Workpiece cleaning cabin

By designing an automatic spraying mechanism and a wastewater recovery system, the problem that traditional workpiece cleaning equipment cannot automatically flush the ground is solved, efficient and safe cleaning results are achieved, and the automation level of workpiece cleaning equipment is improved.

CN119158827AActive Publication Date: 2024-12-20SICHUAN LIUQIYUAN TECH CO LTD
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Patent Information

Application Number
CN202311185328.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-14
Publication Date
2024-12-20
Estimated Expiration
2043-09-14

AI Technical Summary

Technical Problem

Traditional workpiece cleaning equipment cannot automatically flush the ground, resulting in cumbersome manual operation and low efficiency, posing a safety risk.

Method used

A workpiece cleaning chamber was designed, including the main frame, walking mechanism, spraying mechanism and wastewater recovery system. Automatic spraying and ground flushing is achieved through a telescopic frame and outlet pipe driven by worm and motor, combining three-way connectors and traction ropes. The mechanical structure realizes automatic injection of cleaning liquid and ground flushing.

Benefits of technology

Automatic ground flushing of workpiece cleaning equipment is realized, cleaning efficiency is improved, safety risks and labor intensity of manual operation are reduced, and the reliability of cleaning effect is enhanced.

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Abstract

The invention belongs to the technical field of workpiece cleaning equipment, and particularly relates to a workpiece cleaning cabin which is characterized in that a telescopic frame is slidably connected with a box body, a connecting plate is arranged at the other end of the telescopic frame, a three-way connector is connected to the connecting plate, a water outlet pipe is connected to the side, away from the connecting plate, of the three-way connector, and a water outlet is formed in the side, facing the ground, of the water outlet pipe; a worm is arranged in the box body, the water outlet pipe is wound on the circular shaft section, a turbine matched with the helical tooth section is arranged in the box body, a first bevel gear is arranged at the end part of a shaft rod of the turbine, a second bevel gear is connected to an inner bearing of the box body, and a traction rope is wound on a shaft rod of the second bevel gear; the telescopic frame is symmetrically connected with pull rods at the end part of the box body, the pull rods are rotatably connected with the telescopic frame, the two pull rods are jointly connected to the same push rod, the pull rods are rotatably connected with the push rod, and the pull rods are slidably connected with the box body; the workpiece cleaning device is used for solving the problem that an existing workpiece cleaning device cannot automatically wash the ground.
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Description

Technical Field

[0001] The invention belongs to the technical field of workpiece cleaning equipment, and in particular relates to a workpiece cleaning cabin. Background Art

[0002] During the production process, some impurities such as scraps and oil stains often remain on the surface of the workpiece, and the workpiece needs to be cleaned. The traditional degreasing cleaning method is manual cleaning, which has problems such as high labor intensity, high safety risks in high-altitude operations, low efficiency, and the cleaning effect is greatly affected by human factors.

[0003] In order to solve the above problems, the existing Chinese patent application number 201521087964 discloses a rotary cleaning machine, which has the characteristics of fast cleaning speed, good cleaning effect, and convenient use. However, during use, the waste and oil stains on the surface of the workpiece will be washed to the ground, and it is necessary to manually use a water pipe to wash the ground, which is troublesome. Summary of the invention

[0004] In view of this, an object of the present invention is to provide a workpiece cleaning cabin to solve the problem that the existing workpiece cleaning equipment cannot automatically wash the ground.

[0005] The present invention solves the above technical problems by the following technical means:

[0006] A workpiece cleaning cabin comprises a main frame, which comprises a side frame and a top frame, a walking mechanism is arranged at the bottom of the side frame, a ground rail for the walking mechanism is arranged on the ground, a wastewater cleaning device and a wastewater recovery tank are arranged on the ground, a first linear module is arranged at the lower half of the side frame, the first linear module is located on the inner side of the side frame, a box is arranged on the first linear module, and a spray mechanism is arranged on the box; the spray mechanism comprises a telescopic frame connected to the box, the telescopic frame is slidably connected to the box, a connecting plate is arranged at the other end of the telescopic frame, a three-way connector is connected to the connecting plate, a water inlet pipe is connected to the bottom interface of the three-way connector, a nozzle is arranged on the side of the three-way connector facing the connecting plate, a water outlet pipe is connected to the side of the three-way connector away from the connecting plate, and the water outlet pipe is connected to the bottom interface of the three-way connector. A water outlet is provided on the side of the pipe facing the ground; a worm is provided inside the box body, the worm includes a helical tooth section and a circular shaft section, the water outlet pipe is wound around the circular shaft section, a turbine matched with the helical tooth section is provided inside the box body, a first bevel gear is provided at the end of the shaft of the turbine, the internal bearing of the box body is connected with a second bevel gear, the second bevel gear is meshed with the first bevel gear, and a traction rope is wound around the shaft of the second bevel gear; the telescopic frame is located at the end of the box body and is symmetrically connected with pull rods, the pull rods are rotatably connected to the telescopic frame, the two pull rods are connected together to the same push rod, the pull rod is rotatably connected to the push rod, and the pull rod is slidably connected to the box body; a guide rod flush with the push rod is provided inside the box body, and the traction rope is fixedly connected to the push rod after being guided by the guide rod; a motor for driving the worm to rotate is provided outside the box body.

[0007] On the basis of the above technical solution, the present invention also makes the following improvements:

[0008] Furthermore, a second linear module is provided on the upper half of the side frame, a movable frame is provided on the second linear module, a third linear module is commonly connected between the two movable frames, a hanging basket is provided on the third linear module, a nozzle is provided at the bottom of the hanging basket, and the nozzle can spray cleaning liquid onto the top of the workpiece, thereby facilitating the cleaning of the top of the workpiece.

[0009] Furthermore, wind knives are provided on the inner sides of the movable frame and the side frames.

[0010] Furthermore, the nozzle of the wind knife is in a flat fan shape.

[0011] Furthermore, the system also includes a telescopic cabin, which is covered on the periphery of the main frame and the ground rail, and the telescopic cabin covers the main frame.

[0012] The beneficial effects of the present invention are as follows: the motor drives the worm to rotate, and the worm causes the water outlet pipe to be wound around the worm, thereby pulling the telescopic frame to retract the telescopic frame; the motor rotates in the opposite direction, the worm drives the turbine to rotate, the first bevel gear and the turbine rotate synchronously, the first bevel gear drives the second bevel gear to rotate, and the second bevel gear winds the traction rope around the shaft rod, and under the guidance of the guide rod, the traction rope pulls the push rod, and the push rod moves horizontally, and the angle between the two pull rods becomes smaller, so that the telescopic frame can be expanded, and then the water outlet pipe can be pulled out from the worm, and by controlling the switch of the three-way connector, the cleaning liquid can flow to the water outlet pipe and spray onto the ground through the water outlet, and with the cooperation of the walking mechanism, the spraying mechanism can automatically rinse the entire ground. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

[0014] Figure 1 is a schematic diagram of the three-dimensional structure of a cleaning cabin in an embodiment of the present invention;

[0015] Figure 2 is a schematic diagram of the three-dimensional structure of the main frame in an embodiment of the present invention;

[0016] Figure 3 is a schematic structural diagram of a first linear module in an embodiment of the present invention;

[0017] Figure 4 is a schematic structural diagram of a spray mechanism in an embodiment of the present invention;

[0018] Figure 5 is a second structural schematic diagram of the spray mechanism in an embodiment of the present invention;

[0019] Figure 6is a cross-sectional view of the combination of the spray mechanism and the box body in the embodiment of the present invention;

[0020] Figure 7 yes Figure 2 A schematic diagram of a partial enlarged view of the center A;

[0021] Figure 8 Schematic diagram of the wind knife mechanism in an embodiment of the present invention;

[0022] Among them, 1-main frame, 11-side frame, 12-top frame, 13-walking mechanism, 14-ground rail, 15-wastewater cleaning equipment, 16-wastewater recovery tank, 2-first linear module, 21-box, 22-worm, 23-turbine, 24-first bevel gear, 25-second bevel gear, 26-pull rope, 27-guide rod, 3-spray mechanism, 31-telescopic frame, 311-pull rod, 312-push rod, 32-connecting plate, 33-three-way connector, 34-water inlet pipe, 35-sprinkler, 36-water outlet pipe, 37-motor, 4-wind knife, 5-telescopic cabin. DETAILED DESCRIPTION

[0023] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments:

[0024] like Figures 1 to 8 Shown

[0025] A workpiece cleaning cabin comprises a main frame 1, the main frame 1 comprises a side frame 11 and a top frame 12, the side frames 11 are symmetrically arranged on both sides of the top frame 12, a walking mechanism 13 is arranged at the bottom of the side frame 11, the walking mechanism 13 is driven by an explosion-proof variable frequency reduction motor 37, a ground rail 14 for the walking mechanism 13 is arranged on the ground, a wastewater cleaning device 15 and a wastewater recovery tank 16 are arranged on the ground, the wastewater recovery tank 16 surrounds the outer side of the ground rail 14, the wastewater recovery tank 16 transmits the wastewater on the ground to the wastewater cleaning device 15, and the wastewater cleaning device 15 processes the wastewater for secondary use;

[0026] The lower half of the side frame 11 is provided with a first linear module 2, which is located on the inner side of the side frame 11. A box 21 is provided on the first linear module 2. The first linear module 2 can control the box 21 to slide up and down, and a spray mechanism 3 is provided on the box 21.

[0027] The spray mechanism 3 includes a telescopic frame 31 connected to the box body 21, the telescopic frame 31 is slidably connected to the box body 21, a first vertical slide groove for sliding the end of the telescopic frame 31 is provided inside the box body 21, a connecting plate 32 is provided at the other end of the telescopic frame 31, a second vertical slide groove for sliding the end of the telescopic frame 31 is provided on the connecting plate 32, a three-way connector 33 is connected to the connecting plate 32, a water inlet pipe 34 is connected to the bottom interface of the three-way connector 33, a spray head 35 is provided on the side of the three-way connector 33 facing the connecting plate 32, the spray head 35 is used for spraying and cleaning the workpiece, a water outlet pipe 36 is connected on the side of the three-way connector 33 away from the connecting plate 32, a water outlet is provided on the side of the water outlet pipe 36 facing the ground, and the cleaning liquid is sprayed onto the ground through the water outlet to clean the ground;

[0028] A worm 22 is provided inside the housing 21. The worm 22 includes a helical tooth segment and a circular shaft segment. A water outlet pipe 36 is wound around the circular shaft segment. The water outlet pipe 36 is in a stretched state. A turbine 23 matched with the helical tooth segment is provided inside the housing 21. A first bevel gear 24 is provided at the end of the shaft of the turbine 23. A second bevel gear 25 is connected to the internal bearing of the housing 21. The second bevel gear 25 is meshed with the first bevel gear 24. A traction rope 26 is wound around the shaft of the second bevel gear 25.

[0029] The telescopic frame 31 is symmetrically connected to the end of the box body 21 with a pull rod 311, the pull rod 311 is rotatably connected to the telescopic frame 31, the two pull rods 311 are commonly connected to the same push rod 312, the pull rod 311 is rotatably connected to the push rod 312, the pull rod 311 is slidably connected to the box body 21, a horizontal slide groove is provided in the box body 21, and the end of the pull rod 311 is inserted into the horizontal slide groove;

[0030] A guide rod 27 flush with the push rod 312 is provided in the box body 21, and the traction rope 26 is fixedly connected to the push rod 312 after being guided by the guide rod 27;

[0031] A motor 37 for driving the worm 22 to rotate is disposed outside the housing 21 .

[0032] When cleaning the workpiece, the motor 37 drives the worm 22 to rotate, and the rotation of the worm 22 can make the water outlet pipe 36 wind around the worm 22, and then can pull the telescopic frame 31 to retract the telescopic frame 31; when the motor 37 rotates in the opposite direction, the worm 22 drives the turbine 23 to rotate, the first bevel gear 24 rotates synchronously with the turbine 23, and the first bevel gear 24 drives the second bevel gear 25 to rotate. When the second bevel gear 25 rotates, the traction rope 26 can be wound around the shaft rod, and under the guidance of the guide rod 27, the traction rope 26 pulls the push rod 312, and the push rod 312 moves horizontally, and the angle between the two pull rods 311 becomes smaller, so that the lifting and lowering can be stretched, and then the water outlet pipe 36 can be pulled out from the worm 22, and by controlling the switch of the three-way connector 33, the cleaning liquid can flow to the water outlet pipe 36 and be sprayed onto the ground through the water outlet, and the spray mechanism 3 can automatically rinse the entire ground with the cooperation of the walking mechanism 13.

[0033] Specifically, a second linear module is provided on the upper half of the side frame 11, and a movable frame is provided on the second linear module. Driven by the second linear module, the movable frame can move up and down. A third linear module is commonly connected between the two movable frames, and a hanging basket is provided on the third linear module. Driven by the third linear module, the hanging basket can move laterally. A nozzle is provided at the bottom of the hanging basket, and the nozzle can spray cleaning liquid onto the top of the workpiece, thereby facilitating the cleaning of the top of the workpiece.

[0034] Specifically, wind knives 4 are provided on the inner sides of the movable frame and the side frame 11 , and the wind knives 4 are used to spray compressed hot air to quickly dry the cleaned workpieces.

[0035] Specifically, the nozzle of the wind knife 4 is in the shape of a flat fan, and the wind ejected from the flat fan-shaped nozzle is more balanced and has a stronger wind force, is quieter and has high efficiency.

[0036] Specifically, the system also includes a telescopic cabin 5, which covers the main frame 1 and the periphery of the ground rail 14. The telescopic cabin 5 covers the main frame 1 to prevent waste water from splashing. The telescopic cabin body can be telescoped to facilitate the staff to transfer the workpiece.

[0037] The method of using the present invention is as follows: when cleaning the workpiece, the motor 37 is started to drive the worm 22 to rotate, and the worm 22 causes the water outlet pipe 36 to be wound around the worm 22, thereby pulling the telescopic frame 31 to retract the telescopic frame 31; when the ground needs to be cleaned, the motor 37 is rotated in the opposite direction, the worm 22 drives the turbine 23 to rotate, the first bevel gear 24 and the turbine 23 rotate synchronously, the first bevel gear 24 drives the second bevel gear 25 to rotate, and the second bevel gear 25 winds the traction rope 26 around the shaft rod, and under the guidance of the guide rod 27, the traction rope 26 pulls the push rod 312, the push rod 312 moves horizontally, and the angle between the two pull rods 311 becomes smaller, so that the telescopic frame 31 is opened, and then the water outlet pipe 36 can be pulled out from the worm 22, and by controlling the switch of the three-way connector 33, the cleaning liquid can flow to the water outlet pipe 36 and be sprayed onto the ground through the water outlet, and the spray mechanism 3 can automatically rinse the entire ground with the cooperation of the walking mechanism 13.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should be included in the scope of the claims of the present invention. The techniques, shapes, and structural parts not described in detail in the present invention are all known technologies.

Claims

1. A workpiece cleaning cabin, comprising a main frame (1), the main frame (1) comprising a side frame (11) and a top frame (12), a walking mechanism (13) being provided at the bottom of the side frame (11), a ground rail (14) being provided on the ground for the walking mechanism (13) to travel, a wastewater cleaning device (15) and a wastewater recovery tank (16) being provided on the ground, Features: The lower half of the side frame (11) is provided with a first linear module (2), the first linear module (2) is located on the inner side of the side frame (11), a box (21) is provided on the first linear module (2), and a spray mechanism (3) is provided on the box (21); The spray mechanism (3) comprises a telescopic frame (31) connected to the box body (21), the telescopic frame (31) being slidably connected to the box body (21), a connecting plate (32) being provided at the other end of the telescopic frame (31), a three-way connector (33) being connected to the connecting plate (32), a water inlet pipe (34) being connected to the bottom interface of the three-way connector (33), a spray head (35) being provided on the side of the three-way connector (33) facing the connecting plate (32), a water outlet pipe (36) being connected on the side of the three-way connector (33) away from the connecting plate (32), and a water outlet being provided on the side of the water outlet pipe (36) facing the ground; A worm (22) is provided inside the housing (21), the worm (22) comprises a helical tooth segment and a circular shaft segment, the water outlet pipe (36) is wound around the circular shaft segment, a turbine (23) matched with the helical tooth segment is provided inside the housing (21), a first bevel gear (24) is provided at the end of the shaft of the turbine (23), a second bevel gear (25) is connected to the internal bearing of the housing (21), the second bevel gear (25) is meshed with the first bevel gear (24), and a traction rope (26) is wound around the shaft of the second bevel gear (25); The telescopic frame (31) is symmetrically connected to a pull rod (311) at the end of the box (21), the pull rod (311) is rotatably connected to the telescopic frame (31), the two pull rods (311) are connected to the same push rod (312), the pull rod (311) is rotatably connected to the push rod (312), and the pull rod (311) is slidably connected to the box (21); A guide rod (27) flush with the push rod (312) is provided in the box body (21), and the traction rope (26) is fixedly connected to the push rod (312) after being guided by the guide rod (27); A motor (37) for driving the worm (22) to rotate is provided outside the box (21).

2. A workpiece cleaning cabin according to claim 1, Features: The upper part of the side frame (11) is provided with a second linear module, a movable frame is provided on the second linear module, a third linear module is commonly connected between the two movable frames, a hanging basket is provided on the third linear module, a nozzle is provided at the bottom of the hanging basket, and the nozzle can spray cleaning liquid onto the top of the workpiece, so as to facilitate cleaning the top of the workpiece.

3. A workpiece cleaning cabin according to claim 2, Features: Wind knives (4) are provided on the inner sides of the movable frame and the side frame (11).

4. A workpiece cleaning cabin according to claim 3, Features: The nozzle of the wind knife (4) is in a flat fan shape.

5. A workpiece cleaning cabin according to claim 4, Features: The system further comprises a telescopic cabin (5), wherein the telescopic cabin (5) covers the periphery of the main frame (1) and the ground rail (14), and the telescopic cabin (5) covers the main frame (1).

Citation Information

Patent Citations

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  • Wall spraying maintenance equipment for constructional engineering

    CN113653348A

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    CN205914445U