Coconut meat crushing and filtering all-in-one machine
Through the clamping, driving and vibration mechanism of the coconut meat crushing and filtration integrated machine, the coconut meat is shaved into granules and secondary crushing, which solves the problem of low crushing efficiency of coconut meat in the prior art and realizes efficient coconut meat treatment .
Patent Information
- Application Number
- CN202411594367.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, coconut meat is crushed inefficient and time-consuming, making it difficult to shave out of the hemispherical coconut shell and effectively crush it.
A coconut meat crushing and filtration integrated machine is designed. The hemispherical coconut shell is clamped with a clamping mechanism, combining the driving and vibration mechanism to allow the shaving teeth to be quickly inserted and vibrated during the rotation process, shaved into particles, and then fall into The crushing cylinder is subjected to secondary crushing and filtering.
The automatic coherent shaving, crushing and filtration of coconut meat is achieved, which improves processing efficiency and effect, and reduces the time and effort of manual operation.
Smart Images
Figure CN119158665A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of coconut meat processing, and in particular relates to an integrated coconut meat crushing and filtering machine. Background Art
[0002] Coconut meat refers to the fleshy part inside the coconut fruit, which is located inside the coconut shell. Coconut meat is rich in protein, carbohydrates, fat, and various vitamins and minerals, which are nutrients needed by the human body. Coconut meat is delicious and can be eaten raw or used to make various delicacies, such as coconut milk, coconut flakes, and coconut oil. Since mature and hard coconut meat is hard, it needs to be broken to be easy to eat, so it needs to be broken by a crushing device.
[0003] In the prior art, before the coconut meat is crushed, the coconut needs to be peeled (removed from the coconut palm) to obtain a spherical whole coconut shell, and then water is taken through the opening. Then, the coconut shell can be cut into two hemispherical coconut shells using tools such as an electric saw or a chopper. Afterwards, the coconut meat in the hemispherical coconut shell is shaved out in one piece, and then the coconut meat is crushed using a blade-type crushing device.
[0004] However, the above operation has the problem that the coconut meat needs to be manually shaved out from the hemispherical coconut shell, and since mature coconut meat is hard, the shaving operation is both time-consuming and labor-consuming, and it is difficult to shave it out from the coconut shell. Subsequently, the whole piece of coconut meat can be crushed, and the whole piece of coconut meat crushing efficiency is low and the effect is poor. Summary of the invention
[0005] The invention provides an integrated coconut meat crushing and filtering machine, which can shave all the coconut meat in a hemispherical coconut shell into particles to achieve initial crushing, and then perform secondary crushing and filtering on the shaved coconut meat particles, thereby achieving automatic and continuous meat shaving, crushing and filtering, and improving the processing efficiency and effect of the coconut meat.
[0006] The technical solution adopted by the present invention is:
[0007] A coconut meat crushing and filtering integrated machine comprises a base and a crushing cylinder, wherein a fixed ring is connected to the top of the base through a support rod, a rotating ring is arranged on the upper surface of the fixed ring, a driving mechanism is connected between the rotating ring and the fixed ring, and is used to drive the rotating ring to rotate on the fixed ring, a plurality of clamping mechanisms are arranged at intervals on the inner wall of the rotating ring, a rod frame is arranged on the support rod, a wheel frame is arranged on the rod frame, a spherical shell is connected to the wheel frame through an electric shaft, the axis of the electric shaft passes through the center of the spherical shell, the clamping mechanism can clamp a hemispherical coconut shell in the middle of the rotating ring with the opening facing downward, so that the center of the hemispherical coconut shell is located close to the center of the spherical shell, and the ball A sliding sleeve is slidably penetrated on the side wall of the spherical shell, and the axis of the sliding sleeve passes through the center of the spherical shell. The end of the sliding sleeve close to the center of the spherical shell is connected to a vibration mechanism, which can drive the sliding sleeve to vibrate reciprocatingly on the side wall of the spherical shell. The end of the sliding sleeve away from the center of the spherical shell is connected to a sliding rod through an electric push rod. The end of the sliding rod away from the spherical shell is provided with a knife seat, and the knife seat is provided with a plurality of meat shaving teeth. The crushing barrel is arranged below the fixing ring for receiving the shaved coconut meat. A filter screen is provided at the bottom of the crushing barrel, and a knife shaft is rotatably penetrated on the filter screen. The lower end of the knife shaft is connected to a motor 1 arranged on the filter screen, and the knife shaft is provided with a plurality of blades located in the crushing barrel.
[0008] Furthermore, the driving mechanism includes a second motor arranged on the fixed ring and a bevel gear ring sleeved on the rotating ring, the output shaft of the second motor is connected to a bevel gear, and the bevel gear is meshed with the bevel gear ring.
[0009] Furthermore, the clamping mechanism includes a plurality of electric push rods 2 arranged at intervals on the inner wall of the rotating ring, the telescopic ends of the electric push rods 2 are connected to an elastic plate, the elastic plate is an arc-shaped structure and matches the coconut shell structure, a plurality of engaging teeth are provided on the side of the elastic plate, and a support seat extending toward the spherical shell is provided at the lower end of the elastic plate, and the extended surface of the upper surface of the support seat passes through the center of the spherical shell.
[0010] Furthermore, the vibration mechanism includes an electric cam arranged in the spherical shell and located at the center of the ball, a baffle plate arranged on the sliding sleeve near the center end of the spherical shell, and a spring 1 mounted on the sliding sleeve, wherein the spring 1 abuts between the inner wall of the spherical shell and the end face of the baffle plate, so that the baffle plate can remain against the electric cam.
[0011] Furthermore, the side of the slide rod close to the spherical shell is slidably arranged in the slide sleeve, the electric push rod 1 is arranged on the inner end wall of the slide sleeve close to the spherical shell, and the telescopic end of the electric push rod 1 is connected to one end of the slide rod close to the spherical shell.
[0012] Furthermore, the rod frame is a cross-shaped structure, the number of the support rods is four, the four ends of the rod frame are respectively connected to the upper sides of the four support rods, the wheel frame is a U-shaped structure and is arranged in the middle of the rod frame, and the two ends of the four support rods are respectively connected to the lower surface of the fixing ring and the upper surface of the base at intervals.
[0013] Furthermore, the outer side wall of the crushing cylinder is connected to the support rod through a plurality of springs, the crushing cylinder is suspended above the base, and an eccentric wheel is provided on the cutter shaft.
[0014] Furthermore, a plurality of blades are also provided on the inner wall of the crushing barrel, and the blades on the blade shaft and the blades on the crushing barrel are arranged in a staggered manner.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The invention discloses a method for shaving the coconut shell of a hemispherical coconut by a clamping mechanism. The clamping mechanism is used to clamp the hemispherical coconut shell in the middle of a rotating ring in a downward opening manner, so that the center of the hemispherical coconut shell is located near the center of the spherical shell. The driving mechanism is used to drive the rotating ring to rotate on the fixed ring, thereby driving the hemispherical coconut shell to rotate. In this process, an electric shaft is used to drive a plurality of meat-shaving teeth on a knife seat to slowly rotate from the bottom of one side of the hemispherical coconut shell to the bottom of the other side through the spherical shell, and then slowly rotate back to the bottom of the initial side to complete a cycle. In this process, a vibration mechanism is used to drive a plurality of meat-shaving teeth to vibrate through the knife seat, so that the meat-shaving teeth are quickly inserted into coconut meat and then withdrawn. In coordination with the rotation of the hemispherical coconut shell, the coconut meat can be shaved into particles. After the meat-shaving teeth have performed a preset number of cycles, the outer layer of the entire coconut meat is shaved off. Subsequently, an electric push rod is used to drive the meat-shaving teeth to move a preset distance toward the deep direction of the coconut meat. After each layer of coconut meat is shaved off, the meat-shaving teeth are moved a preset distance toward the deep direction of the coconut meat until the entire coconut meat is shaved off. The shaved coconut meat particles fall into a crushing cylinder, are directly crushed, and then are filtered. The present invention can shave all the coconut meat in the hemispherical coconut shell into particles to achieve primary crushing, and then perform secondary crushing and filtering on the shaved coconut meat particles, thereby achieving automatic and continuous shaving, crushing and filtering operations, and improving the processing efficiency and effect of the coconut meat. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 for Figure 1 A in the enlarged view;
[0019] Figure 3 for Figure 1 The cross-sectional view at BB in FIG.
[0020] In the figure: 1. base; 2. support rod; 3. filter screen; 4. blade; 5. spring 2; 6. crushing cylinder; 7. coconut shell; 8. coconut net; 9. bite teeth; 10. elastic plate; 11. electric push rod 2; 12. bevel gear ring; 13. swivel; 14. fixed ring; 15. support seat; 16. rod frame; 17. motor 1; 18. knife shaft; 19. eccentric wheel; 20. meat shaving teeth; 21. knife seat; 22. slide rod; 23. sleeve; 24. electric push rod 1; 25. spring 1; 26. baffle plate; 27. electric cam; 28. spherical shell; 29. wheel frame; 30. motor 2; 31. bevel gear; 32. electric shaft. DETAILED DESCRIPTION
[0021] In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described in conjunction with the accompanying drawings.
[0022] See also Figures 1 to 3 The present invention provides a coconut meat crushing and filtering integrated machine, including a base 1 and a crushing cylinder 6. A plurality of support rods 2 are fixedly arranged vertically on the upper surface of the base 1. A fixing ring 14 is fixedly arranged on the upper end of the support rod 2. The base 1 and the fixing ring 14 are both arranged horizontally, so that the fixing ring 14 is fixedly mounted above the chassis. A rotating ring 13 is arranged on the upper surface of the fixing ring 14 for horizontal rotation. A driving mechanism is connected between the rotating ring 13 and the fixing ring 14. The driving mechanism is used to drive the rotating ring 13 to rotate on the fixing ring 14. The rotating ring 13 is arranged inside the rotating ring 13. A plurality of clamping mechanisms are provided at intervals on the wall, a rod frame 16 is fixed horizontally on the support rod 2, a wheel frame 29 is fixed on the upper surface of the rod frame 16, the wheel frame 29 is a U-shaped structure, a spherical shell 28 is connected to the wheel frame 29 through an electric shaft 32, the electric shaft 32 can drive the spherical shell 28 to rotate in the wheel frame 29, the axis of the electric shaft 32 passes through the center of the spherical shell 28, and the clamping mechanism can clamp the hemispherical coconut shell 7 in the middle of the swivel 13 with the opening facing downward, so that the center of the hemispherical coconut shell 7 is located at the bottom of the swivel 13. At the center of the spherical shell 28, a sliding sleeve 23 is slidably penetrated on the side wall of the spherical shell 28, and the axis of the sliding sleeve 23 passes through the center of the spherical shell 28. The end of the sliding sleeve 23 close to the center of the spherical shell 28 is connected to a vibration mechanism, which can drive the sliding sleeve 23 to vibrate on the side wall of the spherical shell 28. The end of the sliding sleeve 23 away from the center of the spherical shell 28 is connected to a sliding rod 22 through an electric push rod 24. The end of the sliding rod 22 away from the spherical shell 28 is fixed with a knife seat 21. The knife seat 21 is away from the spherical shell 28. A plurality of meat shaving teeth 20 are fixedly arranged on the end surface of the shell 28, a crushing cylinder 6 is arranged below the fixing ring 14, the crushing cylinder 6 is used to receive the shaved coconut meat particles, a filter screen 3 is arranged at the bottom of the crushing cylinder 6, the filter screen 3 is made of hard material, a knife shaft 18 is vertically rotated through the filter screen 3, the knife shaft 18 is arranged in the middle of the filter screen 3, a motor 17 is connected to the lower end of the knife shaft 18, the motor 17 is fixedly arranged on the lower surface of the filter screen 3, and a plurality of blades 4 located in the crushing cylinder 6 are fixedly arranged on the knife shaft 18;
[0023] When the coconut meat needs to be crushed, after the hemispherical coconut shell 7 is clamped by multiple clamping mechanisms, the driving mechanism drives the rotating ring 13 to rotate on the fixed ring 14, and the rotating ring 13 drives the hemispherical coconut shell 7 to rotate horizontally quickly through the multiple clamping mechanisms. In this process, the electric shaft 32 drives the spherical shell 28 to rotate slowly in the wheel frame 29, and the spherical shell 28 drives the slide bar 22 to rotate slowly through the sliding sleeve 23 and the electric push rod 1 24. The slide bar 22 drives the multiple meat shaving teeth 20 to slowly rotate from the bottom of one side of the hemispherical coconut shell 7 to the bottom of the other side through the knife seat 21, and then slowly rotates back to the bottom of the initial side to complete a cycle. In this process, the vibration mechanism is used to drive the sliding sleeve 23 to vibrate on the side wall of the spherical shell 28, and the sliding sleeve 23 drives the knife seat 21 to vibrate through the electric push rod 24 and the slide rod 22. The knife seat 21 drives multiple meat shaving teeth 20 to vibrate, so that the meat shaving teeth 20 are quickly inserted into the coconut meat and then withdrawn. In conjunction with the rotation of the upper hemispherical coconut shell 7, the coconut meat can be shaved into particles. After the meat shaving teeth 20 rotate for a preset number of cycles, the outer layer of the entire coconut meat is shaved off, and then the electric push rod 24 is used to drive the slide rod 22 to slide toward the coconut meat side in the sliding sleeve 23 for a preset number of times. The sliding rod 22 drives the meat-shaving teeth 20 to move a preset distance toward the deep part of the coconut meat through the knife seat 21, and the cycle continues. After each layer of coconut meat is shaved, the electric push rod 1 24 is used to drive the meat-shaving teeth 20 to move a preset distance toward the deep part of the coconut meat again, until the entire coconut meat is shaved, and the shaved coconut meat particles can directly fall into the crushing cylinder 6, and the motor 17 is used to drive the knife shaft 18 to rotate on the filter screen 3, and the knife shaft 18 drives the blade 4 to rotate to further crush the coconut meat particles, and the filter screen 3 is used to filter the coconut net during the crushing process. The present invention can directly shave all the coconut meat in the hemispherical coconut shell 7 into particles to achieve preliminary crushing, and then the shaved coconut meat particles are crushed and filtered for the second time, so as to achieve automatic and continuous meat shaving, crushing and filtering operations, thereby improving the processing efficiency and effect of coconut meat.
[0024] Preferably, the driving mechanism includes a second motor 30 fixed on the fixed ring 14 and a bevel gear ring 12 fixedly mounted on the rotating ring 13. The output shaft of the second motor 30 is fixedly connected to a bevel gear 31, and the bevel gear 31 is meshed with the bevel gear ring 12. The second motor 30 is used to drive the bevel gear 31 to rotate, and the bevel gear 31 drives the rotating ring 13 to rotate on the fixed ring 14 through the bevel gear ring 12.
[0025] Preferably, the clamping mechanism includes a plurality of electric push rods 11 fixedly arranged at intervals on the inner wall of the rotating ring 13, the telescopic end of the electric push rod 11 is fixedly connected with an elastic plate 10, the elastic plate 10 is an arc-shaped structure and matches the structure of the coconut shell 7, a plurality of engaging teeth 9 are fixedly arranged on the side of the elastic plate 10, which can improve the clamping force between the elastic plate 10 and the hemispherical coconut shell 7, and a support seat 15 extending toward the spherical shell 28 is fixedly arranged at the lower end of the elastic plate 10, and the extended surface of the upper surface of the support seat 15 passes through the center of the spherical shell 28;
[0026] When it is necessary to clamp the hemispherical coconut shell 7, the bottom edge of the hemispherical coconut shell 7 is placed on the support 15, which is convenient for preliminary positioning of the hemispherical coconut shell 7 and further convenient for clamping the spherical coconut shell 7. Multiple electric push rods 11 are used to synchronously drive each elastic plate 10 to move toward the coconut shell 7, so that the engaging teeth 9 are squeezed on the hemispherical coconut shell 7, and the clamping effect is good.
[0027] Preferably, the vibration mechanism includes an electric cam 27 arranged in the spherical shell 28 and located at the center of the ball, a baffle 26 fixedly arranged on the sliding sleeve 23 near the center end of the spherical shell 28, and a spring 25 movably arranged on the sliding sleeve 23. The spring 25 abuts between the inner wall of the spherical shell 28 and the end face of the baffle 26, so that the baffle 26 can remain against the electric cam 27. The rotation of the electric cam 27 can drive the slide rod 22 to slide back and forth quickly on the side wall of the spherical shell 28 to achieve vibration.
[0028] Preferably, the side of the slide rod 22 close to the spherical shell 28 is slidably arranged in the slide sleeve 23, and the electric push rod 24 is arranged on the inner end wall of the slide sleeve 23 close to the spherical shell 28. The telescopic end of the electric push rod 24 is fixedly connected to the end of the slide rod 22 close to the spherical shell 28. When the electric push rod 24 drives the slide rod 22 to slide outward in the slide sleeve 23, the meat shaving teeth 20 can be adjusted to further insert into the coconut meat.
[0029] Preferably, the rod frame 16 is a cross-shaped structure, the number of struts 2 is four, the four ends of the rod frame 16 are respectively connected to the upper sides of the four struts 2, the wheel frame 29 is a U-shaped structure and is fixed in the middle of the rod frame 16, and the two ends of the four struts 2 are respectively and spaced and fixedly connected to the lower surface of the fixing ring 14 and the upper surface of the base 1.
[0030] Preferably, the outer wall of the crushing barrel 6 is connected to the support rod 2 through a plurality of springs 25, and the crushing barrel 6 is elastically suspended above the base 1. An eccentric wheel 19 is provided on the knife shaft 18, so that during the crushing process, the knife shaft 18 will drive the eccentric wheel 19 teeth to rotate eccentrically, causing the crushing barrel 6 and the filter screen 3 to vibrate irregularly, causing the coconut meat in the crushing barrel 6 to vibrate and roll, which is beneficial to increase the collision probability between the blade 4 and the coconut meat, and improves the crushing efficiency and effect. In addition, the vibration of the filter screen 3 is also beneficial to filtering out the crushed coconut meat.
[0031] Preferably, a plurality of blades 4 are also fixedly provided on the inner wall of the crushing cylinder 6, and the blades 4 on the knife shaft 18 and the blades 4 on the crushing cylinder 6 are staggered, which is beneficial to further improve the crushing effect and efficiency.
[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A coconut meat crushing and filtering integrated machine, characterized in that: It comprises a base and a crushing cylinder, wherein a fixed ring is connected to the top of the base through a strut, a swivel is provided on the upper surface of the fixed ring, a driving mechanism is connected between the swivel and the fixed ring, and is used to drive the swivel to rotate on the fixed ring, a plurality of clamping mechanisms are arranged at intervals on the inner wall of the swivel, a rod frame is arranged on the strut, a wheel frame is arranged on the rod frame, a spherical shell is connected to the wheel frame through an electric shaft, the axis of the electric shaft passes through the center of the spherical shell, and the clamping mechanism can clamp the hemispherical coconut shell in the middle of the swivel with the opening facing downward, so that the center of the hemispherical coconut shell is located close to the center of the spherical shell, and the side wall of the spherical shell slides up The movable sleeve is provided with a sliding sleeve, the axis of the sliding sleeve passes through the center of the spherical shell, the end of the sliding sleeve close to the center of the spherical shell is connected to a vibration mechanism, which can drive the sliding sleeve to vibrate reciprocatingly on the side wall of the spherical shell, the end of the sliding sleeve away from the center of the spherical shell is connected to a sliding rod through an electric push rod, the end of the sliding rod away from the spherical shell is provided with a knife seat, and the knife seat is provided with a plurality of meat shaving teeth, the crushing barrel is arranged below the fixing ring for receiving the shaved coconut meat, the bottom of the crushing barrel is provided with a filter screen, the filter screen is rotatably provided with a knife shaft, the lower end of the knife shaft is connected to a motor arranged on the filter screen, and the knife shaft is provided with a plurality of blades located in the crushing barrel.
2. The coconut meat crushing and filtering integrated machine according to claim 1, characterized in that: The driving mechanism comprises a second motor arranged on a fixed ring and a bevel gear ring sleeved on a rotating ring. The output shaft of the second motor is connected with a bevel gear, and the bevel gear is meshed with the bevel gear ring.
3. The coconut meat crushing and filtering integrated machine according to claim 1, characterized in that: The clamping mechanism includes a plurality of electric push rods arranged at intervals on the inner wall of the rotating ring. The telescopic ends of the electric push rods are connected to an elastic plate. The elastic plate is an arc-shaped structure and matches the coconut shell structure. A plurality of engaging teeth are provided on the side of the elastic plate. The lower end of the elastic plate is provided with a support seat extending toward the spherical shell, and the extended surface of the upper surface of the support seat passes through the center of the spherical shell.
4. The coconut meat crushing and filtering integrated machine according to claim 1, characterized in that: The vibration mechanism includes an electric cam arranged in the spherical shell and located at the center of the ball, a baffle plate arranged on the sliding sleeve near the center end of the spherical shell, and a spring 1 sleeved on the sliding sleeve. The spring 1 abuts between the inner wall of the spherical shell and the end face of the baffle plate to keep the baffle plate against the electric cam.
5. The coconut meat crushing and filtering integrated machine according to claim 1, characterized in that: The side of the slide rod close to the spherical shell is slidably arranged in the slide sleeve, the electric push rod 1 is arranged on the inner end wall of the slide sleeve close to the spherical shell, and the telescopic end of the electric push rod 1 is connected to one end of the slide rod close to the spherical shell.
6. The coconut meat crushing and filtering integrated machine according to claim 1, characterized in that: The rod frame is a cross-shaped structure, the number of the struts is four, the four ends of the rod frame are respectively connected to the upper sides of the four struts, the wheel frame is a U-shaped structure and is arranged in the middle of the rod frame, and the two ends of the four struts are respectively connected to the lower surface of the fixing ring and the upper surface of the base at intervals.
7. The coconut meat crushing and filtering integrated machine according to claim 1, characterized in that: The outer side wall of the crushing cylinder is connected to the support rod through a plurality of springs, and the crushing cylinder is suspended above the base. An eccentric wheel is arranged on the cutter shaft.
8. The coconut meat crushing and filtering integrated machine according to claim 7, characterized in that: A plurality of blades are also arranged on the inner wall of the crushing cylinder, and the blades on the knife shaft and the blades on the crushing cylinder are arranged in a staggered manner.