Laser cutting device for tarpaulin processing
By introducing chain plate vacuum suction cup driving mechanism and CCD camera monitoring into the laser cutting device, the problem of improper cleaning of products and waste after tarpaulin cutting is solved, improving the cutting pass rate and reducing equipment costs.
Patent Information
- Application Number
- CN202411218148.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-02
AI Technical Summary
When cutting tarpaulin, the existing laser cutting device has different shapes of the tarpaulin products, and the cleaning of products and waste materials above the workbench after cutting is missing, resulting in uneven subsequent cutting, affecting the cutting pass rate.
A device including a laser cutting device body, a drive frame, a laser fixing seat, a tarpaulin discharge drive mechanism, a waste trough and a product trough are designed, and the tarpaulin product and waste are absorbed and moved through the chain plate vacuum suction cup drive mechanism, and Use CCD cameras to monitor the cutting process to ensure accurate placement of products and waste.
It effectively solves the problem of flattening products and waste after tarpaulin cutting, improves the cropping pass rate, and reduces equipment costs through image processing of CCD cameras.
Smart Images

Figure CN119159246A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser cutting devices, in particular to a laser cutting device for tarpaulin processing. Background Art
[0002] Tarpaulin is a waterproof material with high strength, good toughness and softness. It is often used as canvas, polyester with polyurethane coating or made into polyethylene plastic. Tarpaulin usually has strong grommets at the corners or edges to facilitate rope binding, hanging or covering. Tarpaulin is a textile with a wide range of applications. Its main uses include but are not limited to the following aspects: it can be used as a material for temporary cargo sheds and temporary warehouses to provide shelter for materials, goods and equipment; the tarpaulin has a flat surface and bright colors, which is suitable for printing various advertisements, slogans, patterns, etc.; it can be used as a tent, parasol, picnic mat, etc., to provide people with a comfortable resting environment. In addition, tarpaulin can also be used to make toys such as kites and sailboats to enrich people's entertainment life. Due to different usage requirements, tarpaulins need to be cut into different sizes, and the laser cutting device for tarpaulins is a laser device specially used for cutting materials such as tarpaulins. This device uses the high energy density characteristics of the laser beam to focus the laser beam into a very small light spot through a focusing lens, and irradiates it onto the surface of the tarpaulin, so that the material quickly melts, vaporizes or reaches the ignition point, thereby achieving precise cutting. The laser cutting device for tarpaulins has the following advantages: The laser beam is fine, which can achieve high-precision cutting and meet the fine processing requirements of tarpaulins and other materials. The cutting speed is fast and the layout is flexible, which can greatly improve production efficiency. There is no mechanical contact during the laser cutting process, and no need to use tools and coolants, which reduces pollution and energy consumption.
[0003] The Chinese patent publication number is CN213080413U, which discloses a laser cutting device for fabric processing, including a workbench, the workbench is provided with a cutting mechanism for fabric laser cutting, both ends of the left side of the upper end surface of the workbench are fixedly connected with support plates, a coil drum is rotatably connected between the two support plates, a cylinder is fixedly connected with the bottom of the workbench, a telescopic rod is fixedly connected with the output end of the cylinder, and a bottom plate is fixedly connected with the bottom of the telescopic rod; the limiting plate presses the suspended fabric on the workbench, completes the limiting of the two ends of the fabric, and stretches the fabric, and can stretch the fabric while limiting the two ends of the fabric, so as to prevent the fabric from wrinkling when it is flattened and cut, and avoid the phenomenon of fabric waste caused by unqualified fabric cutting due to fabric distortion and tilt during cutting, with simple structure and strong practicality.
[0004] The above-mentioned prior art solutions have the following defects: the above-mentioned laser cutting device limits the two ends of the fabric to avoid wrinkles during cutting. However, due to the different shapes of tarpaulin products, if the tarpaulin products and waste materials on the workbench are missed when cleaning after cutting, they will be placed under the tarpaulin, making the tarpaulin that needs to be cut later uneven, thereby affecting the cutting qualification rate. Therefore, we propose a laser cutting device for tarpaulin processing to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a laser cutting device for tarpaulin processing, so as to solve the problem that the existing laser cutting device proposed in the above background technology limits the two ends of the fabric to avoid wrinkles during cutting, but due to the different shapes of tarpaulin products, if the tarpaulin products and waste materials on the workbench are missed when cleaning after cutting, they will be placed under the tarpaulin, making the tarpaulin that needs to be cut later uneven, thereby affecting the cutting qualification rate.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a laser cutting device for tarpaulin processing, comprising a laser cutting device body, a laser cutting device body is arranged at the lower end of the laser cutting device body, a driving frame is slidably installed above the laser cutting device body, a laser fixing seat is slidably installed above the driving frame, a tarpaulin unloading driving mechanism is installed below the rear side of the driving frame, a waste trough is arranged at the rear end of the second sprocket of the laser cutting workbench, and a product trough is arranged at the rear side of the waste trough.
[0007] Preferably, the rear side of the driving frame is slidably connected to the second sprocket of the laser cutting workbench through a drag chain, and the rear side of the laser fixing seat is slidably connected to the driving frame through a drag chain.
[0008] Preferably, a vacuum pump is fixedly installed at the middle position above the laser fixing seat, a filter box is installed on one side of the vacuum pump, a main air intake pipe is sealably installed at the air intake end of the vacuum pump, and an air intake three-way valve is sealably installed at one end of the main air intake pipe away from the vacuum pump.
[0009] Preferably, a smoke shield is fixedly installed on the outer end below the laser fixing seat, a laser cutting head is installed at the middle position below the laser fixing seat, the laser cutting head is located inside the smoke shield, a CCD camera is installed on the front side of the smoke shield, a filter box outlet pipe is sealably installed above the filter box, the upper end of the filter box outlet pipe is sealably connected to one end of the air inlet three-way valve, a vacuum suction cup main suction pipe is sealably installed on the other end of the air inlet three-way valve, and the smoke shield is sealably connected to the lower end of the filter box via the filter box inlet pipe.
[0010] Preferably, a cloth winding roller is rotatably installed at the lower end of the front side of the laser cutting workbench, an ion wind rod is installed above the cloth winding roller, a second cloth guide roller is installed above the ion wind rod, a first cloth guide roller is installed above the second cloth guide roller, the second cloth guide roller and the first cloth guide roller are rotatably connected with the second cloth guide roller, and a cloth collecting roller is rotatably installed at the lower end of the rear side of the laser cutting workbench.
[0011] Preferably, the tarpaulin unloading drive mechanism comprises an electric telescopic cylinder of a tarpaulin unloading drive mechanism, a drive box, a support frame, a drive motor, an active sprocket, a driven sprocket, a drive rod, a chain, a chain plate vacuum suction cup drive mechanism, a tarpaulin driving wheel, a drive screw and an electric telescopic cylinder mounting plate of a tarpaulin unloading drive mechanism, the lower end of the drive frame is provided with an electric telescopic cylinder groove of the tarpaulin unloading drive mechanism, the upper end of the inner wall of the electric telescopic cylinder groove of the tarpaulin unloading drive mechanism is installed with a drive screw, two electric telescopic cylinder mounting plates of the tarpaulin unloading drive mechanism are symmetrically and transmission-mounted below the drive screw, the electric telescopic cylinder of the tarpaulin unloading drive mechanism is symmetrically fixedly installed below the mounting plate of the electric telescopic cylinder of the tarpaulin unloading drive mechanism, a drive box is installed below the electric telescopic cylinder of the tarpaulin unloading drive mechanism, support frames are fixedly installed on both sides of the drive box, the support frame is fixedly connected to the lower end of the electric telescopic cylinder of the tarpaulin unloading drive mechanism, and the upper end of the electric telescopic cylinder of the tarpaulin unloading drive mechanism is fixedly connected to the inner wall of the electric telescopic cylinder groove of the tarpaulin unloading drive mechanism.
[0012] Preferably, a driving motor is fixedly installed on one side of the support frame, and a driving sprocket and a driven sprocket are installed inside the driving box, the driving sprocket is located above the driven sprocket, the driving sprocket and the driven sprocket are connected through a chain transmission, the output end of the driving motor is connected to the driving sprocket, a driving rod is installed between the two driving boxes, the driven sprocket is fixedly mounted on the outside of one end of the driving rod, the driven sprocket is rotatably connected to the driving box through a bearing, and a chain plate vacuum suction cup driving mechanism and a tarpaulin driving wheel are fixedly installed at intervals on the outside of the driving rod.
[0013] Preferably, the chain plate vacuum suction cup drive mechanism comprises a mounting chain plate, a vacuum suction cup, a second vacuum suction cup sub-suction pipe, a second vacuum suction cup sub-suction pipe valve, a first sprocket, a mounting chain plate connecting strip, a second sprocket, a second vacuum suction cup sub-suction pipe limiting plate and a first vacuum suction cup sub-suction pipe, ten mounting chain plates are arranged on the outside of the chain plate vacuum suction cup drive mechanism, a mounting chain plate connecting strip is arranged between the left and right ends of adjacent mounting chain plates, the mounting chain plate connecting strip is rotatably connected to the mounting chain plate by a connecting rod, five vacuum suction cups are equidistantly arranged inside the mounting chain plate, and the The rear end seal of the vacuum suction cup is connected in series with a second vacuum suction cup sub-suction pipe, and the first sprocket and the second sprocket are respectively arranged inside the two sides of the chain plate vacuum suction cup driving mechanism, the first sprocket is located on one side of the second sprocket, the first sprocket and the second sprocket are respectively connected with the driving rod keys on both sides, the left and right ends of the mounting chain plate are symmetrically provided with sprocket grooves, and the sprocket grooves are respectively meshed with the first sprocket, six second vacuum suction cup sub-suction pipe grooves are annularly provided on the outer sides of the first sprocket and the second sprocket, and the second vacuum suction cup sub-suction pipe is movably connected with the second vacuum suction cup sub-suction pipe grooves.
[0014] Preferably, a second vacuum suction cup branch suction pipe limiting plate is provided on one side of the first sprocket, a diverter is installed on one side of the second vacuum suction cup branch suction pipe limiting plate, one end of the second vacuum suction cup branch suction pipe is sealedly connected to one end of the diverter, a second vacuum suction cup branch suction pipe valve is sealedly installed on one side of the second vacuum suction cup branch suction pipe, one side of the diverter is sealedly connected to the first vacuum suction cup branch suction pipe, and the other end of the first vacuum suction cup branch suction pipe is sealedly connected to the filter box intake pipe through the diverter.
[0015] Preferably, driving rod grooves are symmetrically provided on both sides of the second vacuum suction cup branch suction pipe limiting plate, the driving rod is located inside the driving rod groove and is rotatably connected through bearings, a second vacuum suction cup branch suction pipe limiting groove is provided at the middle position of the second vacuum suction cup branch suction pipe limiting groove, one end of the second vacuum suction cup branch suction pipe passes through the inside of the second vacuum suction cup branch suction pipe limiting groove, a sliding block groove is provided on the outside of the second vacuum suction cup branch suction pipe limiting groove, sliding blocks are symmetrically installed above and below one end of the diverter, and the sliding block is slidably connected to the sliding block groove.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The chain plate vacuum suction cup driving mechanism of the present invention can suck the tarpaulin products and waste materials and drive them to move, so that they enter the corresponding waste slot or product slot. During the sucking, the driving screw is started according to the position of the tarpaulin product to adjust the position of the electric telescopic cylinder mounting plate of the tarpaulin unloading driving mechanism, and the electric telescopic cylinder mounting plate of the tarpaulin unloading driving mechanism drives the electric telescopic cylinder of the tarpaulin unloading driving mechanism to move horizontally. The electric telescopic cylinder of the tarpaulin unloading driving mechanism drives the driving box to move through the supporting frame, and the driving box drives the driving rod to move horizontally, so that the position of the chain plate vacuum suction cup driving mechanism is aligned with the tarpaulin product. The air inlet three-way valve is adjusted to connect the main air inlet pipe and the main air suction pipe of the vacuum suction cup, and the vacuum pump is started. The negative pressure generated by the vacuum pump allows air to be sucked from the vacuum suction cup, and enters the diverter through the second vacuum suction cup branch air suction pipe. The diverter collects the air into the first vacuum suction cup branch air suction pipe, and the air in the first vacuum suction cup branch air suction pipe is then collected into the main air suction pipe of the vacuum suction cup through the diverter, so that the vacuum suction cup generates negative pressure, and the electric telescopic cylinder of the tarpaulin unloading drive mechanism is extended to drive the drive box to move downward, so that the vacuum suction cup is adsorbed on the upper surface of the tarpaulin product, thereby fixing the tarpaulin product. At this time, the drive The drag chain between the dynamic drive frame and the laser cutting workbench allows the vacuum suction cup to be placed above the product slot. When the tarpaulin product is long, the drive motor can be driven, and the drive motor drives the active sprocket to rotate, and the active sprocket drives the driven sprocket to rotate through the chain, and the driven sprocket drives the drive rod to rotate, and the drive rod drives the installation chain plate to roll through the drive sprocket, so that the vacuum suction cup can roll, and the second vacuum suction cup sub-suction pipe valve is used to adjust the on-off of the second vacuum suction cup sub-suction pipe. When the vacuum suction cup moves to the lower end of the chain plate vacuum suction cup drive mechanism, the second vacuum suction cup sub-suction pipe valve can be opened. When it leaves the chain plate When the vacuum suction cup driving mechanism is at the lower end, the second vacuum suction cup suction pipe valve can be closed to drag the tarpaulin product into the product slot. At this time, the waste is grabbed by the chain plate vacuum suction cup driving mechanism and driven to the top of the waste slot. The waste enters the waste slot in the above manner, which solves the problem that the existing laser cutting device limits the two ends of the fabric to avoid wrinkles during cutting. However, due to the different shapes of tarpaulin products, if the tarpaulin products and waste materials on the workbench are missed when cleaning after cutting, they will be placed under the tarpaulin, which will make the tarpaulin that needs to be cut later uneven, thereby affecting the cutting qualification rate.
[0018] 2. In the present invention, the CCD camera takes a picture of the image after cutting and sends it to the control unit of the laser cutting device body. The control unit analyzes and identifies the image processing algorithm to determine whether the cut pattern is deviated or shifted. When a problem is found, the cutting operation is stopped to facilitate the staff to adjust the fault in time, thereby preventing more unqualified tarpaulin products from being cut. After the cutting operation is completed, the CCD camera observes the position of the tarpaulin product and the waste material after cutting, thereby recording the position of the tarpaulin product and the waste material, which is convenient for the subsequent suction operation of the tarpaulin product and the waste material position. Through a CCD camera, different usage requirements can be met, thereby reducing equipment costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view of the present invention;
[0020] Figure 2 A top view of the present invention;
[0021] Figure 3 It is a connection relationship diagram of the driving frame and the tarpaulin unloading driving mechanism in the present invention;
[0022] Figure 4 It is a front view of the chain plate vacuum suction cup driving mechanism of the present invention;
[0023] Figure 5 For the present invention Figure 4 AA direction cross-sectional view;
[0024] Figure 6 It is a structural schematic diagram of the chain plate vacuum suction cup driving mechanism of the present invention;
[0025] Figure 7 A three-dimensional diagram of a second vacuum suction cup suction pipe limiting plate in the present invention;
[0026] Figure 8 It is a schematic structural diagram of the first sprocket in the present invention.
[0027] In the figure: 1. Laser cutting device body; 2. Drive frame; 3. Laser fixing seat; 4. Smoke shield; 5. Cloth roll roller; 6. Ion wind rod; 7. First cloth guide roller; 8. Laser cutting head; 9. Vacuum pump; 10. Filter box; 11. Main air inlet pipe; 12. Air inlet three-way valve; 13. Air outlet pipe of filter box; 14. Main air inlet pipe of vacuum suction cup; 15. Air inlet pipe of filter box; 16. Second cloth guide roller; 17. Cloth collection roller; 18. Waste trough; 19. Product trough; 20. Electric telescopic cylinder slot of tarpaulin unloading drive mechanism; 21. Electric telescopic cylinder of tarpaulin unloading drive mechanism; 22. Drive box; 23. Support frame; 24. Drive motor; 25. Driving sprocket; 26. Driven sprocket; 27. Drive rod; 28. Chain; 29. Chain plate vacuum suction cup driving mechanism; 30, tarpaulin driving wheel; 31, chain plate installation; 32, vacuum suction cup; 33, second vacuum suction cup sub-suction pipe; 34, second vacuum suction cup sub-suction pipe valve; 35, first sprocket; 36, tarpaulin unloading driving mechanism; 37, chain plate connecting strip installation; 38, laser cutting workbench; 39, second sprocket; 40, driving screw; 41, tarpaulin unloading driving mechanism electric telescopic cylinder mounting plate; 42, second vacuum suction cup sub-suction pipe limit plate; 43, second vacuum suction cup sub-suction pipe groove; 44, diverter; 45, first vacuum suction cup sub-suction pipe; 46, sliding block; 47, second vacuum suction cup sub-suction pipe limit groove; 48, driving rod groove; 49, sliding block groove; 50, CCD camera. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] See also Figure 1-8 An embodiment of the present invention is as follows: a laser cutting device for tarpaulin processing comprises a laser cutting device body 1, a laser cutting device body 1 is provided at the lower end of the laser cutting device body 1, a driving frame 2 is slidably installed above the laser cutting device body 1, a laser fixing seat 3 is slidably installed above the driving frame 2, a tarpaulin unloading driving mechanism 36 is installed below the rear side of the driving frame 2, a waste trough 18 is provided at the rear end of the second sprocket 39 of the laser cutting workbench 38, and a product trough 19 is provided at the rear side of the waste trough 18.
[0030] After the cutting operation is completed, the CCD camera 50 observes the position of the cut tarpaulin product and the waste material. After the observation is completed, the driving screw 40 is started to adjust the position of the electric telescopic cylinder mounting plate 41 of the tarpaulin unloading driving mechanism according to the position of the tarpaulin product. The electric telescopic cylinder mounting plate 41 of the tarpaulin unloading driving mechanism drives the electric telescopic cylinder 21 of the tarpaulin unloading driving mechanism to move horizontally. The electric telescopic cylinder 21 of the tarpaulin unloading driving mechanism drives the driving box 22 to move through the support frame 23. The driving box 22 drives the driving rod 27 to move horizontally, so that the position of the chain plate vacuum suction cup driving mechanism 29 is aligned with the tarpaulin product. At this time, the air intake three-way valve 12 is adjusted to connect the main air intake pipe 11 and the vacuum suction cup main suction pipe 14, and the vacuum pump 9 is started. The negative pressure generated by the vacuum pump 9 allows air to be sucked from the vacuum suction cup 32, and enters the diverter 44 through the second vacuum suction cup branch suction pipe 33. The diverter 44 collects the air into the first vacuum suction cup branch suction pipe 45. The air in the first vacuum suction cup branch suction pipe 45 is then collected into the vacuum suction cup main suction pipe 14 through the diverter 44, so that the vacuum suction cup 32 generates negative pressure, and the electric telescopic cylinder 21 of the tarpaulin unloading drive mechanism drives the drive box 22 to move downward, so that the vacuum suction cup 32 is adsorbed on the upper surface of the tarpaulin product, thereby fixing the tarpaulin product. At this time, the drag chain between the driving frame 2 and the laser cutting workbench 38 is driven to place the vacuum suction cup 32 above the product slot 19. When the size of the tarpaulin product is long, the driving motor 24 can be driven, and the driving motor 24 drives the active sprocket 25 to rotate. The active sprocket 25 drives the driven sprocket 26 to rotate through the chain 28, and the driven sprocket 26 drives the driving rod 27 to rotate. The driving rod 27 drives the installation chain plate 31 to roll by driving the first sprocket 35, so that the vacuum suction cup 32 rolls, and the second vacuum suction cup is divided into the suction pipe valve. 34 adjusts the on-off of the second vacuum suction cup suction pipe 33. When the vacuum suction cup 32 moves to the lower end of the chain plate vacuum suction cup driving mechanism 29, the second vacuum suction cup suction pipe valve 34 can be opened. When leaving the lower end of the chain plate vacuum suction cup driving mechanism 29, the second vacuum suction cup suction pipe valve 34 can be closed, thereby dragging the tarpaulin product into the interior of the product groove 19. At this time, the chain plate vacuum suction cup driving mechanism 29 grabs the waste material and drives it to the top of the waste groove 18. The waste material enters the waste groove 18 in the above manner, and finally the cloth collecting roller 17 is started to drive the cloth to move forward, and then the subsequent cutting operation is carried out.
[0031] See also Figure 1-2 The rear side of the driving frame 2 is slidably connected to the second sprocket 39 of the laser cutting workbench 38 through a drag chain, and the rear side of the laser fixing seat 3 is slidably connected to the driving frame 2 through a drag chain.
[0032] The drive of the drag chain can achieve high-precision driving requirements, thereby accurately meeting the cutting requirements of various sizes.
[0033] See also Figure 1-2 A vacuum pump 9 is fixedly installed at the middle position above the laser fixing seat 3, a filter box 10 is installed on one side of the vacuum pump 9, a main air intake pipe 11 is sealed and installed at the air inlet end of the vacuum pump 9, and an air intake three-way valve 12 is sealed and installed at the end of the main air intake pipe 11 away from the vacuum pump 9, a smoke shield 4 is fixedly installed at the outer end below the laser fixing seat 3, a laser cutting head 8 is installed at the middle position below the laser fixing seat 3, the laser cutting head 8 is located inside the smoke shield 4, a CCD camera 50 is installed on the front side of the smoke shield 4, a filter box outlet pipe 13 is sealed and installed above the filter box 10, the upper end of the filter box outlet pipe 13 is sealed and connected to one end of the air intake three-way valve 12, and a vacuum suction cup main air intake pipe 14 is sealed and installed at the other end of the air intake three-way valve 12, and the smoke shield 4 is sealed and connected to the lower end of the filter box 10 through the filter box air intake pipe 15.
[0034] The vacuum pump 9 generates negative pressure by sucking air, thereby meeting the demand for smoke during cutting and the suction demand of the chain plate vacuum suction cup drive mechanism 29 when grabbing materials. The flow direction of the negative pressure gas can be adjusted by adjusting the air intake three-way valve 12. The CCD camera 50 is set outside the smoke shield 4 to effectively prevent the influence of smoke during cutting on the clarity of the captured image. The filter box 10 is used to filter the smoke.
[0035] See also Figure 1-2 A cloth winding roller 5 is rotatably installed at the lower end of the front side of the laser cutting workbench 38, an ion wind rod 6 is installed above the cloth winding roller 5, a second cloth guide roller 16 is installed above the ion wind rod 6, a first cloth guide roller 7 is installed above the second cloth guide roller 16, the second cloth guide roller 16 and the first cloth guide roller 7 are rotatably connected with the second cloth guide roller 16, and a cloth collecting roller 17 is rotatably installed at the lower end of the rear side of the laser cutting workbench 38. The ion wind generated by the ion wind rod 6 blows the tarpaulin, which can effectively blow away the dust adsorbed by static electricity on the surface of the tarpaulin, thereby improving the cutting accuracy. The cloth winding roller 5 can retract the tarpaulin, and the cloth collecting roller 17 can provide power for the tarpaulin roll.
[0036] See also Figure 3The tarpaulin unloading driving mechanism 36 includes an electric telescopic cylinder 21 for the tarpaulin unloading driving mechanism, a driving box 22, a supporting frame 23, a driving motor 24, a driving sprocket 25, a driven sprocket 26, a driving rod 27, a chain 28, a chain plate vacuum suction cup driving mechanism 29, a tarpaulin driving wheel 30, a driving screw 40 and an electric telescopic cylinder mounting plate 41 for the tarpaulin unloading driving mechanism. The lower end of the driving frame 2 is provided with an electric telescopic cylinder groove 20 for the tarpaulin unloading driving mechanism, and the upper end of the inner wall of the electric telescopic cylinder groove 20 for the tarpaulin unloading driving mechanism is provided with a driving screw 40, and two electric telescopic cylinder mounting plates 41 for the tarpaulin unloading driving mechanism are symmetrically and transmission-mounted below the driving screw 40, and the electric telescopic cylinder 21 for the tarpaulin unloading driving mechanism is symmetrically fixedly mounted below the electric telescopic cylinder mounting plate 41 for the tarpaulin unloading driving mechanism, and the driving box 22 is installed below the electric telescopic cylinder 21 for the tarpaulin unloading driving mechanism, and the driving box 22 is installed below the driving box 22. Support frames 23 are fixedly installed on both sides, and the support frames 23 are fixedly connected to the lower end of the electric telescopic cylinder 21 of the tarpaulin unloading drive mechanism. The upper end of the electric telescopic cylinder 21 of the tarpaulin unloading drive mechanism is fixedly connected to the inner wall of the electric telescopic cylinder slot 20 of the tarpaulin unloading drive mechanism. A driving motor 24 is fixedly installed on one side of the support frame 23. A driving sprocket 25 and a driven sprocket 26 are installed inside the drive box 22. The driving sprocket 25 is located above the driven sprocket 26. The driving sprocket 25 and the driven sprocket 26 are connected by a chain 28. The output end of the driving motor 24 is connected by a driving sprocket 25. A driving rod 27 is installed between the two drive boxes 22. The driven sprocket 26 is fixedly sleeved on the outside of one end of the driving rod 27. The driven sprocket 26 is rotatably connected to the driving box 22 through a bearing. A chain plate vacuum suction cup driving mechanism 29 and a tarpaulin driving wheel 30 are fixedly installed at intervals outside the driving rod 27.
[0037] The driving screw 40 can drive the chain plate vacuum suction cup driving mechanism 29 and the tarpaulin driving wheel 30 to move in the horizontal direction, and the electric telescopic cylinder 21 of the tarpaulin unloading driving mechanism can drive the chain plate vacuum suction cup driving mechanism 29 and the tarpaulin driving wheel 30 to move in the vertical direction. The driving motor 24 provides power for the rotation of the chain plate vacuum suction cup driving mechanism 29 and the tarpaulin driving wheel 30. The chain plate vacuum suction cup driving mechanism 29 is used to absorb the tarpaulin products and waste materials, so that they can be put into the waste trough 18 and the product trough 19. When the waste material is a positive film, the tarpaulin driving wheel 30 can be driven to push the tarpaulin product, so that it can enter the waste trough 18.
[0038] See also Figure 3-8The chain plate vacuum suction cup driving mechanism 29 includes a mounting chain plate 31, a vacuum suction cup 32, a second vacuum suction cup sub-suction pipe 33, a second vacuum suction cup sub-suction pipe valve 34, a first sprocket 35, a mounting chain plate connecting strip 37, a second sprocket 39, a second vacuum suction cup sub-suction pipe limiting plate 42 and a first vacuum suction cup sub-suction pipe 45. Ten mounting chain plates 31 are arranged on the outside of the chain plate vacuum suction cup driving mechanism 29. A mounting chain plate connecting strip 37 is installed between the left and right ends of adjacent mounting chain plates 31. The mounting chain plate connecting strip 37 is rotatably connected to the mounting chain plate 31 through a connecting rod. The inner portion of the mounting chain plate 31 is equidistantly arranged Five vacuum suction cups 32 are installed, and the rear end of the vacuum suction cup 32 is sealed in series with a second vacuum suction cup sub-suction pipe 33. The first sprocket 35 and the second sprocket 39 are respectively arranged inside the two sides of the chain plate vacuum suction cup drive mechanism 29. The first sprocket 35 is located on one side of the second sprocket 39. The first sprocket 35 and the second sprocket 39 are respectively connected with the driving rod 27 on both sides by keys. The left and right ends of the installation chain plate 31 are symmetrically provided with sprocket grooves, and the sprocket grooves are respectively meshed with the first sprocket 35. Six second vacuum suction cup sub-suction pipe grooves 43 are annularly provided on the outer sides of the first sprocket 35 and the second sprocket 39. The second vacuum suction cup sub-suction pipe grooves 43 are The air pipe 33 is movably connected with the second vacuum suction cup branch suction pipe groove 43, a second vacuum suction cup branch suction pipe limiting plate 42 is provided on one side of the first sprocket 35, a diverter 44 is installed on one side of the second vacuum suction cup branch suction pipe limiting plate 42, one end of the second vacuum suction cup branch suction pipe 33 is sealed with one end of the diverter 44, a second vacuum suction cup branch suction pipe valve 34 is sealed on one side of the second vacuum suction cup branch suction pipe 33, one side of the diverter 44 is sealed with the first vacuum suction cup branch suction pipe 45, and the other end of the first vacuum suction cup branch suction pipe 45 is sealed with the filter box air inlet pipe 15 through the diverter 44. Then, driving rod grooves 48 are symmetrically provided on both sides of the second vacuum suction cup branch suction pipe limiting plate 42, the driving rod 27 is located inside the driving rod groove 48 and is rotatably connected through a bearing, a second vacuum suction cup branch suction pipe limiting groove 47 is provided at the middle position of the second vacuum suction cup branch suction pipe limiting plate 42, one end of the second vacuum suction cup branch suction pipe 33 passes through the second vacuum suction cup branch suction pipe limiting groove 47, a sliding block groove 49 is provided on the outer side of the second vacuum suction cup branch suction pipe limiting groove 47, sliding blocks 46 are symmetrically installed above and below one end of the diverter 44, and the sliding block 46 is slidably connected to the sliding block groove 49.
[0039] The first sprocket 35 and the second sprocket 39 can drive the mounting chain plate 31 connected by the mounting chain plate connecting strip 37 to roll, thereby driving the vacuum suction cup 32 to roll, and the second vacuum suction cup branch suction pipe groove 43 of the first sprocket 35 and the second sprocket 39 can limit the second vacuum suction cup branch suction pipe 33, thereby realizing gas transmission during rotation, and the diverter 44 between the second vacuum suction cup branch suction pipe 33 and the first vacuum suction cup branch suction pipe 45 can rotate with the second vacuum suction cup branch suction pipe 33, while maintaining a rotating sealed connection with the first vacuum suction cup branch suction pipe 45 while rotating.
[0040] Working principle: When in use, first convert the drawing of the product to be cut into a file format that can be recognized by the laser cutting machine and input it into the laser cutting device body 1, drag one end of the tarpaulin through the ion wind rod 6, the rear surface of the second cloth guide roller 16 and the upper surface of the first cloth guide roller 7 in turn, and then place it on the laser cutting workbench 38, and finally wrap the tarpaulin around and fix it on the surface of the cloth collection roller 17, turn on the laser cutting device body 1 for cutting, and the laser cutting device body 1 starts to cut the tarpaulin according to the predetermined path. The laser cutting workbench 38 pushes the drive frame 2 through the drag chain on its rear side, and the drive frame 2 pushes the laser fixing seat 3 through the drag chain on one side. The laser in the laser cutting device body 1 forms a high-power density laser beam, and the laser beam passes through The optical path system transmits and focuses, focusing into a point. When the high-power density laser beam irradiates the surface of the tarpaulin, the surface of the tarpaulin quickly absorbs the laser energy and converts it into heat energy, causing the surface temperature to rise rapidly. When the melting point of the tarpaulin is reached, the tarpaulin begins to melt to form a molten pool, thereby achieving cutting. The laser cutting head 8 moves along a predetermined trajectory along with the laser fixing seat 3, and the laser beam forms a continuous cutting line on the surface of the tarpaulin. While cutting, the turned-on vacuum pump 9 generates negative pressure. At this time, the air intake three-way valve 12 connects the main air intake pipe 11 and the filter box outlet pipe 13. The negative pressure draws the cut smoke into the filter box 10 through the filter box air intake pipe 15, and enters the filter box outlet pipe 13 after being filtered by the filter box 10, and then enters the vacuum pump through the main air intake pipe 11. 9 is discharged, the CCD camera 50 takes a picture of the cut image and sends it to the control unit of the laser cutting device body 1, the control unit analyzes and identifies the image processing algorithm, so as to determine whether the cut pattern is deviated or shifted. When a problem is found, the cutting operation is stopped so that the staff can adjust the fault in time, so as to prevent more unqualified tarpaulin products from being cut. After the cutting operation is completed, the CCD camera 50 observes the position of the cut tarpaulin product and the waste material. After the observation is completed, the driving screw 40 is started according to the position of the tarpaulin product to adjust the position of the electric telescopic cylinder mounting plate 41 of the tarpaulin unloading drive mechanism, and the electric telescopic cylinder mounting plate 41 of the tarpaulin unloading drive mechanism drives the electric telescopic cylinder 21 of the tarpaulin unloading drive mechanism Move horizontally, the electric telescopic cylinder 21 of the tarpaulin unloading drive mechanism drives the drive box 22 to move through the support frame 23, and the drive box 22 drives the drive rod 27 to move horizontally, so that the position of the chain plate vacuum suction cup drive mechanism 29 corresponds to the position of the tarpaulin product. At this time, adjust the air intake three-way valve 12 to connect the main air intake pipe 11 and the vacuum suction cup main suction pipe 14, start the vacuum pump 9, and the negative pressure generated by the vacuum pump 9 allows air to be sucked in from the vacuum suction cup 32, and enter the diverter 44 through the second vacuum suction cup branch suction pipe 33. The diverter 44 merges the air into the first vacuum suction cup branch suction pipe 45, and the air in the first vacuum suction cup branch suction pipe 45 is then merged into the vacuum suction cup main suction pipe 14 through the diverter 44, so that the vacuum suction cup 32 generates negative pressure.The electric telescopic cylinder 21 of the stretching tarpaulin unloading drive mechanism drives the drive box 22 to move downward, allowing the vacuum suction cup 32 to be adsorbed on the upper surface of the tarpaulin product, thereby fixing the tarpaulin product. At this time, the drag chain between the driving frame 2 and the laser cutting workbench 38 is driven to place the vacuum suction cup 32 above the product slot 19. When the tarpaulin product is longer in size, the driving motor 24 can be driven. The driving motor 24 drives the active sprocket 25 to rotate. The active sprocket 25 drives the driven sprocket 26 to rotate through the chain 28. The driven sprocket 26 drives the driving rod 27 to rotate. The driving rod 27 drives the mounting chain plate 31 to roll by driving the first sprocket 35, thereby allowing the vacuum suction cup 32 to rotate. Roll, adjust the on and off of the second vacuum suction cup sub-suction pipe 33 through the second vacuum suction cup sub-suction pipe valve 34, and open the second vacuum suction cup sub-suction pipe valve 34 when the vacuum suction cup 32 moves to the lower end of the chain plate vacuum suction cup drive mechanism 29, and close the second vacuum suction cup sub-suction pipe valve 34 when it leaves the lower end of the chain plate vacuum suction cup drive mechanism 29, thereby dragging the tarpaulin product into the product slot 19. At this time, the chain plate vacuum suction cup drive mechanism 29 grabs the waste material and drives it to the top of the waste slot 18. In the above manner, the waste material enters the waste slot 18, and finally the cloth collecting roller 17 is started to drive the cloth to move forward, and then the subsequent cutting operation is carried out.
[0041] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A laser cutting device for tarpaulin processing, comprising a laser cutting device body (1), characterized in that: The laser cutting device body (1) is provided at the lower end of the laser cutting device body (1), a driving frame (2) is slidably mounted above the laser cutting device body (1), a laser fixing seat (3) is slidably mounted above the driving frame (2), a tarpaulin unloading driving mechanism (36) is installed below the rear side of the driving frame (2), a waste trough (18) is provided at the rear end of the second sprocket (39) of the laser cutting workbench (38), and a product trough (19) is provided at the rear side of the waste trough (18).
2. The laser cutting device for tarpaulin processing according to claim 1, characterized in that: The rear side of the driving frame (2) is slidably connected to the second sprocket (39) of the laser cutting workbench (38) via a drag chain, and the rear side of the laser fixing seat (3) is slidably connected to the driving frame (2) via a drag chain.
3. The laser cutting device for tarpaulin processing according to claim 1, characterized in that: A vacuum pump (9) is fixedly installed at a middle position above the laser fixing seat (3), a filter box (10) is installed on one side of the vacuum pump (9), a main air intake pipe (11) is sealedly installed at the air intake end of the vacuum pump (9), and an air intake three-way valve (12) is sealedly installed at one end of the main air intake pipe (11) away from the vacuum pump (9).
4. The laser cutting device for tarpaulin processing according to claim 3, characterized in that: A smoke shield (4) is fixedly mounted on the outer end below the laser fixing seat (3); a laser cutting head (8) is mounted at the middle position below the laser fixing seat (3); the laser cutting head (8) is located inside the smoke shield (4); a CCD camera (50) is mounted on the front side of the smoke shield (4); a filter box air outlet pipe (13) is sealedly mounted above the filter box (10); the upper end of the filter box air outlet pipe (13) is sealedly connected to one end of an air intake three-way valve (12); a vacuum suction cup main air intake pipe (14) is sealedly mounted on the other end of the air intake three-way valve (12); the smoke shield (4) is sealedly connected to the lower end of the filter box (10) via a filter box air intake pipe (15).
5. The laser cutting device for tarpaulin processing according to claim 1, characterized in that: A cloth winding roller (5) is rotatably mounted on the lower end of the front side of the laser cutting workbench (38); an ion wind rod (6) is mounted above the cloth winding roller (5); a second cloth guide roller (16) is mounted above the ion wind rod (6); a first cloth guide roller (7) is mounted above the second cloth guide roller (16); the second cloth guide roller (16) and the first cloth guide roller (7) are rotatably connected to the second cloth guide roller (16); and a cloth collecting roller (17) is rotatably mounted on the lower end of the rear side of the laser cutting workbench (38).
6. The laser cutting device for tarpaulin processing according to claim 1, characterized in that: The tarpaulin unloading drive mechanism (36) comprises an electric telescopic cylinder (21) for the tarpaulin unloading drive mechanism, a drive box (22), a support frame (23), a drive motor (24), a driving sprocket (25), a driven sprocket (26), a drive rod (27), a chain (28), a chain plate vacuum suction cup drive mechanism (29), a tarpaulin drive wheel (30), a drive screw (40) and a mounting plate (41) for the electric telescopic cylinder for the tarpaulin unloading drive mechanism. The lower end of the drive frame (2) is provided with an electric telescopic cylinder groove (20) for the tarpaulin unloading drive mechanism. The upper end of the inner wall of the electric telescopic cylinder groove (20) for the tarpaulin unloading drive mechanism is provided with a drive screw (40). The drive screw (40) ) are symmetrically and drivingly installed below the tarpaulin unloading drive mechanism electric telescopic cylinder mounting plates (41), the tarpaulin unloading drive mechanism electric telescopic cylinder (21) is symmetrically fixedly installed below the tarpaulin unloading drive mechanism electric telescopic cylinder mounting plates (41), a driving box (22) is installed below the tarpaulin unloading drive mechanism electric telescopic cylinder (21), and support frames (23) are fixedly installed on both sides of the driving box (22), the support frames (23) are fixedly connected to the lower end of the tarpaulin unloading drive mechanism electric telescopic cylinder (21), and the upper end of the tarpaulin unloading drive mechanism electric telescopic cylinder (21) is fixedly connected to the inner wall of the tarpaulin unloading drive mechanism electric telescopic cylinder slot (20).
7. The laser cutting device for tarpaulin processing according to claim 6, characterized in that: A driving motor (24) is fixedly mounted on one side of the support frame (23); a driving sprocket (25) and a driven sprocket (26) are mounted inside the driving box (22); the driving sprocket (25) is located above the driven sprocket (26); the driving sprocket (25) and the driven sprocket (26) are connected in transmission via a chain (28); the output end of the driving motor (24) is connected in transmission via the driving sprocket (25); a driving rod (27) is mounted between the two driving boxes (22); the driven sprocket (26) is fixedly mounted on the outside of one end of the driving rod (27); the driven sprocket (26) and the driving box (22) are rotatably connected via a bearing; a chain plate vacuum suction cup driving mechanism (29) and a tarpaulin driving wheel (30) are fixedly mounted at intervals outside the driving rod (27).
8. The laser cutting device for tarpaulin processing according to claim 7, characterized in that: The chain plate vacuum suction cup driving mechanism (29) comprises a mounting chain plate (31), a vacuum suction cup (32), a second vacuum suction cup sub-suction pipe (33), a second vacuum suction cup sub-suction pipe valve (34), a first sprocket (35), a mounting chain plate connecting strip (37), a second sprocket (39), a second vacuum suction cup sub-suction pipe limiting plate (42) and a first vacuum suction cup sub-suction pipe (45). Ten mounting chain plates (31) are arranged on the outside of the chain plate vacuum suction cup driving mechanism (29). A mounting chain plate connecting strip (37) is arranged between the left and right ends of adjacent mounting chain plates (31). The mounting chain plate connecting strip (37) is rotatably connected to the mounting chain plate (31) via a connecting rod. Five vacuum suction cups (32) are equidistantly arranged inside the mounting chain plate (31). The rear end of the vacuum suction cup (32) is sealed and connected in series with a second vacuum suction cup sub-suction pipe (33); a first sprocket (35) and a second sprocket (39) are respectively arranged inside the two sides of the chain plate vacuum suction cup driving mechanism (29); the first sprocket (35) is located on one side of the second sprocket (39); the first sprocket (35) and the second sprocket (39) are respectively key-connected with the driving rods (27) on both sides; sprocket grooves are symmetrically provided at the left and right ends of the mounting chain plate (31); and the sprocket grooves are respectively meshed and connected with the first sprocket (35); six second vacuum suction cup sub-suction pipe grooves (43) are annularly provided on the outer sides of the first sprocket (35) and the second sprocket (39); and the second vacuum suction cup sub-suction pipe (33) is movably connected with the second vacuum suction cup sub-suction pipe groove (43).
9. The laser cutting device for tarpaulin processing according to claim 8, characterized in that: A second vacuum suction cup branch suction pipe limit plate (42) is provided on one side of the first sprocket (35), a diverter (44) is installed on one side of the second vacuum suction cup branch suction pipe limit plate (42), one end of the second vacuum suction cup branch suction pipe (33) is sealedly connected to one end of the diverter (44), a second vacuum suction cup branch suction pipe valve (34) is sealedly installed on one side of the second vacuum suction cup branch suction pipe (33), one side of the diverter (44) is sealedly connected to the first vacuum suction cup branch suction pipe (45), and the other end of the first vacuum suction cup branch suction pipe (45) is sealedly connected to the filter box air inlet pipe (15) through the diverter (44).
10. The laser cutting device for tarpaulin processing according to claim 9, characterized in that: The second vacuum suction cup sub-suction pipe limiting plate (42) is symmetrically provided with driving rod grooves (48), the driving rod (27) is located inside the driving rod groove (48) and is rotatably connected through a bearing, a second vacuum suction cup sub-suction pipe limiting groove (47) is provided at the middle position of the second vacuum suction cup sub-suction pipe limiting plate (42), one end of the second vacuum suction cup sub-suction pipe (33) passes through the second vacuum suction cup sub-suction pipe limiting groove (47), a sliding block groove (49) is provided on the outer side of the second vacuum suction cup sub-suction pipe limiting groove (47), and sliding blocks (46) are symmetrically installed above and below one end of the diverter (44), and the sliding block (46) is slidably connected to the sliding block groove (49).
Citation Information
Patent Citations
Laser cutting device for fabric processing
CN213080413U
Sucker crawler-type trolley platform
CN111361646A
Tarpaulin processing cutting equipment with automatic feeding function
CN113213230A
Efficient full-automatic cutting machine
CN218533176U
Ultraviolet laser processing equipment
CN219026370U
