Automatic panel supporting and conveying mechanism and using method thereof
By introducing technologies such as electric push rod height adjustment, laser rangefinder and vibration absorption into the panel support transmission mechanism, the bumps and impurities problems during the transmission process of the LCD panel are solved, and the production quality and protection effect of the panel are improved.
Patent Information
- Application Number
- CN202411477342.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the transmission process, the existing panel support transmission mechanism is difficult to effectively deal with the subtle irregularities on the surface of the liquid crystal panel, resulting in bumps and collisions, affecting the quality of the panel.
An automated panel support transmission mechanism is designed, using an electric push rod height adjustment mechanism, a laser rangefinder, a vibration absorption mechanism and an airflow cleaning assembly. By accurately controlling the roller height, monitoring flatness and cleaning surface impurities, bumps and damage are reduced.
It improves the production quality of LCD panels, reduces the probability of bump damage, enhances the protection and cleaning of the panel surface, and improves the intelligence level of the production line.
Smart Images

Figure CN119160648A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of panel manufacturing, and in particular to an automatic panel supporting and transmitting mechanism and a use method thereof. Background Art
[0002] The LCD panel is the flat, thin part of the LCD monitor, which is used to place the screen. It determines the brightness, contrast, color and viewing angle of the LCD monitor. Citing the invention patent with Chinese publication number CN115320533A, the invention relates to a panel support and transmission mechanism. The panel support and transmission mechanism provided by the invention includes a transport assembly and a support wheel group. A plurality of support wheel groups are arranged in parallel at intervals. The transport assembly can carry a horizontally placed panel and transfer the panel to the support wheel group. The support wheel group includes a first support wheel group and a second support wheel group arranged in parallel at intervals. The first support wheel group includes a first bracket and a plurality of first rotating wheels arranged on a first side of the first bracket. The second support wheel group includes a second bracket and a plurality of second rotating wheels arranged on a second side of the second bracket. The first rotating wheel and the second rotating wheel are configured to support and transmit the panel, and the contact points of the plurality of first rotating wheels and the plurality of second rotating wheels with the panel are on the same horizontal plane. The panel support and transmission mechanism is convenient for placing the panel horizontally, and is easy to operate and has high working efficiency. The surface of the LCD panel usually has slight unevenness, especially the protruding parts, which will cause slight bumps on the panel during transmission. If the protruding parts collide with the transmission equipment during transmission, it is very easy for bad points to appear on the surface of the LCD panel. This type of panel support transmission mechanism lacks a structure to deal with such adverse phenomena, which can easily affect the quality of the LCD panel. Summary of the invention
[0003] In view of the deficiencies of the prior art, the present invention provides an automated panel support transmission mechanism and a method of using the same to solve the problems raised in the above background technology.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated panel support transmission mechanism, including a base assembly, the base assembly includes a shell, the front side of the shell is fixedly connected to an axle seat, one side of the axle seat is rotatably connected to a guide roller, the front side of the shell is connected to a rectangular through hole, the front side of the shell is fixedly connected to a rubber curtain, the inside of the shell is fixedly connected to a support transmission assembly, the top of the shell is fixedly connected to an airflow cleaning assembly, one side of the shell is fixedly connected to a control cabinet, the shell includes an outer shell, an inlet guide plate, an elastic stabilizing plate, an outlet guide plate, a bottom brush rack, and a wiring square tube group, the outer shell is the main body of the shell, and the top of the shell is fixedly connected to the airflow cleaning assembly. Part, a control cabinet is fixedly connected to one side of the shell, the inlet guide plate is fixedly connected to the front of the inner wall of the shell, the top surface of the inlet guide plate is flush with the bottom surface of the rectangular through hole on the front side of the shell, the elastic stabilizing plate is fixedly connected to one side of the inner wall surface of the shell, the number of the elastic stabilizing plates is two and they are symmetrically distributed on both sides of the inner wall of the shell, the outlet guide plate is fixedly connected to the back of the inner wall of the shell, the top surface of the outlet guide plate is flush with the bottom surface of the rectangular through hole on the back side of the shell, the bottom brush holder is fixedly connected to one side of the inner wall surface of the shell, the bottom brush holder is located on the front of the outlet guide plate, and the wiring square tube group is fixedly connected to the bottom of the inner wall of the shell, providing an overall technical solution of the present invention.
[0005] Preferably, a rectangular through hole is connected to the front side of the shell, the interior of the shell is a hollow structure, the number of the shaft seats is two and they are symmetrically distributed on the front side of the shell, the top interface of the elastic stabilizing plate is a trapezoid, the bottom surface of the rubber curtain is flush with the bottom surface of the rectangular through hole on the front side of the shell, there are multiple vertical gaps on the front side of the rubber curtain, the length of the gap is less than the distance from the top to the bottom of the rubber curtain, the top surfaces of the inlet guide plate and the outlet guide plate are covered with flexible material, the interior of the wiring square tube group is a hollow structure, wires are inserted into the wiring square tube group, the wires inserted into the wiring square tube group are electrically connected to the control cabinet, providing a supplementary technical solution for the base assembly of the present invention.
[0006] Preferably, the supporting transmission component includes a conduction wheel group, a power group bracket, a power motor, a power wheel, and a distance sensor. The bottom of the conduction wheel group is fixedly connected to the top of the wiring square tube group. The number of the conduction wheel groups is twenty, which are divided into four groups, with five in each group. Each group of five is evenly distributed on the top of the wiring square tube group from the front to the back. The four groups of conduction wheel groups are symmetrically distributed on the top of the wiring square tube group. The top of the wiring square tube group is slidably connected to the power group bracket. The top of the inner wall of the outer shell is fixedly connected to a distance sensor. The number of the distance sensors is two and they are symmetrically distributed on the top inside the outer shell. The back of the distance sensor is electrically connected to the control cabinet through a wire, providing an overall technical solution for the supporting transmission component of the present invention.
[0007] Preferably, the conduction wheel group comprises an electric push rod group, the bottom of the electric push rod group is fixedly connected to the top of the wiring square tube group, the top of the wiring square tube group is fixedly connected to a brush plate, the top of the brush plate is fixedly connected to a brush, the top of the brush plate is fixedly connected to a wheel frame, the other side of the wheel frame is rotatably connected to a conduction rubber wheel, the bottom of the conduction rubber wheel can contact the brush on the top of the brush plate, the bottom of the brush plate is fixedly connected to a conduction slide plate, one side of the conduction slide plate is slidably connected to a conduction sleeve, the bottom of the conduction sleeve is fixedly connected to the top of the wiring square tube group through a rubber pad, the back of the conduction sleeve is fixedly connected to a vibration absorption group, the vibration absorption group comprises a sliding shell, the sliding shell The front side is fixedly connected to the back side of the conductive sleeve, an energy-absorbing slider is slidably connected inside the sliding shell, the front side of the energy-absorbing slider is fixedly connected to the back side of the conductive sleeve through a spring, a proximity switch is plugged into the front side of the sliding shell, the back side of the proximity switch is electrically connected to the wiring square tube group through a wire, a relay control detector is fixedly connected to the top of the wiring square tube group, the relay control detector is located on the front side of the electric push rod group, a laser rangefinder is fixedly connected to the top of the relay control detector, the bottom of the relay control detector is electrically connected to the wiring square tube group, and the other side of the electric push rod group is electrically connected to the other side of the relay control detector through a wire, thereby providing an overall technical solution for the conduction wheel group of the present invention.
[0008] Preferably, the power group bracket includes a sliding brush seat, the top of the sliding brush seat is connected with a circular through hole, the top of the sliding brush seat is fixedly connected with a brush, the sliding brush seat is slidably connected to the top of the wiring square tube group through the circular through hole, the bottom of the sliding brush seat is fixedly connected to the top of the wiring square tube group through a spring, the top of the sliding brush seat is fixedly connected with a rubber pad, the top of the sliding brush seat is fixedly connected with a dustproof top plate, and the rubber pad is located at the bottom of the dustproof top plate, providing an overall technical solution for the transmission part of the transmission component supported by the present invention.
[0009] Preferably, a power motor is fixedly connected to the top of the rubber pad, a power wheel is fixedly connected to the motor shaft on one side of the power motor, the bottom of the power wheel can contact the brush on the top of the sliding brush seat, and the top of the power motor is electrically connected to the wiring square tube group through a wire, providing a supplementary technical solution for the transmission part of the transmission component supporting the transmission component of the present invention.
[0010] Preferably, the airflow cleaning component includes an air duct box, a fan, a filter, and a fan distribution cabinet. The bottom of the air duct box is connected with a plurality of through holes, and the bottom of the air duct box is connected to the top of the outer shell through a rectangular through hole. The air duct box includes a main air chamber and a diversion chamber. The main air chamber is connected to the diversion chamber on both sides, and the top of the main air chamber is connected to the fan. The top of the fan is fixedly connected with a filter, and one side of the fan is fixedly connected with a fan distribution cabinet. The front of the fan distribution cabinet is electrically connected to the top of the control cabinet through a wire, providing an overall technical solution for the airflow cleaning component of the present invention.
[0011] A method for using an automated panel support transmission mechanism: S1. Align the front of the entire device with the discharge port of the LCD panel, align the back of the entire device with the equipment that the LCD panel needs to pass through in the subsequent process, and then start the control cabinet; S2, after the LCD panel leaves the discharge port, it contacts and slides relative to the surface of the guide roller, and then passes through the rubber curtain into the housing. During the process of passing through the rubber curtain, the rubber curtain bends, and its bottom slides relative to the top of the LCD panel; S3, after the LCD panel enters the housing, the surface of the LCD panel triggers the distance sensor, and the distance sensor feeds back the signal to the control cabinet, which analyzes the signal and controls the support transmission component and the airflow cleaning component to start; S4, the LCD panel continues to move forward, passes through and squeezes the elastic stabilizing plate, and contacts the conductive rubber wheel and the power wheel at the same time. The relay control detector detects the distance from the LCD panel to the bottom and adjusts the position of the electric push rod group. The LCD panel continues to move backward driven by the power wheel. S5. When the LCD panel moves to the back of the shell, the bottom of the LCD panel passes through the bottom brush rack. The brush on the bottom brush rack scratches the LCD panel. The surface of the LCD panel triggers the distance sensor located on the back of the shell. After receiving the feedback signal, the control cabinet closes the support transmission component and the airflow cleaning component. The LCD panel leaves the shell under the action of inertia and enters the next device.
[0012] The present invention provides an automated panel support transmission mechanism and a method for using the same. The invention has the following beneficial effects: 1. This kind of automated panel support transmission mechanism and its use method, by setting up an electric push rod height adjustment mechanism, uses the electric push rod in conjunction with a rubber roller to achieve precise control of the roller height, thereby improving the degree of fit between the roller surface and the liquid crystal panel surface, reducing damage to the liquid crystal panel surface by the device, and improving the production quality of the liquid crystal panel.
[0013] 2. This automated panel support transmission mechanism and its use method realize real-time control of the roller height through a laser rangefinder in conjunction with an electric push rod, thereby improving the adaptability of the roller mechanism to the surface of the liquid crystal panel while ensuring that the transmission work is carried out, and reducing the interaction force between the roller surface at various locations on the surface of the liquid crystal panel and the roller surface at various positions while maintaining contact with the surface of the liquid crystal panel as much as possible, thereby helping to reduce the bumps that may occur during the transmission process, and further reducing the probability of damaging the liquid crystal panel due to bumps.
[0014] 3. An automated panel support transmission mechanism and a method of using the same, wherein the rubber roller is cleaned by a brush plate on the bottom panel of the roller, thereby removing impurities that may adhere to the rubber roller when the rubber roller contacts the surface of the liquid crystal panel, preventing the impurities adhered to the roller from damaging the subsequent liquid crystal panel, thereby reducing the probability of defective liquid crystal panels on the production line, improving the protection of the surface of the liquid crystal panel, and improving production quality.
[0015] 4. This kind of automated panel support transmission mechanism and its use method, through the vibration absorption mechanism, converts the vibration work into the internal energy of the spring and the kinetic energy of the absorption block, and uses the absorption block to cooperate with the displacement sensor to send a displacement pulse signal, thereby indirectly feeding back the vibration frequency and frequency conditions inside the device, and using the main control mechanism to cooperate with the laser rangefinder and displacement sensor in the device to complete multiple dynamic monitoring of the flatness of the liquid crystal panel surface while achieving precise control of the transmission speed, reducing the possibility of large-scale bumps, improving the accuracy of monitoring and the intelligence level of the device, and further improving the production quality of the liquid crystal panel.
[0016] 5. This automated panel support transmission mechanism and its use method, through the cooperation of the bellows on the top with the rubber curtains at the closed cabin and the cabin entrance, improves the cleaning power of impurities on the surface of the LCD panel without damaging the LCD panel, and further reduces the probability of the LCD panel being damaged by impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal cross-sectional structure of the air duct box of the present invention; Figure 3 It is a schematic diagram of the internal cross-sectional structure of the housing of the present invention; Figure 4 This is a schematic diagram of the cross-sectional structure of the top of the inner wall of the shell of the present invention; Figure 5 It is a schematic diagram of the overall structure of the transmission wheel set of the present invention; Figure 6 It is a schematic diagram of the internal cross-sectional structure of the vibration absorption group of the present invention; Figure 7This is a schematic diagram of the overall structure of the power group bracket of the present invention; Figure 8 It is a schematic diagram of the position relationship between the power group bracket and the top of the wiring square tube group of the present invention.
[0018] In the figure: 1, base assembly; 11, shell; 111, shell; 112, inlet guide plate; 113, elastic stabilizing plate; 114, outlet guide plate; 115, bottom brush rack; 116, wiring square tube group; 12, shaft seat; 13, guide roller; 14, rubber curtain; 2, support transmission assembly; 21, conduction wheel group; 211, electric push rod group; 212, brush plate; 213, wheel rack; 214, conduction rubber wheel; 215, conduction slide plate; 216, conduction sleeve; 217, vibration Dynamic absorption group; 2171, sliding shell; 2172, energy absorption slider; 218, relay control detector; 219, proximity switch; 22, power group bracket; 221, sliding brush holder; 222, rubber pad; 223, dustproof top plate; 23, power motor; 24, power wheel; 25, distance sensor; 3, air flow cleaning component; 31, air duct box; 311, main air chamber; 312, diversion chamber; 32, fan; 33, filter; 34, fan distribution cabinet; 4, control cabinet. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] Examples of embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0021] Example 1: Please refer to Figure 1-3The present invention provides a technical solution: an automated panel support transmission mechanism and a method for using the same, comprising a base assembly 1, the base assembly 1 comprising a shell 11, a shaft seat 12 is fixedly connected to the front of the shell 11, the number of shaft seats 12 is two and they are symmetrically distributed on the front of the shell 111, a guide roller 13 is rotatably connected to one side of the shaft seat 12, a rectangular through hole is connected to the front of the shell 11, a rubber curtain 14 is fixedly connected to the front of the shell 11, the bottom surface of the rubber curtain 14 is flush with the bottom surface of the rectangular through hole on the front of the shell 111, a plurality of vertical gaps exist on the front of the rubber curtain 14, the length of the gap is less than the distance between the top and the bottom of the rubber curtain 14, a support transmission assembly 2 is fixedly connected inside the shell 11, an airflow cleaning assembly 3 is fixedly connected to the top of the shell 11, a control cabinet 4 is fixedly connected to one side of the shell 11, the shell 11 comprises a shell 111, an inlet guide plate 112, an elastic stabilizing plate 113, an outlet guide plate 114, a bottom brush holder 115, and a wiring square pipe group 116; The shell 111 is the main body of the shell 11. The airflow cleaning component 3 is fixedly connected to the top of the shell 111. The control cabinet 4 is fixedly connected to one side of the shell 111. The front of the shell 111 is connected with a rectangular through hole. The interior of the shell 111 is a hollow structure. The inlet guide plate 112 is fixedly connected to the front of the inner wall of the shell 111. The top surface of the inlet guide plate 112 is flush with the bottom surface of the rectangular through hole on the front of the shell 111. The elastic stabilizing plate 113 is fixedly connected to one side of the inner wall surface of the shell 111. The top interface of the elastic stabilizing plate 113 is a trapezoid. The number of the elastic stabilizing plates 113 is two and they are symmetrically distributed on both sides of the inner wall of the shell 111. The outlet The guide plate 114 is fixedly connected to the back side of the inner wall of the shell 111, the top surface of the outlet guide plate 114 is flush with the bottom surface of the rectangular through hole on the back side of the shell 111, the top surfaces of the inlet guide plate 112 and the outlet guide plate 114 are covered with flexible material, the bottom brush holder 115 is fixedly connected to one side of the inner wall surface of the shell 111, the bottom brush holder 115 is located on the front side of the outlet guide plate 114, the wiring square tube group 116 is fixedly connected to the bottom of the inner wall of the shell 111, the interior of the wiring square tube group 116 is a hollow structure, wires are inserted into the interior of the wiring square tube group 116, and the wires inserted into the interior of the wiring square tube group 116 are electrically connected to the control cabinet 4.
[0022] A method for using an automated panel support transmission mechanism: S1, align the front of the entire device with the liquid crystal panel discharge port, align the back of the entire device with the equipment that the liquid crystal panel needs to pass through in the subsequent process, and then start the control cabinet 4; S2, after the liquid crystal panel leaves the discharge port, the liquid crystal panel contacts and slides relative to the surface of the guide roller 13, and then passes through the rubber curtain 14 to enter the interior of the housing 111. During the process of passing through the rubber curtain 14, the rubber curtain 14 bends, and its bottom slides relative to the top of the liquid crystal panel; S3, after the liquid crystal panel enters the housing 111, the surface of the liquid crystal panel triggers the distance sensor 25, and the distance sensor 25 feeds back the signal to the control cabinet 4, and the control cabinet 4 analyzes the signal and controls the support transmission component 2 and the airflow cleaning component 3 to start; S4, the LCD panel continues to move forward, passes through and squeezes the elastic stabilizing plate 113, and contacts the conductive rubber wheel 214 and the power wheel 24 at the same time. The relay control detector 218 detects the distance from the bottom of the LCD panel and adjusts the position of the electric push rod group 211. The LCD panel continues to move backward driven by the power wheel 24. S5. When the LCD panel moves to the back of the housing 111, the bottom of the LCD panel passes through the bottom brush rack 115. The brush on the bottom brush rack 115 scratches the LCD panel. The surface of the LCD panel triggers the distance sensor 25 located on the back of the housing 111. After receiving the feedback signal, the control cabinet 4 closes the support transmission component 2 and the airflow cleaning component 3. The LCD panel leaves the housing 111 under the action of inertia and enters the next device.
[0023] When in use, align the front of the entire device with the discharge port of the LCD panel, align the back of the entire device with the equipment that the LCD panel needs to pass through in subsequent processes, and then start the control cabinet 4. After the LCD panel leaves the discharge port, the LCD panel contacts the surface of the guide roller 13 and slides relatively, and then passes through the rubber curtain 14 to enter the interior of the shell 111. In the process of passing through the rubber curtain 14, the rubber curtain 14 bends, and its bottom slides relatively with the top of the LCD panel, thereby scraping off possible impurities on the top of the LCD panel. The LCD panel continues to move forward, passes through and squeezes the elastic stabilizing plate 113, and the squeezed elastic stabilizing plate 113 is deformed after being squeezed, thereby completing the fixation of both sides of the LCD panel. When the LCD panel moves to the back of the shell 111, the bottom of the LCD panel passes through the bottom brush rack 115, and the brush on the bottom brush rack 115 scrapes the LCD panel to complete the cleaning of the bottom of the LCD panel.
[0024] Example 2: Please refer to Figure 1-7 , based on the first embodiment, the present invention provides a technical solution: the supporting transmission component 2 includes a conducting wheel group 21, a power group bracket 22, a power motor 23, a power wheel 24, and a distance sensor 25. The bottom of the conducting wheel group 21 is fixedly connected to the top of the wiring square tube group 116. The number of conducting wheel groups 21 is twenty, which are divided into four groups, each with five, and each group of five is evenly distributed on the top of the wiring square tube group 116 from the front to the back. The four groups of conducting wheel groups 21 are symmetrically distributed on the top of the wiring square tube group 116; The conductive wheel group 21 includes an electric push rod group 211, the bottom of the electric push rod group 211 is fixedly connected to the top of the wiring square tube group 116, the top of the wiring square tube group 116 is fixedly connected to a brush plate 212, the top of the brush plate 212 is fixedly connected to a brush, the top of the brush plate 212 is fixedly connected to a wheel frame 213, the other side of the wheel frame 213 is rotatably connected to a conductive rubber wheel 214, the bottom of the conductive rubber wheel 214 can contact the brush on the top of the brush plate 212, the bottom of the brush plate 212 is fixedly connected to a conductive slide plate 215, one side of the conductive slide plate 215 is slidably connected to a conductive sleeve 216, the bottom of the conductive sleeve 216 is fixedly connected to the top of the wiring square tube group 116 through a rubber pad, the back of the conductive sleeve 216 is fixedly connected to a vibration absorption group 217, and the vibration absorption group 217 includes a sliding shell 2 171, the front of the sliding shell 2171 is fixedly connected to the back of the conductive sliding sleeve 216, the sliding shell 2171 is slidably connected with an energy absorbing slider 2172, the front of the energy absorbing slider 2172 is fixedly connected to the back of the conductive sliding sleeve 216 through a spring, the front of the sliding shell 2171 is plugged with a proximity switch 219, the back of the proximity switch 219 is electrically connected to the wiring square tube group 116 through a wire, the top of the wiring square tube group 116 is fixedly connected with a relay control detector 218, the relay control detector 218 is located on the front of the electric push rod group 211, the top of the relay control detector 218 is fixedly connected with a laser rangefinder, the bottom of the relay control detector 218 is electrically connected to the wiring square tube group 116, and the other side of the electric push rod group 211 is electrically connected to the other side of the relay control detector 218 through a wire; The top of the wiring square tube group 116 is slidably connected to the power group bracket 22, and the power group bracket 22 includes a sliding brush seat 221. The top of the sliding brush seat 221 is connected to a circular through hole, and a brush is fixedly connected to the top of the sliding brush seat 221. The sliding brush seat 221 is slidably connected to the top of the wiring square tube group 116 through the circular through hole. The bottom of the sliding brush seat 221 is fixedly connected to the top of the wiring square tube group 116 through a spring. The top of the sliding brush seat 221 is fixedly connected to a rubber pad 222, and the top of the sliding brush seat 221 is fixedly connected to a dustproof top plate 223. The rubber pad 222 is located at the bottom of the dustproof top plate 223, and the top of the rubber pad 222 is fixedly connected to the power motor 23. The motor shaft on one side of the power motor 23 is fixedly connected to the power wheel 24. The bottom of the power wheel 24 can contact the brush on the top of the sliding brush seat 221. The top of the power motor 23 is electrically connected to the wiring square tube group 116 through a wire, and the top of the inner wall of the outer shell 111 is fixedly connected to a distance sensor 25. There are two distance sensors 25 and they are symmetrically distributed at the top inside the outer shell 111. The back of the distance sensor 25 is electrically connected to the control cabinet 4 through a wire.
[0025] When in use, after the liquid crystal panel enters the housing 111, the surface of the liquid crystal panel triggers the distance sensor 25, and the distance sensor 25 feeds back the signal to the control cabinet 4. After analyzing the signal, the control cabinet 4 controls the support transmission component 2 and the airflow cleaning component 3 to start. After power is turned on, the relay control detector 218 emits a laser beam in the vertical direction to detect the distance. The liquid crystal panel continues to move forward and contacts the conductive rubber wheel 214 and the power wheel 24. The liquid crystal panel presses the surface of the power wheel 24. The sliding brush seat 221 slides downward under the pressure of the liquid crystal panel and squeezes the spring at the same time, thereby adjusting the distance between the power wheel 24 and the bottom of the liquid crystal panel. The relay control detector 218 detects the distance from the bottom of the liquid crystal panel. After obtaining the feedback data, the relay control detector 218 controls the electric push rod group 211 to adjust the position of the electric push rod group 211. The electric push rod group 211 adjusts the length of its push rod extension, thereby adjusting the distance from the conductive rubber wheel 214 to the liquid crystal panel, thereby ensuring that the conductive rubber wheel 214 just contacts the bottom of the liquid crystal panel without generating excessive interaction force. At the same time, the power motor 23 is powered on and started. After the power motor 23 is started, the power wheel 24 rotates, and the liquid crystal panel continues to move backward under the drive of the power wheel 24. When the liquid crystal panel moves to the back of the housing 111, the control cabinet 4 closes the support transmission component 2 and the airflow cleaning component 3 after receiving the feedback signal, and the liquid crystal panel leaves the housing 111 under the action of inertia and enters the next device; During the transmission process of the liquid crystal panel, part of the vibration generated is transmitted to the conductive slide plate 215 through the conductive rubber wheel 214, and then transmitted to the conductive sliding sleeve 216 through the conductive slide plate 215. Finally, part of it is absorbed by the rubber pad at the bottom of the conductive sliding sleeve 216, and the other part is transmitted to the vibration absorption group 217. The energy absorption slider 2172 in the vibration absorption group 217 absorbs the vibration and slides repeatedly in the sliding shell 2171. The proximity switch 219 detects and records the change in the distance between the energy absorption slider 2172 and the proximity switch 219 and feeds the data back to the control cabinet 4. After receiving the data transmitted by all the proximity switches 219, the control cabinet 4 analyzes it and controls the rotation speed of the power motor 23, thereby adjusting the transmission speed of the liquid crystal panel and reducing the amplitude of the bumps. During the transmission of the liquid crystal panel, after the conductive rubber wheel 214 and the power wheel 24 contact the bottom surface of the liquid crystal panel, their surfaces pass through the brush plate 212 and the sliding brush seat 221 respectively, and the brushes on the brush plate 212 and the sliding brush seat 221 respectively scrape off impurities that may exist on the surfaces of the conductive rubber wheel 214 and the power wheel 24.
[0026] Example 3: Please refer to Figure 1-8On the basis of the first and second embodiments, the present invention provides a technical solution: the airflow cleaning component 3 includes an air duct box 31, a fan 32, a filter 33, and a fan distribution cabinet 34. The bottom of the air duct box 31 is connected with a plurality of through holes. The bottom of the air duct box 31 is connected with the top of the shell 111 through a rectangular through hole. The air duct box 31 includes a main air chamber 311 and a diversion chamber 312. Both sides of the main air chamber 311 are connected with the diversion chamber 312. The top of the main air chamber 311 is connected with the fan 32. The top of the fan 32 is fixedly connected with the filter 33. One side of the fan 32 is fixedly connected with the fan distribution cabinet 34. The front of the fan distribution cabinet 34 is electrically connected to the top of the control cabinet 4 through a wire.
[0027] During use, after the LCD panel enters the housing 111, the surface of the LCD panel triggers the distance sensor 25, and the distance sensor 25 feeds back the signal to the control cabinet 4. After analyzing the signal, the control cabinet 4 controls the airflow cleaning component 3 to start, and the fan distribution cabinet 34 is controlled by the control cabinet 4, and then controls the air duct box 31 to start. After starting, the air duct box 31 absorbs external air. Under the absorption acceleration of the air duct box 31, the external air enters the main air chamber 311 through the filter 33, and after entering the main air chamber 311, it is diverted through the diversion chamber 312 into the inside of the housing 111 and blown to the upper surface of the LCD panel to clean impurities that may exist on its surface, and cool down the frequently active conduction wheel group 21 and the power group bracket 22 to prevent them from overheating and affecting the transmission work.
[0028] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated panel support and transmission mechanism, comprising a base assembly (1), characterized in that: The base component (1) comprises a shell (11), a shaft seat (12) is fixedly connected to the front of the shell (11), a guide roller (13) is rotatably connected to one side of the shaft seat (12), a rectangular through hole is connected to the front of the shell (11), a rubber curtain (14) is fixedly connected to the front of the shell (11), a supporting transmission component (2) is fixedly connected to the inside of the shell (11), an airflow cleaning component (3) is fixedly connected to the top of the shell (11), and a control cabinet (4) is fixedly connected to one side of the shell (11); The housing (11) comprises: An outer shell (111), the outer shell (111) being the main body of the housing (11), an airflow cleaning component (3) being fixedly connected to the top of the outer shell (111), and a control cabinet (4) being fixedly connected to one side of the outer shell (111); An inlet guide plate (112), the inlet guide plate (112) being fixedly connected to the front side of the inner wall of the housing (111), the top surface of the inlet guide plate (112) being flush with the bottom surface of the rectangular through hole on the front side of the housing (111); An elastic stabilizing plate (113), the elastic stabilizing plate (113) being fixedly connected to one side of the inner wall surface of the outer shell (111), the number of the elastic stabilizing plates (113) being two and being symmetrically distributed on both sides of the inner wall of the outer shell (111); An outlet guide plate (114), the outlet guide plate (114) being fixedly connected to the back side of the inner wall of the housing (111), the top surface of the outlet guide plate (114) being flush with the bottom surface of the rectangular through hole on the back side of the housing (111); A bottom brush frame (115), the bottom brush frame (115) being fixedly connected to one side of the inner wall surface of the outer shell (111), and the bottom brush frame (115) being located on the front side of the outlet guide plate (114); A wiring square tube group (116), wherein the wiring square tube group (116) is fixedly connected to the bottom of the inner wall of the outer shell (111).
2. The automated panel support transmission mechanism according to claim 1, characterized in that: The front of the housing (111) is connected with a rectangular through hole, the interior of the housing (111) is a hollow structure, the number of the shaft seats (12) is two and they are symmetrically distributed on the front of the housing (111), the top interface of the elastic stabilizing plate (113) is trapezoidal, the bottom surface of the rubber curtain (14) is flush with the bottom surface of the rectangular through hole on the front of the housing (111), there are multiple vertical slits on the front of the rubber curtain (14), the length of the slits is less than the distance from the top to the bottom of the rubber curtain (14), the top surfaces of the inlet guide plate (112) and the outlet guide plate (114) are covered with flexible materials, the interior of the wiring square tube group (116) is a hollow structure, wires are inserted into the wiring square tube group (116), and the wires inserted into the wiring square tube group (116) are electrically connected to the control cabinet (4).
3. The automated panel support transmission mechanism according to claim 2, characterized in that: The supporting transmission component (2) comprises a transmission wheel group (21), a power group bracket (22), a power motor (23), a power wheel (24), and a distance sensor (25). The bottom of the transmission wheel group (21) is fixedly connected to the top of the wiring square tube group (116). The number of the transmission wheel groups (21) is twenty, which are divided into four groups, each group has five, and each group of five is evenly distributed on the top of the wiring square tube group (116) from the front to the back. The four groups of transmission wheel groups (21) are symmetrically distributed on the top of the wiring square tube group (116). The top of the wiring square tube group (116) is slidably connected to the power group bracket (22). The top of the inner wall of the shell (111) is fixedly connected to the distance sensor (25). The number of the distance sensors (25) is two and they are symmetrically distributed on the top of the inside of the shell (111). The back of the distance sensor (25) is electrically connected to the control cabinet (4) through a wire.
4. The automated panel support and transmission mechanism according to claim 3, characterized in that: The conductive wheel group (21) comprises an electric push rod group (211), the bottom of the electric push rod group (211) is fixedly connected to the top of the wiring square tube group (116), the top of the wiring square tube group (116) is fixedly connected to a brush plate (212), the top of the brush plate (212) is fixedly connected to a brush, the top of the brush plate (212) is fixedly connected to a wheel frame (213), the other side of the wheel frame (213) is rotatably connected to a conductive rubber wheel (214), the conductive rubber wheel (214) is fixedly connected to the top of the brush plate (212), and the conductive rubber wheel (214) is fixedly connected to the top of the brush plate (212). The bottom of the rubber wheel (214) can contact the brush on the top of the brush plate (212); the bottom of the brush plate (212) is fixedly connected to a conductive slide plate (215); one side of the conductive slide plate (215) is slidably connected to a conductive sleeve (216); the bottom of the conductive sleeve (216) is fixedly connected to the top of the wiring square tube group (116) via a rubber pad; the back of the conductive sleeve (216) is fixedly connected to a vibration absorption group (217); the vibration absorption group (217) comprises A sliding shell (2171), the front side of the sliding shell (2171) is fixedly connected to the back side of the conductive sliding sleeve (216), the sliding shell (2171) is slidably connected to an energy absorbing slider (2172) inside, the front side of the energy absorbing slider (2172) is fixedly connected to the back side of the conductive sliding sleeve (216) via a spring, the front side of the sliding shell (2171) is plugged with a proximity switch (219), the back side of the proximity switch (219) is electrically connected to the wiring square tube group (116) via a wire. A relay control detector (218) is fixedly connected to the top of the wiring square tube group (116), the relay control detector (218) is located on the front of the electric push rod group (211), a laser rangefinder is fixedly connected to the top of the relay control detector (218), the bottom of the relay control detector (218) is electrically connected to the wiring square tube group (116), and the other side of the electric push rod group (211) is electrically connected to the other side of the relay control detector (218) through a wire.
5. The automated panel support and transmission mechanism according to claim 3, characterized in that: The power group bracket (22) comprises a sliding brush seat (221), the top of the sliding brush seat (221) is connected to a circular through hole, the top of the sliding brush seat (221) is fixedly connected to a brush, the sliding brush seat (221) is slidably connected to the top of the wiring square tube group (116) through the circular through hole, the bottom of the sliding brush seat (221) is fixedly connected to the top of the wiring square tube group (116) through a spring, the top of the sliding brush seat (221) is fixedly connected to a rubber pad (222), the top of the sliding brush seat (221) is fixedly connected to a dustproof top plate (223), and the rubber pad (222) is located at the bottom of the dustproof top plate (223).
6. The automated panel support and transmission mechanism according to claim 5, characterized in that: The top of the rubber pad (222) is fixedly connected to a power motor (23); a motor shaft on one side of the power motor (23) is fixedly connected to a power wheel (24); the bottom of the power wheel (24) can contact the brush on the top of the sliding brush seat (221); and the top of the power motor (23) is electrically connected to the wiring square tube group (116) via a wire.
7. The automated panel support and transmission mechanism according to claim 6, characterized in that: The airflow cleaning assembly (3) comprises an air duct box (31), a fan (32), a filter (33), and a fan power distribution cabinet (34); the bottom of the air duct box (31) is connected to a plurality of through holes; the bottom of the air duct box (31) is connected to the top of the housing (111) via a rectangular through hole; the air duct box (31) comprises a main air chamber (311) and a diversion chamber (312); the top of the main air chamber (311) is connected to the fan (32); both sides of the main air chamber (311) are connected to the diversion chamber (312); the top of the fan (32) is fixedly connected to the filter (33); one side of the fan (32) is fixedly connected to the fan power distribution cabinet (34); the front of the fan power distribution cabinet (34) is electrically connected to the top of the control cabinet (4) via a wire.
8. The method for using the automated panel support transmission mechanism according to claim 7, characterized in that: S1, aligning the front of the entire device with the liquid crystal panel discharge port, aligning the back of the entire device with the equipment that the liquid crystal panel needs to pass through in the subsequent process, and then starting the control cabinet (4); S2, after the liquid crystal panel leaves the discharge port, the liquid crystal panel contacts and slides relative to the surface of the guide roller (13), and then passes through the rubber curtain (14) and enters the interior of the housing (111). In the process of passing through the rubber curtain (14), the rubber curtain (14) bends, and the bottom of the liquid crystal panel slides relative to the top of the liquid crystal panel; S3, after the liquid crystal panel enters the housing (111), the surface of the liquid crystal panel triggers the distance sensor (25), and the distance sensor (25) feeds back a signal to the control cabinet (4), and the control cabinet (4) analyzes the signal and controls the support transmission component (2) and the airflow cleaning component (3) to start; S4, the liquid crystal panel continues to move forward, passes through and squeezes the elastic stabilizing plate (113), and contacts the conductive rubber wheel (214) and the power wheel (24) at the same time. The relay control detector (218) detects the distance between the liquid crystal panel and the bottom of the liquid crystal panel, and adjusts the position of the electric push rod group (211). The liquid crystal panel continues to move backward driven by the power wheel (24); S5. When the liquid crystal panel moves to the back of the housing (111), the bottom of the liquid crystal panel passes through the bottom brush rack (115), and the brush on the bottom brush rack (115) scrapes the liquid crystal panel. The surface of the liquid crystal panel triggers the distance sensor (25) located in the back direction of the housing (111). After receiving the feedback signal, the control cabinet (4) closes the support transmission component (2) and the airflow cleaning component (3), and the liquid crystal panel leaves the housing (111) under the action of inertia and enters the next device.
Citation Information
Patent Citations
Construction site robot for intelligent construction
CN115320533A
