Anti-corrosion spraying device for photovoltaic module processing

Abstract

The invention discloses an anti-corrosion spraying device for photovoltaic module processing, and relates to the technical field of photovoltaic module processing, the anti-corrosion spraying device comprises a placing frame, the placing frame is provided with a smearing mechanism, and the smearing mechanism comprises a uniform smearing assembly; the uniform coating assembly comprises a fixing seat, a transmission shaft is rotationally connected to the fixing seat, the two ends of the transmission shaft are each fixedly connected with a connecting rod, the end, away from the transmission shaft, of each connecting rod is rotationally connected with a sliding block, the sliding blocks are slidably connected with a connecting seat, and a first reset gear is fixedly connected to the transmission shaft; the first reset gear is engaged with a second reset gear, and the lower end of the second reset gear is fixedly connected with a rotating shaft. According to the photovoltaic panel anti-rust device, the double faces of a sprayed photovoltaic panel are evenly smeared in a reciprocating mode through a scraper, even distribution of an anti-rust agent is promoted, the adhesive force of a coating and the surface of the photovoltaic panel is enhanced through the physical effect, and the anti-rust effect is further improved.

Description

Technical Field

[0001] The invention belongs to the technical field of photovoltaic module processing, and in particular is an anti-corrosion spraying device for photovoltaic module processing. Background Art

[0002] The spraying of rust inhibitors in the photovoltaic intermediate processing is one of the key steps to ensure the long-term stable operation of photovoltaic modules. In this process, professional automated equipment or manual operation will evenly spray high-quality rust inhibitors on photovoltaic panels. Rust inhibitors can form a dense protective film that effectively isolates air, moisture and corrosive substances, thereby preventing metal parts from rusting in complex outdoor environments and extending the overall service life of photovoltaic systems. This process not only improves the corrosion resistance of photovoltaic modules, but also ensures the stability of power generation efficiency. It is an indispensable link in the photovoltaic industry chain. Through refined spraying rust prevention treatment, photovoltaic power stations can contribute clean energy more reliably and help green and sustainable development.

[0003] The invention discloses an anti-rust spraying device for processing photovoltaic modules, which is disclosed as CN217699817U. The device relates to an anti-rust spraying device for processing photovoltaic modules, comprising a storage bottom box, both sides of the top of the storage bottom box are fixedly installed with supporting upright plates, the photovoltaic modules are placed on the top of the storage bottom box, rust removal oil is poured into the feed port, the first water pump is started, the rust removal oil stored in the storage box is driven to enter the water suction pipe, and is sprayed from the main spray plate for spraying, and at the same time, the excess rust removal oil falls into the storage bottom box through the slot hole, the second water pump is started, the rust removal oil in the storage bottom box is sucked into the connecting water pipe through the filter valve, and is sprayed from the auxiliary spray plate, so that the rust removal oil can be recycled, thereby reducing the waste of resources; the motor drives the threaded rod to rotate, thereby driving the moving block and the drying frame to move horizontally and adjust, the heating tube is heated and dried, the electric fan is started, the electric fan drives the air to accelerate the circulation, so that the hot air dries the photovoltaic modules, thereby accelerating the anti-rust spraying of the photovoltaic modules.

[0004] However, the above patent can only spray on a single side of the photovoltaic panel, which is not only inefficient, but also difficult to ensure the uniform distribution of the rust inhibitor on the surface of the photovoltaic panel, thereby affecting the anti-rust effect and overall performance of the photovoltaic module. For this reason, an anti-rust spray device for photovoltaic module processing is proposed. Summary of the invention

[0005] In order to solve the problems raised by the above background technology, the present invention proposes an anti-corrosion spraying device for photovoltaic module processing.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] An anti-corrosion spraying device for photovoltaic module processing comprises a placing frame, a coating mechanism is installed on the placing frame, and the coating mechanism comprises a coating component;

[0008] The coating assembly includes a fixed seat, a transmission shaft rotatably connected to the fixed seat, two ends of the transmission shaft are respectively fixedly connected to a connecting rod, each connecting rod is rotatably connected to a sliding block at one end away from the transmission shaft, the sliding block is slidably connected to the connecting seat, a No. 1 reset gear is fixedly connected to the transmission shaft, the No. 1 reset gear is meshed with a No. 2 reset gear, the lower end of the No. 2 reset gear is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the fixed seat, and a volute spring is arranged inside the fixed seat, one end of the volute spring is fixedly connected to the fixed seat, and the other end of the volute spring is fixedly connected to the rotating shaft.

[0009] As a further preferred embodiment of the present technical solution: the smearing mechanism also includes a plurality of No. 1 connecting frames fixedly connected to the placement frame and arranged in an array, the No. 1 connecting frames are rotatably connected to mobile gears, and each of the mobile gears is fixedly connected to a connecting shaft, and the end of the connecting shaft away from the No. 1 connecting frame is fixedly connected to a transmission gear, the transmission gear is meshed with an incomplete gear, and the incomplete gear is fixedly connected to the transmission shaft.

[0010] As a further preferred embodiment of the technical solution: the lower end of the connecting seat is fixedly connected to an electric telescopic rod, and the output end of the electric telescopic rod is fixedly connected to a coating scraper.

[0011] As a further preferred embodiment of the present technical solution: a support frame No. 1 and a support frame No. 2 are respectively arranged on both sides of the placement frame, teeth are arranged on the inner wall of the support frame No. 1, and the teeth are meshed with the moving gear, and a T-shaped slider is arranged on the placement frame, and the T-shaped slider is slidably connected to the support frame No. 2.

[0012] As a further preferred embodiment of the technical solution: a No. 2 connecting frame is fixedly connected to both the No. 1 supporting frame and the No. 2 supporting frame, a fixing frame is fixedly connected to the No. 2 connecting frame, and the fixing frame is slidably connected to the connecting seat.

[0013] As a further preferred embodiment of the present technical solution: a fixing component is installed on the placement frame, and the fixing component includes a transmission screw threadedly connected to the placement frame, one end of the transmission screw is provided with a driving member, the other end of the transmission screw is fixedly connected to a connecting base, an extrusion spring is fixedly connected to the connecting base, the end of the extrusion spring away from the connecting base is fixedly connected to a movable seat, and the connecting base and the movable seat are both slidably connected to the placement frame.

[0014] As a further preferred embodiment of the technical solution: a connecting plate is fixedly connected to the fixing frame, and a plurality of spray nozzles arranged at equal distances are arranged on the connecting plate, and a plurality of the spray nozzles are arranged at an angle.

[0015] As a further preferred embodiment of the present technical solution: the coating scrapers are arranged on the upper and lower sides of the placement frame and are symmetrically arranged.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. In the present invention, the moving gear is rotated by moving the placement frame, and the transmission shaft is reciprocated by the cooperation of the incomplete gear and the transmission gear and the elastic potential energy of the volute spring, and finally the scraper is reciprocated and evenly applied to both sides of the sprayed photovoltaic panel, which not only promotes the uniform distribution of the rust inhibitor, but also enhances the adhesion between the coating and the surface of the photovoltaic panel through physical action, further improving the anti-rust effect.

[0018] 2. In the present invention, by adjusting the length of the electric telescopic rod, the coating scraper can be closely attached to the surface of photovoltaic panels of different thicknesses, thereby ensuring the uniformity of the rust inhibitor coating and improving the application range of the device.

[0019] 3. In the present invention, the movable seat can quickly and firmly fix the photovoltaic panel, and can drive the transmission screw to rotate by rotating the driving member according to the actual length of the photovoltaic panel, thereby adjusting the position between the movable seat and the photovoltaic panel, thereby ensuring the stability of the photovoltaic panel during the spraying process.

[0020] 4. In the present invention, uniform spraying of both sides of the photovoltaic panel is achieved, the efficiency is high, and the spraying time of the photovoltaic panel is shortened. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention;

[0022] Figure 2 A schematic diagram of the partial three-dimensional structure of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention Figure 1 ;

[0023] Figure 3 A schematic diagram of the partial three-dimensional structure of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention Figure 2 ;

[0024] Figure 4 This is a partial three-dimensional structural cross-sectional view of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention;

[0025] Figure 5 A schematic diagram of the partial three-dimensional structure of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention Figure 3 ;

[0026] Figure 6A schematic diagram of the partial three-dimensional structure of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention Figure 4 ;

[0027] Figure 7 A schematic diagram of the partial three-dimensional structure of an anti-corrosion spraying device for photovoltaic module processing proposed by the present invention Figure 5 .

[0028] Legend: 1. Placement frame; 21. No. 1 connecting frame; 22. Moving gear; 23. Connecting shaft; 24. Transmission gear; 25. Incomplete gear; 261. Transmission shaft; 262. No. 1 reset gear; 263. No. 2 reset gear; 264. Rotating shaft; 265. Fixed seat; 266. Volute spring; 267. Connecting rod; 268. Sliding block; 269. Connecting seat; 271. Electric telescopic rod; 272. Scraper; 28. T-shaped slider; 41. No. 1 support frame; 42. Teeth; 43. No. 2 support frame; 5. No. 2 connecting frame; 6. Fixed frame; 7. Connecting plate; 8. Spray nozzle; 91. Transmission screw; 92. Driving member; 93. Connecting base; 94. Extrusion spring; 95. Movable seat. DETAILED DESCRIPTION

[0029] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Embodiment 1:

[0031] See also Figure 1-Figure 7 , the present application provides an anti-corrosion spraying device for photovoltaic module processing, comprising a placing frame 1, a coating mechanism is installed on the placing frame 1, and the coating mechanism includes a coating component;

[0032] The coating assembly includes a fixed seat 265, a transmission shaft 261 is rotatably connected to the fixed seat 265, and a connecting rod 267 is fixedly connected to both ends of the transmission shaft 261. The end of each connecting rod 267 away from the transmission shaft 261 is rotatably connected to a sliding block 268, and the sliding block 268 is slidably connected to a connecting seat 269. A No. 1 reset gear 262 is fixedly connected to the transmission shaft 261, and the No. 1 reset gear 262 is meshed with a No. 2 reset gear 263. The lower end of the No. 2 reset gear 263 is fixedly connected to a rotating shaft 264, and the rotating shaft 264 is rotatably connected to the fixed seat 265, and the interior of the fixed seat 265 A volute spring 266 is provided, one end of which is fixedly connected to the fixing seat 265, and the other end of the volute spring 266 is fixedly connected to the rotating shaft 264. In the present invention, the moving gear 22 is rotated by the movement of the placement rack 1, and the transmission shaft 261 is reciprocated by the cooperation between the incomplete gear 25 and the transmission gear 24 and the elastic potential energy of the volute spring 266, and finally the scraper 272 is reciprocated and evenly applied to both sides of the sprayed photovoltaic panel, which not only promotes the uniform distribution of the rust inhibitor, but also enhances the adhesion between the coating and the surface of the photovoltaic panel through physical action, thereby further improving the anti-rust effect.

[0033] The smearing mechanism also includes a plurality of No. 1 connecting frames 21 arranged in an array and fixedly connected to the placement frame 1, and a moving gear 22 is rotatably connected to the No. 1 connecting frame 21, and each moving gear 22 is fixedly connected to a connecting shaft 23, and the end of the connecting shaft 23 away from the No. 1 connecting frame 21 is fixedly connected to a transmission gear 24, and the transmission gear 24 is meshed with an incomplete gear 25, and the incomplete gear 25 is fixedly connected to the transmission shaft 261.

[0034] A No. 1 support frame 41 and a No. 2 support frame 43 are respectively provided on both sides of the placement frame 1. A tooth 42 is provided on the inner wall of the No. 1 support frame 41, and the tooth 42 is meshed with the moving gear 22. A T-shaped slider 28 is provided on the placement frame 1. The T-shaped slider 28 is slidably connected to the No. 2 support frame 43. A No. 2 connecting frame 5 is fixedly connected to the No. 1 support frame 41 and the No. 2 support frame 43. A fixing frame 6 is fixedly connected to the No. 2 connecting frame 5, and the fixing frame 6 is slidably connected to the connecting seat 269.

[0035] A connecting plate 7 is fixedly connected to the fixing frame 6, and a plurality of spray nozzles 8 which are equidistantly arranged are arranged on the connecting plate 7. The spray nozzles 8 are inclinedly arranged, and the spray nozzles 8 are connected to an external sprayer to spray the rust preventive on the photovoltaic panel.

[0036] Embodiment 2:

[0037] On the basis of Example 1, the lower end of the connecting seat 269 is fixedly connected to an electric telescopic rod 271, and the output end of the electric telescopic rod 271 is fixedly connected to a coating scraper 272. The coating scraper 272 is arranged on the upper and lower sides of the placement frame 1 and is arranged symmetrically. By adjusting the length of the electric telescopic rod 271, the coating scraper 272 can be closely attached to the surface of photovoltaic panels of different thicknesses, thereby ensuring the uniformity of the rust inhibitor application and improving the application range of the device.

[0038] Embodiment 3:

[0039] On the basis of Example 1, a fixing component is installed on the placement frame 1, and the fixing component includes a transmission screw 91 threadedly connected to the placement frame 1, one end of the transmission screw 91 is provided with a driving member 92, and the other end of the transmission screw 91 is fixedly connected to a connecting base 93, and an extrusion spring 94 is fixedly connected to the connecting base 93, and the end of the extrusion spring 94 away from the connecting base 93 is fixedly connected to a movable seat 95, and the connecting base 93 and the movable seat 95 are both slidingly connected to the placement frame 1, so that the connecting base 93 and the movable seat 95 can quickly and firmly fix the photovoltaic panel, and can drive the transmission screw 91 to rotate by rotating the driving member 92 according to the actual length of the photovoltaic panel, and then adjust the position between the movable seat 95 and the photovoltaic panel, so that the movable seat 95 can quickly and firmly fix the photovoltaic panel, and can drive the screw 91 to rotate by rotating the driving member 92 according to the actual length of the photovoltaic panel, and then adjust the position between the movable seat 95 and the photovoltaic panel, thereby ensuring the stability of the photovoltaic panel during the spraying process.

[0040] Working principle: First, the staff drives the transmission screw 91 to rotate by rotating the driving member 92. The rotation of the transmission screw 91 causes the connecting base 93 to slide along the placement frame 1. The connecting base 93 pushes the extrusion spring 94 and the movable seat 95 thereon to slide. Then, the movable seat 95 is pulled in the direction of the connecting base 93, and the photovoltaic panel to be sprayed is placed on the inner side of the placement frame 1 and the movable seat 95. The movable seat 95 is slowly loosened to fix the photovoltaic panel. At this point, the base 93 and the movable seat 95 are firmly fixed to the photovoltaic panel, and the screw 91 can be driven to rotate by rotating the driving member 92 according to the actual length of the photovoltaic panel, and then the position between the movable seat 95 and the photovoltaic panel is adjusted, thereby ensuring the stability of the photovoltaic panel during the spraying process.

[0041] Then, the placing frame 1 and the photovoltaic panel thereon are slid toward the direction of the spray nozzle 8 and the spray nozzle 8 is connected to the external sprayer to spray the rust preventive agent on both sides of the photovoltaic panel. The sliding of the placing frame 1 drives the No. 1 connecting frame 21 thereon to move, and the No. 1 connecting frame 21 drives the moving gear 22 to move, and the moving gear 22 is meshed and connected with the teeth 42, so that the moving gear 22 rotates. With the rotation of the first moving gear 22, the connecting shaft 23 at its lower end is driven to rotate, and the connecting shaft 23 drives the transmission gear 24 to rotate, and the transmission gear 24 drives the incomplete gear 25 to rotate, and the incomplete gear 25 drives the transmission shaft 261 to rotate, and the transmission shaft 261 drives the No. 1 reset gear 262 to rotate, and the No. 1 reset gear 262 drives the No. 2 reset gear 263 to rotate, and the No. 2 reset gear 263 drives the rotating shaft 264 to rotate, so that the volute spring 266 elastically rotates. Potential energy is stored, and the transmission shaft 261 drives the connecting rods 267 at both ends to rotate, and then the connecting rod 267 drives the connecting seat 269 to slide along the fixed frame 6 through the sliding block 268, and the connecting seat 269 drives the electric telescopic rod 271 and the coating scraper 272 thereon to move. When the first transmission gear 24 is disengaged from the incomplete gear 25, the rotating shaft 264 is reset under the elastic potential energy of the volute spring 266, and then the transmission shaft 261 drives the upper parts including the coating scraper 272 to reset. As the placement frame 1 continues to move forward, the transmission gear 24 at the lower end of the second moving gear 22 meshes with the incomplete gear 25, and the above steps are repeated to achieve the reciprocating coating of the coating scraper 272 on the surface of the photovoltaic panel after spraying, which not only promotes the uniform distribution of the rust inhibitor, but also enhances the adhesion between the coating and the surface of the photovoltaic panel through physical action, further improving the anti-rust effect;

[0042] Secondly, by adjusting the length of the electric telescopic rod 271, the coating scraper 272 can be completely fitted with the photovoltaic panel according to the thickness of the photovoltaic panel, so as to more evenly apply the rust inhibitor.

[0043] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. An anti-corrosion spraying device for photovoltaic module processing, comprising a placement frame (1), characterized in that: The placement frame (1) is provided with a coating mechanism, wherein the coating mechanism comprises a coating component; The coating assembly comprises a fixed seat (265), a transmission shaft (261) is rotatably connected to the fixed seat (265), two ends of the transmission shaft (261) are respectively fixedly connected to a connecting rod (267), one end of each connecting rod (267) away from the transmission shaft (261) is rotatably connected to a sliding block (268), the sliding block (268) is slidably connected to a connecting seat (269), and a first reset gear (262) is fixedly connected to the transmission shaft (261). The first reset gear (262) is meshed with a second reset gear (263), the lower end of the second reset gear (263) is fixedly connected to a rotating shaft (264), the rotating shaft (264) is rotatably connected to a fixed seat (265), and a spiral spring (266) is arranged inside the fixed seat (265), one end of the spiral spring (266) is fixedly connected to the fixed seat (265), and the other end of the spiral spring (266) is fixedly connected to the rotating shaft (264).

2. The anti-corrosion spraying device for photovoltaic module processing according to claim 1, characterized in that: The smearing mechanism further comprises a plurality of No. 1 connecting frames (21) fixedly connected to the placement frame (1) and arranged in an array, wherein the No. 1 connecting frames (21) are rotatably connected to a moving gear (22), and each of the moving gears (22) is fixedly connected to a connecting shaft (23), and an end of the connecting shaft (23) away from the No. 1 connecting frame (21) is fixedly connected to a transmission gear (24), and the transmission gear (24) is meshed with an incomplete gear (25), and the incomplete gear (25) is fixedly connected to the transmission shaft (261).

3. The anti-corrosion spraying device for photovoltaic module processing according to claim 1, characterized in that: The lower end of the connecting seat (269) is fixedly connected to an electric telescopic rod (271), and the output end of the electric telescopic rod (271) is fixedly connected to a coating scraper (272).

4. The anti-corrosion spraying device for photovoltaic module processing according to claim 2, characterized in that: A first support frame (41) and a second support frame (43) are respectively arranged on both sides of the placement frame (1); teeth (42) are arranged on the inner wall of the first support frame (41), and the teeth (42) are meshed with the moving gear (22); a T-shaped slider (28) is arranged on the placement frame (1), and the T-shaped slider (28) is slidably connected to the second support frame (43).

5. The anti-corrosion spraying device for photovoltaic module processing according to claim 4, characterized in that: The first support frame (41) and the second support frame (43) are both fixedly connected to a second connecting frame (5), the second connecting frame (5) is fixedly connected to a fixing frame (6), and the fixing frame (6) is slidably connected to a connecting seat (269).

6. The anti-corrosion spraying device for photovoltaic module processing according to claim 1, characterized in that: A fixing assembly is installed on the placement frame (1), and the fixing assembly includes a transmission screw (91) threadedly connected to the placement frame (1), one end of the transmission screw (91) is provided with a driving member (92), the other end of the transmission screw (91) is fixedly connected to a connecting base (93), the connecting base (93) is fixedly connected to a compression spring (94), the end of the compression spring (94) away from the connecting base (93) is fixedly connected to a movable seat (95), and the connecting base (93) and the movable seat (95) are both slidably connected to the placement frame (1).

7. The anti-corrosion spraying device for photovoltaic module processing according to claim 5, characterized in that: A connecting plate (7) is fixedly connected to the fixing frame (6), and a plurality of spray nozzles (8) arranged at equal distances are arranged on the connecting plate (7), and a plurality of the spray nozzles (8) are arranged in an inclined manner.

8. The anti-corrosion spraying device for photovoltaic module processing according to claim 3, characterized in that: The coating scrapers (272) are arranged on the upper and lower sides of the placement frame (1) and are symmetrically arranged.

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