Automatic dust-free stacking equipment for dry-mixed mortar bags

Abstract

The automatic dust-free stacking equipment for the dry-mixed mortar bags comprises a base, a dustproof material frame is arranged at the top of the base, an overturning assembly is assembled on the portion, on one side of the dustproof material frame, of the base, the overturning assembly and the dustproof material frame work in a matched mode, and a first supporting frame is fixedly installed on one side of the top of the base; and a material conveying mechanism is hoisted at the end of the first supporting frame, a dust collection mechanism is jointly assembled between the first supporting frame and the material conveying mechanism, and a hoisting mechanism is assembled on the other side of the top of the base. Mortar bags are transferred and stacked through the material conveying mechanism, the material conveying mechanism adopts double-position switching operation, it is also guaranteed that raised dust generated during transferring and stacking of the mortar bags can be subjected to dust collection treatment, dust-free operation of equipment is guaranteed, meanwhile, dust-free storage of the stacked mortar bags is achieved through a dustproof material frame, and the dust-free storage efficiency of the equipment is improved. The mortar bag is not interfered by the outside in the transferring and placing period, and the dust-free effect of the placing space can be guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of mortar production, and in particular to automatic dust-free stacking equipment for dry-powder mortar bags. Background Art

[0002] Mortar is a mixture widely used in construction. It is mainly made of cementitious materials (such as cement), fine aggregate (usually sand) and water in a certain proportion. In some cases, additives are added to improve the performance of the mortar. Mortar is mainly used for masonry, bonding wall tiles, plastering and other construction work. Its performance directly affects the structural stability and appearance quality of the building.

[0003] The bagging process of mortar after production is a key step to facilitate storage, transportation and final use.

[0004] From the above content, we know that mortar needs to be bagged after production, and then stacked and placed. Traditionally, a palletizer is used to neatly stack the bags on the pallet, but this still has defects during operation. First, traditional palletizing generally adopts single-type stacking. Although this meets the operation requirements when applied to mortar bags, it will generate more dust during operation. After stacking, the mortar bags are exposed and are easily affected by external factors to cause dust again. Second, during the operation of traditional palletizing equipment, if the stacking height needs to be guaranteed, the operating height of the equipment itself will have requirements, otherwise the products cannot be stacked to the required height, but this places higher requirements on the equipment, resulting in an increase in the overall operating cost.

[0005] Therefore, the present application proposes an automatic dust-free stacking device for dry mortar bags. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides an automatic dust-free stacking device for dry mortar bags, which solves the problems mentioned in the background technology.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] An automatic dust-free stacking device for dry mortar bags comprises a base, a dust-proof material frame is arranged on the top of the base, a flip assembly is assembled on the base on one side of the dust-proof material frame, and the flip assembly and the dust-proof material frame cooperate with each other, a first support frame is fixedly mounted on one side of the top of the base, a material conveying mechanism is hoisted on the end of the first support frame, a dust collecting mechanism is jointly assembled between the first support frame and the material conveying mechanism, a door opening assembly is fixedly mounted on the front of the first support frame, and the door opening assembly and the dust-proof material frame cooperate with each other, a hoisting mechanism is assembled on the other side of the top of the base, a conveying assembly is assembled on the rear side of the top of the base, and the conveying assembly and the material conveying mechanism cooperate with each other;

[0009] The dustproof material frame is composed of a bottom plate, a top plate, a frame body, a material window, and a dust shield. The frame body is placed on the top of the base, the bottom plate and the top plate are fixedly installed on both sides of the frame body, the front and back sides of the top plate are provided with hanging holes, the material window is movably installed on the inside of the frame body, and the outsides of the frame body and the material window are covered with dust shields;

[0010] The material transmission mechanism includes a pushing assembly and a boosting assembly; the flipping assembly includes a flipping part and a clamping part; the lifting mechanism includes a second supporting frame, a first lifting assembly and a second lifting assembly, the end of the first supporting frame is hoisted with a pushing assembly, two groups of material carriers are arranged on the pushing assembly, and the bottom of the material carriers is equipped with a boosting assembly; one side of the top of the base is equipped with a flipping part, and the flipping part corresponds to the bottom plate, the side of the flipping part is equipped with a clamping part, and the clamping part cooperates with the bottom plate, the other side of the top of the base is equipped with a second supporting frame, the second supporting frame is equipped with a first lifting assembly, the bottom of the first lifting assembly is hoisted with a second lifting assembly, and the second lifting assembly is used to lift the dust-proof material frame.

[0011] Furthermore, a guide groove is provided on the top of the base, a guide assembly is assembled inside the guide groove, a dust-proof material frame is placed on the guide assembly, the guide assembly includes a first motor, a placement table, and a first screw rod, a placement table is slidably installed inside the guide groove, and a clamping angle is provided at a corner of the top of the placement table, the placement table is placed on the placement table through the clamping angle calibration, a first motor is fixedly installed on one side of the base, and a first screw rod extending into the guide groove is docked and installed at the output end of the first motor, and the first screw rod passes through the placement table.

[0012] Furthermore, the conveying assembly includes a conveyor belt, a guide plate, a buffer spring, a rubber guide roller, a mounting block, and a support seat. The conveyor belt is arranged on the rear side of the base, and the conveying end of the conveyor belt extends to the position of the pushing assembly. A guide plate is fixedly installed on the top of the conveyor belt, and the guide plate assists the conveyor belt in guiding materials. A support seat is fixedly installed on the conveyor belt on the front side of the guide plate, and a mounting opening is provided on the support seat, and a mounting block is arranged in the mounting opening. A buffer spring is butt-mounted on the top of the mounting block, and the buffer spring extends out of the support seat. A rubber guide roller is butt-mounted between the mounting blocks, and the rubber guide roller and the conveyor belt cooperate with each other to guide materials.

[0013] Furthermore, the pushing assembly includes a mounting frame, a first telescopic cylinder, a guide block, a second telescopic cylinder, a first connecting seat, a material transfer cavity, a pushing plate, a third telescopic cylinder, a hollow shaft, a second motor, and a gear set. The hollow shaft is docked and installed on the first support frame, and the hollow shaft is rotatably connected to the first support frame. The second motor is fixedly installed on the top of the first support frame, and the output end of the second motor is equipped with a gear set transmission-connected to the hollow shaft. The bottom of the hollow shaft is fixedly installed with a mounting frame, and two groups of guide blocks are slidably installed inside the mounting frame. The first telescopic cylinder is fixedly installed on both sides of the mounting frame, and the output end of the first telescopic cylinder extends into the mounting frame and is installed and connected with the guide block. The second telescopic cylinder is fixedly installed on the top of the guide block, and the output end of the second telescopic cylinder passes through the guide block and is docked with the first connecting seat. The bottom of the first connecting seat is fixedly installed with a material transfer cavity, which is a material carrier. The third telescopic cylinder is fixedly installed on the inner side of the material transfer cavity, and the output end of the third telescopic cylinder extends into the material transfer cavity and is docked with the pushing plate.

[0014] Furthermore, the booster assembly includes a booster plate, a worm gear, a rotating shaft, a worm, and a third motor. The bottom of the material transfer chamber is docked with the rotating shaft, the booster plate is fixedly installed on the rotating shaft, and the booster plate rotates at the bottom of the material transfer chamber through the rotating shaft. The bottom of the material transfer chamber is fixedly installed with the third motor, the output end of the third motor is docked with the worm gear, the bottom of the rotating shaft is docked with the worm gear, and the worm gear and the worm gear match and mesh with each other.

[0015] Furthermore, the dust suction mechanism includes a dust box, a main pipe, an exhaust fan, a sub-pipe, a dust suction chamber, and dust suction holes. A dust box is fixedly installed on one side of the first support frame, and an exhaust fan for cooperating with the dust box is butt-mounted on the top. A dust suction chamber is fixedly installed on the top of the transfer chamber port, and dust suction holes are evenly distributed on the bottom of the dust suction chamber. A sub-pipe is butt-mounted on the top of the dust suction chamber, and the end of the sub-pipe is connected to the hollow shaft. A connected main pipe is installed on the top of the hollow shaft, and the main pipe is rotatably connected to the hollow shaft, and the end of the main pipe is connected to the input end of the exhaust fan.

[0016] Furthermore, the flip component includes a flip plate, a hinge shaft, and a mounting seat. The mounting seat is fixedly installed on the top of the base, the flip plate is butt-mounted between the mounting seats, and the hinge shaft is butt-mounted between the flip plate and the mounting seat. The flip plate performs a flipping motion on the mounting seat through the hinge shaft, and the flip plate is located on one side of the placement table;

[0017] The clamping component includes a fourth motor, a clamping plate, a guide pin, a mounting cavity, a driving disk, and a guide port. The mounting cavity is fixedly installed on the inner side of the flip plate, and the fourth motor is fixedly installed on the outer side of the flip plate, and the output shaft of the fourth motor extends into the mounting cavity. The output shaft of the fourth motor is docked with a driving disk, and two sets of guide ports are provided on the driving disk. Square holes are provided at the top and bottom of the mounting cavity, and guide pins are docked in the guide ports. The guide ports are equipped with a clamping plate through the guide pins, and the clamping plate passes through the square hole. The driving disk drives the clamping plate to perform telescopic movement in the mounting cavity through rotation.

[0018] Further, the first lifting assembly includes a winch, a first telescopic rod, a lifting rope, and a second connecting seat. The first telescopic rod is fixedly installed at the bottom of the second support frame, and the second connecting seat is installed at the bottom of the first telescopic rod. The winch is fixedly installed on the top of the second support frame, and the lifting rope is wound on the winch, and the end of the lifting rope is installed and connected with the second connecting seat. The first telescopic rod and the lifting rope are used together to lift the second lifting assembly through the second connecting seat.

[0019] The second lifting assembly includes a mounting frame 2, a second screw rod, a guide block 2, a fixed seat, a fifth motor, a boom, and a plug pin. The mounting frame 2 is fixedly installed on the bottom of the second connecting seat, and two groups of guide blocks 2 are slidably installed in the mounting frame 2. Fixed seats are fixedly installed at both ends of the mounting frame 2, and a second screw rod that penetrates the guide block 2 is butt-mounted between the fixed seats, and the guide block 2 moves in opposite directions through the second screw rod. The fixed seat at one end of the second screw rod is equipped with a fifth motor that is interconnected, and a boom is fixedly installed on the top of the guide block 2, and a plug pin is butt-mounted on the bottom end of the boom, and the plug pin is rotatably connected to the boom.

[0020] Furthermore, the door opening assembly includes a fourth telescopic cylinder, a second telescopic rod, a guide seat, a fifth telescopic cylinder, a sixth motor, a prism, a carrier plate, a guide seat, and a sixth telescopic cylinder. The sixth telescopic cylinder is fixedly installed on the inner side of the first support frame, the output end of the sixth telescopic cylinder is docked with the guide seat, and the guide seat is slidably connected to the first support frame, the fourth telescopic cylinder is fixedly installed on the front side of the guide seat, the end of the fourth telescopic cylinder is docked with the guide seat, and two groups of second telescopic rods are docked between the guide seat and the guide seat, one side of the guide seat is docked with the carrier plate, the carrier plate and the guide seat are slidably connected, the fifth telescopic cylinder is docked with the inner side of the guide seat, and the output end of the fifth telescopic cylinder is installed and connected to the carrier plate, the guide seat drives the carrier plate to perform telescopic movement through the fifth telescopic cylinder, the sixth motor is fixedly installed on one side of the carrier plate, and the output shaft of the sixth motor is docked with the prism.

[0021] Furthermore, a docking port is provided on the outer side of the base plate, and positioning ports are provided on the top and bottom of the docking port. The docking port is docked with the installation cavity, and the positioning port is docked with the clamping plate. Movable shafts are fixedly installed on both sides of the material window, and the movable shafts are docked with the base plate and the top plate. The material window performs a flipping motion between the base plate and the top plate through the movable shaft, and angular holes are provided on the movable shaft of the top plate.

[0022] The present invention provides an automatic dust-free stacking device for dry mortar bags. Compared with the prior art, it has the following beneficial effects:

[0023] The mortar bags are transferred and stacked through the material conveying mechanism. The material conveying mechanism adopts a double-position switching operation to ensure the continuity of loading and stacking, and the material conveying mechanism cooperates with the dust collection mechanism to ensure that the dust generated by the mortar bags during transfer and stacking will be dusted to ensure dust-free operation of the equipment. At the same time, the dust-proof material frame realizes dust-free storage of the stacked mortar bags. This not only facilitates the placement of the mortar bags, but also prevents the mortar bags from external interference during transportation and placement, and ensures the dust-free effect of the placement space. Through the cooperation between the lifting mechanism and the flipping assembly, the loaded dust-proof material frame can be flipped and lifted, so that the dust-proof material frame is switched from a loading state to a placement state, and the dust-proof material frame can be flipped during the lifting process. This not only switches the dust-proof material frame to an upright state, but also ensures that it does not occupy too much space when put into storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 A schematic structural diagram of the automatic dust-free stacking device for dry mortar bags of the present invention from a first perspective is shown;

[0026] Figure 2 A schematic structural diagram of the automatic dust-free stacking device for dry mortar bags of the present invention from a second viewing angle is shown;

[0027] Figure 3 A schematic diagram of a first assembly structure of a first support frame and a material transfer mechanism of the present invention is shown;

[0028] Figure 4 A schematic diagram of the assembly structure of the first support frame and the door opening assembly of the present invention is shown;

[0029] Figure 5A schematic diagram of the second assembly structure of the first support frame and the material transfer mechanism of the present invention is shown;

[0030] Figure 6 A schematic diagram of the structure of the conveying assembly of the present invention is shown;

[0031] Figure 7 A schematic diagram of the structure of the hoisting mechanism of the present invention is shown;

[0032] Figure 8 A schematic diagram of the structure of the flip assembly of the present invention is shown;

[0033] Fig. 9 The schematic diagram of the structure of the clamping component of the present invention is shown;

[0034] Fig.10 A schematic diagram of the overall assembly structure of the dustproof material frame of the present invention is shown;

[0035] Fig.11 A schematic diagram of the internal structure of the dustproof material frame of the present invention is shown;

[0036] Fig.12 A third perspective structural schematic diagram of the automatic dust-free stacking device for dry mortar bags of the present invention is shown;

[0037] As shown in the figure: 1. Base; 11. Guide groove; 2. Guide assembly; 21. First motor; 22. Placement table; 23. First screw rod; 3. Dust-proof material frame; 31. Bottom plate; 311. Docking port; 312. Positioning port; 32. Top plate; 321. Lifting hole; 33. Frame; 34. Material window; 341. Movable shaft; 342. Corner hole; 35. Dust shield; 4. Dust collection mechanism; 41. Dust box; 42. Main pipe; 43. Exhaust fan; 44. Sub-pipe; 45. Dust collection chamber; 46. Dust collection hole; 5. A support frame; 6, conveying assembly; 61, conveyor belt; 62, guide plate; 63, buffer spring; 64, rubber guide roller; 65, mounting block; 66, support seat; 7, material transmission mechanism; 71, push assembly; 711, mounting frame 1; 712, first telescopic cylinder; 713, guide block 1; 714, second telescopic cylinder; 715, first connecting seat; 716, transfer cavity; 717, push plate; 718, third telescopic cylinder; 719, hollow shaft; 7110, second motor; 7112, gear set; 72, auxiliary Push assembly; 721, booster plate; 722, worm wheel; 723, rotating shaft; 724, worm; 725, third motor; 8, flip assembly; 81, flip component; 811, flip plate; 812, hinge shaft; 813, mounting seat; 82, clamping component; 821, fourth motor; 822, clamping plate; 823, guide pin; 824, mounting cavity; 825, drive disc; 826, guide port; 9, lifting mechanism; 91, second support frame; 92, first lifting assembly; 921, winch; 922, first A telescopic rod; 923, a lifting rope; 924, a second connecting seat; 93, a second lifting assembly; 931, a second mounting frame; 932, a second screw rod; 933, a second guide block; 934, a fixing seat; 935, a fifth motor; 936, a lifting arm; 937, a plug pin; 10, a door opening assembly; 101, a fourth telescopic cylinder; 102, a second telescopic rod; 103, a guide seat; 104, a fifth telescopic cylinder; 105, a sixth motor; 106, a prism; 107, a carrier plate; 108, a guide seat; 109, a sixth telescopic cylinder. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Embodiment 1

[0040] In order to solve the technical problems in the background technology, the following automatic dust-free stacking equipment for dry mortar bags is provided:

[0041] Combination Figure 1-Figure 12 As shown, an automatic dust-free stacking device for dry mortar bags provided by the present invention comprises a base 1, a dust-proof material frame 3 is arranged on the top of the base 1, a flip assembly 8 is assembled on the base 1 on one side of the dust-proof material frame 3, and the flip assembly 8 cooperates with the dust-proof material frame 3 to work, a first support frame 5 is fixedly installed on one side of the top of the base 1, a material conveying mechanism 7 is hoisted at the end of the first support frame 5, a dust collecting mechanism 4 is jointly assembled between the first support frame 5 and the material conveying mechanism 7, a door opening assembly 10 is fixedly installed on the front of the first support frame 5, and the door opening assembly 10 cooperates with the dust-proof material frame 3 to work, a hoisting mechanism 9 is assembled on the other side of the top of the base 1, a conveying assembly 6 is assembled on the rear side of the top of the base 1, and the conveying assembly 6 cooperates with the material conveying mechanism 7 to work;

[0042] The dustproof material frame 3 is composed of a bottom plate 31, a top plate 32, a frame body 33, a material window 34, and a dust shield 35. The frame body 33 is placed on the top of the base 1, and the bottom plate 31 and the top plate 32 are fixedly installed on both sides of the frame body 33. The front and back sides of the top plate 32 are provided with hanging holes 321. The material window 34 is movably installed on the inner side of the frame body 33, and the outer sides of the frame body 33 and the material window 34 are covered with dust shields 35.

[0043] The bottom plate 31 and the top plate 32 can cooperate with the components on the equipment to enable the dustproof material frame 3 to achieve the desired operation purpose, and the material window 34 cooperates with the door opening component 10 to enable the material window 34 on the dustproof material frame 3 to perform automatic opening and closing operations, and the dust shield 35 is used to achieve closed loading, which can not only increase the storage effect of the mortar bag, but also achieve the effect of dust blocking;

[0044] During the operation, the packaged mortar bags are transported and fed through the conveying component 6, and multiple groups of mortar bags are fed into the conveying mechanism 7. The mortar bags are transferred and stacked through the conveying mechanism 7. The conveying mechanism 7 adopts a two-position switching operation to ensure the continuity of loading and stacking, and the conveying mechanism 7 cooperates with the dust collection mechanism 4 to ensure that the dust generated during the transfer and stacking of the mortar bags will be dusted to ensure the dust-free operation of the equipment. At the same time, the dust-proof material frame 3 realizes the dust-free storage of the stacked mortar bags. This not only facilitates the placement of the mortar bags, but also prevents the mortar bags from being disturbed by the outside during transportation and placement, and can ensure the dust-free effect of the placement space. Through the cooperation between the lifting mechanism 9 and the flip assembly 8, the loaded dust-proof material frame 3 can be flipped and lifted, so that the dust-proof material frame 3 is switched from the loading state to the placement state, and the dust-proof material frame 3 can be flipped during the lifting process. This not only switches the dust-proof material frame 3 to an upright state, but also ensures that it does not occupy too much space when it is put into storage.

[0045] The material conveying mechanism 7 includes a pushing assembly 71 and a boosting assembly 72; the flipping assembly 8 includes a flipping part 81 and a clamping part 82; the hoisting mechanism 9 includes a second supporting frame 91, a first hoisting assembly 92, and a second hoisting assembly 93. The end of the first supporting frame 5 is hoisted with a pushing assembly 71, and two groups of material carriers are arranged on the pushing assembly 71, and the bottom of the material carrier is equipped with a boosting assembly 72; one side of the top of the base 1 is equipped with a flipping part 81, and the flipping part 81 corresponds to the bottom plate 31, and the side of the flipping part 81 is equipped with a clamping part 82, and the clamping part 82 cooperates with the bottom plate 31. The other side of the top of the base 1 is equipped with a second supporting frame 91, and the second supporting frame 91 is equipped with a first hoisting assembly 92, and the bottom of the first hoisting assembly 92 is hoisted with a second hoisting assembly 93, and the second hoisting assembly 93 is used to hoist the dustproof material frame 3;

[0046] During this period, the pushing component 71 carries and transfers the feed and pushes the internal mortar bag into the frame 33.

[0047] Embodiment 2

[0048] like Figure 1 and Fig.12 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0049] In this embodiment, a guide groove 11 is provided on the top of the base 1, and a guide assembly 2 is assembled inside the guide groove 11. The dust-proof material frame 3 is placed on the guide assembly 2. The guide assembly 2 includes a first motor 21, a placement table 22, and a first screw rod 23. The placement table 22 is slidably installed inside the guide groove 11, and a clamping angle is provided at a corner of the top of the placement table 22. The placement table 22 is placed on the placement table 22 through the clamping angle calibration. A first motor 21 is fixedly installed on one side of the base 1, and a first screw rod 23 extending into the guide groove 11 is docked and installed at the output end of the first motor 21, and the first screw rod 23 passes through the placement table 22.

[0050] The guide groove 11 realizes the built-in assembly of the guide assembly 2, so that the guide assembly 2 completes the guiding operation of the dust-proof material frame 3. When placing the dust-proof material frame 3, attention should also be paid to ensure that one corner of the dust-proof material frame 3 fits with the clamping angle. The clamping angle is in a right angle shape, which can better achieve the calibration effect and ensure that the placement position of the dust-proof material frame 3 meets the subsequent operation station.

[0051] During this period, the first motor 21 is started, and the output end of the first motor 21 drives the first screw rod 23 to rotate. The first screw rod 23 applies a force to the placement table 22, causing the placement table 22 to move linearly in the guide groove 11, so that the placement table 22 can move the dust-proof material frame 3 on the top to the flipping station for flipping operation.

[0052] In this embodiment, the conveying assembly 6 includes a conveyor belt 61, a guide plate 62, a buffer spring 63, a rubber guide roller 64, a mounting block 65, and a support seat 66. The conveyor belt 61 is arranged on the rear side of the base 1, and the conveying end of the conveyor belt 61 extends to the position of the pushing assembly 71. The top of the conveyor belt 61 is fixedly installed with a guide plate 62, and the guide plate 62 assists the conveyor belt 61 in guiding materials. A support seat 66 is fixedly installed on the conveyor belt 61 on the front side of the guide plate 62, and a mounting opening is provided on the support seat 66, and a mounting block 65 is arranged in the mounting opening. The top of the mounting block 65 is butt-mounted with a buffer spring 63, and the buffer spring 63 extends out of the support seat 66. A rubber guide roller 64 is butt-mounted between the mounting blocks 65, and the rubber guide roller 64 and the conveyor belt 61 cooperate with each other to guide materials.

[0053] During this period, the packaged mortar bags are transported to the stacking area by the conveyor belt 61 to wait for stacking operation;

[0054] When the mortar bag is about to reach the output end of the conveyor belt 61, it will be affected by the guide plate 62 to ensure that the mortar bag can be limited and exported, and at the same time, the rubber guide roller 64 will cooperate with the conveyor belt 61 to push it. At that time, the mortar bag will be exported by the conveyor belt 61 and the rubber guide roller 64, and when guiding, the rubber guide roller 64 uses the buffering extrusion force generated by the buffering spring 63 in the installation port to complete the clamping and pushing of the mortar bag, ensuring that the mortar bag can be stably pushed into the pushing component 71.

[0055] In this embodiment, the pushing assembly 71 includes a mounting frame 711, a first telescopic cylinder 712, a guide block 713, a second telescopic cylinder 714, a first connecting seat 715, a material transfer chamber 716, a pushing plate 717, a third telescopic cylinder 718, a hollow shaft 719, a second motor 7110, and a gear set 7112. The first support frame 5 is docked with a hollow shaft 719, and the hollow shaft 719 is rotatably connected to the first support frame 5. The top of the first support frame 5 is fixedly installed with a second motor 7110, and the output end of the second motor 7110 is equipped with a gear set 7112 that is transmission-connected to the hollow shaft 719. The bottom of the hollow shaft 719 is fixedly installed with a mounting frame 711. Two sets of guide blocks 713 are slidably installed inside, and the first telescopic cylinder 712 is fixedly installed on both sides of the mounting frame 711, and the output end of the first telescopic cylinder 712 extends into the mounting frame 711 and is installed and connected with the guide block 713. The second telescopic cylinder 714 is fixedly installed on the top of the guide block 713, and the output end of the second telescopic cylinder 714 passes through the guide block 713 and is butt-mounted with a first connecting seat 715. A material transfer cavity 716 is fixedly installed at the bottom of the first connecting seat 715. The material transfer cavity 716 is a material loading part, and a third telescopic cylinder 718 is fixedly installed on the inner side of the material transfer cavity 716. The output end of the third telescopic cylinder 718 extends into the material transfer cavity 716 and is butt-mounted with a push plate 717.

[0056] The push component 71 adopts a bilateral push operation to ensure the continuity of the push operation;

[0057] During this period, the mortar bag will be pushed into the corresponding transfer cavity 716 by the conveyor belt 61 and the rubber guide roller 64. The transfer cavity 716 can stack the mortar bags. After the previous mortar bag is placed, the second motor 7110 can be started. The output end of the second motor 7110 passes through the gear set 7112. The gear set 7112 uses large and small gears. The second motor 7110 drives the small gear to rotate, and drives the large gear on the hollow shaft 719 to rotate, so as to rotate the hollow shaft 719, and use the hollow shaft 719 to drive the mounting frame The rotation operation of 711 realizes the rotation switching of the transfer chamber 716. When the transfer chamber 716 is loaded, as the mortar bags are continuously placed, the second telescopic cylinder 714 can be started intermittently to push the transfer chamber 716 to rise and fall, so as to ensure the horizontal effect during pushing, to ensure that the mortar bags can be stacked and loaded, and to achieve quantitative pushing. When the loaded transfer chamber 716 rotates to the pushing station, the first telescopic cylinder 712 can be started to push the transfer chamber 716 forward, to ensure that the material port of the transfer chamber 716 corresponds to the material port of the dustproof material frame 3, and the pushing operation is completed.

[0058] In this embodiment, the dust suction mechanism 4 includes a dust box 41, a main pipe 42, an exhaust fan 43, a sub-pipe 44, a dust suction chamber 45, and dust suction holes 46. The dust box 41 is fixedly installed on one side of the first support frame 5, and the exhaust fan 43 for cooperating operation is installed at the top of the dust box 41. The dust suction chamber 45 is fixedly installed on the top of the transfer chamber 716 port, and the dust suction holes 46 are evenly distributed on the bottom of the dust suction chamber 45. The sub-pipe 44 is installed at the top of the dust suction chamber 45, and the end of the sub-pipe 44 is installed and connected with the hollow shaft 719. The top of the hollow shaft 719 is installed with a connected main pipe 42, and the main pipe 42 is rotatably connected to the hollow shaft 719. The end of the main pipe 42 is installed and connected with the input end of the exhaust fan 43.

[0059] During this period, when the mortar bags are being loaded and pushed, the exhaust fan 43 can be started to operate. The exhaust fan 43 will generate a negative pressure effect when running, and this negative pressure effect will be diverted through the main pipe 42 and pushed to the auxiliary pipe 44. At this time, the dust suction chamber 45 will operate, and its operation method is to use the dust suction hole 46 at the bottom to absorb the air below. At this time, the dust around the mouth of the transfer chamber 716 will be collected, and the collected dust will be guided to the dust collecting box 41 for collection, so as to ensure the dust-free operation of the equipment.

[0060] Embodiment 3

[0061] like Figure 1-Figure 12As shown, based on the above embodiment, this embodiment further provides the following contents:

[0062] In this embodiment, the door opening assembly 10 includes a fourth telescopic cylinder 101, a second telescopic rod 102, a guide rod 103, a fifth telescopic cylinder 104, a sixth motor 105, a prism 106, a carrier plate 107, a guide seat 108, and a sixth telescopic cylinder 109. The sixth telescopic cylinder 109 is fixedly installed on the inner side of the first support frame 5, and the output end of the sixth telescopic cylinder 109 is docked with the guide seat 108, and the guide seat 108 is slidably connected to the first support frame 5. The front side of the guide seat 108 is fixedly installed with the fourth telescopic cylinder 101, and the end of the fourth telescopic cylinder 101 is docked with the guide seat 108. 3, and two sets of second telescopic rods 102 are butt-jointedly installed between the guide seat 103 and the guide seat 108, a carrier plate 107 is butt-jointedly installed on one side of the guide seat 103, the carrier plate 107 and the guide seat 103 are slidably connected, a fifth telescopic cylinder 104 is butt-jointedly installed on the inner side of the guide seat 103, and the output end of the fifth telescopic cylinder 104 is installed and connected with the carrier plate 107, the guide seat 103 drives the carrier plate 107 to perform telescopic movement through the fifth telescopic cylinder 104, a sixth motor 105 is fixedly installed on one side of the carrier plate 107, and a prism 106 is butt-jointedly installed on the output shaft of the sixth motor 105;

[0063] The two sides of the material window 34 are fixedly installed with movable shafts 341, and the movable shafts 341 are connected with the bottom plate 31 and the top plate 32. The material window 34 is turned over between the bottom plate 31 and the top plate 32 through the movable shafts 341. The movable shafts 341 of the top plate 32 are provided with angular holes 342.

[0064] When the dustproof material frame 3 is placed, the door opening assembly 10 can be started to operate;

[0065] During this period, the fourth telescopic cylinder 101 and the sixth telescopic cylinder 109 are started to drive their respective driving ends to cause the carrier plate 107 to be adjusted horizontally and vertically, in order to ensure that the prism 106 on the carrier plate 107 corresponds to the angular hole 342 on the movable shaft 341. After the adjustment is completed, the operating state of the door opening assembly 10 can be ensured to avoid subsequent repeated adjustments;

[0066] When the above-mentioned working state is reached, the operation is carried out, that is, the fifth telescopic cylinder 104 is started, and the fifth telescopic cylinder 104 pushes the carrier plate 107, so that the prism 106 on the carrier plate 107 is docked with the corner hole 342. After the docking is completed, the sixth motor 105 can be started, and the output shaft of the sixth motor 105 drives the prism 106 to rotate, so that the movable shaft 341 in the docking state rotates synchronously, so that the opening and closing operation of the material window 34 can be realized under the drive of the movable shaft 341.

[0067] In this embodiment, the flip component 81 includes a flip plate 811, a hinge shaft 812, and a mounting seat 813. The mounting seat 813 is fixedly installed on the top of the base 1, the flip plate 811 is butt-connected between the mounting seats 813, and the hinge shaft 812 is butt-connected between the flip plate 811 and the mounting seat 813. The flip plate 811 performs a flipping motion on the mounting seat 813 through the hinge shaft 812, and the flip plate 811 is located on one side of the placement table 22;

[0068] The clamping component 82 includes a fourth motor 821, a clamping plate 822, a guide pin 823, an installation cavity 824, a drive disk 825, and a guide port 826. The installation cavity 824 is fixedly installed on the inner side of the flip plate 811, and the fourth motor 821 is fixedly installed on the outer side of the flip plate 811, and the output shaft of the fourth motor 821 extends into the installation cavity 824. The output shaft of the fourth motor 821 is docked with a drive disk 825, and two groups of guide ports 826 are provided on the drive disk 825. The top and bottom of the installation cavity 824 are both provided with square holes, and the guide port 826 is docked with a guide pin 823. The guide port 826 is equipped with a clamping plate 822 through the guide pin 823. The clamping plate 822 passes through the square hole, and the drive disk 825 drives 822 to perform telescopic movement in the installation cavity 824 through rotation.

[0069] A docking port 311 is disposed on the outer side of the bottom plate 31 , and positioning ports 312 are disposed on the top and bottom of the docking port 311 . The docking port 311 is docked with the installation cavity 824 , and the positioning port 312 is docked with the clamping plate 822 .

[0070] After the mortar bags are stacked in the dust-proof material frame 3, the flipping operation can be performed, in order to erect the dust-proof material frame 3 to ensure that it does not occupy space when placed;

[0071] During this period, when the dust-proof material frame 3 is docked with the flip plate 811, the installation cavity 824 on the flip plate 811 is docked with the docking port 311 on the dust-proof material frame 3, and the fourth motor 821 is started at the same time, and the fourth motor 821 is used to drive the driving disk 825 to rotate, and the driving disk 825 drives the guide pin 823 on the clamping plate 822 through the guide port 826, so that the guide pin 823 will move according to the structure of the guide port 82, so that the clamping plate 822 is telescopically moved in the installation cavity 824, and the telescopic movement of the clamping plate 82 is used to complete the docking with the positioning port 312, so that the docking between the dust-proof material frame 3 and the flip plate 811 can be achieved;

[0072] When flipping, the dust-proof material frame 3 will drive the flip plate 811 to flip around the hinge shaft 812, prompting itself to stand upright. When the dust-proof material frame 3 is hoisted and extracted after being erected, the flip plate 811 will be reset again through the hinge shaft 812 to continue working.

[0073] In this embodiment, the first hoisting assembly 92 includes a hoisting machine 921, a first telescopic rod 922, a lifting rope 923, and a second connecting seat 924. The first telescopic rod 922 is fixedly installed at the bottom of the second support frame 91, and the bottom of the first telescopic rod 922 is commonly connected and installed with the second connecting seat 924. The hoisting machine 921 is fixedly installed on the top of the second support frame 91, and the lifting rope 923 is wound on the hoisting machine 921, and the end of the lifting rope 923 is installed and connected with the second connecting seat 924. The first telescopic rod 922 and the lifting rope 923 are jointly hoisted by the second connecting seat 924 to the second hoisting assembly 93;

[0074] The second hoisting assembly 93 includes a second mounting frame 931, a second screw rod 932, a second guide block 933, a fixed seat 934, a fifth motor 935, a suspension arm 936, and a plug pin 937. The second mounting frame 931 is fixedly installed at the bottom of the second connecting seat 924, and two groups of guide blocks 933 are slidably installed in the second mounting frame 931. Both ends of the second mounting frame 931 are fixedly installed with fixed seats 934, and a second screw rod 932 that penetrates the second guide block 933 is docked and installed between the fixed seats 934, and the second guide block 933 moves in opposite directions through the second screw rod 932. The fixed seat 934 at one end of the second screw rod 932 is equipped with a fifth motor 935 that is connected to each other. The suspension arm 936 is fixedly installed on the top of the second guide block 933, and a plug pin 937 is docked and installed at the bottom of the suspension arm 936, and the plug pin 937 is rotatably connected to the suspension arm 936.

[0075] When the dustproof material frame 3 is loaded, it can be hoisted, and adjustment is required during hoisting to ensure that the plug pin 937 at the bottom end of the lifting arm 936 is connected to the lifting hole 321.

[0076] Start the hoist 921, use the lifting rope 923 on the hoist 921 to cooperate with the first telescopic rod 922 to lower the second mounting frame 931, so that the plug pin 937 on the suspension arm 936 and the suspension hole 321 are in correspondence, and then start the fifth motor 935, the fifth motor 935 drives the second screw rod 932 to rotate, so that the guide block 933 on the second screw rod 932 moves in the opposite direction, so that the suspension arm 936 moves to expand and contract with each other, so as to achieve the connection between the plug pin 937 and the suspension hole 321. When the plug pin 937 is fully inserted into the suspension hole 321, the hoist 921 can be started again for lifting operation;

[0077] Furthermore, during the lifting process, since the latch pin 937 and the lifting arm 936 are in a rotationally connected state, interference between the dustproof material frame 3 and the lifting facilities is avoided during the lifting process.

[0078] In this embodiment, the booster assembly 72 includes a booster plate 721, a worm gear 722, a rotating shaft 723, a worm 724, and a third motor 725. The rotating shaft 723 is installed at the bottom of the transfer chamber 716, and the booster plate 721 is fixedly installed on the rotating shaft 723. The booster plate 721 rotates at the bottom of the transfer chamber 716 through the rotating shaft 723. The third motor 725 is fixedly installed at the bottom of the transfer chamber 716, and the worm 724 is installed at the output end of the third motor 725. The worm wheel 722 is installed at the bottom of the rotating shaft 723, and the worm wheel 722 and the worm 724 are matched and meshed with each other.

[0079] By combining the above contents, when the dustproof material frame 3 is being hoisted, the booster assembly 72 can be used to assist the hoisting operation;

[0080] During the lifting process, the third motor 725 can be started synchronously, and the output end of the third motor 725 can drive the worm 724 to rotate, prompting the worm 724 to complete the driving of the worm wheel 722, so that the booster plate 721 can be driven to rotate. Since the booster plate 721 is thin at the front end and wide at the rear end, when the booster plate 721 rotates, it will boost the dustproof material frame 3, assist the dustproof material frame 3 in lifting operations, and reduce the wear of the lifting components.

[0081] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0082] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic dust-free stacking equipment for dry mortar bags. Features: The utility model comprises a base, a dust-proof material frame is arranged on the top of the base, a flip assembly is assembled on the base on one side of the dust-proof material frame, and the flip assembly and the dust-proof material frame cooperate with each other, a first support frame is fixedly mounted on one side of the top of the base, a material conveying mechanism is hoisted on the end of the first support frame, a dust collecting mechanism is jointly assembled between the first support frame and the material conveying mechanism, a door opening assembly is fixedly mounted on the front of the first support frame, and the door opening assembly and the dust-proof material frame cooperate with each other, a hoisting mechanism is assembled on the other side of the top of the base, a conveying assembly is assembled on the rear side of the top of the base, and the conveying assembly and the material conveying mechanism cooperate with each other; The dustproof material frame is composed of a bottom plate, a top plate, a frame body, a material window, and a dust shield. The frame body is placed on the top of the base, the bottom plate and the top plate are fixedly installed on both sides of the frame body, the front and back sides of the top plate are provided with hanging holes, the material window is movably installed on the inside of the frame body, and the outsides of the frame body and the material window are covered with dust shields; The material transmission mechanism includes a pushing assembly and a boosting assembly; the flipping assembly includes a flipping part and a clamping part; the lifting mechanism includes a second supporting frame, a first lifting assembly and a second lifting assembly, the end of the first supporting frame is hoisted with a pushing assembly, two groups of material carriers are arranged on the pushing assembly, and the bottom of the material carriers is equipped with a boosting assembly; one side of the top of the base is equipped with a flipping part, and the flipping part corresponds to the bottom plate, the side of the flipping part is equipped with a clamping part, and the clamping part cooperates with the bottom plate, the other side of the top of the base is equipped with a second supporting frame, the second supporting frame is equipped with a first lifting assembly, the bottom of the first lifting assembly is hoisted with a second lifting assembly, and the second lifting assembly is used to lift the dust-proof material frame.

2. According to claim 1, an automatic dust-free stacking equipment for dry mortar bags, Features: A guide groove is provided on the top of the base, and a guide assembly is assembled inside the guide groove. The dust-proof material frame is placed on the guide assembly. The guide assembly includes a first motor, a placement table, and a first screw rod. The placement table is slidably installed inside the guide groove, and a clamping angle is provided at a corner of the top of the placement table. The placement table is placed on the placement table through the clamping angle calibration. A first motor is fixedly installed on one side of the base, and a first screw rod extending into the guide groove is docked with an output end of the first motor, and the first screw rod passes through the placement table.

3. According to claim 2, the automatic dust-free stacking equipment for dry mortar bags, Features: The conveying assembly includes a conveyor belt, a guide plate, a buffer spring, a rubber guide roller, a mounting block, and a support seat. The conveyor belt is arranged on the rear side of the base, and the conveying end of the conveyor belt extends to the position of the pushing assembly. A guide plate is fixedly installed on the top of the conveyor belt, and the guide plate assists the conveyor belt in guiding materials. A support seat is fixedly installed on the conveyor belt on the front side of the guide plate, and a mounting opening is provided on the support seat, and a mounting block is arranged in the mounting opening. A buffer spring is butt-mounted on the top of the mounting block, and the buffer spring extends out of the support seat. A rubber guide roller is butt-mounted between the mounting blocks, and the rubber guide roller and the conveyor belt cooperate with each other to guide materials.

4. According to claim 3, the automatic dust-free stacking equipment for dry mortar bags, Features: The pushing assembly includes a mounting frame, a first telescopic cylinder, a guide block, a second telescopic cylinder, a first connecting seat, a material transfer cavity, a pushing plate, a third telescopic cylinder, a hollow shaft, a second motor, and a gear set. The hollow shaft is docked and installed on the first support frame, and the hollow shaft is rotatably connected to the first support frame. The second motor is fixedly installed on the top of the first support frame, and the output end of the second motor is equipped with a gear set connected to the hollow shaft. The bottom of the hollow shaft is fixedly installed with a mounting frame, and two groups of guide blocks are slidably installed inside the mounting frame. The first telescopic cylinder is fixedly installed on both sides of the mounting frame, and the output end of the first telescopic cylinder extends into the mounting frame and is installed and connected with the guide block. The second telescopic cylinder is fixedly installed on the top of the guide block, and the output end of the second telescopic cylinder passes through the guide block and is docked with the first connecting seat. The bottom of the first connecting seat is fixedly installed with a material transfer cavity, which is a material loading member. The third telescopic cylinder is fixedly installed on the inner side of the material transfer cavity, and the output end of the third telescopic cylinder extends into the material transfer cavity and is docked with the pushing plate.

5. According to claim 4, an automatic dust-free stacking device for dry mortar bags, Features: The booster assembly includes a booster plate, a worm gear, a rotating shaft, a worm, and a third motor. The bottom of the material transfer chamber is docked with the rotating shaft, the booster plate is fixedly installed on the rotating shaft, and the booster plate rotates at the bottom of the material transfer chamber through the rotating shaft. The bottom of the material transfer chamber is fixedly installed with the third motor, the output end of the third motor is docked with the worm gear, the bottom of the rotating shaft is docked with the worm gear, and the worm gear and the worm gear match and mesh with each other.

6. The automatic dust-free stacking equipment for dry mortar bags according to claim 5, Features: The dust suction mechanism includes a dust collecting box, a main pipe, an exhaust fan, a sub-pipe, a dust suction chamber, and dust suction holes. A dust collecting box is fixedly installed on one side of the first support frame, and an exhaust fan for cooperating with the dust collecting box is butt-jointedly installed on the top of the dust collecting box. A dust suction chamber is fixedly installed on the top of the transfer chamber port, and dust suction holes are evenly distributed on the bottom of the dust suction chamber. A sub-pipe is butt-jointedly installed on the top of the dust suction chamber, and the end of the sub-pipe is connected to the hollow shaft. A connected main pipe is installed on the top of the hollow shaft, and the main pipe is rotatably connected to the hollow shaft, and the end of the main pipe is connected to the input end of the exhaust fan.

7. The automatic dust-free stacking equipment for dry mortar bags according to claim 6, Features: The flip component includes a flip plate, a hinge shaft, and a mounting seat. The mounting seat is fixedly installed on the top of the base, the flip plate is butt-jointedly installed between the mounting seats, and the hinge shaft is butt-jointedly installed between the flip plate and the mounting seat. The flip plate performs flipping motion on the mounting seat through the hinge shaft, and the flip plate is located on one side of the placement table; The clamping component includes a fourth motor, a clamping plate, a guide pin, a mounting cavity, a driving disk, and a guide port. The mounting cavity is fixedly installed on the inner side of the flip plate, and the fourth motor is fixedly installed on the outer side of the flip plate, and the output shaft of the fourth motor extends into the mounting cavity. The output shaft of the fourth motor is docked with a driving disk, and two sets of guide ports are provided on the driving disk. Square holes are provided at the top and bottom of the mounting cavity, and guide pins are docked in the guide ports. The guide ports are equipped with a clamping plate through the guide pins, and the clamping plate passes through the square hole. The driving disk drives the clamping plate to perform telescopic movement in the mounting cavity through rotation.

8. The automatic dust-free stacking equipment for dry mortar bags according to claim 7, Features: The first hoisting assembly includes a winch, a first telescopic rod, a lifting rope, and a second connecting seat. The first telescopic rod is fixedly installed at the bottom of the second support frame, and the second connecting seat is installed at the bottom of the first telescopic rod. The winch is fixedly installed on the top of the second support frame, and the lifting rope is wound on the winch, and the end of the lifting rope is installed and connected with the second connecting seat. The first telescopic rod and the lifting rope are used together to lift the second hoisting assembly through the second connecting seat. The second lifting assembly includes a mounting frame 2, a second screw rod, a guide block 2, a fixed seat, a fifth motor, a boom, and a plug pin. The mounting frame 2 is fixedly installed on the bottom of the second connecting seat, and two groups of guide blocks 2 are slidably installed in the mounting frame 2. Fixed seats are fixedly installed at both ends of the mounting frame 2, and a second screw rod that penetrates the guide block 2 is butt-mounted between the fixed seats, and the guide block 2 moves in opposite directions through the second screw rod. The fixed seat at one end of the second screw rod is equipped with a fifth motor that is interconnected, and a boom is fixedly installed on the top of the guide block 2, and a plug pin is butt-mounted on the bottom end of the boom, and the plug pin is rotatably connected to the boom.

9. The automatic dust-free stacking equipment for dry mortar bags according to claim 8, Features: The door opening assembly includes a fourth telescopic cylinder, a second telescopic rod, a guide seat, a fifth telescopic cylinder, a sixth motor, a prism, a carrier plate, a guide seat, and a sixth telescopic cylinder. The sixth telescopic cylinder is fixedly installed on the inner side of the first support frame, the output end of the sixth telescopic cylinder is docked with the guide seat, and the guide seat is slidably connected to the first support frame, the fourth telescopic cylinder is fixedly installed on the front side of the guide seat, the end of the fourth telescopic cylinder is docked with the guide seat, and two groups of second telescopic rods are docked between the guide seat and the guide seat, one side of the guide seat is docked with the carrier plate, the carrier plate and the guide seat are slidably connected, the fifth telescopic cylinder is docked with the inner side of the guide seat, and the output end of the fifth telescopic cylinder is installed and connected to the carrier plate, the guide seat drives the carrier plate to perform telescopic movement through the fifth telescopic cylinder, one side of the carrier plate is fixedly installed with the sixth motor, and the output shaft of the sixth motor is docked with the prism.

10. The automatic dust-free stacking equipment for dry mortar bags according to claim 9, Features: A docking port is provided on the outer side of the bottom plate, and positioning ports are provided on the top and bottom of the docking port. The docking port is docked with the installation cavity, and the positioning port is docked with the clamping plate. Movable shafts are fixedly installed on both sides of the material window, and the movable shafts are docked with the bottom plate and the top plate. The material window performs a flipping motion between the bottom plate and the top plate through the movable shaft, and an angular hole is provided on the movable shaft of the top plate.

Images