Blade seam welding clamp and clamping method thereof

By designing a blade seam welding fixture containing a seam welding frame, reinforcement device and connection device, the problem of relative shaking during the welding of blades and blade rings is solved, and more efficient seam welding quality and operating efficiency are achieved.

CN119159308AInactive Publication Date: 2024-12-20中国航发南京航空动力有限责任公司
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202410724608.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding process between blades and blade rings, relative shaking is caused by the existence of gaps, which affects the quality and efficiency of seams, resulting in a decrease in residual gaps and operating efficiency.

Method used

A blade seam welding fixture including a seam welding frame, reinforcement device and connection device is designed. Through the reinforcement device, the blade and the blade ring are maintained relatively stable during the rotation of the workpiece, and the components such as servo motor, gear and slide rail are used to achieve the matching. Stable limit and welding of welds improve the quality and efficiency of seam welding.

Benefits of technology

It effectively reduces the shaking between the blade and the blade ring, improves the processing quality of the weld and the effect of the finished product, and simplifies the use and maintenance process of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119159308A_ABST
    Figure CN119159308A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of blade seam welding clamps, in particular to a blade seam welding clamp and a clamping method thereof.The blade seam welding clamp comprises a seam welding rack, a reinforcing device and a connecting device, a workbench is fixedly connected to the surface of the seam welding rack, a clamping rod frame is arranged on the surface of one side of the seam welding rack, and a fixing head is fixedly connected to one end of the clamping rod frame; the reinforcing device is fixedly installed on the surface of the workbench through the connecting device, the reinforcing device better guarantees the relative stability between the outer ring blade ring and the blade in the rotating process of seam welding machining of the blade, and then welding machining is better conducted on a welding seam. Compared with the prior art, the blade ring on the outer ring can be better kept relatively stable, shaking between parts is not prone to occurring, therefore, the welding seam position can be better machined and welded, the machining effect and the finished product using effect are improved, and the blade machining work efficiency and the equipment using effect are further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of blade seam welding fixtures, and in particular to a blade seam welding fixture and a clamping method thereof. Background Art

[0002] Blade seam welding is a welding process required during the processing and production of blades. The main principle is to make the workpiece pass between two rotating disc electrodes (rollers) to form a continuous weld with overlapping welds. The disc-shaped electrode replaces the cylindrical electrode for spot welding and moves relative to the workpiece. During this process, corresponding fixtures are used to stabilize and limit its position.

[0003] When traditional blades and blade rings are seam-welded, the clamp used generally extends the limit head of the clamp into the inner wall of the inner ring located at the center of the blade, and then the limit head is stretched to fix the position of the blade. Then, during the seam welding process, the axis of the limit head of the clamp rotates, thereby seam-welding the blade ring on the outer ring of the blade. However, it was found in actual use that because there was a certain gap between the blade and the blade ring before processing, there was a certain relative shaking between the blade and the blade ring during the rotation of the workpiece, which affected the normal progress of the seam welding and reduced the quality and effect of the seam welding. There would be some defective gaps, which affected the normal use of the blade in the later stage and reduced the normal progress and work efficiency of the seam welding operation. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that there is a certain gap between the blade and the blade ring before processing in the prior art, so during the rotation of the workpiece, there is a certain relative shaking between the blade and the blade ring, which affects the normal progress of the seam welding, reduces the quality and effect of the seam welding, and there will be some defective gaps, which affects the normal use of the blade in the later stage and also reduces the normal progress of the seam welding operation and work efficiency. A blade seam welding fixture and a clamping method thereof are proposed.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a blade seam welding fixture, comprising a seam welding frame, a reinforcement device and a connecting device, the surface of the seam welding frame is fixedly connected to a workbench, a clamping rod frame is arranged on one side surface of the seam welding frame, one end of the clamping rod frame is fixedly connected to a fixing head, the reinforcement device is installed and fixed on the surface of the workbench by means of the connecting device, the reinforcement device is used to better ensure the relative stability between the outer ring blade ring and the blade during the rotation process of the blade during the seam welding process, thereby better welding the weld, improving work efficiency and product quality, the connecting device is used for fixed installation of the reinforcement device, which is convenient for the use of the reinforcement device, improves the use effect of the reinforcement device, and also facilitates the later inspection and maintenance.

[0006] The effect achieved by the above-mentioned components is: when the blade is seam welded, the reinforcement device is first installed on the workbench with the help of the connecting device, and then the inner ring of the blade is placed on the fixed head at one end of the clamping rod frame, and then the fixed head is started to open the fixed head to fix the blade, and then the reinforcement device is started to make the reinforcement device just contact the limit of the blade ring of the outer ring of the blade, and then the machine is started to rotate the clamping rod frame, so that the workpiece is rotated, and the corresponding weld position is seam welded. At this time, when the blade is seam welded, the outer ring of the blade can be better maintained relatively stable, and it is not easy to shake between components, so that the weld position can be better processed and welded, which improves the processing effect and the use effect of the finished product, and further improves the work efficiency of blade processing and the use effect of equipment.

[0007] Preferably, the reinforcement device includes a slide rail, which is installed on the surface of the workbench by means of a connecting device, the inner wall of the slide rail is fixedly connected with a mounting plate, both sides of the surface of the mounting plate are respectively fixedly connected with springs, the other end of the spring is fixedly connected with an assembly plate, the assembly plate is slidably connected to the inner wall of the slide rail, one side surface of the assembly plate is fixedly connected with a stabilizing plate, the cross-section of the stabilizing plate is "U"-shaped, both ends of the stabilizing plate are rotatably connected with a rotating shaft, and a roller is rotatably connected to the circular arc surface of the rotating shaft, one side surface of the assembly plate is fixedly connected with a mounting rod, the circular arc surface of the mounting rod is fixedly connected with a connecting belt, the other end of the connecting belt is fixedly connected with a rotating rod, one end of the rotating rod is rotatably connected to the surface of the slide rail, the circular arc surface of the rotating rod is fixedly connected with a first gear, one side surface of the slide rail is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a second gear, and the first gear is meshed with the second gear.

[0008] The effect achieved by the above components is: when the blade is seam-welded, the reinforcement device is first installed on the workbench with the help of the connecting device, and then the inner ring of the blade is placed on the fixed head at one end of the clamping rod frame, and then the fixed head is operated and started to open the fixed head to fix the blade, and then the servo motor on the slide rail is started. Because the first gear is meshed with the second gear, the rotation of the output end of the servo motor will drive the rotation of the first gear, thereby causing the rotating rod on one side of the slide rail to rotate. At this time, the two connecting belts on the rotating rod are wrapped around the rotating rod, and at this time, the assembly plate connected to the mounting rod at one end of the connecting belt will Sliding on the inner wall of the slide rail drives the stabilizing plate on the assembly plate to approach the workpiece until the roller on the arc surface of the rotating shaft on the assembly plate just contacts the leaf ring on the blade. Then the machine is started to rotate the clamping rod frame, the workpiece is rotated, and the corresponding weld position is seam welded. At this time, when the blade is seam welded, the leaf ring on the outer ring can be better maintained relatively stable, and it is not easy to shake between components, so that the weld position can be better processed and welded, which improves the processing effect and the use effect of the finished product, and further improves the work efficiency of blade processing and the use effect of equipment.

[0009] Preferably, brush plates are fixedly connected to both sides of the surface of the stabilizing plate, and the brush plates are slidably connected to the surface of the roller.

[0010] The effect achieved by the above-mentioned components is: through the setting of the brush plate, when the blade rotates and drives the leaf ring to rotate at the same time, the roller will rotate due to the contact with the leaf ring, thereby contacting the surface of the brush plate, and cleaning off the welding slag adhered to the surface of the leaf ring, facilitating subsequent normal seam welding processing, and improving the use effect and functionality of the reinforcement device.

[0011] Preferably, the surface of the slide rail is fixedly connected to mounting frames at both sides of the rotating rod, and the inner wall of the mounting frame is clamped with a protective plate, and the protective plate cover is arranged on the surface of the first gear.

[0012] The effect achieved by the above components is: through the setting of the protective plate and the mounting frame, the welding slag generated by the blade during the seam welding process is not easy to fall on the surface of the first gear and the second gear when it falls, so that the two can be guaranteed to be normal when they are engaged and rotated with each other and are not easily stuck by the welding slag, thereby ensuring the normal operation of the reinforcement device and better using the servo motor to drive the device components.

[0013] Preferably, both side surfaces of the slide rail are respectively fixedly connected to limit plates, a slide hole is opened on the surface of the limit plate, a slide rod is slidably connected to the inner wall of the slide hole, and one end of the slide rod is fixedly connected to the surface of the stabilizing plate.

[0014] The effect achieved by the above components is: through the setting of the sliding rod and the limit plate, the assembly plate can be more stable when moving on the inner wall of the slide rail, and it is not easy to have abnormal shaking. The stability of the roller position is also guaranteed, so that the roller on the rotating shaft can be more stably adapted to the surface of the blade ring on the outer ring of the blade, thereby improving the limiting use effect of the reinforcement device.

[0015] Preferably, a wire take-up drum is fixedly connected to the arc surface of the rotating rod, and the connecting belt is wound around the arc surface of the inner wall of the wire take-up drum.

[0016] The effect achieved by the above components is: through the setting of the take-up reel, the position of the connecting belt can be more stable and concentrated when it is wound on the rotating rod, and it is not easy for the connecting belt to be offset from the rotating rod during winding, thereby ensuring the stable movement of the two assembly plates and maintaining the normal function of the reinforcement device.

[0017] Preferably, the connecting device includes two fixing rods, the two fixing rods are fixedly connected to one side surface of the slide rail, the surface of the workbench is fixedly connected to two fixing frames, the two fixing rods are respectively plugged into the inner walls of the two fixing frames, the surface of the workbench is fixedly connected to a mounting block, the surface of the mounting block is rotatably connected with a screw, both ends of the screw are respectively provided with threaded connections in opposite directions, both ends of the screw are respectively threadedly connected with clamping plates, the side surfaces of the two fixing rods close to each other are respectively provided with clamping grooves, the clamping plates are clamped with the inner walls of the clamping grooves, one side surface of the mounting block is fixedly connected to a limiting rod, and the limiting rod is slidably connected to the surface of the clamping plate.

[0018] The effect achieved by the above components is: when using the connecting device to fix the reinforcement device, first insert the two fixing rods on the surface of the slide rail into the two fixing frames on the surface of the workbench respectively, and then rotate the screw on the mounting block. Because the limit rod on the mounting block limits the sliding direction of the card plate, the card plates on both sides of the screw will move away from each other until the two card plates are respectively engaged with the card grooves on the two fixing rods. At this time, the reinforcement device is more convenient to assemble when in use, and then the blade seam welding can be limited and stabilized more efficiently, which improves the convenience of use of the reinforcement device, and also facilitates the daily disassembly and assembly of the reinforcement device, which is convenient for the staff to inspect and maintain it, and ensures the normal use of the reinforcement device.

[0019] Preferably, nuts are threadedly connected on the arc surfaces at both ends of the screw, and the nuts abut against the surface of the clamping plate. Reinforcement plates are fixedly connected to the one side surfaces of the two fixed frames, and rotating holes are opened on the surfaces of the reinforcement plates. The screw is rotatably connected to the inner walls of the rotating holes.

[0020] The effect achieved by the above components is: through the setting of the nut and the reinforcement plate, the screw can be more stable when rotating and is not prone to abnormal shaking, so that the position of the card plate can be better driven to limit and fix the reinforcement device. At the same time, after the card plate and the card slot are connected, the nuts on both sides of the screw are rotated so that the nuts are contacted and squeezed by the card plate. At this time, the position of the card plate will be more stable, and the screw is not prone to rotate and cause the connection of the card plate to loosen, which further ensures the use effect of the connecting device and makes the position of the reinforcement device more fixed.

[0021] Preferably, one end of the screw rod is fixedly connected to an operating block, and a surface of the operating block is provided with a plurality of evenly distributed anti-slip protrusions.

[0022] The effect achieved by the above components is: through the setting of the operating block, the screw can be rotated more conveniently and quickly, thereby better connecting the card plate with the card slot on the fixed rod, improving the convenience of using the screw, and making the reinforcement device more efficient during assembly, thereby improving the functionality of the connecting device.

[0023] Preferably, the clamping method of the blade seam welding fixture comprises the following steps: Step 1: When seam welding the blade, first install the reinforcement device on the workbench with the help of the connecting device, first insert the two fixing rods on the surface of the slide rail into the two fixing frames on the surface of the workbench respectively, and then rotate the operating block fixedly connected on the screw rod to make the screw rod connected to the mounting block rotate. Because the limit rod on the mounting block limits the sliding direction of the card plate, the card plates on both sides of the screw rod will move away from each other until the two card plates are respectively connected with the card grooves on the two fixing rods; Step 2, then place the inner ring of the blade on the fixed head at one end of the clamping rod frame, and then operate and start the fixed head to make the fixed head open to fix the blade, and then start the servo motor on the slide rail. Because the first gear is meshed with the second gear, the rotation of the output end of the servo motor will drive the rotation of the first gear, thereby causing the rotating rod on one side of the slide rail to rotate. At this time, the two connecting belts on the rotating rod are wound around the rotating rod, so that the connecting belt is wound on the take-up reel on the surface of the rotating rod. At this time, the assembly plate connected to the mounting rod at one end of the connecting belt will slide on the inner wall of the slide rail, driving the stabilizing plate on the assembly plate to approach the workpiece, and at the same time, the sliding rod on the assembly plate slides on the limit plate on the surface of the slide rail, so that the sliding rod and the sliding hole on the limit plate slide, and the assembly plate is limited and stabilized accordingly; Step 3: When the assembly plate slides, the roller on the arc surface of the rotating shaft on the assembly plate just contacts the leaf ring on the blade, and then the machine is started to rotate the clamping rod frame, the workpiece is rotated, and the corresponding weld position is seam welded.

[0024] In summary, the beneficial effects of the present invention are: In the present invention, when the blade is seam-welded, the outer ring of the blade can be better kept relatively stable, and shaking between components is not likely to occur, so that the weld position can be better processed and welded, the processing effect and the use effect of the finished product are improved, and the work efficiency of the blade processing and the use effect of the equipment are further improved.

[0025] In the present invention, the reinforcement device is more convenient to assemble when in use, and can more efficiently limit and stabilize the blade seam welding, thereby improving the convenience of using the reinforcement device. It is also convenient for daily disassembly and assembly of the reinforcement device, and is convenient for staff to inspect and maintain it, thereby ensuring the normal use of the reinforcement device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the slide rail of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the side three-dimensional structure; Figure 4 For the present invention Figure 3 A schematic diagram of the side three-dimensional structure; Figure 5 It is a schematic diagram of the three-dimensional structure of the reinforcement device of the present invention; Figure 6 For the present invention Figure 5 Schematic diagram of a partial three-dimensional structure; Figure 7 For the present invention Figure 5 A schematic diagram of the side three-dimensional structure; Figure 8 For the present invention Figure 7 Schematic diagram of a partial three-dimensional structure; Fig. 9 It is a schematic diagram of the three-dimensional structure of the connecting device of the present invention; Fig.10 For the present invention Fig. 9 Schematic diagram of the side three-dimensional structure.

[0027] Legend: 1. Seam welding frame; 2. Workbench; 3. Clamping rod frame; 4. Fixed head; 5. Reinforcement device; 51. Slide rail; 52. Mounting plate; 53. Spring; 54. Assembly plate; 55. Stabilizing plate; 56. Rotating shaft; 57. Roller; 58. Mounting rod; 59. Connecting belt; 510. Rotating rod; 511. First gear; 512. Servo motor; 513. Second gear; 514. Brush plate; 515. Mounting frame; 516. Protective plate; 517. Limiting plate; 518. Sliding hole; 519. Sliding rod; 520. Take-up reel; 6. Connecting device; 61. Fixed frame; 62. Fixed rod; 63. Mounting block; 64. Screw; 65. Card plate; 66. Limiting rod; 67. Card slot; 68. Reinforcement plate; 69. Drill hole; 610. Nut; 611. Operating block (611). DETAILED DESCRIPTION

[0028] Reference Figure 1 As shown, the present invention provides a technical solution: a blade seam welding fixture and a clamping method thereof, comprising a seam welding frame 1, a reinforcement device 5 and a connecting device 6, the surface of the seam welding frame 1 is fixedly connected to a workbench 2, a clamping rod frame 3 is arranged on one side surface of the seam welding frame 1, one end of the clamping rod frame 3 is fixedly connected to a fixing head 4, the reinforcement device 5 is installed and fixed on the surface of the workbench 2 by means of the connecting device 6, the reinforcement device 5 is used to better ensure the relative stability between the outer ring blade ring and the blade during the rotation process of the blade during the seam welding process, thereby better welding the weld, improving work efficiency and product quality, the connecting device 6 is used for fixed installation of the reinforcement device 5, which is convenient for the use of the reinforcement device 5, improves the use effect of the reinforcement device 5, and also facilitates the later inspection and maintenance. When seam welding the blade, first install the reinforcement device 5 on the workbench 2 with the help of the connecting device 6, then place the inner ring of the blade on the fixed head 4 at one end of the clamping rod frame 3, and then operate and start the fixed head 4 to make the fixed head 4 open to fix the blade, and then start the reinforcement device 5 so that the reinforcement device 5 just contacts the limit of the blade ring of the outer ring of the blade, and then start the machine to rotate the clamping rod frame 3, rotate the workpiece, and perform seam welding on the corresponding weld position. At this time, when the blade is seam welding, the blade ring of the outer ring can be better maintained relatively stable, and it is not easy to shake between components, so that the weld position can be better processed and welded, which improves the processing effect and the use effect of the finished product, and further improves the work efficiency of blade processing and the use effect of equipment.

[0029] Reference Figure 1 - Fig.10As shown, in this embodiment: the reinforcement device 5 includes a slide rail 51, the slide rail 51 is installed on the surface of the workbench 2 by means of a connecting device 6, the inner wall of the slide rail 51 is fixedly connected with a mounting plate 52, both sides of the surface of the mounting plate 52 are respectively fixedly connected with springs 53, the other end of the spring 53 is fixedly connected with an assembly plate 54, the assembly plate 54 is slidably connected to the inner wall of the slide rail 51, a stabilizing plate 55 is fixedly connected to the surface of one side of the assembly plate 54, the cross section of the stabilizing plate 55 is "U"-shaped, the two ends of the stabilizing plate 55 are respectively rotatably connected with a rotating shaft 56, the arc surface of the rotating shaft 56 is rotatably connected with a roller 57, and the assembly plate 54 is rotatably connected with a rotating shaft 56. A mounting rod 58 is fixedly connected to the surface of one side, a connecting belt 59 is fixedly connected to the arc surface of the mounting rod 58, a rotating rod 510 is fixedly connected to the other end of the connecting belt 59, one end of the rotating rod 510 is rotatably connected to the surface of the slide rail 51, a first gear 511 is fixedly connected to the arc surface of the rotating rod 510, a servo motor 512 is fixedly connected to the surface of one side of the slide rail 51, a second gear 513 is fixedly connected to the output end of the servo motor 512, and the first gear 511 is meshed with the second gear 513. When seam welding is performed on the blade, the reinforcement device 5 is firstly installed on the workbench 2 with the help of the connecting device 6. Then, the inner ring of the blade is placed on the fixing head 4 at one end of the clamping rod frame 3, and then the fixing head 4 is operated and started to open the fixing head 4 to fix the blade, and then the servo motor 512 on the slide rail 51 is started. Because the first gear 511 is meshed with the second gear 513, the rotation of the output end of the servo motor 512 will drive the rotation of the first gear 511, thereby rotating the rotating rod 510 on one side of the slide rail 51. At this time, the two connecting belts 59 on the rotating rod 510 are wound around the rotating rod 510. At this time, the assembly plate 54 connected to the mounting rod 58 at one end of the connecting belt 59 will slide on the inner wall of the slide rail 51. The movement drives the stabilizing plate 55 on the assembly plate 54 to approach the workpiece until the roller 57 on the arc surface of the rotating shaft 56 on the assembly plate 54 just contacts the leaf ring on the blade, and then the machine is started to rotate the clamping rod frame 3, so that the workpiece rotates, and the corresponding weld position is seam welded. At this time, when the blade is seam welded, the leaf ring of the outer ring can be better maintained relatively stable, and it is not easy to shake between components, so that the weld position can be better processed and welded, which improves the processing effect and the use effect of the finished product, and further improves the work efficiency of blade processing and the use effect of the equipment.

[0030] Reference Figure 1 - Fig.10As shown, in this embodiment: brush plates 514 are fixedly connected to both sides of the surface of the stabilizing plate 55, and the brush plates 514 are slidably connected to the surface of the roller 57. Through the setting of the brush plates 514, when the blades rotate and drive the leaf ring to rotate, the roller 57 will rotate due to the contact with the leaf ring, thereby contacting the surface of the brush plates 514, and the welding slag adhered to the surface of the leaf ring is swept away, which is convenient for subsequent normal seam welding processing, and improves the use effect and functionality of the reinforcement device 5. The surface of the slide rail 51 is located on both sides of the rotating rod 510. The mounting frames 515 are fixedly connected to the reinforcing device 5, and the inner wall of the mounting frame 515 is clamped with a protective plate 516. The protective plate 516 is covered on the surface of the first gear 511. Through the arrangement of the protective plate 516 and the mounting frame 515, the welding slag generated by the blades during the seam welding process is not easy to fall on the surfaces of the first gear 511 and the second gear 513 when it falls, so that the two can be guaranteed to be normal when they are meshed and rotated with each other and are not easily stuck by the welding slag, thereby ensuring the normal operation of the reinforcing device 5 and better using the servo motor 512 to drive the device components.

[0031] Reference Figure 1 - Fig.10 As shown, in the present embodiment: the two side surfaces of the slide rail 51 are respectively fixedly connected with the limiting plates 517, the surface of the limiting plates 517 is provided with a sliding hole 518, the inner wall of the sliding hole 518 is slidably connected with a sliding rod 519, one end of the sliding rod 519 is fixedly connected to the surface of the stabilizing plate 55, and through the arrangement of the sliding rod 519 and the limiting plates 517, the assembly plate 54 can be more stable when moving on the inner wall of the slide rail 51, and is not prone to abnormal shaking, and the stability of the position of the roller 57 is also guaranteed, so that the roller 57 on the rotating shaft 56 can be more stably adapted to the surface of the blade ring of the outer ring of the blade, thereby improving the limiting use effect of the reinforcement device 5.

[0032] Reference Figure 1 - Fig.10As shown, in this embodiment: a take-up drum 520 is fixedly connected to the circular arc surface of the rotating rod 510, and the connecting belt 59 is wound on the circular arc surface of the inner wall of the take-up drum 520. Through the arrangement of the take-up drum 520, the position of the connecting belt 59 when it is wound and rolled on the rotating rod 510 can be more stable and centralized, and it is not easy for the connecting belt 59 to be offset from the rotating rod 510 during winding and winding, thereby ensuring the stable movement of the two assembly plates 54 and maintaining the normal function of the use of the reinforcement device 5. The connecting device 6 includes two fixing rods 62, and the two fixing rods 62 are fixedly connected to the surface of one side of the slide rail 51. The surface of the workbench 2 is fixedly connected to two fixing frames 61, and the two fixing rods 62 are respectively plugged into the inner walls of the two fixing frames 61. The surface of the workbench 2 is fixedly connected to a mounting block 63, and the surface of the mounting block 63 is rotatably connected to a screw rod 64, and the two ends of the screw rod 64 are respectively provided with threaded connections in opposite directions, and the two ends of the screw rod 64 are respectively threadedly connected to a clamping plate 65. The surfaces of the sides of the two fixing rods 62 close to each other are respectively provided with a slot 67, and the card plate 65 is snapped with the inner wall of the slot 67, and the surface of the mounting block 63 is fixedly connected with the limit rod 66, and the limit rod 66 and the surface of the card plate 65 are slidably connected. When the reinforcing device 5 is fixed by using the connecting device 6, the two fixing rods 62 on the surface of the slide rail 51 are first inserted into the two fixing frames 61 on the surface of the workbench 2, and then the screw 64 on the mounting block 63 is rotated. Because the limit rod 66 on the mounting block 63 limits the sliding direction of the card plate 65, the card plates 65 on both sides of the screw 64 will move away from each other until the two card plates 65 are respectively snapped with the slots 67 on the two fixing rods 62. At this time, the reinforcing device 5 is more convenient to assemble when in use, and then the blade seam welding is more efficiently limited and stabilized, which improves the convenience of use of the reinforcing device 5, and also facilitates the daily disassembly and assembly of the reinforcing device 5, which is convenient for the staff to inspect and maintain it, and ensures the normal use of the reinforcing device 5.

[0033] Reference Figure 1 - Fig.10As shown, in this embodiment: nuts 610 are respectively threadedly connected on the arc surfaces at both ends of the screw rod 64, and the nuts 610 abut against the surface of the clamping plate 65. One side surface of the two fixing frames 61 is respectively fixedly connected with a reinforcing plate 68. The surface of the reinforcing plate 68 is provided with a rotating hole 69, and the screw rod 64 is rotatably connected to the inner wall of the rotating hole 69. Through the arrangement of the nut 610 and the reinforcing plate 68, the screw rod 64 can be more stable when rotating and is not prone to abnormal shaking, so as to better drive the position of the clamping plate 65, and limit and fix the reinforcement device 5. At the same time, after the clamping plate 65 is clamped with the clamping groove 67, the nuts 610 on both sides of the screw rod 64 are rotated so that the nuts 610 With the card plate 65 in contact and extrusion, the position of the card plate 65 will be more stable, and the screw rod 64 is not easy to rotate and cause the connection of the card plate 65 to loosen, which further ensures the use effect of the connecting device 6 and makes the position of the reinforcement device 5 more fixed. One end of the screw rod 64 is fixedly connected to an operating block 611, and the surface of the operating block 611 is provided with a number of evenly distributed anti-slip protrusions. Through the setting of the operating block 611, the screw rod 64 can be rotated more conveniently and quickly, and then the card plate 65 is better connected to the card slot 67 on the fixing rod 62, which improves the convenience of using the screw rod 64, and also makes the reinforcement device 5 more efficient during assembly, thereby improving the functionality of the connecting device 6.

[0034] Working principle: When seam welding the blade, first install the reinforcement device 5 on the workbench 2 with the help of the connecting device 6, first insert the two fixing rods 62 on the surface of the slide rail 51 into the two fixing frames 61 on the surface of the workbench 2 respectively, and then rotate the operating block 611 fixedly connected on the screw 64 to make the screw 64 connected to the mounting block 63 rotate. Because the limit rod 66 on the mounting block 63 limits the sliding direction of the card plate 65, the card plates 65 on both sides of the screw 64 will move away from each other until the two card plates 65 are respectively engaged with the card grooves 67 on the two fixing rods 62, and then place the inner ring of the blade on the fixed head 4 at one end of the clamping rod frame 3, and then operate and start the fixed head 4 to make the fixed head 4 open to fix the blade, and then start the servo motor 512 on the slide rail 51. Because the first gear 511 is meshed with the second gear 513, the rotation of the output end of the servo motor 512 The first gear 511 is driven to rotate, thereby rotating the rotating rod 510 on one side of the slide rail 51. At this time, the two connecting belts 59 on the rotating rod 510 are wound around the rotating rod 510, so that the connecting belt 59 is rolled up on the take-up reel 520 on the surface of the rotating rod 510. At this time, the assembly plate 54 connected to the mounting rod 58 at one end of the connecting belt 59 will slide on the inner wall of the slide rail 51, driving the stabilizing plate 55 on the assembly plate 54 to approach the workpiece. At the same time, the sliding rod 519 on the assembly plate 54 slides on the limiting plate 517 on the surface of the slide rail 51, so that the sliding rod 519 and the sliding hole 518 on the limiting plate 517 slide, and the assembly plate 54 is correspondingly limited and stabilized. When the assembly plate 54 slides, until the roller 57 on the arc surface of the rotating shaft 56 on the assembly plate 54 just contacts the leaf ring on the blade, then the machine is started to rotate the clamping rod frame 3, the workpiece is rotated, and the corresponding weld position is seam welded.

Claims

1. A blade seam welding fixture, characterized in that: The invention comprises a seam welding frame (1), a reinforcement device (5) and a connection device (6); the surface of the seam welding frame (1) is fixedly connected to a workbench (2); a clamping rod frame (3) is arranged on one side surface of the seam welding frame (1); one end of the clamping rod frame (3) is fixedly connected to a fixing head (4); the reinforcement device (5) is mounted and fixed on the surface of the workbench (2) by means of the connection device (6); the reinforcement device (5) is used to better ensure the relative stability between the outer ring blade ring and the blade during the rotation process of the blade during the seam welding process, thereby better performing the welding process on the weld seam, improving the work efficiency and the quality of the finished product; the connection device (6) is used for fixing and installing the reinforcement device (5), facilitating the use of the reinforcement device (5), improving the use effect of the reinforcement device (5), and also facilitating the subsequent inspection and maintenance.

2. A blade seam welding fixture according to claim 1, characterized in that: The reinforcing device (5) comprises a slide rail (51), wherein the slide rail (51) is mounted on the surface of the workbench (2) by means of a connecting device (6), the inner wall of the slide rail (51) is fixedly connected to a mounting plate (52), springs (53) are respectively fixedly connected to the surface of the mounting plate (52) on both sides, the other end of the spring (53) is fixedly connected to an assembly plate (54), the assembly plate (54) is slidably connected to the inner wall of the slide rail (51), a stabilizing plate (55) is fixedly connected to the surface of one side of the assembly plate (54), the cross section of the stabilizing plate (55) is "U"-shaped, and the two ends of the stabilizing plate (55) are respectively rotatably connected to rotating shafts (56), and the arc surface of the rotating shaft (56) A roller (57) is rotatably connected to the upper surface of the assembly plate (54); a mounting rod (58) is fixedly connected to the surface of the mounting rod (58); a connecting belt (59) is fixedly connected to the circular arc surface of the mounting rod (58); a rotating rod (510) is fixedly connected to the other end of the connecting belt (59); one end of the rotating rod (510) is rotatably connected to the surface of the slide rail (51); a first gear (511) is fixedly connected to the circular arc surface of the rotating rod (510); a servo motor (512) is fixedly connected to the surface of the slide rail (51); a second gear (513) is fixedly connected to the output end of the servo motor (512); and the first gear (511) is meshed with the second gear (513).

3. The blade seam welding fixture according to claim 2, characterized in that: Brush plates (514) are fixedly connected to both sides of the surface of the stabilizing plate (55), and the brush plates (514) are slidably connected to the surface of the roller (57).

4. The blade seam welding fixture according to claim 2, characterized in that: The surface of the slide rail (51) is fixedly connected to mounting frames (515) at positions on both sides of the rotating rod (510), and the inner wall of the mounting frame (515) is clamped with a protective plate (516), and the protective plate (516) is covered on the surface of the first gear (511).

5. The blade seam welding fixture according to claim 2, characterized in that: The two side surfaces of the slide rail (51) are respectively fixedly connected to a limit plate (517), a surface of the limit plate (517) is provided with a slide hole (518), an inner wall of the slide hole (518) is slidably connected to a slide rod (519), and one end of the slide rod (519) is fixedly connected to the surface of the stabilizing plate (55).

6. The blade seam welding fixture according to claim 2, characterized in that: A wire take-up drum (520) is fixedly connected to the arc surface of the rotating rod (510), and the connecting belt (59) is wound around the inner wall arc surface of the wire take-up drum (520).

7. The blade seam welding fixture according to claim 2, characterized in that: The connecting device (6) comprises two fixing rods (62), the two fixing rods (62) being fixedly connected to the surface of one side of the slide rail (51), the surface of the workbench (2) being fixedly connected to two fixing frames (61), the two fixing rods (62) being respectively plugged into the inner walls of the two fixing frames (61), the surface of the workbench (2) being fixedly connected to a mounting block (63), the surface of the mounting block (63) being rotatably connected with a screw rod (64), the two ends of the screw rod (64) being respectively provided with threaded connections in opposite directions, the two ends of the screw rod (64) being respectively threadedly connected with a clamping plate (65), the surfaces of the two fixing rods (62) being close to each other are respectively provided with a clamping groove (67), the clamping plate (65) being clamped with the inner wall of the clamping groove (67), the surface of one side of the mounting block (63) being fixedly connected to a limiting rod (66), the limiting rod (66) being slidably connected to the surface of the clamping plate (65).

8. The blade seam welding fixture according to claim 7, characterized in that: Nuts (610) are respectively threadedly connected on the arc surfaces at both ends of the screw rod (64), and the nuts (610) are in contact with the surface of the clamping plate (65). One side surface of the two fixed frames (61) is respectively fixedly connected to a reinforcing plate (68), and a rotating hole (69) is formed on the surface of the reinforcing plate (68), and the screw rod (64) is rotatably connected to the inner wall of the rotating hole (69).

9. The blade seam welding fixture according to claim 7, characterized in that: One end of the screw rod (64) is fixedly connected to an operating block (611), and a surface of the operating block (611) is provided with a plurality of evenly distributed anti-slip protrusions.

10. A clamping method, characterized in that: A clamping method for a blade seam welding fixture as claimed in any one of claims 1 to 9, comprising the following steps: Step 1: When seam welding the blade, firstly, the reinforcement device (5) is installed on the workbench (2) with the help of the connecting device (6), and firstly, the two fixing rods (62) on the surface of the slide rail (51) are respectively inserted into the two fixing frames (61) on the surface of the workbench (2), and then the operating block (611) fixedly connected to the screw rod (64) is rotated to make the screw rod (64) connected to the mounting block (63) rotate. Because the limit rod (66) on the mounting block (63) limits the sliding direction of the clamping plate (65), the clamping plates (65) on both sides of the screw rod (64) will move away from each other until the two clamping plates (65) are respectively clamped with the clamping grooves (67) on the two fixing rods (62); Step 2: Then place the inner ring of the blade on the fixed head (4) at one end of the clamping rod frame (3), and then operate and start the fixed head (4) to make the fixed head (4) open to fix the blade, and then start the servo motor (512) on the slide rail (51). Because the first gear (511) and the second gear (513) are meshed and connected, the rotation of the output end of the servo motor (512) will drive the rotation of the first gear (511), thereby causing the rotating rod (510) on one side of the slide rail (51) to rotate. At this time, the two connecting belts (59) on the rotating rod (510) are wound around the rotating rod ( 510), so that the connecting belt (59) is wound on the take-up drum (520) on the surface of the rotating rod (510), and then the assembly plate (54) connected to the mounting rod (58) at one end of the connecting belt (59) slides on the inner wall of the slide rail (51), driving the stabilizing plate (55) on the assembly plate (54) to approach the workpiece, and at the same time, the sliding rod (519) on the assembly plate (54) slides on the limiting plate (517) on the surface of the slide rail (51), so that the sliding rod (519) and the sliding hole (518) on the limiting plate (517) slide, and the assembly plate (54) is limited and stabilized accordingly; Step 3: When the assembly plate (54) slides, the roller (57) on the arc surface of the rotating shaft (56) on the assembly plate (54) just contacts the blade ring on the blade, and then the machine is started to rotate the clamping rod frame (3), so that the workpiece rotates, and the corresponding weld position is seam welded.

Citation Information

Patent Citations

  • Adjustable welding mechanism and welding machine

    CN205614261U

  • Car blowing windshield washer's integral type lathe work and integrated equipment of test

    CN208663126U

  • Duplex welding fixture

    CN213702324U

  • Off-line trimming device for continuously winding glass fiber reinforced plastic pipeline

    CN215357553U

  • Spraying device with workpiece positioning effect for machining

    CN215586871U