Cement prefabricated part processing system and processing method
By designing a cement prefabricated component processing system with buffer pads and synchronous tooth belts, the problem of difficulty in flipping cement prefabricated components is solved, flexible and precise secondary processing is achieved, and equipment consumption and operation complexity is reduced.
Patent Information
- Application Number
- CN202411421778.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Cement prefabricated components are difficult to flip during secondary processing, require high strength and high power flip equipment, and are inconvenient to operate, especially when flipping a specific angle.
A cement prefabricated component processing system is designed, including a rotating shell, a turntable part, a rotating gear and a synchronous tooth belt. It provides support through a buffer pad and a compression pad, and uses a synchronous tooth belt and an electric sliding table to achieve controllable angle flip of the rotating shell. Reduces the need for flip-over equipment.
It effectively reduces the difficulty of processing cement prefabricated components, improves the flexibility and accuracy of flips, avoids equipment damage, simplifies the operation process, and is suitable for heavy cement prefabricated components.
Smart Images
Figure CN119159672A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building module processing, and more specifically to a cement prefabricated component processing system and a processing method. Background Art
[0002] As the main component of prefabricated buildings, cement precast components have low component precision and low roughness control ability. In order to meet the use requirements, secondary processing is often required after the precast work is completed to meet the accuracy and finish requirements. However, cement precast components are relatively heavy. In the subsequent processing, if the special-shaped precast components need to be flipped for secondary processing on the other side, high-strength and high-power flipping equipment is required, which is inconvenient to operate. If the cement precast components are to be flipped to a specific angle, the cement precast components need to be continuously grasped and stabilized, which consumes a lot of energy. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the present invention provides a cement prefabricated component processing system and a processing method, and the beneficial effect is that the present invention can reduce the processing difficulty by assisting the flipping of the cement prefabricated component.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A cement prefabricated component processing system includes a rotating shell and two flipping parts, both ends of the rotating shell are fixedly connected to the outside with rotating blocks, the outer sides of the two rotating blocks are covered with rotating gears, the two flipping parts both include a flipping frame and a flipping moving frame, one end of the synchronous toothed belt is rotatably connected to the flipping frame, the other end of the synchronous toothed belt is slidably connected to the flipping moving frame, the two rotating gears are meshed with the corresponding synchronous toothed belts, a supporting part is arranged on the lower side of the rotating shell, the supporting part includes a base, a buffer pad is installed on the upper side of the base, and a compression pad is fixed to the lower side of the buffer pad.
[0006] The inner sides of the rotating shell and the blocking block are both provided with shaping adhesive blocks.
[0007] The outer side of the rotating block is provided with a plurality of rotating internal teeth, and the inner side of the rotating gear is provided with a plurality of rotating external teeth corresponding to the rotating internal teeth.
[0008] The rotating shell includes a plurality of assembled blocks, and the rotating block includes a plurality of assembled rotating blocks, and the plurality of assembled blocks correspond to the plurality of assembled rotating blocks in a one-to-one manner.
[0009] A method for processing a cement prefabricated component, the method comprising the following steps:
[0010] a: Install the cement prefabricated components on the opened rotating shell, and place the opened rotating shell on the support;
[0011] b: Perform secondary processing on the upper side of the cement precast component;
[0012] c: Close the opened rotating shell, install rotating gears at both ends of the rotating shell, and fix the two rotating gears on the flipping part;
[0013] d: Start the flipping part to rotate the rotating shell, and then open the rotating shell again after the rotation;
[0014] e: Perform secondary processing on the upper side of the cement precast component;
[0015] f: Repeat steps ce until all secondary processing of cement precast components is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 The overall structural diagram of a cement prefabricated component processing system is shown in FIG.
[0018] Figure 2 It is a schematic diagram of the installation of the rotating block, rotating gear and blocking block;
[0019] Figure 3 It is a cross-sectional view of the installation of the rotating block, rotating gear and blocking block;
[0020] Figure 4 It is a schematic diagram of the installation of the rotating block and the shaping adhesive block;
[0021] Figure 5 It is a structural schematic diagram of a rotating block and a rotating gear;
[0022] Figure 6 It is a structural schematic diagram of the flipping part;
[0023] Figure 7 It is a schematic diagram of the installation of the rotating gear on the synchronous belt;
[0024] Figure 8 It is a cross-sectional view of the installation of the rotating gear on the synchronous belt;
[0025] Fig. 9 It is a schematic diagram of the structure of the support part. DETAILED DESCRIPTION
[0026] like Figure 1-6 , as shown in 9:
[0027] A cement prefabricated component processing system, comprising a rotating shell 000 and two flipping parts 100, both ends of the rotating shell 000 are welded with rotating blocks 010, the outer sides of the two rotating blocks 010 are sleeved with rotating gears 020, the two flipping parts 100 both include a flipping frame 110 and a flipping moving frame 120, one end of a synchronous toothed belt 130 is rotatably connected to the flipping frame 110, and the other end of the synchronous toothed belt 130 is slidably connected to the flipping moving frame 120 through an electric slide, and the two rotating gears 020 are meshed with the corresponding synchronous toothed belts 130, and a supporting part 200 is arranged at the lower side of the rotating shell 000, and the supporting part 200 includes a base 210, a buffer pad 220 is installed on the upper side of the base 210, a compression pad 230 is bonded to the lower side of the buffer pad 220, and a compression spring is arranged inside the compression pad 230;
[0028] When the processing system is used to perform secondary processing on the cement prefabricated component, the cement prefabricated component can be placed inside the opened rotating shell 000, so that the rotating shell 000 is placed on the upper side of the buffer pad 220 under the action of gravity, and then the rotating gear 020 can be sleeved on the rotating blocks 010 on both sides of the rotating shell 000, and the two rotating gears 020 can be placed on the corresponding flipping parts 100 respectively, and then the rotating shell 000 can be lifted and fixed by the buffer pad 220 and the two flipping parts 100, so that the rotating shell 000 can be prevented from moving during the processing, so that the upper side of the cement prefabricated component can be processed secondary; when the secondary processing of the surface is completed, the flipping part 100 on one side can be opened, and the rotating gear 020 can be removed from the corresponding rotating block 010, and then the rotating shell 000 can be closed, so that the cement prefabricated component can be fixed inside the rotating shell 000, and then the rotating gear 020 can be re-installed on the corresponding The rotating block 010 is on the corresponding rotating block 010, and then the electric slide can be started, and one end of the synchronous toothed belt 130 is driven to descend by the electric slide, so that the lowest point between the two ends of the synchronous toothed belt 130 gradually moves downward, and then the rotating gear 020 placed on the synchronous toothed belt 130 can gradually descend under the action of gravity. At the same time, since the synchronous toothed belt 130 and the rotating gear 020 are meshed with each other, the rotating gear 020 will slowly rotate on the synchronous toothed belt 130 during the descent process, and then the rotating shell 000 can be slowly driven to rotate during the descent process, so that the rotating shell 000 can drive the cement precast component to turn over, so that the new surface of the cement precast component to be processed again faces up, and then the step of removing the rotating gear 020 can be repeated, and the rotating shell 000 can be opened, so that the new upper side of the cement precast component can be processed again, and then the above steps can be repeated until all the upper sides of the cement precast component have completed the secondary processing;
[0029] During the processing, since the synchronous toothed belt 130 can be fixed on the flipping frame 110 and the flipping frame 120 at both ends, when subjected to the pressure from the rotating gear 020, the synchronous toothed belt 130 is a V-shaped structure, so that the rotating gear 020 can always stay at the bottom of the V-shaped structure by rotating, thereby ensuring that the position change of the rotating gear 020 during the processing is controllable. At the same time, the meshing between the rotating gear 020 and the synchronous toothed belt 130 can ensure that the rotating gear 020 moves on the synchronous toothed belt 130 in a rolling rather than sliding manner, thereby ensuring that the rotating gear 020 When the rotating shell 000 moves a fixed distance on the synchronous toothed belt 130, the rotating shell 000 can rotate a fixed angle accordingly, thereby ensuring that the rotation angle of the rotating shell 000 is controllable. When the cement precast component needs to be flipped to a specific angle, the distance that the electric slide drives one end of the synchronous toothed belt 130 to drop can be changed, so that the rotating gear 020 can move a specific distance on the synchronous toothed belt 130, thereby enabling the cement precast component to be flipped to a specific angle, which is convenient for subsequent secondary processing. The subsequent secondary processing can be processed by manual processing or other equipment, which are all mature processing methods and will not be repeated here.
[0030] Secondly, the electric slide is used to drive one end of the synchronous toothed belt 130 to descend, which can reduce the descending speed of the bottom end of the synchronous toothed belt 130 of the V-shaped structure, so that the rotating gear 020 can slowly move to the bottom of the new V-shaped structure, thereby avoiding the situation that the self-gravity of the cement prefabricated component is too heavy, which is far greater than the lateral thrust caused by the change in the bottom position of the V-shaped structure, thereby preventing the rotating gear 020 or the gears meshing with each other on the synchronous toothed belt 130 from falling off or being damaged.
[0031] The arrangement of the compression pad 230 can provide a certain supporting force for the rotating shell 000 and the cement prefabricated components inside the rotating shell 000. When the cement prefabricated components are heavy, the compression spring inside the compression pad 230 is compressed, thereby supporting the cement prefabricated components. When the rotating shell 000 and the cement prefabricated components inside the rotating shell 000 are turned over, the compression pad 230 can continue to provide supporting force for the rotating shell 000 and the cement prefabricated components inside the rotating shell 000, further avoiding the excessive weight of the cement prefabricated components affecting the turning process; at the same time, in the actual turning process, it can The support part 200 and the synchronous toothed belt 130 can alternately provide support force to the rotating shell 000 and the prefabricated cement components inside the rotating shell 000, thereby reducing the pressure on the rotating shell 000 and the prefabricated cement components inside the rotating shell 000 when the position of the single support part 200 or the single synchronous toothed belt 130 changes, thereby avoiding damage to the support part 200 or the synchronous toothed belt 130 during the flipping process; at the same time, the support part 200 can guide the rotating rotating shell 000, thereby avoiding the situation where the center of gravity inside the prefabricated cement components is biased to one side and deflected or skewed during the flipping process.
[0032] like Figure 2-3 、7 as shown:
[0033] Blocking blocks 030 are provided at both ends of the rotating shell 000, and the two blocking blocks 030 are detachably clamped to the inner side of the rotating shell 000 by bolts; thereby preventing the prefabricated cement components inside the rotating shell 000 from sliding out from both ends of the rotating shell 000 during the turning process.
[0034] like Figure 4 As shown:
[0035] The rotating shell 000 and the blocking block 030 are both provided with a shaping adhesive block 040 on their inner sides; thereby, the gap between the rotating shell 000 and the precast cement component can be filled by the shaping adhesive block 040 to ensure the stability of the precast cement component during the secondary processing. Meanwhile, the shaping adhesive block 040 can adhere the precast cement component to the inside of the rotating shell 000, thereby ensuring that the precast cement component can continue to rotate during the rotation of the rotating shell 000.
[0036] like Figure 5 As shown:
[0037] A plurality of rotating inner teeth 011 are arranged on the outer side of the rotating block 010, and a plurality of rotating outer teeth 021 corresponding to the rotating inner teeth 011 are arranged on the inner side of the rotating gear 020, so that when the rotating gear 020 is sleeved onto the rotating block 010, the rotating outer teeth 021 and the rotating inner teeth 011 can be meshed with each other, so that the rotation of the rotating gear 020 can drive the rotating block 010, and then drive the rotating shell 000 to rotate together. At the same time, the arrangement of the plurality of rotating outer teeth 021 and the rotating inner teeth 011 can avoid the situation that the rotating outer teeth 021 and the rotating inner teeth 011 cannot be aligned during the sleeve connection process, resulting in the rotating gear 020 being unable to be sleeved onto the rotating block 010.
[0038] Further:
[0039] The rotating block 010 is also provided with a blocking piece 012 ; thus, the rotating gear 020 can be blocked by the blocking piece 012 , ensuring that when the rotating gear 020 is sleeved onto the rotating block 010 , the rotating outer teeth 021 can be accurately aligned with the rotating inner teeth 011 .
[0040] like Figure 2 , 4 -5 as shown:
[0041] The rotating shell 000 includes a plurality of splicing blocks 001, and the rotating block 010 includes a plurality of splicing rotating blocks 013. The plurality of splicing blocks 001 are welded one by one with the plurality of splicing rotating blocks 013. The plurality of splicing blocks 001 can be spliced and fixed by bonding to the prefabricated cement component, or can be directly spliced and fixed by sleeve-engaging the rotating gear 020; thus, when it is necessary to open the rotating shell 000, the corresponding rotating shell 000 located on the upper side can be directly removed, thereby completing the opening of the rotating shell 000. At the same time, the arrangement of the plurality of splicing blocks 001 can flexibly change the opening area of the prefabricated cement component while ensuring the stable placement of the rotating shell 000 on the lower side, thereby further facilitating the secondary processing of the prefabricated cement component.
[0042] like Figure 7-8 As shown:
[0043] Synchronous bars 131 are provided on both sides of the synchronous toothed belt 130 , so that the rotating gear 020 can be shielded and guided by the synchronous bars 131 , so that the rotating gear 020 can move along the synchronous toothed belt 130 during rotation without falling off the synchronous toothed belt 130 .
[0044] like Figure 6 As shown:
[0045] The flipping frame 110 is provided with a through groove 111; when the secondary processing of the cement prefabricated component is completed, the rotating gear 020 can be removed from the rotating block 010, and then the flipping frame 120 can be pushed to make the flipping frame 120 move to a position that fits the flipping frame 110, so that the synchronous toothed belt 130 can be wrapped around the rotating gear 020 and push the rotating gear 020 to pass through the through groove 111, so that the rotating gear 020 can be retracted and fixed by the synchronous toothed belt 130, and then the flipping frame 120 can be connected to the flipping frame 110 by fixing bolts or other fixing methods, so that the retraction of the flipping part 100 can be completed, avoiding interference with the flipping part 100 when removing and replacing the cement prefabricated component, providing convenience for the removal and replacement of the cement prefabricated component, and at the same time, the retraction and fixation of the rotating gear 020 can avoid the loss of the rotating gear 020 during the process of removing the cement prefabricated component.
[0046] like Fig. 9 As shown:
[0047] The base 210 is slidably connected with a telescopic seat 240 via an electric telescopic rod, and a compression pad 230 is bonded to the upper side of the telescopic seat 240; therefore, when the rotating shell 000 and the cement precast components inside the rotating shell 000 need to be turned over, the height of the telescopic seat 240 can be adjusted by adjusting the length of the electric telescopic rod, thereby adjusting the height of the compression pad 230, thereby ensuring that the compression pad 230 can continuously provide elastic force to the rotating shell 000 and the cement precast components inside the rotating shell 000, thereby avoiding the spring inside the compression pad 230 from being completely compressed or failing to be compressed, resulting in the gravity of the rotating shell 000 and the cement precast components inside the rotating shell 000 being unable to be distributed on the support part 200 and the synchronous toothed belt 130, resulting in the single support part 200 or the synchronous toothed belt 130 being subjected to excessive force and being damaged.
[0048] A method for processing a cement prefabricated component, the method comprising the following steps:
[0049] a: Install the cement prefabricated components on the opened rotating shell 000, and place the opened rotating shell 000 on the support part 200;
[0050] b: Perform secondary processing on the upper side of the cement precast component;
[0051] c: Close the opened rotating shell 000, install the rotating gears 020 at both ends of the rotating shell 000, and fix the two rotating gears 020 on the flipping part 100;
[0052] d: Start the flipping part 100 to rotate the rotating shell 000, and then open the rotating shell 000 again after the rotation;
[0053] e: Perform secondary processing on the upper side of the cement precast component;
[0054] f: Repeat steps ce until all secondary processing of cement precast components is completed.
Claims
1. A cement prefabricated component processing system, comprising a rotating shell (000) and two flipping parts (100), both ends of the rotating shell (000) are fixedly connected to the outside with rotating blocks (010), the outer sides of the two rotating blocks (010) are both sleeved with rotating gears (020), the two flipping parts (100) both include a flipping frame (110) and a flipping moving frame (120), one end of a synchronous toothed belt (130) is rotatably connected to the flipping frame (110), the other end of the synchronous toothed belt (130) is slidably connected to the flipping moving frame (120), the two rotating gears (020) are both meshed with the corresponding synchronous toothed belts (130), a supporting part (200) is arranged at the lower side of the rotating shell (000), the supporting part (200) includes a base (210), a buffer pad (220) is installed on the upper side of the base (210), and a compression pad (230) is fixedly connected to the lower side of the buffer pad (220).
2. A cement prefabricated component processing system according to claim 1, Features: Blocking blocks (030) are provided at both ends of the rotating shell (000), and the two blocking blocks (030) are both detachably fixed to the inner side of the rotating shell (000).
3. A cement prefabricated component processing system according to claim 2, Features: The rotating shell (000) and the blocking block (030) are both provided with a shaping adhesive block (040) inside.
4. A cement prefabricated component processing system according to claim 1, Features: The rotating block (010) is provided with a plurality of rotating internal teeth (011) on the outside, and the rotating gear (020) is provided with a plurality of rotating external teeth (021) corresponding to the rotating internal teeth (011) on the inside.
5. A cement prefabricated component processing system according to claim 4, Features: The rotating block (010) is also provided with a blocking piece (012).
6. A cement prefabricated component processing system according to claim 5, Features: The rotating shell (000) comprises a plurality of assembled blocks (001), and the rotating block (010) comprises a plurality of assembled rotating blocks (013). The plurality of assembled blocks (001) and the plurality of assembled rotating blocks (013) are fixedly connected in a one-to-one correspondence.
7. A cement prefabricated component processing system according to claim 1, Features: Synchronous stop bars (131) are provided on both sides of the synchronous toothed belt (130).
8. A cement prefabricated component processing system according to claim 1, Features: The flipping and wearing frame (110) is provided with a wearing groove (111).
9. A cement prefabricated component processing system according to claim 1, Features: A telescopic seat (240) is slidably connected to the base (210), and a compression pad (230) is fixedly connected to the upper side of the telescopic seat (240).
10. A method for processing cement prefabricated modules using a cement prefabricated component processing system according to any one of claims 3 to 9, Features: The method comprises the following steps: a: installing the cement prefabricated components on the opened rotating shell (000), and placing the opened rotating shell (000) on the supporting part (200); b: Perform secondary processing on the upper side of the cement precast component; c: closing the opened rotating shell (000), installing rotating gears (020) at both ends of the rotating shell (000), and fixing the two rotating gears (020) on the flipping part (100); d: starting the flipping part (100) to rotate the rotating shell (000), and opening the rotating shell (000) again after the rotation; e: Perform secondary processing on the upper side of the cement precast component; f: Repeat steps ce until all secondary processing of precast cement components is completed.