Assembly equipment
By designing an assembly equipment equipped with circuit board carrier, positioning mechanism and cylinder, the problem of inaccurate fastening of traditional manual assembled circuit boards is solved, precise positioning and stable fastening of circuit boards are achieved, and the risk of circuit board failure is reduced .
Patent Information
- Application Number
- CN202411317710.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-20
AI Technical Summary
Traditional manual assembly circuit board buckles are prone to inaccurate assembly force and inaccurate position control, resulting in deformation or docking of the circuit board, and even excessive strain, causing chip failure.
Design an assembly equipment, including a workbench and assembly board, equipped with circuit board carrier, positioning mechanism, support mechanism and cylinder, to accurately position and fasten the circuit board through slide grooves and notches, and to realize the circuit board using cylinder drive. Accurate position control and stable buckle.
It improves the position accuracy and stability of the circuit board buckle, reduces the risk of circuit board failure, and is more reliable than traditional methods.
Smart Images

Figure CN119159346A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit board and protective housing assembly, in particular to an assembly device. Background Art
[0002] The vehicle-mounted data transmission and charging system consists of two parts: the circuit board and the protective shell. The front and back of the circuit board are densely covered with various chips, which is the core component of the product. The protective shell is divided into the bottom shell and the top shell.
[0003] The circuit board is fixed in the bottom shell cavity through the positioning groove and buckle of the bottom shell; there are multiple buckling points on the bottom shell and the top shell, which buckle together to form a protective shell. The traditional manual assembly of circuit boards is prone to inaccurate assembly force and position control, which can easily cause circuit board deformation or docking misalignment damage, and even excessive strain causing chip failure. Summary of the invention
[0004] The purpose of the present invention is to provide an assembly device to solve the technical problems that the traditional manual assembly of circuit boards is prone to inaccurate assembly force and position control, which can easily cause circuit board deformation or docking misalignment damage, and even excessive strain causing chip failure.
[0005] In order to achieve the above-mentioned purpose, the technical solution of the present invention provides an assembly device, including a workbench, wherein two assembly plates distributed along the left and right are arranged on the workbench, and circuit board carriers are respectively arranged on the opposite sides of the two assembly plates, and a vertically extending slide groove is arranged in the middle part of the circuit board carrier, and a notch is arranged on the side of the slide groove away from the assembly plate, and the slide groove can be used for placing the circuit board; a circuit board positioning mechanism and a circuit board supporting mechanism are arranged on the opposite sides of the two assembly plates, a positioning column is arranged on the circuit board positioning mechanism, and a supporting block is arranged on the circuit board supporting mechanism, and the circuit board positioning mechanism can drive the positioning column to pass through the assembly plate so that the positioning column can form a positioning effect on the circuit board in the slide groove, and the circuit board supporting mechanism can drive the supporting block to pass through the assembly plate so that the supporting block can form an upward support for the circuit board in the slide groove; a circuit board buckling mechanism is arranged at the bottom of one of the assembly plates, and the circuit board buckling mechanism can drive one of the assembly plates to approach the other assembly plate so that the circuit boards in the two slide grooves can be buckled together through the notch.
[0006] Furthermore, the circuit board positioning mechanism and the circuit board supporting mechanism are respectively provided with a first driving cylinder and a second driving cylinder on one side away from the assembly plate, the circuit board positioning mechanism is drivingly connected to the first driving cylinder, and the circuit board supporting mechanism is drivingly connected to the second driving cylinder; the first driving cylinder and the second driving cylinder on the outer side of one of the assembly plates are arranged on the circuit board snap-fitting mechanism, and the first driving cylinder and the second driving cylinder on the outer side of the other assembly plate are arranged on the workbench.
[0007] Furthermore, a third cylinder is provided on the outer side of one of the assembly plates, and one of the assembly plates is driven and connected to the third cylinder via a connecting block, and the connecting block is slidably matched with the first linear guide on the circuit board snapping mechanism, and the circuit board snapping mechanism is slidably matched with the second linear guide on the workbench, so that the third cylinder can drive the circuit board snapping mechanism to move left and right; the circuit board positioning mechanism and the circuit board supporting mechanism on the outer side of one of the assembly plates are slidably matched with the first linear guide on the circuit board snapping mechanism, and the circuit board positioning mechanism and the circuit board supporting mechanism on the outer side of the other assembly plate are slidably matched with the second linear guide on the workbench.
[0008] Furthermore, a working opening is provided on the workbench, and the working opening is located below between the two assembly plates. A hovering mechanism is provided at the bottom of the slide slot, and the hovering mechanism is located below the positioning column and the support block, so that the hovering mechanism can receive the circuit board dropped from the slide slot; a bottom shell moving mechanism is provided below the workbench, and the bottom shell moving mechanism can move the bottom shell to below the working opening; a circuit board insertion mechanism is provided above the workbench, and the circuit board insertion mechanism can press down the two circuit boards on the two hovering mechanisms through the working opening and insert them into the bottom shell on the bottom shell moving mechanism.
[0009] Furthermore, the suspension mechanism includes two swing arms distributed along the front and rear, the tops of the two swing arms are respectively rotatably arranged at the front and rear ends of the bottom of the slide groove, the bottoms of the two swing arms are respectively rotatably arranged with first deep groove ball bearings, a first spring is connected between the bottoms of the two swing arms, and the two first deep groove ball bearings can receive the circuit board that falls from the slide groove; when the circuit board insertion mechanism presses down on the circuit board, the circuit board can overcome the elastic tension of the first spring, so that the two first deep groove ball bearings move away from each other and allow the circuit board to pass downward.
[0010] Furthermore, the bottom shell moving mechanism includes a third linear guide rail extending left and right and a fourth driving cylinder, the third linear guide rail is provided with a bottom shell carrier, and the fourth driving cylinder can drive the bottom shell carrier to move left and right along the third linear guide rail; the bottom shell carrier is provided with an upwardly protruding assembly groove, and the assembly groove can be used for the placement of the bottom shell.
[0011] Furthermore, the circuit board insertion mechanism includes a fourth linear guide rail extending left and right and a fifth driving cylinder; a sixth driving cylinder extending vertically is slidably arranged on the fourth linear guide rail, and the fifth driving cylinder can drive the sixth driving cylinder to move on the fourth linear guide rail to above the working opening; a circuit board push block is provided at the bottom of the sixth driving cylinder, and the sixth driving cylinder can drive the circuit board push block to move downward, so that the circuit board push block can press the two circuit boards on the two hovering mechanisms down through the working opening and insert them into the bottom shell on the bottom shell moving mechanism.
[0012] Furthermore, a face shell buckling mechanism is provided on one side of the workbench, and the face shell buckling mechanism includes a vertically extending fixed plate, a vertically extending fifth linear guide rail is provided on the fixed plate, a sliding plate is slidably provided on the fifth linear guide rail, a face shell carrier is provided on the sliding plate, and the sliding plate can drive the face shell carrier to move downward; the bottom shell moving mechanism extends in the left and right directions to the bottom of the face shell carrier, and the bottom shell moving mechanism can move the bottom shell and the circuit board in the bottom shell to the bottom of the face shell carrier, so that the face shell carrier can buckle the face shell downward with the bottom shell on the bottom shell moving mechanism.
[0013] Furthermore, the face shell carrier includes limiting pressure plates on the upper left and upper right sides and limiting support plates on the lower left and lower right sides. The limiting pressure plates on the upper left and upper right sides are respectively slidably cooperated with the sixth linear guide on the sliding plate, and the limiting support plates on the lower left and lower right sides are respectively slidably cooperated with the sixth linear guide on the sliding plate; the opposite sides of the limiting pressure plates on the upper left and upper right sides are respectively driven and connected with the seventh driving cylinder on the sliding plate, and the opposite sides of the limiting support plates on the lower left and lower right sides are respectively connected with the fixed blocks on the sliding plate through the second spring, and the limiting pressure plates on the upper left and upper right sides and the limiting support plates on the lower left and lower right sides can clamp the face shell together.
[0014] Furthermore, the facing sides of the limit support plates on the lower left and lower right sides are respectively provided with downwardly protruding surface shell release control blocks, and the bottom ends of the facing sides of the two surface shell release control blocks are respectively provided with inclined surfaces; two second deep groove ball bearings distributed along the left and right sides are rotatably arranged on the fixed plate, and the two second deep groove ball bearings are respectively located below the two surface shell release control blocks, so that the two surface shell release control blocks can respectively guide and cooperate with the two second deep groove ball bearings downward to drive the limit support plates on the lower left and lower right sides to move away from each other; a vertically extending eighth drive cylinder is provided on the side of the fixed plate away from the sliding plate, and the eighth drive cylinder is drivingly connected to the sliding plate, and the eighth drive cylinder can drive the sliding plate to move up and down.
[0015] In summary, the technical scheme of the present invention has the following beneficial effects: the structural design of the present invention is reasonable, (1) by including a workbench, the workbench is provided with two assembly plates distributed along the left and right, the two assembly plates are respectively provided with circuit board carriers on the opposite sides, the middle part of the circuit board carrier is provided with a vertically extending slide groove, the side of the slide groove away from the assembly plate is provided with a notch, and the slide groove can be used to place the circuit board; so that the operator can put the two circuit boards into the slide grooves of the two circuit board carriers respectively, and the circuit boards can slide down along the slide groove. (2) by providing a circuit board positioning mechanism and a circuit board support mechanism on the opposite sides of the two assembly plates, the circuit board positioning mechanism is provided with a positioning column, and the circuit board support mechanism is provided with a support block, the circuit board positioning mechanism can drive the positioning column to pass through the assembly plate, so that the positioning column can form a positioning effect on the circuit board in the slide groove, and the circuit board support mechanism can drive the support block to pass through the assembly plate, so that the support block can form an upward support for the circuit board in the slide groove; so that the two circuit board support mechanisms can respectively support the two circuit boards with the support blocks to prevent the circuit board in the slide groove from sliding down continuously, and then the two circuit board positioning mechanisms can respectively position the two circuit boards with the positioning column to improve the position accuracy of the circuit board. (3) A circuit board fastening mechanism is provided at the bottom of one of the assembly plates, and the circuit board fastening mechanism can drive one of the assembly plates close to the other assembly plate, so that the circuit boards in the two slide slots can be fastened together through the notches; thus, the circuit board fastening mechanism can bring one of the assembly plates close to the other assembly plate, so that the two circuit boards will be fastened together through the notches in the process of approaching each other. From the above analysis, it can be seen that compared with the traditional manual fastening method, in the process of fastening two circuit boards together, the corresponding mechanism assembly force and position control of the present invention are accurate, the fastening is stable and reliable, and the failure risk of the circuit board is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention without the equipment safety protection cover;
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the internal structure of the present invention;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the workbench of the present invention;
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the circuit board fastening mechanism of the present invention;
[0021] Figure 6 is a three-dimensional structural schematic diagram of the circuit board fastening mechanism of the present invention from another viewing angle;
[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the circuit board fastening mechanism of the present invention without the circuit board;
[0023] Figure 8 It is a three-dimensional structural schematic diagram of the circuit board fastening mechanism and the workbench of the present invention;
[0024] Fig. 9 It is a three-dimensional structural schematic diagram of the suspension mechanism of the present invention;
[0025] Fig.10 It is a three-dimensional structural schematic diagram of the bottom shell moving mechanism of the present invention;
[0026] Fig.11 It is a three-dimensional structural schematic diagram of the circuit board insertion mechanism of the present invention;
[0027] Fig.12 It is a three-dimensional structural schematic diagram of the cooperation between the bottom shell moving mechanism and the front shell buckling mechanism of the present invention;
[0028] Fig.13 It is a three-dimensional structural schematic diagram of the face shell buckling mechanism of the present invention;
[0029] Fig.14 is a three-dimensional structural schematic diagram of the face shell buckling mechanism of the present invention from another viewing angle;
[0030] Fig.15 yes Fig.14 A partial enlarged view of the face shell carrier;
[0031] Fig.16 It is a schematic diagram of the exploded structure of the product assembled by the present invention;
[0032] Fig.17 It is a schematic diagram of the assembly step 1 of the product assembled by the present invention;
[0033] Fig.18is a schematic diagram of the second assembly step of the product assembled by the present invention;
[0034] Fig.19 is a schematic diagram of the third assembly step of the product assembled by the present invention;
[0035] Explanation of the reference numerals: 1-workbench, 2-assembly plate, 3-circuit board positioning mechanism, 4-circuit board supporting mechanism, 5-circuit board snapping mechanism, 6-suspending mechanism, 7-bottom shell moving mechanism, 8-circuit board insertion mechanism, 9-face shell snapping mechanism, 10-equipment safety protection cover; 11-circuit board, 12-bottom shell, 1201-elastic buckle point, 13-face shell, 1301-elastic buckle.
[0036] 101-second linear guide, 102-working opening; 201-circuit board carrier, 202-slideway, 203-notch; 301-positioning column, 302-first driving cylinder; 401-support block, 402-second driving cylinder; 501-third cylinder, 502-connecting block, 503-first linear guide; 601-swing arm, 602-first deep groove ball bearing, 603-first spring; 701-third linear guide, 702-fourth driving cylinder, 703-bottom shell carrier, 704-assembly groove; 801-fourth linear guide, 802-fifth driving cylinder, 803-sixth driving cylinder, 804-circuit board push block; 901-fixed plate, 902-fifth linear guide, 903-sliding plate, 904-face shell carrier, 905-limiting pressure plate, 906-limiting support plate, 907-sixth linear guide, 908-seventh driving cylinder, 909-fixed block, 910-second spring, 911-face shell release control block, 912-inclined surface, 913-second deep groove ball bearing, 914-eighth driving cylinder; 1001-static eliminator, 1002-safety grating. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention, but this does not constitute a limitation on the protection scope of the present invention.
[0038] In the present invention, for a clearer description, the following explanation is made: the observer faces the attached Figure 1For observation, the left front side of the observer is set as left, the right rear side of the observer is set as right, the left rear side of the observer is set as rear, the right front side of the observer is set as front, the top of the observer is set as top, and the bottom of the observer is set as bottom. It should be pointed out that the terms "front end", "rear end", "left side", "right side", "middle", "top", "bottom" and the like in the text indicate the orientation or position relationship based on the orientation or position relationship set in the drawings, which is only for the convenience of clearly describing the present invention, and does not indicate or imply that the structure or component referred to must have a specific orientation or be constructed in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", and "fourth" are only used for the purpose of clarity or simplification of description, and cannot be understood as indicating or implying relative importance or quantity.
[0039] See also Figures 1 to 19The present embodiment provides an assembly device, including a workbench 1, on which two assembly plates 2 are arranged along the left and right sides, and circuit board carriers 201 are respectively arranged on the opposite sides of the two assembly plates 2, and a vertically extending slide groove 202 is arranged in the middle of the circuit board carrier 201, and a notch 203 is arranged on the side of the slide groove 202 away from the assembly plate 2, and the slide groove 202 can be used for placing the circuit board 11; the opposite sides of the two assembly plates 2 are provided with a circuit board positioning mechanism 3 and a circuit board supporting mechanism 4, the circuit board positioning mechanism 3 is provided with a positioning column 301, and the circuit board supporting mechanism 4 is provided with a supporting block 401, the circuit board positioning mechanism 3 can drive the positioning column 301 to pass through the assembly plate 2, so that the positioning column 301 can form a positioning effect on the circuit board 11 in the slide groove 202, and the circuit board support mechanism 4 can drive the support block 401 to pass through the assembly plate 2, so that the support block 401 can form an upward support for the circuit board 11 in the slide groove 202; a circuit board locking mechanism 5 is provided at the bottom of one of the assembly plates 2, and the circuit board locking mechanism 5 can drive one of the assembly plates 2 to approach the other assembly plate 2, so that the circuit boards 11 in the two slide grooves 202 can be locked together through the notch 203. Function: (1) By including a workbench, the workbench is provided with two assembly plates distributed along the left and right, and the two assembly plates are respectively provided with circuit board carriers on the opposite sides, and the middle part of the circuit board carrier is provided with a vertically extending slide groove, and the side of the slide groove away from the assembly plate is provided with a notch, and the slide groove can be used to place the circuit board; so that the operator can put the two circuit boards into the slide grooves of the two circuit board carriers respectively, and the circuit boards can slide down along the slide groove. (2) A circuit board positioning mechanism and a circuit board supporting mechanism are provided on opposite sides of the two assembly plates. A positioning column is provided on the circuit board positioning mechanism, and a supporting block is provided on the circuit board supporting mechanism. The circuit board positioning mechanism can drive the positioning column to pass through the assembly plate so that the positioning column can form a positioning effect on the circuit board in the slide slot. The circuit board supporting mechanism can drive the supporting block to pass through the assembly plate so that the supporting block can form an upward support for the circuit board in the slide slot; thereby, the two circuit board supporting mechanisms can respectively carry the supporting blocks to support the two circuit boards upward to prevent the circuit boards in the slide slot from continuously sliding downward. Then, the two circuit board positioning mechanisms can respectively carry the positioning columns to position the two circuit boards to improve the position accuracy of the circuit boards. (3) A circuit board locking mechanism is provided at the bottom of one of the assembly plates. The circuit board locking mechanism can drive one of the assembly plates to approach the other assembly plate so that the circuit boards in the two slide slots can be locked together through the notches; thereby, the circuit board locking mechanism can drive one of the assembly plates to approach the other assembly plate, so that the two circuit boards will be locked together through the notches during the process of approaching each other.From the above analysis, it can be seen that compared with the traditional manual fastening method, in the process of fastening two circuit boards together, the present invention has accurate control of the assembly force and position of the corresponding mechanism, and the fastening is stable and reliable, which greatly reduces the risk of circuit board failure (while the traditional scheme of manual circuit board fastening has uneven force, inaccurate force, and the circuit board is easily deformed by force; finger pressure can easily cover the chip, causing the chip to be deformed or damaged by force, and the risk of circuit board deformation is high).
[0040] Specifically, the first driving cylinder 302 and the second driving cylinder 402 are respectively provided on the side of the circuit board positioning mechanism 3 and the circuit board supporting mechanism 4 away from the assembly plate 2, the circuit board positioning mechanism 3 is drivingly connected to the first driving cylinder 302, and the circuit board supporting mechanism 4 is drivingly connected to the second driving cylinder 402; the first driving cylinder 302 and the second driving cylinder 402 on the outer side of one assembly plate 2 are arranged on the circuit board fastening mechanism 5, and the first driving cylinder 302 and the second driving cylinder 402 on the outer side of the other assembly plate 2 are arranged on the workbench 1. Function: The first driving cylinder 302 and the second driving cylinder 402 can respectively drive the circuit board positioning mechanism 3 and the circuit board supporting mechanism 4 to move left and right, and the circuit board fastening mechanism 5 can drive the first driving cylinder 302 and the second driving cylinder 402 arranged thereon to move synchronously.
[0041] Specifically, a third cylinder 501 is provided on the outer side of one of the assembly plates 2, one of the assembly plates 2 is connected to the third cylinder 501 by a connecting block 502, the connecting block 502 is slidably matched with the first linear guide 503 on the circuit board fastening mechanism 5, and the circuit board fastening mechanism 5 is slidably matched with the second linear guide 101 on the workbench 1, so that the third cylinder 501 can drive the circuit board fastening mechanism 5 to move left and right; the circuit board positioning mechanism 3 and the circuit board support mechanism 4 on the outer side of one of the assembly plates 2 are slidably matched with the first linear guide 503 on the circuit board fastening mechanism 5, and the circuit board positioning mechanism 3 and the circuit board support mechanism 4 on the outer side of the other assembly plate 2 are slidably matched with the second linear guide 101 on the workbench 1. Function: The third cylinder 501 can drive one of the assembly plates 2 to move left and right through the connecting block 502, while the other assembly plate 2 can remain stationary, while the second linear guide 101 and the first linear guide 503 facilitate the corresponding circuit board positioning mechanism 3, the circuit board support mechanism 4, and the circuit board fastening mechanism 5 to move left and right.
[0042] Specifically, a working opening 102 is provided on the workbench 1, and the working opening 102 is located below the two assembly plates 2. A suspension mechanism 6 is provided at the bottom of the slide 202, and the suspension mechanism 6 is located below the positioning column 301 and the support block 401, so that the suspension mechanism 6 can receive the circuit board 11 dropped from the slide 202; a bottom shell moving mechanism 7 is provided below the workbench 1, and the bottom shell moving mechanism 7 can move the bottom shell 12 to the bottom of the working opening 102. A circuit board insertion mechanism 8 is provided above the workbench 1, and the circuit board insertion mechanism 8 can press down the two circuit boards 11 on the two suspension mechanisms 6 through the working opening 102 and insert them into the bottom shell 12 on the bottom shell moving mechanism 7. Function: After the circuit board assembly formed by the two circuit boards buckled together loses support, it falls onto the suspension mechanism by gravity, and then the circuit board insertion mechanism descends to insert the circuit board assembly into the bottom shell.
[0043] Specifically, the suspension mechanism 6 includes two swing arms 601 distributed along the front and back, the tops of the two swing arms 601 are respectively rotatably arranged at the front and back ends of the bottom of the slide slot 202, the bottoms of the two swing arms 601 are respectively rotatably arranged with first deep groove ball bearings 602, the bottoms of the two swing arms 601 are connected with first springs 603, and the two first deep groove ball bearings 602 can receive the circuit board 11 dropped from the slide slot 202; when the circuit board insertion mechanism 8 presses down on the circuit board 11, the circuit board 11 can overcome the elastic tension of the first spring 603, so that the two first deep groove ball bearings 602 are separated from each other and the circuit board 11 can pass downward. Function: The first spring 603 pulls the two first deep groove ball bearings 602 through the two swing arms 601, overcomes the gravity of the circuit board assembly and supports the circuit board assembly, and prevents the circuit board assembly from falling into the bottom shell, so the force pressing down the circuit board 11 needs to overcome the tension of the first spring 603.
[0044] Specifically, the bottom shell moving mechanism 7 includes a third linear guide rail 701 extending left and right, and a fourth driving cylinder 702. The third linear guide rail 701 is provided with a bottom shell carrier 703. The fourth driving cylinder 702 can drive the bottom shell carrier 703 to move left and right along the third linear guide rail 701. The bottom shell carrier 703 is provided with an upwardly protruding assembly groove 704, and the assembly groove 704 can be used for placing the bottom shell 12. Function: The fourth driving cylinder 702 can drive the bottom shell carrier 703 to move left and right along the third linear guide rail 701, and the upwardly protruding assembly groove 704 facilitates the bottom shell to cooperate with the circuit board assembly or the face shell.
[0045] Specifically, the circuit board insertion mechanism 8 includes a fourth linear guide 801 extending left and right, and a fifth driving cylinder 802. A sixth driving cylinder 803 extending vertically is slidably arranged on the fourth linear guide 801. The fifth driving cylinder 802 can drive the sixth driving cylinder 803 to move on the fourth linear guide 801 to the top of the working opening 102. A circuit board push block 804 is arranged at the bottom of the sixth driving cylinder 803. The sixth driving cylinder 803 can drive the circuit board push block 804 to move downward, so that the circuit board push block 804 can press down the two circuit boards 11 on the two suspension mechanisms 6 through the working opening 102 and insert them into the bottom shell 12 on the bottom shell moving mechanism 7. Function: The fifth driving cylinder 802 drives the sixth driving cylinder 803 to move to the top of the working opening 102, and then the sixth driving cylinder 803 drives the circuit board push block to move downward, overcomes the supporting force of the suspension mechanism 6 (such as the pulling force of the first spring 603), and inserts the circuit board assembly into the bottom shell.
[0046] Specifically, a face shell fastening mechanism 9 is provided on one side of the workbench 1. The face shell fastening mechanism 9 includes a vertically extending fixed plate 901. A vertically extending fifth linear guide 902 is provided on the fixed plate 901. A sliding plate 903 is slidably provided on the fifth linear guide 902. A face shell carrier 904 is provided on the sliding plate 903. The sliding plate 903 can drive the face shell carrier 904 to move downward. The bottom shell moving mechanism 7 extends to the bottom of the face shell carrier 904 in the left and right directions. The bottom shell moving mechanism 7 can move the bottom shell 12 and the circuit board 11 in the bottom shell 12 to the bottom of the face shell carrier 904, so that the face shell carrier 904 can fasten the face shell 13 downward with the bottom shell 12 on the bottom shell moving mechanism 7. Function: Due to the inaccurate control of the force of the traditional manual fastening of the bottom shell and the face shell of the protective shell, the fastening effect is inconsistent, and even the buckle is severe. Manual assembly relies heavily on personnel skills, the fastening operation is cumbersome, the reliability is insufficient, and the process quality control is unstable. Therefore, in the present invention, the bottom shell moving mechanism moves the bottom shell assembly composed of the bottom shell and the circuit board to the bottom of the front shell, and the front shell fastening mechanism moves downward to fasten the front shell into the bottom shell assembly to complete the product assembly, and the fastening effect is good. The operator takes out the fastened product, and each mechanism runs to the initial state. The equipment waits for the next operation.
[0047] Specifically, the face shell carrier 904 includes a limiting pressure plate 905 on the upper left and upper right sides and a limiting support plate 906 on the lower left and lower right sides. The limiting pressure plates 905 on the upper left and upper right sides are respectively slidably matched with the sixth linear guide rail 907 on the sliding plate 903, and the limiting support plates 906 on the lower left and lower right sides are respectively slidably matched with the sixth linear guide rail 907 on the sliding plate 903; the opposite sides of the limiting pressure plates 905 on the upper left and upper right sides are respectively driven and connected with the seventh driving cylinder 908 on the sliding plate 903, and the opposite sides of the limiting support plates 906 on the lower left and lower right sides are respectively connected with the fixed block 909 on the sliding plate 903 through the second spring 910. The limiting pressure plates 905 on the upper left and upper right sides and the limiting support plates 906 on the lower left and lower right sides can clamp the face shell 13 together. Function: The lower left and lower right limit support plates 906 approach each other under the elastic force of the second spring 910, and the lower left and lower right sides of the face shell are placed on the lower left and lower right limit support plates 906 respectively. Then, the upper left and upper right limit pressure plates 905 approach each other under the drive of the seventh drive cylinder 908, and move to the upper left and upper right sides of the face shell respectively, thereby limiting the upper and lower directions of the face shell.
[0048] Specifically, the facing sides of the lower left and lower right limiting support plates 906 are respectively provided with downwardly protruding surface shell release control blocks 911, and the bottom ends of the facing sides of the two surface shell release control blocks 911 are respectively provided with inclined surfaces 912; two second deep groove ball bearings 913 distributed along the left and right are rotatably arranged on the fixed plate 901, and the two second deep groove ball bearings 913 are respectively located below the two surface shell release control blocks 911, so that the two surface shell release control blocks 911 can respectively guide and cooperate with the two second deep groove ball bearings 913 downward to drive the lower left and lower right limiting support plates 906 away from each other; a vertically extending eighth driving cylinder 914 is provided on the side of the fixed plate 901 away from the sliding plate 903, and the eighth driving cylinder 914 is drivingly connected to the sliding plate 903, and the eighth driving cylinder 914 can drive the sliding plate 903 to move up and down. Function: After the two surface shell release control blocks 911 touch the two second deep groove ball bearings 913, the surface shells are slowly released as the inclined surfaces 912 come into contact, and the surface shells and bottom shell components are completely released after being fastened together.
[0049] In addition, the circuit board is a sensitive device, which is easily damaged by static electricity when touched. Preferably, a device safety shield 10 is provided on the outside of the assembly equipment, and an electrostatic eliminator 1001 and a safety grating 1002 are provided on the device safety shield 10. The device safety shield: provides basic safety functions of dust prevention, isolation from the outside and observation window. Electrostatic eliminator: eliminates static electricity within a certain range and eliminates dust. Safety grating: feedback signal to the programmable controller when external interference occurs, cuts off all dangerous input / output through program control, and stops all actions.
[0050] The assembly steps of the product are as follows: Figure 16-19 As shown, the product assembly step one: buckle the two circuit boards 11 together; the product assembly step two: install the two circuit boards 11 together into the bottom shell 12; the product assembly step three: buckle the four elastic buckles 1301 of the surface shell 13 with the four elastic buckle points 1201 of the bottom shell 12 together, and the product assembly is completed.
[0051] In summary, the present invention positions and fastens two circuit boards through a cylinder, and the fastened circuit board assembly falls on the suspension mechanism by gravity, and the bottom shell moves to the bottom of the circuit board assembly through the cylinder, and the cylinder pushes the circuit board assembly into the bottom shell, and the cylinder drives the bottom shell and the circuit board assembly to move to the bottom of the surface shell, and the surface shell is pressed into the bottom shell by the cylinder. When the two circuit boards are fastened, a pressure sensor can be set to monitor and feedback the stress state so that it is within the allowable stress deformation range. Various sensors, alarms, etc. can also be set according to actual needs, which will not be listed here one by one.
[0052] Therefore, the present invention can control the movement of the cylinder through a program to automatically assemble the product circuit board and the product protective shell in a specified order. During the assembly process, the buckling status of the product can be monitored and feedback can be provided (such as by setting various laser sensors, etc.). The product assembly is completed by the mutual buckling of the elastic buckles between the product components. The assembly of this equipment is more stable than the traditional manual assembly method, and the detection feedback is reliable, free and flexible, eliminating the risks of electrostatic damage, inadequate buckling, collision, wrong parts, and excessive stress. The equipment automatically buckles, has high production efficiency, low worker fatigue, small size, and saves space.
[0053] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. An assembly device, comprising a workbench (1), characterized in that: The workbench (1) is provided with two assembly plates (2) distributed along the left and right sides, and the two assembly plates (2) are respectively provided with circuit board carriers (201) on the opposite sides, and a vertically extending slide groove (202) is provided in the middle of the circuit board carrier (201), and a notch (203) is provided on the side of the slide groove (202) away from the assembly plate (2), and the slide groove (202) can be used for placing the circuit board (11); the two assembly plates (2) are provided with a circuit board positioning mechanism (3) and a circuit board supporting mechanism (4) on the opposite sides, and the circuit board positioning mechanism (3) is provided with a positioning column (301), and the circuit board supporting mechanism (4) is provided with a supporting block (401), and the circuit board positioning mechanism (3) can drive The positioning column (301) passes through the assembly plate (2) so that the positioning column (301) can form a positioning effect on the circuit board (11) in the slide groove (202); the circuit board support mechanism (4) can drive the support block (401) to pass through the assembly plate (2) so that the support block (401) can form an upward support for the circuit board (11) in the slide groove (202); a circuit board locking mechanism (5) is provided at the bottom of one of the assembly plates (2), and the circuit board locking mechanism (5) can drive one of the assembly plates (2) to approach the other assembly plate (2) so that the circuit boards (11) in the two slide grooves (202) can be locked together through the notch (203).
2. An assembly device according to claim 1, characterized in that: The circuit board positioning mechanism (3) and the circuit board supporting mechanism (4) are respectively provided with a first driving cylinder (302) and a second driving cylinder (402) on one side away from the assembly plate (2); the circuit board positioning mechanism (3) is drivingly connected to the first driving cylinder (302), and the circuit board supporting mechanism (4) is drivingly connected to the second driving cylinder (402); the first driving cylinder (302) and the second driving cylinder (402) on the outer side of one of the assembly plates (2) are arranged on the circuit board fastening mechanism (5), and the first driving cylinder (302) and the second driving cylinder (402) on the outer side of the other assembly plate (2) are arranged on the workbench (1).
3. An assembly device according to claim 2, characterized in that: A third cylinder (501) is provided on the outer side of one of the assembly plates (2); one of the assembly plates (2) is connected to the third cylinder (501) by a connecting block (502); the connecting block (502) is slidably matched with a first linear guide rail (503) on the circuit board fastening mechanism (5); the circuit board fastening mechanism (5) is slidably matched with a second linear guide rail (101) on the workbench (1) so that the third cylinder (501) can drive the circuit board fastening mechanism (5) to move left and right; the circuit board positioning mechanism (3) and the circuit board supporting mechanism (4) on the outer side of one of the assembly plates (2) are slidably matched with the first linear guide rail (503) on the circuit board fastening mechanism (5); the circuit board positioning mechanism (3) and the circuit board supporting mechanism (4) on the outer side of the other assembly plate (2) are slidably matched with the second linear guide rail (101) on the workbench (1) 4. An assembly device according to any one of claims 1 to 3, characterized in that: The workbench (1) is provided with a working opening (102), and the working opening (102) is located below between the two assembly plates (2). A hovering mechanism (6) is provided at the bottom of the slide groove (202), and the hovering mechanism (6) is located below the positioning column (301) and the support block (401), so that the hovering mechanism (6) can receive the circuit board (11) dropped from the slide groove (202); a bottom shell moving mechanism (7) is provided below the workbench (1), and the bottom shell moving mechanism (7) can move the bottom shell (12) to below the working opening (102); a circuit board insertion mechanism (8) is provided above the workbench (1), and the circuit board insertion mechanism (8) can press the two circuit boards (11) on the two hovering mechanisms (6) down through the working opening (102) and insert them into the bottom shell (12) on the bottom shell moving mechanism (7).
5. An assembly device according to claim 4, characterized in that: The suspension mechanism (6) includes two swing arms (601) distributed along the front and rear, the tops of the two swing arms (601) are respectively rotatably arranged at the front and rear ends of the bottom of the slide groove (202), the bottoms of the two swing arms (601) are respectively rotatably arranged with first deep groove ball bearings (602), a first spring (603) is connected between the bottoms of the two swing arms (601), and the two first deep groove ball bearings (602) can receive the circuit board (11) dropped from the slide groove (202); when the circuit board insertion mechanism (8) presses the circuit board (11), the circuit board (11) can overcome the elastic tension of the first spring (603), so that the two first deep groove ball bearings (602) are separated from each other and allow the circuit board (11) to pass downward.
6. An assembly device according to claim 4, characterized in that: The bottom shell moving mechanism (7) comprises a third linear guide rail (701) extending left and right, and a fourth driving cylinder (702); a bottom shell carrier (703) is provided on the third linear guide rail (701); the fourth driving cylinder (702) can drive the bottom shell carrier (703) to move left and right along the third linear guide rail (701); the bottom shell carrier (703) is provided with an upwardly protruding assembly groove (704), and the assembly groove (704) can be used for placing the bottom shell (12).
7. An assembly device according to claim 4, characterized in that: The circuit board insertion mechanism (8) comprises a fourth linear guide rail (801) extending leftward and rightward, and a fifth driving cylinder (802); a sixth driving cylinder (803) extending vertically is slidably arranged on the fourth linear guide rail (801); the fifth driving cylinder (802) can drive the sixth driving cylinder (803) to move on the fourth linear guide rail (801) to above the working opening (102); a circuit board pushing block (804) is arranged at the bottom of the sixth driving cylinder (803); the sixth driving cylinder (803) can drive the circuit board pushing block (804) to move downward, so that the circuit board pushing block (804) can press down the two circuit boards (11) on the two suspension mechanisms (6) through the working opening (102) and insert them into the bottom shell (12) on the bottom shell moving mechanism (7).
8. An assembly device according to claim 4, characterized in that: A cover shell locking mechanism (9) is provided on one side of the workbench (1), and the cover shell locking mechanism (9) includes a vertically extending fixed plate (901), a vertically extending fifth linear guide rail (902) is provided on the fixed plate (901), a sliding plate (903) is slidably provided on the fifth linear guide rail (902), a cover shell carrier (904) is provided on the sliding plate (903), and the sliding plate (903) can drive the cover shell carrier (904) to move downward; the bottom shell moving mechanism (7) extends in the left and right directions to the bottom of the cover shell carrier (904), and the bottom shell moving mechanism (7) can move the bottom shell (12) and the circuit board (11) in the bottom shell (12) to the bottom of the cover shell carrier (904), so that the cover shell carrier (904) can buckle the cover shell (13) downward with the bottom shell (12) on the bottom shell moving mechanism (7).
9. An assembly device according to claim 8, characterized in that: The face shell carrier (904) includes a limiting pressure plate (905) on the upper left side and the upper right side and a limiting support plate (906) on the lower left side and the lower right side. The limiting pressure plates (905) on the upper left side and the upper right side are respectively slidably matched with the sixth linear guide rail (907) on the sliding plate (903), and the limiting support plates (906) on the lower left side and the lower right side are respectively slidably matched with the sixth linear guide rail (907) on the sliding plate (903). The opposite sides of the limiting pressure plate (905) on the side are respectively connected to the seventh driving cylinder (908) on the sliding plate (903), and the opposite sides of the limiting support plates (906) on the lower left and lower right sides are respectively connected to the fixed blocks (909) on the sliding plate (903) through the second spring (910). The limiting pressure plates (905) on the upper left and upper right sides and the limiting support plates (906) on the lower left and lower right sides can clamp the face shell (13) together.
10. An assembly device according to claim 9, characterized in that: The facing sides of the limit support plates (906) on the lower left and lower right sides are respectively provided with downwardly protruding cover release control blocks (911), and the bottom ends of the facing sides of the two cover release control blocks (911) are respectively provided with inclined surfaces (912); two second deep groove ball bearings (913) distributed along the left and right sides are rotatably arranged on the fixing plate (901), and the two second deep groove ball bearings (913) are respectively located below the two cover release control blocks (911), so that the two cover The release control block (911) can be respectively guided downwardly to cooperate with the two second deep groove ball bearings (913) to drive the limit support plates (906) on the lower left and lower right sides to move away from each other; a vertically extending eighth drive cylinder (914) is provided on the side of the fixed plate (901) away from the sliding plate (903), and the eighth drive cylinder (914) is drivingly connected to the sliding plate (903), and the eighth drive cylinder (914) can drive the sliding plate (903) to move up and down.
Citation Information
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