A shaping machine for polyester fabric production

By designing a polyester cloth setting machine including a conveying mechanism, a control mechanism and a hoisting mechanism, the problems of unevenness and deviation in the processing process of polyester cloth in the prior art are solved, and efficient shaping and processing processes are achieved, and work efficiency and product quality are improved.

CN119162759BActive Publication Date: 2025-05-09江苏大豪纺织科技有限公司
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Patent Information

Application Number
CN202411655516.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-05-09
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

During the processing process, the existing polyester cloth production shaping machines are uneven on both sides of the polyester cloth, which reduces the shaping effect, and requires shutdown and adjustment to reduce work efficiency.

Method used

A shaping machine including a conveying mechanism, a control mechanism and a hoisting mechanism is designed. The conveying mechanism ensures that the polyester cloth remains flat during the transmission process through the cooperation of the chain and the needle plate. The control mechanism achieves differential stop of the polyester cloth by combining the double-headed motor and the convex block, avoids deviation and improves processing efficiency. The hoisting mechanism adjusts the position of the polyester cloth through the cooperation of the hydraulic cylinder and the folding plate to ensure that it maintains the correct shape during the heating process.

Benefits of technology

Through the design of this setting machine, the polyester cloth can be kept flat during processing, avoid wrinkles, and improve the setting effect and working efficiency. At the same time, through effective offset adjustment and storage processing, the downtime and complexity of subsequent processing are reduced.

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Abstract

The present invention discloses a shaping machine for polyester cloth production, which belongs to the technical field of textile industry. The shaping machine for polyester cloth production comprises two support frames, a plurality of conveying rollers are rotatably connected between the two support frames, the outer walls of the plurality of conveying rollers are movably connected with a polyester cloth body, a sizing machine is installed on the surface of the polyester cloth body, a conveying mechanism is installed inside the two operating tables, a control mechanism is installed between the two operating tables, a lifting mechanism is installed on one side of the control mechanism, the tops of the two fixed blocks are fixedly connected with roller frames, and a cloth collecting mechanism is installed between the two roller frames. The present invention can perform a centering operation on the polyester cloth in the shaping machine when it passes through the operating platform during processing, so that it can ensure sufficient flatness after shaping, and the shaping process is not delayed, thereby greatly improving work efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of textile industry, and in particular relates to a shaping machine for producing polyester cloth. Background Art

[0002] Polyester fabric is a common synthetic fiber fabric, widely used in various clothing, household items and industrial products. Polyester fabric is mainly made of polyester fiber (PET), which is a synthetic fiber with excellent wear resistance and durability. It is light and soft, suitable for making comfortable clothing, such as T-shirts, pants, etc., and has high wear resistance and strength, is not easy to deform or wrinkle, easy to wash and dry quickly, and can be used in a variety of applications such as clothing, bedding, curtains, furniture coverings, etc. Polyester is a recyclable material, and recycling can reduce resource waste. Overall, polyester fabric is widely used due to its many excellent properties and is an indispensable part of modern life.

[0003] Polyester cloth needs to undergo a series of treatments before it is put into use. First, the polyester cloth needs to be shaped to make its shape stable and maintain precise dimensions. When the existing polyester cloth production shaping machine passes through the control console during the production and processing process, the polyester cloth is easily uneven on both sides due to the excessively fast transmission speed and the long production line, resulting in wrinkles on the shaped polyester cloth, thereby reducing the shaping effect of the polyester cloth, and usually requires shutdown adjustments, which greatly reduces work efficiency. At the same time, when the polyester cloth is put into storage after shaping, it is simply placed in the box by its own gravity, resulting in the overall messiness of the polyester cloth, which makes subsequent processing more troublesome, thereby greatly reducing work efficiency. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a shaping machine for polyester fabric production.

[0005] The technical solution adopted to solve the above technical problems is: to provide a setting machine for polyester cloth production, comprising two support frames, a plurality of conveying rollers are rotatably connected between the two support frames, the outer walls of the plurality of conveying rollers are movably connected with a polyester cloth body, and a sizing machine is installed on the surface of the polyester cloth body;

[0006] One side of the sizing machine is fixedly connected to a control console, one side of the control console is fixedly connected to two operating tables, a transmission mechanism is installed inside the two operating tables, a control mechanism is installed between the two operating tables, and a lifting mechanism is installed on one side of the control mechanism;

[0007] One side of the two operating tables is fixedly connected to a heating cabinet, one side of the heating cabinet is fixedly connected to two fixed blocks, the tops of the two fixed blocks are fixedly connected to roller frames, and a cloth collecting mechanism is installed between the two roller frames.

[0008] Furthermore, the sizing machine includes two fixed plates, a guide roller is rotatably connected between the two fixed plates, a material trough is fixedly connected between the two fixed plates, two stripping rollers are movably connected to the surface of the polyester cloth body, and the conveying mechanism includes a first motor fixedly connected to the top of the operating table, first gears are rotatably connected on both sides of the inside of the operating table, a chain is rotatably connected to the outer wall of the first gear, and a plurality of needle plates are fixedly connected at the connection of the chain, one of the first gears is fixedly connected to the output shaft of the first motor, and the lower surface of the polyester cloth body is movably connected to the corresponding needle plate.

[0009] Through the above technical scheme, when in use, when the polyester cloth body passes through multiple conveying rollers and passes through the loading and stripping rollers in the sizing machine and reaches the operating table, it is roughly shaped by using the conveying mechanism to ensure that the cloth can smoothly and stably enter the shaping area, thereby ensuring the successful shaping of the polyester cloth. Specifically, the first motors on the top of the two operating tables are started to drive the chains on the multiple first gears to rotate. At this time, the multiple needle plates located on the chain can straighten the two ends of the polyester cloth and keep it flat, ensuring that the subsequent processing of the polyester cloth can be smooth and flat, ensuring the continuity and consistency of the subsequent processing, thereby ensuring the overall quality of the polyester cloth.

[0010] Furthermore, the control mechanism includes a box body fixedly connected between the two operating tables, a double-headed motor is fixedly connected to the bottom of the box body, a driving shaft is fixedly connected to both ends of the double-headed motor, convex blocks are fixedly connected to the outer walls of the two driving shafts, a plurality of support columns are movably connected to the inside of the box body, a plurality of connecting plates are fixedly connected to the bottoms of the outer walls of the support columns, a plurality of first rings are movably connected to the middle ends of the outer walls of the support columns, a plurality of second rings are fixedly connected to the top ends of the outer walls of the support columns, a plurality of second rings are fixedly connected to limiting blocks at one end, a plurality of second rings are fixedly connected to the corresponding first rings with a first spring, a second motor is fixedly connected to the front end of one of the second rings, and a first extrusion roller is rotatably connected to the output end of the second motor, The outer wall of the first extrusion roller is fixedly connected with a first synchronous wheel, the outer wall of the first synchronous wheel is rotatably connected with a first synchronous belt, the inner wall of the other end of the first synchronous belt is rotatably connected with a second synchronous wheel, the inner wall of the second synchronous wheel is fixedly connected with a second extrusion roller, the front ends of the outer walls of the first extrusion roller and the second extrusion roller are fixedly connected with a second gear, the third extrusion roller is rotatably connected between the plurality of the first rings, the outer walls of the two third extrusion rollers are fixedly connected with a third gear, the polyester cloth body passes through the openings on both sides of the box, the outer walls of the plurality of limit blocks are slidably connected with the inner wall of the box, the diameter of the second synchronous wheel is smaller than the first synchronous wheel, both ends of the first extrusion roller and the second extrusion roller are rotatably connected with the corresponding second rings, and the second gear is meshed with the third gear.

[0011] Through the above technical scheme, when in use, when the polyester cloth tilts to one end on the operating platform, in order to avoid stopping during adjustment, the control mechanism can be used to differentially stop the polyester cloth, so that the temporary stop part of the polyester cloth is in the mechanism, so as to avoid the polyester cloth after adjustment from being unable to be shaped normally, thereby greatly improving the processing efficiency. Specifically, when it is found that the polyester cloth deviates to one side, the double-headed motor fixed at the bottom of the box is started to drive the convex blocks at both ends to rotate and extrude the connecting plate. At this time, the convex block completely lifts the connecting plate to keep it in a vertical state, so that multiple support columns are stretched downward to squeeze the first springs between multiple second rings and the corresponding first rings to slide along the inside of the box, and then the first extrusion roller, the second extrusion roller and the third extrusion roller converge to the center, and at the same time, the polyester cloth body is lifted from the needle plate, and the second gear is meshed with the third gear. At this time, one of them is started The second motor at the front end of the second ring drives the first squeezing roller to rotate, and at the same time, under the connection of the first synchronous belt, the second squeezing roller, the second gear and the third gear rotate. Since the diameter of the second synchronous wheel is smaller than that of the first synchronous wheel, there is a difference in the rotation speeds of the two, so that part of the polyester cloth body remains in the box under the differential speed. When the polyester cloth body needs to be lifted up for adjustment, the double-headed motor is started at this time to keep the convex block in an inclined state, and the connecting plate will deviate toward the small head of the convex block, so that the side close to the lifting of the polyester cloth body is opened. At this time, the polyester cloth body can be pulled out of the box for lifting. When the adjustment of the polyester cloth body is completed, as the steps of processing and shaping the rear end of the polyester cloth body are carried out, the polyester cloth body can gradually return to a normal processing state to avoid disorder during adjustment. At this time, the rotating convex block returns to a horizontal state, and the adjustment is completed, thereby greatly improving the processing efficiency.

[0012] Furthermore, the jacking mechanism includes two third fixed seats fixedly connected to one side of the box body, the outer walls of the two third fixed seats are rotatably connected to hydraulic cylinders, the piston ends of the two hydraulic cylinders are rotatably connected to folding plates, the bottoms of the outer walls of the two folding plates are fixedly connected to blocks, one ends of the two folding plates are rotatably connected to sliding shafts, two support plates are fixedly connected to one side of the box body, arc grooves are provided inside the two support plates, an inner roller is rotatably connected between the two folding plates, the outer walls of the inner rollers are fixedly connected to a plurality of first fixed seats, one ends of the plurality of first fixed seats are fixedly connected to second springs, the other ends of the plurality of second springs are fixedly connected to the second fixed seat, the other ends of the plurality of second fixed seats are fixedly connected to outer rollers, the other ends of the two sliding shafts are movably connected to the corresponding arc grooves, and the surface of the polyester cloth body is movably connected to the outer roller.

[0013] Through the above technical scheme, when it is used, when it is found that the polyester cloth body is deflected to one end, it is necessary to separate the polyester cloth body from the needle plate through the lifting mechanism to make relevant adjustments, so that pressure is applied to the cloth surface to ensure that the heated cloth can maintain its shape in a predetermined shape, thereby improving the quality of the polyester cloth body. Specifically, when the polyester cloth body deflects on the operating table, the hydraulic cylinders on the outer walls of the two third fixed seats are started to lift the two folding plates upward, so that the folding plates slide upward along the arc grooves inside the two support plates. Due to the obstruction of the block, the folding plates and the piston ends of the hydraulic cylinders have a certain angle restriction, and thus no deflection occurs until they slide to the top of the arc groove, so that the polyester cloth body is completely separated from one side of the needle plate. When it is fully straightened and has been running for a period of time, a certain pressure will be generated on the other side of the deviation of the polyester cloth body, so that the second spring is squeezed. At this time, the polyester cloth body will move to the side where the pressure is large and the outer roller is tilted, until the polyester cloth body remains centered, thereby completing the adjustment of the deviation of the polyester cloth body, greatly ensuring the processing quality.

[0014] Furthermore, the heating cabinet includes a cabinet body, a plurality of third motors are installed at the front end of the cabinet body, a ventilation system is installed on the top of the cabinet body, and the cloth collecting mechanism includes a fourth motor fixedly connected to the top of one of the roller frames, the outer wall of the output shaft of the fourth motor is rotatably connected to the second synchronous belt, the inner wall of the other end of the second synchronous belt is rotatably connected to the third synchronous wheel, the third synchronous wheel is fixedly connected with a connecting shaft inside, the outer wall of the connecting shaft is rotatably connected to two support seats, connecting rods are fixedly connected at both ends of the connecting shaft, the other ends of the two connecting rods are rotatably connected to connecting columns, the other ends of the two connecting columns are rotatably connected to diamond frames, a fixed roller is rotatably connected between the tops of the two diamond frames, two clamps are fixedly connected between the two diamond frames, the tops of the two support seats are fixedly connected to the corresponding roller frames, and the rings on the outer walls of the fixed rollers are fixedly connected to the corresponding roller frames.

[0015] Through the above technical scheme, when in use, after the polyester cloth body is adjusted, it is shaped by being driven by multiple third motors and a ventilation system in a heating cabinet, and then the roller frames on the top of the two fixed blocks are started, and then the fourth motor on the top of one of the roller frames is started to drive the second synchronous belt on the outer wall of the output shaft to rotate the third synchronous wheel, and at the same time drive the connecting rods at both ends to rotate, because the ring on the outer wall of the fixed roller is fixedly connected to the corresponding roller frame, the two diamond frames swing on both sides, and then the fixed roller acts as a driving force for the polyester cloth body while also providing support, and finally the polyester cloth body passes through the two clamping plates and falls evenly and flatly into the storage cart, thereby greatly improving the storage quality and storage time.

[0016] The beneficial effects of the present invention are as follows: (1) By designing a transmission mechanism, a control mechanism, a lifting mechanism and a cloth collecting mechanism, the present invention can perform a centering operation on the polyester cloth in the shaping machine when it passes through the operating platform, so that it can be sufficiently flat after shaping and the shaping process is not delayed, thereby greatly improving work efficiency. When the polyester cloth is rolled up, it can be folded regularly to facilitate its storage, thereby saving more time; (2) By designing a transmission mechanism, a control mechanism and a lifting mechanism, when the polyester cloth in the shaping machine production process deviates to one side, the lifting mechanism is used to lift the polyester cloth upward and adjust it. Then, with the cooperation of the control mechanism, the polyester cloth can be adjusted and normally enter the track for shaping, thereby greatly improving work efficiency; (3) By designing a cloth collecting mechanism, the present invention can fold the polyester cloth after shaping, and can be better folded and stored under the action of gravity, thereby greatly saving storage space and overall time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a first perspective structural diagram of the present invention;

[0018] Figure 2 It is a second viewing angle structural diagram of the present invention;

[0019] Figure 3 It is a front view of the present invention;

[0020] Figure 4 It is a structural schematic diagram of the operating platform of the present invention;

[0021] Figure 5 is a partial cross-sectional view of the operating platform of the present invention from a first viewing angle;

[0022] Figure 6 yes Figure 5 A partial enlarged view of the middle A;

[0023] Figure 7 is a partial cross-sectional view of the operating platform of the present invention from a second viewing angle;

[0024] Figure 8 yes Figure 7 A partial enlarged view of point B in the middle;

[0025] Fig. 9 is a partial cross-sectional view of the operating platform of the present invention from a third viewing angle;

[0026] Fig.10 yes Fig. 9 A partial enlarged view of point C in the middle;

[0027] Fig.11 It is a schematic diagram of the structure of the outer roller and the inner roller of the present invention;

[0028] Fig.12 yes Fig.11 A partial enlarged view of point D in the middle;

[0029] Fig.13 It is a structural schematic diagram of the cloth collecting mechanism of the present invention.

[0030] Figure numerals: 1, support frame; 2, transmission roller; 3, polyester cloth body; 4, sizing machine; 401, fixed plate; 402, guide roller; 403, material trough; 404, stripping roller; 5, control console; 6, operating table; 7, transmission mechanism; 701, first motor; 702, first gear; 703, chain; 704, needle plate; 8, control mechanism; 801, box; 802, double-headed motor; 803, driving shaft; 804, convex block; 805, support column; 806, connecting plate; 807, first ring; 808, second ring; 809, limit block; 810, first spring; 811, second motor; 812, first squeezing roller; 813, first synchronous wheel; 814, first synchronous belt; 815, second synchronous wheel; 816, second squeezing roller; 817, second gear; 81 8. The third extrusion roller; 819. The third gear; 9. The lifting mechanism; 901. The third fixed seat; 902. The hydraulic cylinder; 903. The folding plate; 904. The stopper; 905. The sliding shaft; 906. The support plate; 907. The arc groove; 908. The inner roller; 909. The first fixed seat; 910. The second spring; 911. The second fixed seat; 912. The outer roller; 10. The heating cabinet; 1001. The cabinet; 1002. The third motor; 1003. The ventilation system; 11. The fixed block; 12. The roller frame; 13. The cloth collecting mechanism; 1301. The fourth motor; 1302. The second synchronous belt; 1303. The third synchronous wheel; 1304. The connecting shaft; 1305. The support seat; 1306. The connecting rod; 1307. The connecting column; 1308. The diamond frame; 1309. The fixed roller; 1310. The clamping plate. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0032] like Figure 1-Figure 13As shown, a setting machine for polyester fabric production in this embodiment comprises two support frames 1, a plurality of conveying rollers 2 are rotatably connected between the two support frames 1, the outer walls of the plurality of conveying rollers 2 are movably connected with a polyester fabric body 3, a sizing machine 4 is installed on the surface of the polyester fabric body 3, the sizing machine 4 comprises two fixed plates 401, a guide roller 402 is rotatably connected between the two fixed plates 401, a material trough 403 is fixedly connected between the two fixed plates 401, two stripping rollers 404 are movably connected on the surface of the polyester fabric body 3, a control console 5 is fixedly connected to one side of the sizing machine 4, two operating tables 6 are fixedly connected to one side of the control console 5, a conveying mechanism 7 is installed inside the two operating tables 6, the conveying mechanism 7 comprises a first motor 701 fixedly connected to the top of the operating table 6, first gears 702 are rotatably connected to the inside of the operating table 6 on both sides, a chain 703 is rotatably connected to the outer wall of the first gear 702, and the chain 703 A plurality of needle plates 704 are fixedly connected to the connection, wherein a first gear 702 is fixedly connected to the output shaft of the first motor 701, and the lower surface of the polyester cloth body 3 is movably connected to the corresponding needle plate 704. When in use, when the polyester cloth body 3 passes through a plurality of conveying rollers 2 and is fed in the sizing machine 4 and passes through the stripping roller 404, and reaches the operating table 6, the conveying mechanism 7 is used to roughly shape the cloth to ensure that the cloth can smoothly and stably enter the shaping area, thereby ensuring the successful shaping of the polyester cloth. Specifically, the first motors 701 on the top of the two operating tables 6 are started to drive the chains 703 on the plurality of first gears 702 to rotate. At this time, the plurality of needle plates 704 on the chains 703 can straighten the two ends of the polyester cloth and keep it flat, thereby ensuring that the subsequent processing of the polyester cloth can be smooth and flat, and ensuring the continuity and consistency of the subsequent processing, thereby ensuring the overall quality of the polyester cloth.

[0033] like Figure 5-Figure 9As shown, a control mechanism 8 is installed between the two operating tables 6, and the control mechanism 8 includes a box body 801 fixedly connected between the two operating tables 6, a double-headed motor 802 is fixedly connected to the bottom of the box body 801, and driving shafts 803 are fixedly connected at both ends of the double-headed motor 802. The outer walls of the two driving shafts 803 are fixedly connected with convex blocks 804, and a plurality of support columns 805 are movably connected inside the box body 801, and the bottoms of the outer walls of the plurality of support columns 805 are fixedly connected with connecting plates 806, and the middle ends of the outer walls of the plurality of support columns 805 are movably connected with first rings 807, and the tops of the outer walls of the plurality of support columns 805 are fixedly connected with second rings 808, and one ends of the plurality of second rings 808 are fixedly connected with limiting blocks 809, and the plurality of second rings 808 are connected to the corresponding first rings 807. A first spring 810 is fixedly connected between each set of rings 807, a second motor 811 is fixedly connected to the front end of one of the second rings 808, a first extrusion roller 812 is rotatably connected to the output end of the second motor 811, a first extrusion roller 812 is fixedly connected to the outer wall of the first extrusion roller 812, a first synchronous wheel 813 is rotatably connected to the outer wall of the first synchronous wheel 813, a first synchronous belt 814 is rotatably connected to the outer wall of the other end of the first synchronous belt 814, a second synchronous wheel 815 is rotatably connected to the inner wall of the second synchronous wheel 815, a second extrusion roller 816 is fixedly connected to the inner wall of the second synchronous wheel 815, a second gear 817 is fixedly connected to the outer front ends of the first extrusion roller 812 and the second extrusion roller 816, a third extrusion roller 818 is rotatably connected to each of the plurality of first rings 807, and the outer walls of the two third extrusion rollers 818 are fixedly connected to The third gear 819 is connected, the polyester cloth body 3 passes through the openings on both sides of the box body 801, the outer walls of the plurality of limit blocks 809 are slidably connected to the inner wall of the box body 801, the diameter of the second synchronous wheel 815 is smaller than the first synchronous wheel 813, the first squeezing roller 812 and the second squeezing roller 816 are both rotatably connected to the corresponding second ring 808, and the second gear 817 is meshed with the third gear 819. When in use, when the polyester cloth is tilted to one end on the operating platform, in order to avoid stopping during adjustment, the control mechanism 8 can be used to stop the polyester cloth at a differential speed, so that the polyester cloth temporarily stops in the mechanism, so as to avoid the polyester cloth after adjustment from being unable to be shaped normally, thereby greatly improving the processing efficiency. Specifically, when it is found that the polyester cloth is tilted to one side, the control mechanism 8 can be used to stop the polyester cloth at a differential speed, so that the polyester cloth temporarily stops in the mechanism, so as to avoid the polyester cloth after adjustment from being unable to be shaped normally, thereby greatly improving the processing efficiency. When the box 801 is shifted, the double-headed motor 802 fixed at the bottom of the box 801 is started to drive the convex blocks 804 at both ends to rotate and squeeze the connecting plate 806. At this time, the convex blocks 804 completely lift the connecting plate 806 to keep it in a vertical state, so that the multiple support columns 805 are stretched downward to squeeze the multiple second rings 808 and the first springs 810 between the corresponding first rings 807 along to make the box 801 slide inside, and then the first squeezing roller 812, the second squeezing roller 816 and the third squeezing roller 818 converge to the center, and at the same time, the polyester cloth body 3 is lifted from the needle plate 704, and the second gear 817 is meshed with the third gear 819. At this time, the second motor 811 at the front end of one of the second rings 808 is started to drive the first squeezing roller 812 to rotate.At the same time, under the connection of the first synchronous belt 814, the second squeezing roller 816, the second gear 817 and the third gear 819 rotate. Since the diameter of the second synchronous wheel 815 is smaller than that of the first synchronous wheel 813, the rotation speeds of the two are different, so that part of the polyester cloth body 3 remains in the box 801 under the differential speed. When the polyester cloth body 3 needs to be lifted up for adjustment, the double-headed motor 802 is started at this time to keep the convex block 804 in an inclined state, and the connecting plate 806 will deviate toward the small head of the convex block 804, so that the side close to the lifting of the polyester cloth body 3 is opened. At this time, the polyester cloth body 3 can be pulled out of the box 801 for lifting. When the polyester cloth body 3 is adjusted, as the steps of processing and shaping the rear end of the polyester cloth body 3 are carried out, the polyester cloth body 3 can gradually return to a normal processing state to avoid disorder during adjustment. At this time, the rotating convex block 804 is restored to a horizontal state, and the adjustment is completed, thereby greatly improving the processing efficiency.

[0034] like Figure 9-12As shown, a lifting mechanism 9 is installed on one side of the control mechanism 8, and the lifting mechanism 9 includes two third fixed seats 901 fixedly connected to one side of the box body 801, the outer walls of the two third fixed seats 901 are rotatably connected to hydraulic cylinders 902, the piston ends of the two hydraulic cylinders 902 are rotatably connected to folding plates 903, the bottoms of the outer walls of the two folding plates 903 are fixedly connected to stoppers 904, one end of the two folding plates 903 is rotatably connected to sliding shafts 905, and one side of the box body 801 is fixedly connected to two support plates 906, and the two support plates 906 are provided with arc grooves 907 inside. An inner roller 908 is rotatably connected between the two folding plates 903, and a plurality of first fixing seats 909 are fixedly connected to the outer wall of the inner roller 908. One end of each of the plurality of first fixing seats 909 is fixedly connected to a second spring 910, and the other end of each of the plurality of second springs 910 is fixedly connected to a second fixing seat 911, and the other end of each of the plurality of second fixing seats 911 is fixedly connected to an outer roller 912. The other ends of the two sliding shafts 905 are movably connected to the corresponding arc grooves 907, and the surface of the polyester cloth body 3 is movably connected to the outer roller 912. When in use, if it is found that the polyester cloth body 3 is offset to one end, At this time, it is necessary to separate the polyester cloth body 3 from the needle plate 704 through the lifting mechanism 9 to make relevant adjustments, so that pressure is applied to the cloth surface to ensure that the heated cloth can maintain its shape in a predetermined shape, thereby improving the quality of the polyester cloth body 3. Specifically, when the polyester cloth body 3 deviates on the operating table 6, the hydraulic cylinders 902 on the outer walls of the two third fixed seats 901 are started to lift up the two folding plates 903, so that the folding plates 903 slide upward along the arc grooves 907 inside the two support plates 906. Due to the obstruction of the stopper 904, the folding plates 903 There is a certain angle limit between the plate 903 and the piston end of the hydraulic cylinder 902, so that no deflection occurs until it slides to the top of the arc groove 907, so that the polyester cloth body 3 is completely separated from the needle plate 704 on one side. When it is fully straightened and has been running for a period of time, a certain pressure will be generated on the other side of the offset of the polyester cloth body 3, so that the second spring 910 is squeezed. At this time, the polyester cloth body 3 will move to the side where the pressure is large and the outer roller 912 is tilted, until the polyester cloth body 3 remains centered, thereby completing the offset adjustment of the polyester cloth body 3, greatly ensuring the processing quality.

[0035] like Fig.13As shown, one side of the two operating tables 6 is fixedly connected to a heating cabinet 10, the heating cabinet 10 includes a cabinet 1001, a plurality of third motors 1002 are installed at the front end of the cabinet 1001, a ventilation system 1003 is installed on the top of the cabinet 1001, and one side of the heating cabinet 10 is fixedly connected to two fixed blocks 11, the tops of the two fixed blocks 11 are fixedly connected to roller frames 12, and a cloth collecting mechanism 13 is installed between the two roller frames 12. The cloth collecting mechanism 13 includes a fourth motor 1301 fixedly connected to the top of one of the roller frames 12, and the fourth motor 1301 outputs The outer wall of the shaft is rotatably connected to a second synchronous belt 1302, and the inner wall of the other end of the second synchronous belt 1302 is rotatably connected to a third synchronous wheel 1303. The third synchronous wheel 1303 is fixedly connected to a connecting shaft 1304. The outer wall of the connecting shaft 1304 is rotatably connected to two supporting seats 1305. Both ends of the connecting shaft 1304 are fixedly connected to connecting rods 1306. The other ends of the two connecting rods 1306 are rotatably connected to connecting columns 1307. The other ends of the two connecting columns 1307 are rotatably connected to diamond frames 1308. The tops of the two diamond frames 1308 are fixedly connected to the outer wall of the connecting shaft 1304. A fixed roller 1309 is rotatably connected between the two diamond frames 1308, two clamping plates 1310 are fixedly connected between the two diamond frames 1308, the tops of the two support seats 1305 are fixedly connected to the corresponding roller frames 12, and the rings on the outer walls of the fixed rollers 1309 are fixedly connected to the corresponding roller frames 12. When in use, after the polyester cloth body 3 is adjusted, it is shaped by driving multiple third motors 1002 in the heating cabinet 10 and the ventilation system 1003, and then the roller frames 12 on the tops of the two fixed blocks 11 are started. Specifically, the third motor 1002 on the top of one of the roller frames 12 is started. The fourth motor 1301 drives the second synchronous belt 1302 on the outer wall of the output shaft to rotate the third synchronous wheel 1303, and at the same time drives the connecting rods 1306 at both ends to rotate. Since the ring on the outer wall of the fixed roller 1309 is fixedly connected to the corresponding roller frame 12, the two diamond frames 1308 swing on both sides, and then the fixed roller 1309 acts as a driving force for the polyester cloth body 3 while also providing support. Finally, the polyester cloth body 3 passes through the two clamping plates 1310 and falls evenly and flatly into the storage cart, thereby greatly improving the storage quality and storage time.

[0036] The working principle of this embodiment is as follows. When in use, after the polyester cloth body 3 passes through a plurality of conveying rollers 2 and is fed in the sizing machine 4 and passes through the stripping roller 404, and reaches the operating table 6, the first motors 701 on the top of the two operating tables 6 are started to drive the chains 703 on the plurality of first gears 702 to rotate. At this time, the plurality of needle plates 704 on the chains 703 can straighten the two ends of the polyester cloth and keep them flat. When the polyester cloth tilts toward one end on the operating platform;

[0037] At this time, the double-headed motor 802 fixed at the bottom of the box 801 is started to drive the convex blocks 804 at both ends to rotate and squeeze the connecting plate 806. At this time, the convex block 804 completely lifts the connecting plate 806 to keep it in a vertical state, so that the multiple support columns 805 are stretched downward to squeeze the multiple second rings 808 and the first spring 810 between the corresponding first rings 807 along to make the inside of the box 801 slide, and then the first squeezing roller 812, the second squeezing roller 816 and the third squeezing roller 818 converge to the center, and at the same time, the polyester cloth body 3 is lifted from the needle plate 704. At this time, the second motor 811 at the front end of one of the second rings 808 is started to drive the first squeezing roller 812 to rotate. At the same time, under the connection of the first synchronous belt 814, the second squeezing roller 816, the second gear 817 and the third gear 819 rotate. When the polyester cloth body 3 needs to be lifted up for adjustment, the double-headed motor 802 is started to keep the convex block 804 in an inclined state, and the connecting plate 806 will deviate toward the small end of the convex block 804;

[0038] At this time, the hydraulic cylinders 902 on the outer walls of the two third fixed seats 901 are activated to push up the two folding plates 903, so that the folding plates 903 slide upward along the arc grooves 907 inside the two support plates 906 until they slide to the top of the arc grooves 907, so that the polyester cloth body 3 is completely separated from the needle plate 704 on one side. When it is fully straightened and has been running for a period of time, a certain pressure will be generated on the other side of the offset of the polyester cloth body 3, so that the second spring 910 is squeezed. At this time, the polyester cloth body 3 will move to the side where the pressure is large and the outer roller 912 is tilted, until the polyester cloth body 3 remains centered;

[0039] Start the fourth motor 1301 on the top of one of the roller frames 12 to drive the second synchronous belt 1302 on the outer wall of the output shaft to rotate the third synchronous wheel 1303, and at the same time drive the connecting rods 1306 at both ends to rotate. Since the ring on the outer wall of the fixed roller 1309 is fixedly connected to the corresponding roller frame 12, the two diamond frames 1308 swing on both sides, and finally the polyester cloth body 3 passes through the two clamping plates 1310 and falls evenly and flatly into the storage cart. At this point, the production process of the entire shaping machine is completed.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A shaping machine for polyester fabric production, comprising two support frames (1), characterized in that: A plurality of conveying rollers (2) are rotatably connected between the two support frames (1); the outer walls of the plurality of conveying rollers (2) are movably connected to a polyester fabric body (3); and a sizing machine (4) is installed on the surface of the polyester fabric body (3); The sizing machine (4) is fixedly connected to a control console (5) on one side, and two operating tables (6) are fixedly connected to the control console (5) on one side. A transmission mechanism (7) is installed inside the two operating tables (6). A control mechanism (8) is installed between the two operating tables (6). The control mechanism (8) comprises a box (801) fixedly connected between the two operating tables (6). A double-headed motor (802) is fixedly connected to the bottom of the box (801). Both ends of the double-headed motor (802) are fixedly connected to a drive shaft (803). ), the outer walls of the two driving shafts (803) are fixedly connected with convex blocks (804), the box body (801) is movably connected with a plurality of support columns (805), the bottoms of the outer walls of the plurality of support columns (805) are fixedly connected with connecting plates (806), the middle ends of the outer walls of the plurality of support columns (805) are movably connected with a first ring (807), the top ends of the outer walls of the plurality of support columns (805) are fixedly connected with a second ring (808), and one end of the plurality of second rings (808) is fixedly connected with a limiting block (809). A first spring (810) is fixedly connected between each of the plurality of second rings (808) and the corresponding first rings (807); a second motor (811) is fixedly connected to the front end of one of the second rings (808); an output end of the second motor (811) is rotatably connected to a first squeezing roller (812); an outer wall of the first squeezing roller (812) is fixedly connected to a first synchronous wheel (813); an outer wall of the first synchronous wheel (813) is rotatably connected to a first synchronous belt (814); and the first synchronous belt (814) The inner wall of the other end is rotatably connected to a second synchronous wheel (815), the inner wall of the second synchronous wheel (815) is fixedly connected to a second squeezing roller (816), the front ends of the outer walls of the first squeezing roller (812) and the second squeezing roller (816) are fixedly connected to a second gear (817), a third squeezing roller (818) is rotatably connected between the plurality of first sleeve rings (807), the outer walls of the two third squeezing rollers (818) are fixedly connected to a third gear (819), and a lifting mechanism (9) is installed on one side of the control mechanism (8); One side of the two operating tables (6) is fixedly connected to a heating cabinet (10), one side of the heating cabinet (10) is fixedly connected to two fixed blocks (11), the tops of the two fixed blocks (11) are fixedly connected to roller frames (12), and a cloth collecting mechanism (13) is installed between the two roller frames (12).

2. The setting machine for polyester fabric production according to claim 1, characterized in that: The sizing machine (4) comprises two fixed plates (401), a guide roller (402) is rotatably connected between the two fixed plates (401), a material trough (403) is fixedly connected between the two fixed plates (401), and two stripping rollers (404) are movably connected to the surface of the polyester cloth body (3).

3. The setting machine for polyester fabric production according to claim 1, characterized in that: The transmission mechanism (7) comprises a first motor (701) fixedly connected to the top of the operating table (6); first gears (702) are rotatably connected to both sides of the operating table (6); a chain (703) is rotatably connected to the outer wall of the first gear (702); a plurality of needle plates (704) are fixedly connected to the connection of the chain (703); one of the first gears (702) is fixedly connected to the output shaft of the first motor (701); and the lower surface of the polyester cloth body (3) is movably connected to the corresponding needle plate (704).

4. The setting machine for polyester fabric production according to claim 1, characterized in that: The polyester cloth body (3) passes through the openings on both sides of the box body (801); the outer walls of the plurality of limit blocks (809) are slidably connected to the inner wall of the box body (801); the diameter of the second synchronous wheel (815) is smaller than that of the first synchronous wheel (813); both ends of the first squeezing roller (812) and the second squeezing roller (816) are rotatably connected to the corresponding second ring (808); and the second gear (817) is meshed with the third gear (819).

5. The setting machine for polyester fabric production according to claim 1, characterized in that: The lifting mechanism (9) comprises two third fixing seats (901) fixedly connected to one side of the box body (801), the outer walls of the two third fixing seats (901) are rotatably connected to hydraulic cylinders (902), the piston ends of the two hydraulic cylinders (902) are rotatably connected to folding plates (903), the bottoms of the outer walls of the two folding plates (903) are fixedly connected to stoppers (904), one end of the two folding plates (903) is rotatably connected to a sliding shaft (905), and one side of the box body (801) is fixedly connected to two support plates (906), and the insides of the two support plates (906) are provided with arc grooves (90 7), an inner roller (908) is rotatably connected between the two folding plates (903), a plurality of first fixed seats (909) are fixedly connected to the outer wall of the inner roller (908), one end of each of the plurality of first fixed seats (909) is fixedly connected to a second spring (910), the other end of each of the plurality of second springs (910) is fixedly connected to a second fixed seat (911), the other end of each of the plurality of second fixed seats (911) is fixedly connected to an outer roller (912), the other ends of the two sliding shafts (905) are movably connected to the corresponding arc-shaped grooves (907), and the surface of the polyester cloth body (3) is movably connected to the outer roller (912).

6. The setting machine for polyester fabric production according to claim 1, characterized in that: The heating cabinet (10) comprises a cabinet body (1001), a plurality of third motors (1002) are installed at the front end of the cabinet body (1001), and a ventilation system (1003) is installed at the top of the cabinet body (1001).

7. The setting machine for polyester fabric production according to claim 1, characterized in that: The cloth collecting mechanism (13) comprises a fourth motor (1301) fixedly connected to the top of one of the roller frames (12); the outer wall of the output shaft of the fourth motor (1301) is rotatably connected to a second synchronous belt (1302); the inner wall of the other end of the second synchronous belt (1302) is rotatably connected to a third synchronous wheel (1303); a connecting shaft (1304) is fixedly connected inside the third synchronous wheel (1303); the outer wall of the connecting shaft (1304) is rotatably connected to two support seats (1305); connecting rods (1306) are fixedly connected to both ends of the connecting shaft (1304); the other ends of the two connecting rods (1306) are both rotatably connected to connecting columns (1307); the other ends of the two connecting columns (1307) are both rotatably connected to diamond frames (1308); a fixed roller (1309) is rotatably connected between the tops of the two diamond frames (1308); and two clamping plates (1310) are fixedly connected between the two diamond frames (1308).

8. The setting machine for polyester fabric production according to claim 7, characterized in that: The tops of the two support seats (1305) are fixedly connected to the corresponding roller frames (12), and the ring on the outer wall of the fixed roller (1309) is fixedly connected to the corresponding roller frame (12).

Citation Information

Patent Citations

  • Fabric setting equipment for polyester-containing cloth

    CN111519378A

  • Polyester spandex fabric printing and dyeing setting machine

    CN114182471A