Maintenance frame for mechanical maintenance

The maintenance rack facilitates efficient motor equipment maintenance through adjustable height and rotational positioning, addressing inefficiencies in existing systems by enabling easy and secure adjustment of motor position and height.

CN119159546APending Publication Date: 2024-12-20XINJIANG BAYI IRON & STEEL CO LTD
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Patent Information

Application Number
CN202310684178.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-11
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

Existing maintenance racks for motor equipment require disassembly and re-clamping for position adjustment, are labor-intensive, and lack convenient height adjustment, making maintenance inefficient and cumbersome.

Method used

A maintenance rack with a lifting mechanism and clamp system that allows for adjustable height and rotational positioning of motor equipment, featuring a circular lifting seat, screw rods, cross arms, and a telescopic structure with clamping plates and positioning holes for secure and easy adjustment.

Benefits of technology

Enables quick and comfortable maintenance by allowing motor equipment to be flipped, rotated, and raised/lowered as needed, reducing labor and improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a maintenance frame for mechanical maintenance. The maintenance frame comprises a base, a lifting mechanism and a clamp. The lifting mechanism comprises a circular ring lifting seat, a pair of cross arms, a pair of lead screws and a motor, the lower ends of the two lead screws are rotationally arranged at the left end and the right end of the base respectively and are driven by the same motor to rotate, the cross arms are integrally formed on the left side and the right side of the circular ring lifting seat respectively, and the two cross arms are connected to the two lead screws in a threaded and sleeving mode respectively; the clamp comprises a cylinder, a telescopic structure and a plurality of clamping plates, the clamping plates are uniformly distributed on the inner side of the cylinder, and the clamping plates are connected with the cylinder through the telescopic structure; the cylinder is rotationally arranged on the inner side of the annular lifting base and fixed to the inner side of the annular lifting base through a positioning structure. After the motor equipment is clamped and fixed, the body position of the motor equipment can be turned over and adjusted in a clamping state, and the height of the motor equipment can be conveniently adjusted in a lifting mode.
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Description

Technical Field

[0001] The invention relates to a mechanical repair and maintenance tool, in particular to a maintenance rack used for mechanical repair. Background Art

[0002] In mechanical maintenance work, a maintenance rack is often needed. The mechanical equipment to be repaired can be conveniently fixed after being placed on the maintenance rack, so as to facilitate the maintenance work on the mechanical equipment. In the prior art, the maintenance rack for motor equipment still has certain defects when in use: after the existing maintenance rack fixes the motor equipment, if you want to flip and adjust the position of the motor equipment, you need to disassemble the motor equipment first and then clamp and fix it again. The operation process is very time-consuming and labor-intensive, which adds a lot of work burden to the maintenance staff; and the existing maintenance rack is not convenient for lifting the motor equipment when in use. If the motor equipment is not at a suitable height, it will be inconvenient for the maintenance personnel to perform maintenance work on the motor equipment. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the above technical difficulties and provide a maintenance rack for mechanical maintenance. After clamping and fixing the motor equipment, the position of the motor equipment can be flipped and adjusted in the clamping state, and the height of the motor equipment can be conveniently raised and lowered to adjust.

[0004] A maintenance frame for mechanical maintenance comprises a base, a lifting mechanism and a clamp; the lifting mechanism comprises a circular lifting seat, a pair of cross arms, a pair of screw rods and a motor, the lower ends of the two screw rods are rotatably arranged on the left and right ends of the base respectively, and are driven to rotate by the same motor, the left and right sides of the circular lifting seat are respectively integrally formed with cross arms, and the two cross arms are respectively threadedly sleeved on the two screw rods; the clamp comprises a cylinder, a telescopic structure and a clamping plate, the number of the clamping plates is several and uniformly arranged inside the cylinder, and the clamping plate and the cylinder are connected by the telescopic structure; the cylinder is rotatably arranged inside the circular lifting seat and fixed to the inside of the circular lifting seat by a positioning structure.

[0005] The lifting mechanism includes a transmission shaft, which is rotatably arranged on the upper side of the base, and the middle part is connected to the motor installed on the base through a gear transmission, and the transmission shaft is located between the two screw rods and the two ends are respectively connected to the bottom of the two screw rods through a bevel gear transmission. The motor is an existing device well known to those skilled in the art, and its circuit connection method and its use control method are all existing technologies.

[0006] The positioning structure includes a handle screw and a positioning hole. There are several positioning holes and they are evenly arranged on the circumferential outer wall of the cylinder along the circumference of the cylinder. The positioning holes are threaded holes that match the handle screws. The circular lifting seat is provided with threaded through holes that match the handle screws. After the fixture is flipped, it can be easily positioned again through the positioning structure.

[0007] The telescopic structure includes a threaded rod, a bobbin and a limit rod. The bobbin is fixed on the back of the middle part of the clamping plate. The bobbin is threadedly sleeved on the threaded rod. The threaded rod penetrates the single-side wall of the bobbin and is threadedly connected to the wall. A hand wheel is fixed at one end of the threaded rod located outside the bobbin. The limit rods are fixed on the left and right ends of the back of the clamping plate respectively. The limit rods movably penetrate the single-side wall of the bobbin. The limit rods are used to limit the clamping plate and the bobbin so that they cannot rotate.

[0008] 1. When the present invention is in use, the circular lifting seat can be raised and lowered by the operation of the motor, thereby conveniently adjusting the height of the clamped motor equipment, allowing maintenance personnel to perform maintenance work more comfortably.

[0009] 2. After the motor device is clamped and fixed by the clamp, when the positioning structure has not positioned the cylinder, the clamp can rotate together with the clamped motor device to adjust the position of the motor device. After the adjustment is completed, the cylinder can be conveniently fixed by the positioning structure, thereby fixing the motor device again, and the operation is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the present invention.

[0011] Figure 2 It is a schematic structural diagram of the clamp of the present invention.

[0012] Figure 3 The present invention Figure 1 Schematic diagram of part of the structure.

[0013] As shown in the figure: 1. Base; 2. Ring lifting seat; 3. Cross arm; 4. Screw rod; 5. Motor; 6. Cylinder; 7. Clamping plate; 8. Transmission shaft; 9. Handle screw; 10. Positioning hole; 11. Threaded rod; 12. Bobbin; 13. Limiting rod; 14. Handwheel; 15. Anti-slip layer; 16. Travel wheel. Implementation

[0014] A maintenance stand for mechanical repair, such as Figure 1 , 2 , 3, including a base 1, a lifting mechanism, and a clamp; The lifting mechanism includes a circular lifting seat 2, a pair of cross arms 3, a pair of screw rods 4, a transmission shaft 8, and a motor 5. The lower ends of the two screw rods 4 are rotatably arranged on the left and right ends of the base 1 respectively. The transmission shaft 8 is rotatably arranged on the upper side of the base 1, and the middle part is connected to the motor 5 installed on the base 1 through a gear transmission. The transmission shaft 8 is located between the two screw rods 4 and the two ends are respectively connected to the bottom of the two screw rods 4 through a bevel gear transmission. The left and right sides of the circular lifting seat 2 are respectively integrally formed with cross arms 3, and the two cross arms 3 are respectively threadedly sleeved on the two screw rods 4; The clamp includes a cylinder 6, a telescopic structure and a clamping plate 7. There are three clamping plates 7 and they are evenly arranged on the inner side of the cylinder 6. The clamping plate 7 is an arc-shaped plate structure, and an anti-skid layer 15 is arranged on its inner wall. The anti-skid layer 15 is a rubber layer. In order to allow each clamping plate 7 to clamp the motor equipment more firmly, the clamping plate 7 is connected to the cylinder 6 through a telescopic structure. The telescopic structure includes a threaded rod 11, a bobbin 12 and a limiting light rod 13; the bobbin 12 is fixed to the back of the middle part of the clamping plate 7, and the bobbin 12 is threadedly sleeved on the threaded rod 11. The threaded rod 11 passes through the single-side wall of the bobbin 12 and is threadedly connected to the wall. A handwheel 14 is fixed to one end of the threaded rod 11 located on the outer side of the bobbin 12. The limiting light rods 13 are fixed to the left and right ends of the back side of the clamping plate 7 respectively, and the limiting light rods 13 movably pass through the single-side wall of the bobbin 12; The cylinder 6 is rotatably arranged inside the ring lifting seat 2 and is fixed inside the ring lifting seat 2 by a positioning structure. The positioning structure includes a handle screw 9 and a positioning hole 10. There are twelve positioning holes 10 and they are evenly arranged on the circumferential outer wall of the cylinder 6 along the circumference of the cylinder 6. The positioning hole 10 is a threaded hole that matches the handle screw 9. The ring lifting seat 2 is provided with a threaded through hole that matches the handle screw 9. There are twelve positioning holes 10, so the barrel 6 can be positioned again every 30° rotation, so the motor device clamped and fixed by the fixture can be adjusted in 12 positions. A walking wheel 16 is arranged at the bottom of the base 1.

[0015] When the ring lifting seat 2 is at the lowest height, the motor equipment is placed between the clamping plates 7. At this time, another maintenance worker starts to rotate the knobs 14 clockwise, thereby driving the clamping plates 7 to approach the motor equipment until they touch the motor equipment. After the clamping plates 7 are all fixed to the motor equipment, the motor equipment is clamped and fixed. Then the motor 5 is started again, and the motor equipment is raised to a suitable height (depending on the height of the maintenance worker, so that the maintenance worker can comfortably carry out the maintenance work). Then, the maintenance worker can start to repair the electromechanical equipment. During the maintenance work, when it is necessary to adjust the position of the motor equipment to perform maintenance on another part of it, the handle screw 9 is first unscrewed, and then the clamp is directly rotated until the position of the electromechanical equipment is adjusted, and finally the cylinder 6 is fixed to the ring lifting seat 2 again through the handle screw 9. After the maintenance is completed, the motor equipment is first lowered to the lowest height, and then it is removed from the clamp.

Claims

1. A maintenance stand for mechanical maintenance, comprising a base, a lifting mechanism, and a clamp; Its characteristics are: The lifting mechanism includes a circular lifting seat, a pair of cross arms, a pair of screw rods, and a motor. The lower ends of the two screw rods are rotatably arranged on the left and right ends of the base, and are driven to rotate by the same motor. The left and right sides of the circular lifting seat are respectively integrally provided with cross arms, and the two cross arms are respectively threadedly sleeved on the two screw rods; the clamp includes a cylinder, a telescopic structure and a clamping plate. The number of clamping plates is several and uniformly arranged on the inner side of the cylinder, and the clamping plate and the cylinder are connected by the telescopic structure; the cylinder is rotatably arranged on the inner side of the circular lifting seat and fixed on the inner side of the circular lifting seat by a positioning structure; the lifting mechanism includes a transmission shaft, which is rotatably arranged on the upper side of the base, and the middle part is connected to the motor installed on the base by gear transmission. The transmission shaft is located between the two screw rods and the two ends are respectively connected to the two screw rods The bottoms of the rods are connected by bevel gear transmission; the positioning structure includes a handle screw and a positioning hole. The number of the positioning holes is several and they are evenly arranged on the circumferential outer wall of the cylinder along the circumference of the cylinder. The positioning hole is a threaded hole that matches the handle screw. A threaded through hole that matches the handle screw is arranged on the circular lifting seat; the telescopic structure includes a threaded rod, a bobbin and a limiting light rod. The bobbin is fixed on the back of the middle part of the clamping plate. The bobbin is threadedly sleeved on the threaded rod. The threaded rod penetrates the single-side wall of the bobbin and is threadedly connected to the wall. A handwheel is fixed at one end of the threaded rod outside the bobbin. The left and right end parts of the back of the clamping plate are respectively fixed with limiting light rods. The limiting light rod movably penetrates the single-side wall of the bobbin. The limiting light rod is used to limit the clamping plate and the bobbin so that they cannot rotate.