinding of gears;

[0039] Fig.10 A partial cross-sectional view of a mounting plate and a fixed tube in a device for precision grinding gears.

[0040] In the attached figure: 1, base; 2, grinding cylinder; 3, grinding teeth; 4, collecting tank; 5, electromagnet; 6, discharge hole; 7, telescopic tube; 8, support tube; 9, exhaust pipe; 10, metal filter; 11, transmission rod; 12, first fan blade; 13, support rod; 14, fan gear; 15, tooth plate; 16, support ring; 17, drive box; 18, first hydraulic rod; 19, movable seat; 20, gear to be processed; 21, first rotating rod; 22, brush plate; 23, second fan blade; 24, collecting box; 25, movable plate; 26, drive motor ; 27. Second rotating rod; 28. First gear; 29. ​​First bevel gear; 30. Second gear; 31. Second bevel gear; 32. Servo motor; 33. Threaded rod; 34. Moving sleeve; 35. Bottom plate; 36. Second hydraulic rod; 37. Fixed plate; 38. Mounting plate; 39. Rotating motor; 40. Third rotating rod; 41. Cleaning brush; 42. Fixed pipe; 43. Vertical plate; 44. Fixed plug; 45. First connecting plate; 46. Second connecting plate; 47. Telescopic rod; 48. First belt pulley; 49. Second belt pulley; 50. Column. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Specific embodiment 1

[0043] See also Figure 1-10The present invention discloses a device for precision grinding of gears, comprising a base 1, a grinding cylinder 2 is arranged on the top of the base 1, and a grinding tooth 3 is installed inside the grinding cylinder 2; a collecting assembly is arranged on the top of the base 1, and the collecting assembly comprises a collecting tank 4, which is arranged inside the grinding cylinder 2, and an electromagnet 5 is installed inside the collecting tank 4, and a discharge hole 6 is arranged at the bottom of the collecting tank 4, a telescopic tube 7 is connected to one side of the grinding cylinder 2, and a support tube 8 is connected to the other end of the telescopic tube 7, and an exhaust pipe 9 is connected to the other end of the support pipe 8, and a metal filter 10 is installed inside the exhaust pipe 9, and dust in the process of gear grinding is collected by the collecting assembly; a ventilation assembly is arranged inside the exhaust pipe 9, and the ventilation assembly comprises a transmission rod 11, and the transmission rod 11 is movably connected to the inside of the exhaust pipe 9, and a first fan blade 12 is fixedly connected to the surface of the transmission rod 11, The ventilation assembly drives the air flow inside the grinding cylinder 2; a pushing assembly is provided at the bottom of the grinding cylinder 2, and the pushing assembly includes a support rod 13, a sector gear 14 is fixedly connected to the surface of the support rod 13, and tooth plates 15 are provided on the front and rear sides of the sector gear 14, and a support ring 16 is sleeved on the surface of the grinding cylinder 2; the horizontal angle of the grinding cylinder 2 is adjusted by the pushing assembly; a driving assembly is provided inside the base 1, and power is transmitted through the driving assembly; a moving assembly is provided on the top of the base 1, and the moving assembly includes a driving box 17, which is installed on the top of the base 1, and a first hydraulic rod 18 is provided on the top of the driving box 17, and the output end of the first hydraulic rod 18 is movably connected to a movable seat 19, and the surface of the movable seat 19 is sleeved with a gear 20 to be processed, and the position of the gear 20 to be processed is adjusted by the moving assembly.

[0044] Specifically: the grinding teeth 3 are made of materials such as diamond, corundum and ceramic grinding rods, and can be used to grind and polish the gear 20 to be processed. The grinding teeth 3 are fixed inside the grinding cylinder 2 and can mesh with the gear 20 to be processed. There are two collecting grooves 4, both of which are opened inside the grinding cylinder 2. When the grinding cylinder 2 moves left and right, the dust on the surface of the grinding teeth 3 can be pushed into the collecting groove 4 for collection through the cleaning brush 41. The electromagnet 5 is connected to the external power supply equipment, and the adsorption function of the electromagnet 5 is realized by disconnecting and connecting the circuit. When the dust enters the collecting groove 4, the electromagnet 5 can adsorb the metal dust to prevent the metal dust from rotating with the grinding teeth 3. The discharge hole 6 is opened in the collecting groove 4. After the grinding is completed, the cleaning brush 41 can be driven by the rotating motor 39 to be inserted into the collecting groove 4, and then the grinding cylinder 2 is driven to rotate again to scrape off the metal debris adsorbed on the surface of the electromagnet 5, and the dust is discharged from the grinding cylinder 2 through the discharge hole 6 and collected by the external collection box 24, which is convenient for centralized cleaning. Specific embodiment 2

[0046] See also Figure 1-10On the basis of the first specific embodiment, the ventilation component also includes a first rotating rod 21, which is movably connected to the inside of the metal filter 10, and a brush plate 22 and a second fan blade 23 are fixedly connected to the surface of the first rotating rod 21 and located on both sides of the metal filter 10, respectively. The bottom of the exhaust pipe 9 is connected to a collecting box 24, and the bottom of the support ring 16 is fixedly connected to a movable plate 25, and the bottom of the movable plate 25 is fixedly connected to the tooth plate 15, and the opposite sides of the tooth plate 15 are meshed with the fan gear 14. The driving component includes a driving motor 26, and the driving motor 26 is installed inside the base 1. The output end of the driving motor 26 is fixedly connected to the second rotating rod 27, and the top of the second rotating rod 27 passes through the base 1 and is fixedly connected to the first gear 28. The first A first bevel gear 29 is fixedly connected to the top of the gear 28, the bottom of the transmission rod 11 passes through the exhaust pipe 9 and is fixedly connected to the second gear 30, the first gear 28 is meshed with the second gear 30, the surface of the support tube 8 is fixedly connected to the second bevel gear 31, the bottom of the second bevel gear 31 is meshed with the first bevel gear 29, the moving assembly also includes a servo motor 32, the servo motor 32 is installed inside the drive box 17, the output end of the servo motor 32 is fixedly connected to a threaded rod 33, the surface of the threaded rod 33 is threadedly connected to a moving sleeve 34, the top of the moving sleeve 34 passes through the drive box 17 and is fixedly connected to a bottom plate 35, the top of the bottom plate 35 is fixedly connected to a second hydraulic rod 36, and a fixed plate 37 is installed at the output end of the second hydraulic rod 36.

[0047] Specifically: the telescopic tube 7 is made of a bellows material, and when the grinding cylinder 2 moves left and right, it can provide a telescopic connection function, so that the grinding cylinder 2 and the support tube 8 are always connected. The mesh of the metal filter 10 is designed to be about 10 microns to 30 microns, which can effectively capture and filter the metal dust and debris generated during the grinding process to prevent them from spreading to the surrounding environment. The first fan blade 12 can follow the rotation driven by the transmission rod 11, and the air flow direction is changed by the rotation force of the fan blade. The fan gear 14 is meshed with the tooth plate 15. The rotation of the fan gear 14 will generate a cyclic driving force. When it is meshed with one set of gears, The tooth plate 15 makes reciprocating motion within its designed range, and a slider is fixedly connected to the opposite side of the tooth plate 15. The slider is slidably connected to the inner wall of the base 1, which can support the movement of the tooth plate 15. The bottom of the support rod 13 is movably connected to a bracket through a bearing, and the rear side of the bracket is fixed to the inner wall of the base 1, which can support the rotation of the support rod 13. The surface of the grinding cylinder 2 is movably connected to the inner wall of the support ring 16 through a bearing. The first hydraulic rod 18 can drive the movable seat 19 to move. When the movable seat 19 drives the gear 20 to be processed to contact the fixed plug 44, the gear 20 to be processed can be fixed, and at the same time, the rotation of the gear 20 to be processed will not be restricted. Specific embodiment three

[0049] See also Figure 1-10On the basis of the specific embodiment 1, an adjustment component is arranged on the top of the driving box 17, and the adjustment component includes a mounting plate 38, the mounting plate 38 is fixedly connected to the surface of the first hydraulic rod 18, a rotating motor 39 is fixedly connected to one side of the mounting plate 38, a third rotating rod 40 is fixedly connected to the output end of the rotating motor 39, the other end of the third rotating rod 40 passes through the mounting plate 38 and is fixedly connected to a cleaning brush 41, the bottom of the mounting plate 38 is fixedly connected to the fixed plate 37, a fixed tube 42 is sleeved on the surface of the third rotating rod 40, one end of the fixed tube 42 is fixedly connected to the mounting plate 38, and the top of the fixed tube 42 is fixedly connected to the third rotating rod 40. A vertical plate 43 is fixedly connected, a fixed plug 44 is movably connected to one side of the vertical plate 43, a first connecting plate 45 is fixedly connected to the surface of the grinding cylinder 2, a second connecting plate 46 is fixedly connected to the surface of the support tube 8, a telescopic rod 47 is fixedly connected between the first connecting plate 45 and the second connecting plate 46, a first belt pulley 48 is fixedly connected to the surface of the second rotating rod 27, a second belt pulley 49 is fixedly connected to the surface of the support rod 13, the first belt pulley 48 and the second belt pulley 49 are connected by belt transmission, a column 50 is movably connected to the surface of the support tube 8, and the bottom of the column 50 is fixedly connected to the base 1.

[0050] Specifically: one side of the brush plate 22 is in contact with the surface of the metal filter 10, and the surface of the first rotating rod 21 is movably connected to the inner wall of the metal filter 10 through a bearing. When the first fan blade 12 drives the air to flow and discharges the air through the exhaust pipe 9, the flowing air will drive the second fan blade 23 to rotate, and the second fan blade 23 drives the brush plate 22 to rotate to clean the dust on the surface of the metal filter 10. The bottom of the driving motor 26 is fixedly connected to a support, and the rear side of the support is fixedly connected to the inside of the base 1. The first gear 28 is meshed with the second gear 30, and the power of the driving motor 26 can be transmitted. At the same time, the gear ratio of the first gear 28 to the second gear 30 is six to one, which can increase the rotation speed of the transmission rod 11. The first bevel gear 29 is meshed with the second bevel gear 31, which can The power of the driving motor 26 is transmitted to convert the vertical rotational force into a horizontal rotational force. The threaded rod 33 is threadedly connected to the movable sleeve 34, and can drive the base plate 35 to move horizontally under the drive of the servo motor 32. The second hydraulic rod 36 can drive the gear 20 to be processed to move up and down, so that the gear 20 to be processed can mesh with the grinding teeth 3. The cleaning brush 41 can clean the dust on the surface of the grinding teeth 3. The fixing plug 44 can cooperate with the movable seat 19 to fix the gear 20 to be processed. The telescopic rod 47 is used to connect the first connecting plate 45 and the second connecting plate 46, and support the movement of the telescopic tube 7, while rotating the power. The first belt pulley 48 and the second belt pulley 49 are connected by a belt drive, which can transmit the power of the driving motor 26.

[0051] The working principle of the present invention is as follows: the staff starts the first hydraulic rod 18 through the external controller, and the first hydraulic rod 18 drives the movable seat 19 and the gear to be processed 20 to move. After being fitted with the fixing plug 44, the gear to be processed 20 is fixed, and the self-rotation of the gear to be processed 20 is not restricted. Then the servo motor 32 is started, and the servo motor 32 cooperates with the threaded rod 33 to drive the movable sleeve 34 to move. The movable sleeve 34 cooperates with the bottom plate 35 to drive the first hydraulic rod 18 to move. The first hydraulic rod 18 drives the gear to be processed 20 to be inserted into the grinding cylinder 2 and move to the middle position of the grinding cylinder 2. Then the second hydraulic rod 36 is started, and the second hydraulic rod 36 drives the fixed plate 37 to move upward. The fixed plate 37 cooperates with the mounting plate 38 to drive the gear to be processed 20 to move upward and mesh with the grinding teeth 3. Then the rotating motor 39 is started, and the rotating motor 39 cooperates with the third rotating rod 40 to drive the cleaning brush 41 to contact the grinding teeth 3.

[0052] Then, the driving motor 26 is started, and the driving motor 26 cooperates with the second rotating rod 27 to drive the first belt pulley 48 to rotate, and the first belt pulley 48 cooperates with the second belt pulley 49 to drive the support rod 13 to rotate, and the support rod 13 cooperates with the sector gear 14 to drive the tooth plate 15 to move, and the sector gear 14 rotates and alternately meshes with the two sets of tooth plates 15 to achieve reciprocating movement, thereby driving the moving plate 25 to move, and the moving plate 25 cooperates with the supporting tube 8 to drive the grinding cylinder 2 to rotate, and the grinding cylinder 2 drives the grinding teeth 3 to move horizontally, so as to grind the gear 20 to be processed;

[0053] When the second rotating rod 27 rotates, it drives the first bevel gear 29 to rotate. The first bevel gear 29 cooperates with the support tube 8 to drive the telescopic rod 47 to rotate. The telescopic rod 47 drives the grinding cylinder 2 to rotate. When the grinding cylinder 2 rotates, the grinding teeth 3 and the gear 20 to be processed can be meshed to drive the gear 20 to be processed to rotate. The gear 20 to be processed can be ground at multiple angles, which can effectively improve the grinding effect.

[0054] When the grinding cylinder 2 drives the grinding teeth 3 to rotate, the cleaning brush 41 keeps its position unchanged. When the grinding cylinder 2 moves horizontally, the cleaning brush 41 can push the dust on the surface of the grinding teeth 3 to the left and right, and push the metal powder into the collecting tank 4 for collection, and then the electromagnet 5 adsorbs the metal debris to prevent the metal debris from rotating with the gear, thereby reducing the wear on the gear;

[0055] When the second rotating rod 27 rotates, it drives the first gear 28 to rotate. The first gear 28 cooperates with the second gear 30 to drive the transmission rod 11 to rotate. The transmission rod 11 drives the first fan blade 12 to rotate. The first fan blade 12 drives the air flow inside the grinding cylinder 2 to discharge the fine dust generated by the gear grinding and filter the metal dust through the metal filter 10. When the first fan blade 12 drives the air flow and discharges the air through the exhaust pipe 9, the flowing air will drive the second fan blade 23 to rotate, and the second fan blade 23 drives the brush plate 22 to rotate to clean the dust on the surface of the metal filter 10. The dust is collected by the collection box 24, which can reduce the pollution of the dust to the working environment.

[0056] The standard parts used in the present invention can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a control unit. The control circuit of the control unit can be realized by simple programming by technicians in this field, which is common knowledge in this field, so the control method and circuit connection are not explained in detail in the present invention.

[0057] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can better understand and utilize the present invention.

Claims

1. A device for precision grinding of gears, comprising a base (1), characterized in that: A grinding cylinder (2) is arranged on the top of the base (1), and grinding teeth (3) are installed inside the grinding cylinder (2); A collecting assembly is arranged on the top of the base (1), and the collecting assembly comprises a collecting groove (4), the collecting groove (4) is arranged inside the grinding cylinder (2), an electromagnet (5) is installed inside the collecting groove (4), a discharge hole (6) is arranged at the bottom of the collecting groove (4), one side of the grinding cylinder (2) is connected with a telescopic tube (7), the other end of the telescopic tube (7) is connected with a support tube (8), the other end of the support tube (8) is connected with an exhaust pipe (9), a metal filter screen (10) is installed inside the exhaust pipe (9), and dust generated during the gear grinding process is collected by the collecting assembly; A ventilation assembly is arranged inside the exhaust pipe (9), and the ventilation assembly comprises a transmission rod (11), the transmission rod (11) is movably connected to the inside of the exhaust pipe (9), and a first fan blade (12) is fixedly connected to the surface of the transmission rod (11), and the ventilation assembly drives the air inside the grinding cylinder (2) to flow; A pushing assembly is arranged at the bottom of the grinding cylinder (2), and the pushing assembly comprises a support rod (13), a sector gear (14) is fixedly connected to the surface of the support rod (13), and tooth plates (15) are arranged on the front and rear sides of the sector gear (14), and a supporting ring (16) is sleeved on the surface of the grinding cylinder (2); the horizontal angle of the grinding cylinder (2) is adjusted by the pushing assembly; A driving assembly is disposed inside the base (1), and power is transmitted through the driving assembly; A moving assembly is arranged on the top of the base (1), and the moving assembly comprises a driving box (17). The driving box (17) is mounted on the top of the base (1). A first hydraulic rod (18) is arranged on the top of the driving box (17). An output end of the first hydraulic rod (18) is movably connected to a moving seat (19). A gear to be processed (20) is sleeved on the surface of the moving seat (19). The position of the gear to be processed (20) is adjusted by the moving assembly.

2. The device for precision grinding of gears according to claim 1, characterized in that: The ventilation assembly further comprises a first rotating rod (21), the first rotating rod (21) being movably connected to the inside of the metal filter (10), a brush plate (22) and a second fan blade (23) being fixedly connected to the surface of the first rotating rod (21) and located on both sides of the metal filter (10), and a collecting box (24) is connected to the bottom of the exhaust pipe (9).

3. The device for precision grinding of gears according to claim 1, characterized in that: The bottom of the support ring (16) is fixedly connected with a moving plate (25), the bottom of the moving plate (25) is fixedly connected with a toothed plate (15), and opposite sides of the toothed plate (15) are meshed with the sector gear (14).

4. The device for precision grinding of gears according to claim 1, characterized in that: The driving assembly comprises a driving motor (26), the driving motor (26) being installed inside the base (1), the output end of the driving motor (26) being fixedly connected to a second rotating rod (27), the top of the second rotating rod (27) passing through the base (1) and being fixedly connected to a first gear (28), and the top of the first gear (28) being fixedly connected to a first bevel gear (29).

5. The device for precision grinding of gears according to claim 4, characterized in that: The bottom of the transmission rod (11) passes through the exhaust pipe (9) and is fixedly connected to a second gear (30); the first gear (28) is meshed with the second gear (30); the surface of the support pipe (8) is fixedly connected to a second bevel gear (31); the bottom of the second bevel gear (31) is meshed with the first bevel gear (29).

6. The device for precision grinding of gears according to claim 1, characterized in that: The moving assembly further comprises a servo motor (32), the servo motor (32) being installed inside the driving box (17), the output end of the servo motor (32) being fixedly connected to a threaded rod (33), the surface of the threaded rod (33) being threadedly connected to a moving sleeve (34), the top of the moving sleeve (34) passing through the driving box (17) and being fixedly connected to a bottom plate (35), the top of the bottom plate (35) being fixedly connected to a second hydraulic rod (36), the output end of the second hydraulic rod (36) being installed with a fixing plate (37).

7. The device for precision grinding of gears according to claim 1, characterized in that: An adjustment component is arranged on the top of the driving box (17), and the adjustment component comprises a mounting plate (38), the mounting plate (38) is fixedly connected to the surface of the first hydraulic rod (18), a rotating motor (39) is fixedly connected to one side of the mounting plate (38), a third rotating rod (40) is fixedly connected to the output end of the rotating motor (39), the other end of the third rotating rod (40) passes through the mounting plate (38) and is fixedly connected to a cleaning brush (41), and the bottom of the mounting plate (38) is fixedly connected to the fixed plate (37).

8. The device for precision grinding of gears according to claim 7, characterized in that: A fixing tube (42) is sleeved on the surface of the third rotating rod (40), one end of the fixing tube (42) is fixedly connected to the mounting plate (38), the top of the fixing tube (42) is fixedly connected to a vertical plate (43), and one side of the vertical plate (43) is movably connected to a fixing plug (44).

9. The device for precision grinding of gears according to claim 1, characterized in that: A first connecting plate (45) is fixedly connected to the surface of the grinding cylinder (2), a second connecting plate (46) is fixedly connected to the surface of the support tube (8), and a telescopic rod (47) is fixedly connected between the first connecting plate (45) and the second connecting plate (46).

10. The device for precision grinding of gears according to claim 4, characterized in that: A first belt pulley (48) is fixedly connected to the surface of the second rotating rod (27), a second belt pulley (49) is fixedly connected to the surface of the support rod (13), the first belt pulley (48) and the second belt pulley (49) are connected via a belt transmission, a column (50) is movably connected to the surface of the support tube (8), and the bottom of the column (50) is fixedly connected to the base (1).

Citation Information

Patent Citations

  • An automated precision grinding device for manufacturing transmission gears

    CN114101806B

Cited By

  • Double-station gear grinding machining device

    CN121870178A