Chemical splitter waste liquid discharge device
By introducing spiral strips to accelerate liquid inflow, cams to break up sediment, pressure filtration, and flow restriction control into the chemical diversion box, the problem of easy clogging at the waste outlet of the traditional diversion box is solved, achieving efficient waste liquid discharge and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WANWEI SEMICONDUCTOR TECHNOLOGY (SHANDONG) CO LTD
- Filing Date
- 2024-09-19
- Publication Date
- 2026-06-05
AI Technical Summary
Traditional chemical diversion boxes have narrow discharge ports that are prone to clogging, leading to the accumulation of solid particles and impurities in the waste liquid, resulting in poor discharge, increased safety and environmental pollution risks, and existing filtration devices are also prone to clogging and have poor performance.
A chemical diversion tank waste liquid discharge device was designed, which includes a discharge mechanism, a drive mechanism, a pressure boosting and filtration mechanism, and a flow limiting mechanism. The device accelerates the liquid inflow through a spiral strip, breaks up sediment through a cam, increases the discharge speed through pressure boosting and filtration, and controls the flow rate through a flow limiting plate.
It effectively prevents clogging, increases waste liquid discharge speed, reduces safety risks, reduces environmental pollution, simplifies filter layer replacement, and improves production efficiency.
Smart Images

Figure CN119142648B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chemical equipment technology, specifically to a chemical diversion box waste liquid discharge device. Background Technology
[0002] In the chemical production process, chemical distribution boxes are an indispensable piece of equipment. However, traditional chemical distribution boxes have some problems in their waste outlet design. The waste outlet of traditional chemical distribution boxes is often too narrow, which can easily cause poor waste liquid discharge and blockage. Solid particles and impurities in the waste liquid can easily accumulate at the waste outlet, resulting in a slowdown in discharge speed or even complete blockage. This not only affects production efficiency, but may also cause chemicals to remain in the distribution box, increasing safety risks. Traditional chemical distribution box waste outlets often lack effective filtration mechanisms, causing solid particles and impurities in the waste liquid to be directly discharged into the environment. This not only increases the risk of environmental pollution, but may also damage downstream treatment equipment. Although some designs install simple filtration devices before the waste outlet, these devices often have poor filtration effects and are prone to blockage, requiring frequent cleaning and replacement. Summary of the Invention
[0003] The purpose of this invention is to provide a chemical diversion box waste liquid discharge device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a chemical diversion tank waste liquid discharge device, comprising a chemical diversion tank;
[0005] The discharge mechanism includes a connecting pipe, a discharge hopper, and an inlet hopper. The connecting pipe is fixedly installed at the bottom of the chemical separator by bolts, the discharge hopper is fixedly installed at the bottom of the connecting pipe by threads, and the top of the inlet hopper is movably installed at the top of the inside of the connecting pipe by a sealed bearing.
[0006] A drive mechanism, comprising a partition and a fixing tube, wherein the partition is fixedly installed at the top of the inside of the discharge hopper by bolts, and the fixing tube is fixedly installed in the middle of the partition by bolts;
[0007] A pressurized filtration mechanism includes a support frame, a pressurization box, a reciprocating plate, an air bladder, and a filter layer. The support frame is fixedly installed on the top of a partition by bolts. The inlet hopper is movably installed on the top center of the support frame via a bearing. There are two pressurization boxes, which are symmetrically fixedly installed on the top of the partition by bolts. The reciprocating plate is slidably installed inside the pressurization box. The air bladder is fixedly installed inside the pressurization box. The filter layer is fixedly installed on the top of the discharge hopper by bolts and is located below the fixed pipe.
[0008] A flow-limiting mechanism includes a flow-limiting tube, a rotating shaft, and a flow-limiting plate. The top end of the flow-limiting tube is fixedly installed at the bottom end of the discharge hopper by a thread. The rotating shaft is movably installed inside the flow-limiting tube by an insertion. The flow-limiting plate is located inside the flow-limiting tube and is fixedly sleeved on the rotating shaft by bolts. The cross-sectional diameter of the flow-limiting plate is equal to the cross-sectional inner diameter of the middle section of the flow-limiting tube.
[0009] Preferably, the discharge mechanism includes a spiral strip, a connecting frame, a lifting rod, and a lifting plate. The spiral strip consists of several spiral strips that are uniformly and integrally formed and fixedly installed on the inner wall of the liquid inlet hopper. The connecting frame is fixedly installed at the bottom of the liquid inlet hopper by bolts. The lifting rod is movably installed in the middle of the connecting frame by insertion. The lifting plate is fixedly installed at the top of the lifting rod by bolts.
[0010] Preferably, the discharge mechanism includes a lifting groove, a limiting rod, a first spring, and a sealing sleeve. The lifting groove is located at the bottom end of the lifting rod. The limiting rod is fixedly installed in the middle of the connecting frame by bolts and is movably installed in the lifting groove by insertion. The first spring is movably sleeved on the outside of the lifting rod and is located between the connecting frame and the bottom end of the lifting rod. There are two sealing sleeves, both fixedly sleeved on the outside of the lifting rod and located above the connecting frame and between the connecting frame and the bottom end of the lifting rod, respectively.
[0011] Preferably, the drive mechanism includes a horizontal shaft, a cam, a motor, a gear ring, and a first gear. The horizontal shaft is movably installed in the middle of the fixed tube by insertion. The cam is located in the middle of the fixed tube and is fixedly sleeved on the horizontal shaft by bolts. The motor is fixedly installed on the top of the partition by bolts. The output shaft of the motor is fixedly connected to the end of the horizontal shaft outside the fixed tube by bolts. The gear ring is fixedly sleeved on the bottom of the discharge hopper by bolts. The first gear is fixedly sleeved on the output shaft of the motor by bolts. The first gear and the gear ring are movably connected by meshing.
[0012] Preferably, the pressurization and filtration mechanism includes an inlet one-way valve, an outlet one-way valve, and a second spring. The inlet one-way valve is inserted and fixedly installed at the top center of the support frame away from the reciprocating plate. The outlet one-way valve is inserted and fixedly installed at the bottom end of the support frame and located below the inlet one-way valve. The inlet one-way valve is inserted and fixedly installed inside the air bladder. The outlet one-way valve is inserted and fixedly installed inside the air bladder. The outlet one-way valve is inserted and fixedly installed inside the partition plate, with its bottom end located inside the discharge hopper. The two ends of the second spring are fixedly installed by bolts between the side of the reciprocating plate away from the air bladder and the side inside the pressurization box away from the inlet one-way valve.
[0013] Preferably, the pressurization and filtration mechanism includes a movable groove, a movable toothed plate, and a vertical shaft. The movable groove is located in the middle of the side of the pressurization box near the discharge hopper. One end of the movable toothed plate is fixedly installed on the middle of the side of the reciprocating plate near the discharge hopper by bolts. The end of the movable toothed plate connected to the reciprocating plate is inserted and movably installed in the movable groove. The top end of the vertical shaft is movably installed on the top end of the support frame by bearings.
[0014] Preferably, the flow limiting mechanism includes a second gear, a fixed toothed plate, and an air intake pipe. The second gear is fixedly installed at the bottom end of the vertical shaft by bolts. There are two fixed toothed plates, which are symmetrically fixedly installed on the side wall of the discharge hopper by bolts and located above the toothed ring. The movable toothed plate is movably connected to the second gear by meshing. The second gear is movably connected to the fixed toothed plate by meshing. The air intake pipe is fixedly installed at the bottom end of the side wall of the connecting pipe by insertion and is located at the motor.
[0015] Preferably, the flow limiting mechanism includes a rod groove, a threaded tube, an adjusting rod, an adjusting sleeve, and an adjusting plate. The rod groove is located at the end of the rotating shaft outside the flow limiting tube. The threaded tube is fixedly installed in the middle of the side wall of the flow limiting tube by bolts and is movably sleeved at the end of the rotating shaft outside the flow limiting tube. The adjusting rod is movably installed in the rod groove by insertion. The adjusting sleeve is movably sleeved outside the threaded tube by threads. The end of the adjusting rod away from the flow limiting plate is fixedly installed in the middle of the inner side of the adjusting sleeve by bolts. The adjusting plate is fixedly installed in the end of the adjusting sleeve away from the rotating shaft by bolts.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. This invention accelerates the liquid inlet by driving the liquid inlet hopper to rotate and using a spiral to create a vortex in the waste liquid at the bottom of the chemical separator. A cam pushes the lifting rod upward, which in turn drives the lifting plate to rise. Then, a first spring drives the lifting rod to return to its original position, thus forming a reciprocating motion. This causes the lifting plate to move up and down continuously at the top of the liquid inlet hopper, further assisting the liquid inlet and accelerating the liquid discharge. The minimum gap formed between the motor and the farthest end of the horizontal shaft and the inner wall of the fixed tube is used to crush large pieces of sediment entering the fixed tube, preventing large pieces of sediment from clogging the fixed tube.
[0018] 2. This invention uses a reciprocating plate within a drive support frame to perform reciprocating motion, and uses an airbag to fill the discharge hopper with air to increase the pressure inside the discharge hopper, thereby assisting the filtration speed and improving the discharge speed of the waste liquid. After the filtered waste liquid enters the flow-limiting pipe, the discharge flow rate is adjusted by regulating the gap between the flow-limiting plate and the inner wall of the flow-limiting pipe. The adjustment sleeve is kept stable by the threaded connection between the adjustment sleeve and the threaded pipe, so as to ensure that the flow-limiting plate stably controls the discharge flow rate of the flow-limiting pipe. Attached Figure Description
[0019] Figure 1 A schematic diagram of the overall structure is provided for embodiments of the present invention;
[0020] Figure 2 This is a schematic diagram of the internal structure of the connecting pipe provided in an embodiment of the present invention;
[0021] Figure 3 This is a schematic diagram of the internal structure of the connecting pipe and the discharge hopper provided in an embodiment of the present invention;
[0022] Figure 4 This is a schematic diagram of the internal structure of the liquid inlet hopper and the fixed pipe provided in an embodiment of the present invention;
[0023] Figure 5 This is a partial structural diagram of the drive mechanism provided in an embodiment of the present invention;
[0024] Figure 6 This is a schematic diagram of the partition and support frame structure provided in an embodiment of the present invention;
[0025] Figure 7 This is a partial structural diagram of the pressure boosting and filtration mechanism provided in an embodiment of the present invention;
[0026] Figure 8 This is a schematic cross-sectional view of the booster box provided in an embodiment of the present invention;
[0027] Figure 9 This is a schematic diagram of the internal structure of the flow-limiting tube provided in an embodiment of the present invention;
[0028] Figure 10 This is a partial cross-sectional structural diagram of the flow limiting mechanism provided in an embodiment of the present invention.
[0029] In the diagram: 1. Chemical separator; 2. Discharge mechanism; 201. Connecting pipe; 202. Discharge hopper; 203. Inlet hopper; 204. Spiral strip; 205. Connecting frame; 206. Lifting rod; 207. Lifting plate; 208. Lifting groove; 209. Limiting rod; 210. First spring; 211. Sealing sleeve; 3. Drive mechanism; 301. Partition plate; 302. Fixed pipe; 303. Horizontal shaft; 304. Cam; 305. Motor; 306. Gear ring; 307. First gear; 4. Pressure boosting and filtration mechanism; 401. Support 402. Frame; 403. Intake check valve; 404. Outtake check valve; 405. Reciprocating plate; 406. Airbag; 407. Second spring; 408. Movable groove; 409. Movable toothed plate; 410. Vertical shaft; 411. Second gear; 412. Fixed toothed plate; 413. Intake pipe; 414. Filter layer; 5. Flow limiting mechanism; 501. Flow limiting pipe; 502. Rotating shaft; 503. Flow limiting plate; 504. Rod groove; 505. Threaded pipe; 506. Adjusting rod; 507. Adjusting sleeve; 508. Adjusting plate. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see Figures 1 to 10 The present invention provides a technical solution: a chemical diversion tank waste liquid discharge device, including a chemical diversion tank 1;
[0032] Discharge mechanism 2 includes a connecting pipe 201, a discharge hopper 202, and an inlet hopper 203. The connecting pipe 201 is fixedly installed at the bottom end of the chemical separator 1 by bolts, the discharge hopper 202 is fixedly installed at the bottom end of the connecting pipe 201 by threads, and the top end of the inlet hopper 203 is movably installed at the top end of the inside of the connecting pipe 201 by a sealed bearing.
[0033] The drive mechanism 3 includes a partition 301 and a fixed pipe 302. The partition 301 is fixedly installed at the top of the inside of the discharge hopper 202 by bolts, and the fixed pipe 302 is fixedly installed in the middle of the partition 301 by bolts.
[0034] The pressurized filtration mechanism 4 includes a support frame 401, a pressurized box 402, a reciprocating plate 405, an airbag 406, and a filter layer 414. The support frame 401 is fixedly installed on the top of the partition plate 301 by bolts. The liquid inlet hopper 203 is movably installed on the top middle of the support frame 401 by bearings. There are two pressurized boxes 402, which are symmetrically fixedly installed on the top of the partition plate 301 by bolts. The reciprocating plate 405 is movably installed inside the pressurized box 402 by sliding. The airbag 406 is fixedly installed inside the pressurized box 402. The filter layer 414 is fixedly installed on the top of the discharge hopper 202 by bolts and is located below the fixed pipe 302.
[0035] The flow limiting mechanism 5 includes a flow limiting tube 501, a rotating shaft 502, and a flow limiting plate 503. The top end of the flow limiting tube 501 is fixedly installed at the bottom end of the discharge hopper 202 by a thread. The rotating shaft 502 is inserted and movably installed in the middle of the flow limiting tube 501. The flow limiting plate 503 is located inside the flow limiting tube 501 and is fixedly sleeved on the rotating shaft 502 by bolts. The cross-sectional diameter of the flow limiting plate 503 is equal to the cross-sectional inner diameter of the middle section of the flow limiting tube 501.
[0036] The discharge mechanism 2 includes a spiral strip 204, a connecting frame 205, a lifting rod 206, and a lifting plate 207. Several spiral strips 204 are integrally formed and fixedly installed on the inner wall of the inlet hopper 203 in a spiral shape. The connecting frame 205 is fixedly installed at the bottom of the inlet hopper 203 by bolts. The lifting rod 206 is movably installed in the middle of the connecting frame 205 by insertion. The lifting plate 207 is fixedly installed at the top of the lifting rod 206 by bolts. By driving the inlet hopper 203 to rotate, when the inlet hopper 203 rotates, the spiral strips 204 cause the waste liquid at the bottom of the chemical separator 1 to generate a vortex, thereby accelerating the inlet speed.
[0037] The discharge mechanism 2 includes a lifting groove 208, a limiting rod 209, a first spring 210, and a sealing sleeve 211. The lifting groove 208 is located at the bottom end of the lifting rod 206. The limiting rod 209 is fixedly installed in the middle of the connecting frame 205 by bolts and is movably installed in the lifting groove 208 by insertion. The first spring 210 is movably sleeved on the outside of the lifting rod 206 and is located between the bottom end of the connecting frame 205 and the bottom end of the lifting rod 206. There are two sealing sleeves 211, both fixedly sleeved on the outside of the lifting rod 206 and located above the connecting frame 205 and between the bottom end of the connecting frame 205 and the bottom end of the lifting rod 206, respectively. The lifting rod 206 drives the lifting plate 207 to rise, and then the first spring 210 drives the lifting rod 206 to return to its original position, thus forming a reciprocating motion. This causes the lifting plate 207 to continuously move up and down at the top of the liquid inlet hopper 203, further assisting in liquid inlet and accelerating the discharge speed.
[0038] The drive mechanism 3 includes a horizontal shaft 303, a cam 304, a motor 305, a gear ring 306, and a first gear 307. The horizontal shaft 303 is inserted and movably mounted in the middle of the fixed tube 302. The cam 304 is located inside the middle of the fixed tube 302 and is bolted to the horizontal shaft 303. The motor 305 is bolted to the top of the partition plate 301. The output shaft of the motor 305 is bolted to the end of the horizontal shaft 303 located outside the fixed tube 302. The gear ring 306 is bolted to the discharge hopper 2. At the bottom of 02, the first gear 307 is fixedly sleeved on the output shaft of the motor 305 by bolts. The first gear 307 and the gear ring 306 are connected by meshing. The horizontal shaft 303 drives the cam 304 inside the fixed tube 302 to rotate. The cam 304 pushes the lifting rod 206 up. Through the minimum gap formed between the farthest end of the motor 305 and the horizontal shaft 303 and the inner wall of the fixed tube 302, large pieces of sediment entering the fixed tube 302 are squeezed and broken up, so as to avoid large pieces of sediment clogging the fixed tube 302.
[0039] The pressurized filter mechanism 4 includes an inlet one-way valve 403, an outlet one-way valve 404, and a second spring 407. The inlet one-way valve 403 is inserted and fixedly installed at the top center of the support frame 401 away from the reciprocating plate 405. The outlet one-way valve 404 is inserted and fixedly installed at the bottom end of the support frame 401 and located below the inlet one-way valve 403. The inlet one-way valve 403 is inserted and fixedly installed inside the air bladder 406. The outlet one-way valve 404 is inserted and fixedly installed inside the air bladder 406. The outlet one-way valve 404 is inserted and fixedly installed inside the partition 301, and its bottom end... Located inside the discharge hopper 202, the two ends of the second spring 407 are fixedly installed between the side of the reciprocating plate 405 away from the airbag 406 and the side inside the booster box 402 away from the inlet one-way valve 403 by bolts; the tension of the second spring 407 drives the reciprocating plate 405 to return to its original position. At this time, the reciprocating plate 405 drives the airbag 406 to extend, and draws air through the inlet one-way valve 403 and fills the discharge hopper 202 with air through the outlet one-way valve 404 to increase the pressure inside the discharge hopper 202, assist the filtration speed inside the discharge hopper 202, and improve the discharge speed of waste liquid;
[0040] The pressurized filtration mechanism 4 includes a movable groove 408, a movable toothed plate 409, and a vertical shaft 410. The movable groove 408 is located in the middle of the side of the pressurized box 402 near the discharge hopper 202. One end of the movable toothed plate 409 is fixedly installed on the middle of the side of the reciprocating plate 405 near the discharge hopper 202 by bolts. The end of the movable toothed plate 409 connected to the reciprocating plate 405 is inserted and movably installed in the movable groove 408. The top end of the vertical shaft 410 is movably installed on the top end of the support frame 401 by bearings. The movable toothed plate 409 drives the reciprocating plate 405 to rotate in the pressurized box 402 around the discharge hopper 202. At this time, the reciprocating plate 405 compresses the airbag 406.
[0041] The flow limiting mechanism 5 includes a second gear 411, a fixed toothed plate 412, and an intake pipe 413. The second gear 411 is fixedly installed at the bottom end of the vertical shaft 410 by bolts. There are two fixed toothed plates 412, which are symmetrically fixedly installed on the side wall of the discharge hopper 202 by bolts and are located above the toothed ring 306. The movable toothed plate 409 is movably connected to the second gear 411 by meshing. The second gear 411 is movably connected to the fixed toothed plate 412 by meshing. The intake pipe 413 is fixedly installed at the bottom end of the side wall of the connecting pipe 201 by insertion and is located at the motor 305. The fixed toothed plate 412 drives the second gear 411 to rotate, and the second gear 411 drives the movable toothed plate 409 to move along the movable groove 408 on the inner side wall of the booster box 402.
[0042] The flow limiting mechanism 5 includes a rod groove 504, a threaded tube 505, an adjusting rod 506, an adjusting sleeve 507, and an adjusting plate 508. The rod groove 504 is located at one end of the rotating shaft 502 outside the flow limiting tube 501. The threaded tube 505 is bolted to the middle of the side wall of the flow limiting tube 501 and is movably sleeved on the end of the rotating shaft 502 outside the flow limiting tube 501. The adjusting rod 506 is inserted and movably installed in the rod groove 504. The adjusting sleeve 507 is threaded and movably sleeved on the outside of the threaded tube 505. The end of the adjusting rod 506 away from the flow limiting plate 503 is bolted to the middle of the inside of the adjusting sleeve 507. The adjusting plate 508 is bolted to the middle of the adjusting sleeve 507. The adjusting sleeve 507 is fixedly installed at the end away from the rotating shaft 502. The adjusting sleeve 507 is rotated by rotating the adjusting plate 508, so that the adjusting sleeve 507 rotates on the threaded tube 505. The adjusting sleeve 507 is kept stable by the threaded connection between the adjusting sleeve 507 and the threaded tube 505. When the adjusting sleeve 507 rotates on the threaded tube 505, it drives the adjusting rod 506 to rotate into the rod groove 504. The adjusting rod 506 engages with the rod groove 504, which drives the rotating shaft 502 to rotate at the same time. The rotating shaft 502 then drives the flow limiting plate 503 to rotate. The discharge flow rate is adjusted by adjusting the gap between the flow limiting plate 503 and the inner wall of the flow limiting tube 501.
[0043] Working principle: When in use, the waste liquid discharged from the chemical separator 1 enters the discharge hopper 202 through the inlet hopper 203. The motor 305 is started, which drives the first gear 307 to rotate. When the first gear 307 rotates, it drives the inlet hopper 203 to rotate through the gear ring 306. When the inlet hopper 203 rotates, the spiral strip 204 causes the waste liquid at the bottom of the chemical separator 1 to generate a vortex to accelerate the liquid inlet speed.
[0044] After the motor 305 starts, it drives the horizontal shaft 303 to rotate. The horizontal shaft 303 drives the cam 304 inside the fixed tube 302 to rotate. The cam 304 pushes the lifting rod 206 upward, which in turn drives the lifting plate 207 to rise. Then, the first spring 210 drives the lifting rod 206 to return to its original position, thus forming a reciprocating motion. This causes the lifting plate 207 to move up and down continuously at the top of the liquid inlet hopper 203, further assisting in liquid intake and accelerating the liquid discharge speed. When the liquid inlet hopper 203... When rotating, the connecting frame 205 rotates accordingly. The limiting rod 209 is inserted into the lifting groove 208 to drive the lifting rod 206, which moves up and down, to rotate. This causes the lifting plate 207 to rotate simultaneously with the liquid inlet hopper 203, which not only prevents blockage but also speeds up the liquid inlet. Furthermore, the minimum gap formed between the motor 305 and the farthest end of the horizontal shaft 303 and the inner wall of the fixed tube 302 allows large pieces of sediment entering the fixed tube 302 to be squeezed and broken up, preventing large pieces of sediment from clogging the fixed tube 302.
[0045] When the inlet hopper 203 rotates, the fixed toothed plate 412 on its side wall rotates accordingly. The fixed toothed plate 412 drives the second gear 411 to rotate, which in turn drives the movable toothed plate 409 to move along the movable groove 408 on the inner side wall of the booster box 402. Then, the movable toothed plate 409 drives the reciprocating plate 405 to rotate within the booster box 402 around the discharge hopper 202. At this time, the reciprocating plate 405 compresses the airbag 406, causing the air inside the airbag 406 to be forced into the discharge hopper 202 through the exhaust check valve 404. Meanwhile, the movable toothed plate 409 on the other side wall of the booster box 402 extends beyond the fixed toothed plate 412 due to the rotation of the inlet hopper 203. After the second gear 411 is engaged, the reciprocating plate 405 is reset by the pulling force of the second spring 407. At this time, the reciprocating plate 405 drives the airbag 406 to extend and draws air through the air inlet check valve 403. After the waste liquid enters the discharge hopper 202 through the fixed pipe 302, it is filtered through the filter layer 414. Then, air is introduced into the discharge hopper 202 through the air outlet check valve 404 to increase the pressure in the discharge hopper 202, assist the filtration speed in the discharge hopper 202, and improve the discharge speed of the waste liquid. The filter layer 414 can be replaced by rotating the discharge hopper 202 to detach it from the connecting pipe 201, making the replacement of the filter layer 414 simple and quick.
[0046] The filtered waste liquid enters the flow-limiting pipe 501. The adjusting plate 508 is rotated to drive the adjusting sleeve 507 to rotate, so that the adjusting sleeve 507 rotates on the threaded pipe 505. The threaded connection between the adjusting sleeve 507 and the threaded pipe 505 keeps the adjusting sleeve 507 stable. When the adjusting sleeve 507 rotates on the threaded pipe 505, it drives the adjusting rod 506 to rotate into the rod groove 504. The adjusting rod 506 engages with the rod groove 504, which drives the rotating shaft 502 to rotate at the same time. The rotating shaft 502 then drives the flow-limiting plate 503 to rotate. The discharge flow rate is adjusted by adjusting the gap between the flow-limiting plate 503 and the inner wall of the flow-limiting pipe 501.
[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A chemical diversion tank waste liquid discharge device, comprising a chemical diversion tank (1), characterized in that: The discharge mechanism (2) includes a connecting pipe (201), a discharge hopper (202) and a liquid inlet hopper (203). The connecting pipe (201) is fixedly installed at the bottom end of the chemical separator (1), the discharge hopper (202) is fixedly installed at the bottom end of the connecting pipe (201), and the top end of the liquid inlet hopper (203) is movably installed at the top end of the inside of the connecting pipe (201). The drive mechanism (3) includes a partition (301) and a fixed tube (302). The partition (301) is fixedly installed at the top of the inside of the discharge hopper (202), and the fixed tube (302) is fixedly installed in the middle of the partition (301). The pressurized filtration mechanism (4) includes a support frame (401), a pressurized box (402), a reciprocating plate (405), an airbag (406), and a filter layer (414). The support frame (401) is fixedly installed on the top of the partition plate (301). The liquid inlet hopper (203) is movably installed in the middle of the top of the support frame (401). There are two pressurized boxes (402) which are symmetrically fixedly installed on the top of the partition plate (301). The reciprocating plate (405) is movably installed inside the pressurized box (402). The airbag (406) is fixedly installed inside the pressurized box (402). The filter layer (414) is fixedly installed at the top of the discharge hopper (202) and located below the fixed pipe (302). The flow limiting mechanism (5) includes a flow limiting tube (501), a rotating shaft (502), and a flow limiting plate (503). The top end of the flow limiting tube (501) is fixedly installed at the bottom end of the discharge hopper (202). The rotating shaft (502) is movably installed in the middle of the inside of the flow limiting tube (501). The flow limiting plate (503) is located inside the flow limiting tube (501) and is fixedly sleeved on the rotating shaft (502). The cross-sectional diameter of the flow limiting plate (503) is equal to the cross-sectional inner diameter of the middle section of the flow limiting tube (501). The discharge mechanism (2) also includes a spiral strip (204), a connecting frame (205), a lifting rod (206), and a lifting plate (207). The spiral strip (204) consists of several spiral strips that are uniformly and integrally formed and fixedly installed on the inner wall of the liquid inlet hopper (203). The connecting frame (205) is fixedly installed on the bottom of the liquid inlet hopper (203) by bolts. The lifting rod (206) is inserted and movably installed in the middle of the connecting frame (205). The lifting plate (207) is fixedly installed on the top of the lifting rod (206) by bolts. The discharge mechanism (2) further includes a lifting groove (208), a limiting rod (209), a first spring (210), and a sealing sleeve (211). The lifting groove (208) is opened at the bottom end of the lifting rod (206). The limiting rod (209) is fixedly installed in the middle of the connecting frame (205) by bolts and is movably installed in the lifting groove (208) by insertion. The first spring (210) is movably sleeved on the outside of the lifting rod (206) and is located between the bottom end of the connecting frame (205) and the lifting rod (206). There are two sealing sleeves (211), both fixedly sleeved on the outside of the lifting rod (206) and located above the connecting frame (205) and between the bottom end of the connecting frame (205) and the lifting rod (206), respectively.
2. The chemical diversion tank waste liquid discharge device according to claim 1, characterized in that: The drive mechanism (3) includes a horizontal shaft (303), a cam (304), a motor (305), a gear ring (306), and a first gear (307). The horizontal shaft (303) is inserted and movably installed in the middle of the fixed tube (302). The cam (304) is located in the middle of the fixed tube (302) and is fixedly sleeved on the horizontal shaft (303) by bolts. The motor (305) is fixedly installed on the top of the partition plate (301) by bolts. The output shaft of the motor (305) is fixedly connected to the end of the horizontal shaft (303) outside the fixed tube (302) by bolts. The gear ring (306) is fixedly sleeved on the bottom of the liquid inlet hopper (203) by bolts. The first gear (307) is fixedly sleeved on the output shaft of the motor (305) by bolts. The first gear (307) and the gear ring (306) are connected by meshing.
3. The chemical diversion tank waste liquid discharge device according to claim 2, characterized in that: The pressurized filtration mechanism (4) includes an inlet check valve (403), an outlet check valve (404), and a second spring (407). The inlet check valve (403) is fixedly installed on the support frame (401) at the top center away from the reciprocating plate (405) by insertion. The outlet check valve (404) is fixedly installed on the bottom end of the support frame (401) and located below the inlet check valve (403). The exhaust one-way valve (404) is installed inside the airbag (406) by insertion and fixing. The exhaust one-way valve (404) is installed inside the partition (301) by insertion and fixing, and its bottom end is located inside the discharge hopper (202). The two ends of the second spring (407) are fixedly installed by bolts between the side of the reciprocating plate (405) away from the airbag (406) and the side inside the booster box (402) away from the intake one-way valve (403).
4. The chemical diversion tank waste liquid discharge device according to claim 3, characterized in that: The pressurization and filtration mechanism (4) includes a movable groove (408), a movable toothed plate (409), and a vertical shaft (410). The movable groove (408) is located in the middle of the side of the pressurization box (402) near the liquid inlet hopper (203). One end of the movable toothed plate (409) is fixedly installed on the middle of the side of the reciprocating plate (405) near the liquid inlet hopper (203) by bolts. The end of the movable toothed plate (409) connected to the reciprocating plate (405) is installed in the movable groove (408) by insertion. The top end of the vertical shaft (410) is movably installed on the top end of the support frame (401) by bearings.
5. The chemical diversion tank waste liquid discharge device according to claim 4, characterized in that: The flow limiting mechanism (5) includes a second gear (411), a fixed toothed plate (412), and an air inlet pipe (413). The second gear (411) is fixedly installed at the bottom end of the vertical shaft (410) by bolts. There are two fixed toothed plates (412) which are symmetrically fixedly installed on the side wall of the liquid inlet hopper (203) by bolts and located above the toothed ring (306). The movable toothed plate (409) is connected to the second gear (411) by meshing. The second gear (411) is connected to the fixed toothed plate (412) by meshing. The air inlet pipe (413) is fixedly installed at the bottom end of the side wall of the connecting pipe (201) by insertion and is located at the motor (305).
6. The chemical diversion tank waste liquid discharge device according to claim 5, characterized in that: The flow limiting mechanism (5) includes a rod groove (504), a threaded tube (505), an adjusting rod (506), an adjusting sleeve (507), and an adjusting plate (508). The rod groove (504) is located at one end of the rotating shaft (502) outside the flow limiting tube (501). The threaded tube (505) is fixedly installed in the middle of the side wall of the flow limiting tube (501) by bolts and is movably sleeved at one end of the rotating shaft (502) outside the flow limiting tube (501). The adjusting rod (506) is movably installed in the rod groove (504) by insertion. The adjusting sleeve (507) is movably sleeved outside the threaded tube (505) by threads. The end of the adjusting rod (506) away from the flow limiting plate (503) is fixedly installed in the middle of the inside of the adjusting sleeve (507) by bolts. The adjusting plate (508) is fixedly installed in the end of the adjusting sleeve (507) away from the rotating shaft (502) by bolts.