Processing method of bent wood panel for furniture

By setting up inner mattresses and cutting ports on furniture curved wood panels and combining heating equipment to bending, the existing curved wood molds are solved, and the cost and time saving effect is achieved, and the parts are improved bending control and quality.

CN119159657AInactive Publication Date: 2024-12-20MEIKE DIGITAL CREATION (GANZHOU) SMART HOME FURNISHING CO LTD

Patent Information

Application Number
CN202410357169.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-12-28
Filing Date
2024-03-27
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing furniture curved wood molds have high production costs, low commonality, large design restrictions, complex production processes and long cycles.

Method used

A method of processing a curved wood panel for furniture is adopted. By setting up an inner cushion and cutting port on the main body of the panel, bending and forming is used, and bending is achieved in combination with heating equipment, reducing the use of molds and process complexity.

Benefits of technology

Save personnel and material costs, improve the control of bending angle of parts, reduce rebound and deformation, improve quality, and significantly shorten production time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a method for processing a bent wood panel for furniture, which belongs to the technical field of furniture processing, and comprises the following steps: S1, according to a design drawing of a part, decomposing the specific position and radian condition of an inner side sole timber; s2, corresponding inner side sole timber parts are machined; s3, determining a bending position on the panel main body, and cutting the position; s4, the cut opening is subjected to sanding treatment; s5, the sanded cut opening in the panel body is wetted; s6, after the cut opening is thoroughly permeated, the panel body is bent to the needed position; s7, the contact faces of the inner side sole timber and the cut opening are subjected to glue brushing treatment, and the inner side filler strip is placed into the cut opening in the bent position of the plate; and S8, pressurizing and fixing. According to the bent wood mold, personnel can be saved, the bent wood mold material cost is reduced, the bending angle of bent wood parts is easy to control, the bent wood parts cannot rebound after being bent and are not prone to deformation, and the quality is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of furniture processing, and in particular relates to a method for processing a bent wood panel for furniture. Background Art

[0002] There are two main ways to make bent wood parts on furniture: bending solid wood and bending and pressing multiple layers of veneer. Bending solid wood has restrictions on wood species, and requires wood steaming, wood drying and other technologies, and has high requirements for equipment and environment. The veneer bending technology has the following problems: 1. Each component needs an independent bent wood mold; 2. The cost of bent wood molds is high, and dozens of layers of boards need to be combined together to make them; 3. The commonality of bent wood molds is not strong, which has great restrictions on design, and the number of finished products used for a single product is high; 4. The pressing of bent wood molds and the production process of parts are complex and have many steps, and the cycle is long. Summary of the invention

[0003] In view of the problems existing in the prior art, the present invention provides a method for processing bent wood panels for furniture, which can save labor and bent wood mold material costs. The bending angles of bent wood parts are easily controlled and they will not rebound or deform after bending, thereby greatly improving the quality.

[0004] The present invention is implemented as follows: a method for processing a bent wood panel for furniture, wherein the bent wood panel comprises a panel body, the surface of the panel body is provided with a surface veneer, a placement space is provided at a bending position of the panel body, the placement space is formed by bending the cut edge, and an inner side pad matching the bending structure is provided in the placement space;

[0005] The processing method comprises the following steps:

[0006] S1. According to the design drawings of the components, the specific position and curvature of the inner pads are decomposed;

[0007] S2, processing the corresponding inner side pad parts;

[0008] S3, determining a bending position on the panel body and performing cutting at the position;

[0009] S4, sanding the cut edges;

[0010] S5, moistening the cut edges after sanding in the panel body;

[0011] S6. After the cut is completely penetrated, bend the panel body to the required position;

[0012] S7. Apply glue to the contact surfaces of the inner pad and the cut edge respectively, and put the inner pad into the cut edge of the plate at the bend;

[0013] S8. Apply pressure to fix.

[0014] Furthermore, the step S1 is specifically as follows: according to the design drawings of the components, in auxiliary software such as CAD, the cross-section of the bent wood panel is drawn in detail, the surface veneer is drawn according to the thickness of the veneer, and according to the arc radius of the bent wood panel, the position and shape of the inner pad is obtained by cutting from the center of the arc.

[0015] Furthermore, the step S2 specifically includes: using a four-sided planer to process the inner side wood member corresponding to the bending curvature.

[0016] Furthermore, the step S3 is specifically as follows: in auxiliary software such as CAD, the curved wood panel is unfolded from a curve to a plane, and the spatial dimensions generated by the inner pads are the cutting dimensions on the unfolded flat panel body; at this time, the required inner pad space is processed at the corresponding position on the flat panel body, and the cutting is performed using a saw blade or milling equipment.

[0017] Furthermore, the step S6 is specifically as follows: when the moisture content of the surface veneer at the cut position reaches more than 50%, bending is performed, one end of the panel body is lifted, and then the panel body is evenly heated using a heating device until the panel body is bent to the required position.

[0018] Furthermore, the cutout size corresponds to the arc length size.

[0019] Furthermore, the thickness of the inner pad is 1.5 mm thinner than the thickness of the panel body.

[0020] The advantages and technical effects of the present invention are as follows: due to the adoption of the above technical scheme, the use of this process to produce bent wood parts not only saves labor and material costs, but also saves product production time; the bending angles of bent wood parts are easy to control and will not rebound or deform after bending, which greatly improves the quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of determining the position and shape of the inner pad provided by an embodiment of the present invention;

[0022] Figure 2 is a schematic diagram of the curved surface state structure of the panel body provided by an embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of the panel body provided by the embodiment of the present invention unfolded into a plane state

[0024] Figure 4 It is a schematic diagram of the forming structure of a bent wood panel provided in an embodiment of the present invention.

[0025] In the figure: 1. Panel body; 2. Inner padding; 3. Surface veneer; 4. Cutting edges. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] It should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] like Figures 1 to 4 As shown, the present application provides a method for processing bent wood panels for furniture.

[0029] The bent wood panel comprises a panel body 1, the surface of the panel body 1 is provided with a surface veneer 3, a placement space is provided at the bending part of the panel body 1, the placement space is formed by bending the cut 4, and an inner side pad 2 matching the bending structure is provided in the placement space;

[0030] The processing method comprises the following steps:

[0031] S1. Decompose the specific position and curvature of the inner pad 2 according to the design drawing of the component;

[0032] Specifically, according to the design drawings of the components, the cross-section of the bent wood panel is drawn in detail in auxiliary software such as CAD, the surface veneer 3 is drawn according to the thickness of the veneer, and according to the arc radius of the bent wood panel, the position and shape of the inner pad 2 is obtained by cutting from the center of the arc.

[0033] S2, processing the corresponding inner side pad 2 parts;

[0034] Specifically, a four-side planer is used to process the inner side pad 2 component corresponding to the curvature of the bend, and the thickness of the inner side pad 2 is 1.5 mm thinner than the thickness of the panel body 1 .

[0035] S3, determining a bending position on the panel body 1, and making a cut 4 at the position, wherein the size of the cut 4 corresponds to the length of the arc;

[0036] Specifically, in auxiliary software such as CAD, the curved wood panel is unfolded from a curve to a plane, and the spatial dimension generated by the inner pad 2 is the dimension of the cutout 4 on the unfolded flat panel body 1; at this time, the required space for the inner pad 2 is processed at the corresponding position on the flat panel body 1, and the cutout 4 is processed using a saw blade or milling equipment.

[0037] S4, sanding the cut 4 to ensure it is smooth;

[0038] S5, wiping with a cloth dampened with water to wet the cut edges 4 in the panel body 1 after sanding;

[0039] S6, after the cutout 4 is completely penetrated, the panel body 1 is bent to the required position;

[0040] Specifically, wait for the cut 4 to be penetrated by water. When the moisture content of the surface veneer 3 at the cut 4 reaches more than 50%, bend it, lift one end of the panel body 1, and then use a heating device to evenly heat the panel body 1 until the panel body 1 is bent to the required position.

[0041] S7, apply glue to the contact surfaces of the inner pad 2 and the cutout 4 respectively, and put the inner pad into the cutout 4 at the bend of the plate;

[0042] S8. Use a clamping device for pressurized fixation.

[0043] Due to the adoption of the above technical solution, the use of this process to produce bent wood parts not only saves labor and bent wood mold material costs, but also saves product production time; the bending angle of bent wood parts is easy to control and will not rebound or deform after bending, which greatly improves the quality.

[0044] As shown in the table below, before the improvement, the required working hours were 4 hours for milling the bent wood mold, 4 hours for assembly, and 1 hour for hot pressing the track; after the improvement, the required working hours were 0.5 hours for milling the bent wood mold, 0.5 hours for assembly, and 0.3 hours for hot pressing the track. Therefore, the improved solution not only reduced personnel costs and bent wood mold material costs, but also significantly shortened the working hours.

[0045]

[0046]

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for processing bentwood panels for furniture, characterized in that: The bent wood panel comprises a panel body, the surface of the panel body is provided with a surface veneer, a placement space is provided at the bend of the panel body, the placement space is formed by bending the cut edge, and an inner pad matching the bending structure is provided in the placement space; The processing method comprises the following steps: S1. According to the design drawings of the components, the specific position and curvature of the inner pads are decomposed; S2, processing the corresponding inner side pad parts; S3, determining a bending position on the panel body and performing cutting at the position; S4, sanding the cut edges; S5, moistening the cut edges after sanding in the panel body; S6. After the cut is completely penetrated, bend the panel body to the required position; S7. Apply glue to the contact surfaces of the inner pad and the cut edge respectively, and put the inner pad into the cut edge of the plate at the bend; S8. Apply pressure to fix.

2. The method for processing bent wood panels for furniture according to claim 1, characterized in that: The step S1 specifically includes: according to the design drawings of the components, in auxiliary software such as CAD, drawing the cross-section of the bent wood panel in detail, drawing the surface veneer according to the veneer thickness, and according to the arc radius of the bent wood panel, cutting from the center of the arc to obtain the position and shape of the inner pad.

3. The method for processing bentwood panels for furniture according to claim 1, characterized in that: The step S2 specifically includes: using a four-sided planer to process the inner side pad component corresponding to the bending curvature.

4. The method for processing bent wood panels for furniture according to claim 1, characterized in that: The step S3 is specifically as follows: in auxiliary software such as CAD, the curved wood panel is unfolded from a curve to a plane, and the spatial dimensions generated by the inner pads are the cutting dimensions on the unfolded flat panel body; at this time, the required inner pad space is processed at the corresponding position on the flat panel body, and the cutting is performed using a saw blade or milling equipment.

5. The method for processing bentwood panels for furniture according to claim 1, characterized in that: The step S6 is specifically as follows: when the moisture content of the surface veneer at the cut position reaches more than 50%, bending is performed, one end of the panel body is lifted, and then the panel body is evenly heated using a heating device until the panel body is bent to a desired position.

6. The method for processing bentwood panels for furniture according to claim 1, characterized in that: The cutout size corresponds to the arc length size.

7. The method for processing bent wood panels for furniture according to claim 1, characterized in that: The thickness of the inner skid is 1.5 mm thinner than the thickness of the panel body.

Citation Information

Patent Citations

  • Compact-panel curved plate for architectural decorating and manufacturing method thereof

    CN105484456A

  • Plate with arc bend and method

    CN108317384A

  • Paint-free multilayer solid wood bending door pocket line and bending process thereof

    CN113070964A

  • Digital spraying anti-yellowing facing plate bending process and plate thereof

    CN116619500A

  • Processing method of triamine veneer arc plate

    CN116968129A

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