Hoop scattering mechanism
By designing the clamp breaking mechanism, using the drive assembly and the tilt separation drum structure, the problem of entanglement of large opening ring parts is solved, and efficient part separation and output is achieved.
Patent Information
- Application Number
- CN202411430619.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-20
AI Technical Summary
Large opening ring-shaped parts are easily entangled during transportation, resulting in the inability to be taken out separately, and an efficient breaking device is needed to solve this problem.
A clamp breaking mechanism is designed, including a base, a drive assembly, a separation roller and a transmission assembly. The separation roller is arranged inclined on the base, and the separation roller is driven to rotate at a constant speed through the drive assembly, and the inclination angle and the barrier needle structure are used. Make the winding clamp gradually separate the output.
The efficient separation of the winding clamp is achieved, allowing it to output separately, ensuring complete separation of parts and high efficiency.
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Figure CN119160630A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical manufacturing, and in particular to a clamp dispersing mechanism. Background Art
[0002] Large-opening ring-shaped parts are prone to entanglement during transportation. A large number of parts are entangled together and it is impossible to take out a single product. In order to facilitate subsequent processes, the entangled parts need to be broken up and output. In order to solve this problem, a parts breaking device is needed. Summary of the invention
[0003] In view of the above problems, a clamp loosening mechanism is now provided to solve the problems existing in the prior art.
[0004] The specific technical solutions are as follows:
[0005] A clamp breaking mechanism includes a base, a driving assembly, a separation drum, a separation assembly and a transmission assembly, wherein the separation drum is tiltedly arranged on the base, the driving assembly is arranged in the base, the driving assembly is transmission-connected to the separation drum via the transmission assembly, and the separation assembly is arranged in the separation drum. When the separation drum rotates, the wound clamp therein can be separated and output.
[0006] The above-mentioned clamp loosening mechanism also has the following characteristics: the base includes a top plate, a bottom plate and a plurality of support columns, the plurality of support columns are evenly distributed between the top plate and the bottom plate, the separation roller is arranged on the top surface of the top plate, the drive assembly is arranged between the top plate and the bottom plate, and a channel is opened on the top plate for the transmission assembly to pass through.
[0007] The beneficial effect of the above solution is that the top plate and the bottom plate are supported by the support columns, so that there is space between the top plate and the bottom plate for placing the drive assembly.
[0008] The clamp breaking mechanism mentioned above also has the following characteristics: the inlet of the separation drum is inclined upward, the outlet of the separation drum is inclined downward, and the inclination angle of the separation drum is 30°-45°.
[0009] The beneficial effects of the above scheme are as follows: the separation efficiency of the separation drum is related to its inclination angle. If the inclination angle is too small, the separation efficiency of the separation drum will be low. If the inclination angle is too large, the parts separation will not be complete, and some small amounts of entangled parts will be output.
[0010] The above-mentioned clamp breaking mechanism also has the following characteristics, and also includes two positioning bearings and an angle adjustment part. The two positioning bearings are respectively sleeved on the inlet end and the outlet end of the separation drum, and the two positioning bearings are respectively connected to the top surface of the top plate through the two parts of the angle adjustment part.
[0011] The beneficial effects of the above solution are as follows: the positioning bearing is sleeved on the separation drum, and the outer side wall of the positioning bearing is connected to the top plate through the angle adjustment part, so that the separation drum can rotate under the action of the driving assembly.
[0012] The above-mentioned clamp-breaking mechanism also has the following characteristics: the angle adjustment part includes a supporting part and a telescopic part; the upper end of the supporting part is hinged to the positioning bearing at the outlet of the separation drum, the lower end of the supporting part is connected to the top surface of the top plate, the upper end of the telescopic part is hinged to the positioning bearing at the inlet, and the lower end of the telescopic part is connected to the top surface of the top plate; the inclination angle of the separation drum can be adjusted by adjusting the extension or shortening of the telescopic part.
[0013] The beneficial effect of the above solution is that the inclination angle of the separation drum can be adjusted by extending or shortening the telescopic portion.
[0014] The above-mentioned clamp breaking mechanism also has the following characteristics: the separation component includes a plurality of baffles and a plurality of baffle needles, the plurality of baffles are evenly and radially arranged on the inner wall of the separation drum, the plurality of baffle needles are evenly distributed on all the baffles, and the baffle needles are located at one end of the baffle away from the separation drum, and a gap is left between two adjacent baffles for the clamp to pass through.
[0015] The beneficial effects of the above scheme are as follows: a gap is left between adjacent baffles for the clamp to pass through. When a clamp enters the gap, it cannot completely pass through the gap because it is in a entangled state. As the separation drum rotates, the clamp also rotates. At a certain specific angle, the clamp opening is opposite to the winding position. Under the action of gravity, the clamp is detached from the winding and completely passes through the gap for output.
[0016] The above-mentioned clamp-breaking mechanism also has the following characteristics: three blocking needles are provided on each blocking plate, and the three blocking needles on the same blocking plate have different lengths, and the corresponding three blocking needles are arranged in sequence according to their lengths, and a gap is left between two adjacent blocking needles for the clamp to pass through.
[0017] The beneficial effect of the above solution is that different baffles are evenly arranged, so that the baffle needles on the baffles are also evenly arranged, ensuring that the gaps between adjacent baffle needles are also evenly distributed.
[0018] The above-mentioned clamp loosening mechanism also has the following characteristics: the driving assembly includes a driving motor and a driving pulley, the driving motor is arranged between the bottom plate and the top plate, the driving pulley is arranged at the power output end of the driving motor, and the driving pulley is connected to the separation drum through the transmission assembly.
[0019] The beneficial effects of the above scheme are as follows: the driving motor outputs power, which drives the separation drum to rotate through the cooperation between the driving pulley and the transmission assembly.
[0020] The above-mentioned clamp loosening mechanism also has the following characteristics: the transmission assembly includes a transmission belt and a transmission pulley, the transmission pulley is sleeved on the middle part of the separation drum, one end of the transmission belt is sleeved on the driving pulley, and the other end is sleeved on the transmission pulley.
[0021] The beneficial effect of the above solution is that the transmission belt transmits the power output by the driving motor to the separation drum, so that the separation drum rotates at a constant speed.
[0022] In summary, the beneficial effects of this scheme are:
[0023] In the clamp dispersing mechanism provided by the present invention, the separation drum is driven to rotate at a constant speed by the driving component, and the wound clamps in the separation drum rotate with the rotation, and part of the clamps are detached from the winding and output through the separation component. The clamp dispersing mechanism provided by the present invention has the effect of efficiently separating the wound clamps and outputting them separately. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the clamp dispersing mechanism recorded in the present invention;
[0025] Figure 2 It is a front view structural schematic diagram of the clamp dispersing mechanism recorded in the present invention.
[0026] In the figure: 1. separation roller; 2. bottom plate; 3. support column; 4. top plate; 5. positioning bearing; 6. baffle plate; 7. baffle needle. DETAILED DESCRIPTION
[0027] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0029] The present invention will be further described below in conjunction with specific embodiments, but the present invention is not limited thereto.
[0030] In the accompanying drawings, Figure 1 It is a three-dimensional structural schematic diagram of the clamp dispersing mechanism recorded in the present invention, Figure 2 FIG. 1 is a front view structural diagram of the clamp dispersing mechanism recorded in the present invention, as shown in FIG. Figure 1 and Figure 2 As shown, the clamp breaking mechanism provided in this embodiment includes: a base, a driving assembly, a separation drum 1, a separation assembly and a transmission assembly, the separation drum 1 is tiltedly arranged on the base, the driving assembly is arranged in the base, the driving assembly is connected to the separation drum 1 through the transmission assembly, the separation assembly is arranged in the separation drum 1, and when the separation drum 1 rotates, the wound clamps therein can be separated and output.
[0031] In the above embodiment, the base includes a top plate 4, a bottom plate 2 and a plurality of support columns 3, the plurality of support columns 3 are evenly distributed between the top plate 4 and the bottom plate 2, the separation drum 1 is arranged on the top surface of the top plate 4, the drive assembly is arranged between the top plate 4 and the bottom plate 2, and a channel is opened on the top plate 4 for the transmission assembly to pass through.
[0032] In the above embodiment, the inlet of the separation drum 1 is inclined upward, the outlet of the separation drum 1 is inclined downward, and the inclination angle of the separation drum 1 is 30°-45°.
[0033] In the above embodiment, two locating bearings 5 and an angle adjustment part are also included. The two locating bearings 5 are respectively sleeved on the inlet end and the outlet end of the separation drum 1. The two locating bearings 5 are respectively connected to the top surface of the top plate 4 through the two parts of the angle adjustment part.
[0034] In the above embodiment, the angle adjustment portion includes a supporting portion and a telescopic portion, the upper end of the supporting portion is hinged to the positioning bearing 5 at the outlet of the separation drum 1, the lower end of the supporting portion is connected to the top surface of the top plate 4, the upper end of the telescopic portion is hinged to the positioning bearing 5 at the inlet, and the lower end of the telescopic portion is connected to the top surface of the top plate 4. The inclination angle of the separation drum 1 can be adjusted by adjusting the extension or shortening of the telescopic portion.
[0035] In the above embodiment, the separation assembly includes a plurality of baffles 6 and a plurality of baffle needles 7. The plurality of baffles 6 are evenly and radially arranged on the inner wall of the separation drum 1. The plurality of baffle needles 7 are evenly distributed on all the baffles 6. The baffle needles 7 are located at one end of the baffle 6 away from the separation drum 1. A gap is left between two adjacent baffles 6 for the clamp to pass through.
[0036] In the above embodiment, three stopper needles 7 are arranged on each stopper plate 6, and the three stopper needles 7 on the same stopper plate 6 have different lengths. The corresponding three stopper needles 7 are arranged in sequence according to their lengths, and a gap is left between two adjacent stopper needles 7 for the clamp to pass through.
[0037] It should be noted that the three blocking needles 7 on the same blocking piece 6 can also be arranged such that the shortest blocking needle 7 is in the middle and the other two blocking needles 7 are arranged on both sides of the shortest blocking needle 7 .
[0038] In the above embodiment, the driving assembly includes a driving motor and a driving pulley. The driving motor is arranged between the bottom plate 2 and the top plate 4. The driving pulley is arranged at the power output end of the driving motor. The driving pulley is connected to the separation drum 1 through the transmission assembly.
[0039] In the above embodiment, the transmission assembly includes a transmission belt and a transmission pulley. The transmission pulley is sleeved on the middle part of the separation drum 1. One end of the transmission belt is sleeved on the driving pulley, and the other end is sleeved on the transmission pulley.
[0040] Working principle: put the wound clamp into the separation drum 1, and the driving motor outputs power through the driving pulley, the transmission belt and the transmission pulley to drive the separation drum 1 to rotate. Since there is a gap between the adjacent baffles 6 for the clamp to pass through, when a clamp enters the gap, it cannot completely pass through the gap because it is in a tangled state. As the separation drum 1 rotates, the clamp also rotates. At a certain angle, the clamp opening is opposite to the winding position. The clamp is detached from the winding under the action of gravity and completely passes through the gap for output.
[0041] The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the contents of the specification of the present invention should be included in the protection scope of the present invention.
Claims
1. A clamp breaking mechanism, characterized in that: The invention comprises a base, a driving assembly, a separation drum (1), a separation assembly and a transmission assembly, wherein the separation drum (1) is arranged obliquely on the base, the driving assembly is arranged in the base, the driving assembly is connected to the separation drum (1) through the transmission assembly, and the separation assembly is arranged in the separation drum (1). When the separation drum (1) rotates, the winding clamp in the separation drum can be separated and output.
2. A clamp dispersing mechanism according to claim 1, characterized in that: The base comprises a top plate (4), a bottom plate (2) and a plurality of support columns (3), wherein the plurality of support columns (3) are evenly distributed between the top plate (4) and the bottom plate (2), the separation drum (1) is arranged on the top surface of the top plate (4), the drive assembly is arranged between the top plate (4) and the bottom plate (2), and the top plate (4) is provided with a channel through which the transmission assembly can pass.
3. A clamp dispersing mechanism according to claim 2, characterized in that: The inlet of the separation drum (1) is inclined upward, the outlet of the separation drum (1) is inclined downward, and the inclination angle of the separation drum (1) is 30°-45°.
4. A clamp dispersing mechanism according to claim 3, characterized in that: It also includes two positioning bearings (5) and an angle adjustment portion, wherein the two positioning bearings (5) are respectively sleeved on the inlet end and the outlet end of the separation drum (1), and the two positioning bearings (5) are respectively connected to the top surface of the top plate (4) through two parts of the angle adjustment portion.
5. A clamp dispersing mechanism according to claim 4, characterized in that: The angle adjustment portion comprises a supporting portion and a telescopic portion, wherein the upper end of the supporting portion is hinged to the positioning bearing (5) at the outlet of the separation drum (1), and the lower end of the supporting portion is connected to the top surface of the top plate (4). The upper end of the telescopic portion is hinged to the positioning bearing (5) at the inlet, and the lower end of the telescopic portion is connected to the top surface of the top plate (4). The inclination angle of the separation drum (1) can be adjusted by adjusting the extension or shortening of the telescopic portion.
6. A clamp dispersing mechanism according to any one of claims 1 to 5, characterized in that: The separation assembly comprises a plurality of baffles (6) and a plurality of baffle needles (7), wherein the plurality of baffles (6) are uniformly and radially arranged on the inner wall of the separation drum (1), and the plurality of baffle needles (7) are uniformly distributed on all the baffles (6), and the baffle needles (7) are located at one end of the baffle (6) away from the separation drum (1), and a gap is left between two adjacent baffles (6) for a clamp to pass through.
7. A clamp dispersing mechanism according to claim 6, characterized in that: Three blocking needles (7) are arranged on each blocking plate (6), and the three blocking needles (7) on the same blocking plate (6) have different lengths. The corresponding three blocking needles (7) are arranged in sequence according to their lengths, and a gap is left between two adjacent blocking needles (7) for the clamp to pass through.
8. A clamp dispersing mechanism according to any one of claims 1 to 5, characterized in that: The driving assembly comprises a driving motor and a driving pulley, wherein the driving motor is arranged between the bottom plate (2) and the top plate (4), and the driving pulley is arranged at the power output end of the driving motor. The driving pulley is connected to the separation drum (1) through the transmission assembly.
9. A clamp dispersing mechanism according to claim 8, characterized in that: The transmission assembly comprises a transmission belt and a transmission pulley, wherein the transmission pulley is sleeved on the middle part of the separation drum (1), one end of the transmission belt is sleeved on the driving pulley, and the other end is sleeved on the transmission pulley.
Citation Information
Patent Citations
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