Large-diameter pile foundation pile head chiseling device

By designing a pile head chiseling device including assembly seats, adjustment grooves, limiting components and auxiliary mechanisms, the problems of manual operation and complex disassembly and assembly of the drilling machine during the large-diameter pile head chiseling process are solved, and the problem of manual operation and complex disassembly and assembly of the drilling machine is achieved. Efficient and stable pile head chiseling and operation stability.

CN119163005APending Publication Date: 2024-12-20SHENZHEN RUIKAILONG CONSTR CO LTD
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Patent Information

Application Number
CN202411332174.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

In the process of chiseling with large diameter pile heads, manual operation is laborious and inefficient, and the chiseling machine is complicated to disassemble and assemble, which affects stable operation and is easy to shake, resulting in unstable operation.

Method used

Design a large diameter pile head chisel removal device, including assembly seat, adjustment groove, adjustment mechanism, limiting assembly and auxiliary mechanism, assisted positioning through hydraulic cylinder and extrusion pad to prevent shaking, and pass through atomized spray head Reduce dust generation, simplify structure, and improve installation and disassembly efficiency.

Benefits of technology

The rapid and stable chiseling of large-diameter pile heads is achieved, which reduces the labor intensity of staff, improves work efficiency, simplifies the installation and disassembly of the device, and ensures the stability of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a large-diameter pile foundation pile head chiseling device which comprises a plurality of assembly seats, adjusting grooves are formed in the assembly seats, adjusting mechanisms are installed in the adjusting grooves and connected with air picks, assembly through grooves are formed in the positions, corresponding to the air picks, of the assembly seats, the air picks are arranged in the assembly through grooves in a sliding mode, and the assembly seats are evenly arranged in a circular mode. Wherein a connecting seat is installed between two adjacent assembling seats, limiting assemblies are installed at the connecting positions of the two sides of the connecting seat and the assembling seats, and an auxiliary mechanism is installed in the connecting seat. The device is simple in structure, stable to use, convenient to disassemble and assemble and rapid to lock, is suitable for chiseling away the pile head of a large-diameter pile foundation through rapid splicing and installation, improves the working efficiency and reduces the labor intensity of workers.
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Description

Technical Field

[0001] The invention belongs to the technical field of construction machinery, and in particular relates to a large-diameter pile foundation pile head chiseling device. Background Art

[0002] Pile foundation: A deep foundation consisting of a pile and a pile cap connected to the top of the pile, or a single pile foundation connected by a column and a pile foundation, referred to as a pile foundation. If the pile body is completely buried in the soil and the bottom of the cap is in contact with the soil, it is called a low cap pile foundation; if the upper part of the pile body is exposed to the ground and the bottom of the cap is above the ground, it is called a high cap pile foundation. Building pile foundations are usually low cap pile foundations.

[0003] During the pouring of pile body concrete, as the bubbles or pores inside the concrete rise to the top of the pile during the vibration process, a certain range of the pile top is floating slurry, or a mixture of mud and mortar during underwater concrete pouring. In order to ensure the strength of the pile body concrete, the upper virtual pile head needs to be chiseled off. At present, large-diameter pile heads are generally chiseled off manually, which is more laborious and has high labor intensity and low efficiency for workers. Alternatively, they are chiseled off by a chiseling machine, but the disassembly and assembly of the chiseling machine is complicated and the disassembly and assembly efficiency is low. The labor burden of the workers during disassembly and assembly is heavy, and when the chiseling machine is placed on the outside of the pile head for preparation, the chiseling machine is prone to shaking, which greatly affects the operation. Summary of the invention

[0004] In view of the problems raised by the above background technology, the purpose of the present invention is to provide a large-diameter pile foundation pile head chiseling device.

[0005] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:

[0006] A large-diameter pile foundation pile head chiseling device comprises a plurality of assembly seats, wherein the assembly seats are provided with adjustment grooves, wherein the adjustment grooves are provided with adjustment mechanisms, wherein the adjustment mechanisms are connected with pneumatic picks, and the assembly seats are provided with assembly through grooves at positions corresponding to the pneumatic picks, wherein the pneumatic picks are slidably arranged in the assembly through grooves, and the plurality of assembly seats are evenly arranged in a circular shape, wherein a connecting seat is installed between two adjacent assembly seats, and limiting components are installed at the connection points between the two sides of the connecting seat and the assembly seats, and an auxiliary mechanism is installed in the connecting seat.

[0007] It is further defined that the adjustment mechanism includes an adjustment motor, the power output end of the adjustment motor is connected to a rotating shaft, the outer surface of the rotating shaft is installed with an adjustment gear, the top of the adjustment gear is meshed and connected with an adjustment tooth plate, the pneumatic pick is installed on the adjustment tooth plate, and the pneumatic pick and the adjustment tooth plate are both slidably arranged in the assembly groove. Such a structural design facilitates the pneumatic pick to contact the pile head.

[0008] It is further defined that a support lock cover is installed at the bottom of the adjustment slot, and the rotation shaft is rotatably arranged on both sides of the top of the support lock cover. Such a structural design blocks the adjustment slot to prevent dust and impurities from entering and affecting the service life of the internal components, while also providing a rotation support effect for the rotation shaft.

[0009] It is further defined that the limit assembly includes a limit threaded rod, the limit threaded rod is arranged at the connection between the connecting seat and the assembly seat, the limit seat is installed on the top of the limit threaded rod, the limit nut is connected to the bottom of the limit threaded rod, and the limit seat and the limit nut are respectively arranged on the upper and lower sides of the connecting seat. Such a structural design has the effect of connecting and fixing the connecting seat and the assembly seat.

[0010] It is further defined that a lifting ring is installed on the top of the limit seat. Such a structural design can be used by hanging through the lifting ring.

[0011] It is further defined that the auxiliary mechanism includes an auxiliary seat locked and mounted on the outside of the connecting seat, the auxiliary seat is equipped with a hydraulic cylinder, the power output end of the hydraulic cylinder is connected to a push rod, the other side of the push rod is connected to an extrusion pad, and the outside of the push rod is also sleeved with a guide sleeve, and the guide sleeve is installed in the connecting seat. Such a structural design can assist in positioning during use to prevent shaking from affecting operation.

[0012] It is further defined that the assembly seat is provided with a water replenishment cavity on both sides of the assembly slot, a water pump is installed in the water replenishment cavity, an output end of the water pump is connected to an atomizing nozzle, and the atomizing nozzle is arranged on both sides of the pneumatic pick. Such a structural design can spray water mist when the pneumatic pick breaks the pile, thereby reducing the generation of dust.

[0013] It is further defined that the two sides of the assembly seat are provided with assembly blocks, the connection seat is provided with connection grooves at positions corresponding to the assembly blocks, and the assembly blocks are installed in the connection grooves. Such a structural design facilitates assembly and connection.

[0014] It is further defined that the assembly block is provided with a limiting hole at the corresponding limiting component, and the upper and lower sides of the connection seat are provided with through holes at the corresponding limiting components, and the limiting component is inserted from the top through hole and passes through the limiting hole and extends out from the bottom through hole for fixation. Such a structural design facilitates connection and fixation.

[0015] It is further defined that the outer side of the assembly block is provided with a clamping groove matching the outer shape of the guide sleeve. Such a structural design plays an auxiliary clamping and fixing effect on the guide sleeve.

[0016] The beneficial effects of the present invention are as follows: the present invention connects the two sides of the assembly seat with the connecting seat so that the assembly block is assembled in the connecting groove, and the locking connection is performed through the limit assembly to ensure the tightness of the connection. When in use, the hydraulic cylinder pushes the push rod, and the push rod simultaneously pushes the extrusion pad block, so that the extrusion pad block is squeezed on the pile head, thereby performing auxiliary positioning when in use to prevent shaking from affecting operation. The present invention has a simple structure, stable use, convenient disassembly and installation, and quick locking. Through rapid splicing and installation, it is suitable for the chiseling of large-diameter pile foundation pile heads, thereby improving work efficiency and reducing the labor intensity of staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

[0018] Figure 1 This is a schematic structural diagram of a large-diameter pile foundation head chiseling device according to an embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of a planar cross-sectional structure of a large-diameter pile foundation head chiseling device according to an embodiment of the present invention;

[0020] Figure 3 It is a schematic cross-sectional structure diagram of an adjustment mechanism of a large-diameter pile foundation pile head chiseling device according to an embodiment of the present invention;

[0021] Figure 4 This is a schematic cross-sectional structure diagram of an auxiliary mechanism of a large-diameter pile foundation pile head chiseling device according to an embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of an assembly seat of a large-diameter pile foundation pile head chiseling device according to an embodiment of the present invention;

[0023] Figure 6 This is a schematic diagram of the axial structure of an assembly seat of a large-diameter pile foundation pile head removal device according to an embodiment of the present invention;

[0024] Figure 7 This is a schematic diagram of the axial structure of a connecting seat of a large-diameter pile foundation head chiseling device according to an embodiment of the present invention;

[0025] Figure 8 This is a schematic diagram of the structure of a limiting component of a large-diameter pile foundation pile head chiseling device according to an embodiment of the present invention;

[0026] The main component symbols are described as follows:

[0027] Assembly seat 1, adjustment groove 2, adjustment mechanism 3, pneumatic pick 4, assembly through groove 5, connecting seat 6, limit assembly 7, auxiliary mechanism 8, adjusting motor 9, rotating shaft 10, adjusting gear 11, adjusting tooth plate 12, supporting lock cover 13, limit threaded rod 14, limit seat 15, limit nut 16, lifting ring 17, auxiliary seat 18, hydraulic cylinder 19, push rod 20, extrusion pad 21, guide sleeve 22, water replenishment chamber 23, water pump 24, atomizing nozzle 25, assembly block 26, connecting groove 27, limit hole 28, clamping groove 29. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0029] Embodiment 1, as Figure 1 , Figure 2 and Figure 3 As shown, a large-diameter pile foundation pile head chiseling device is provided, an assembly seat 1 is provided with an adjustment groove 2, an adjustment mechanism 3 is installed in the adjustment groove 2, the adjustment mechanism 3 is connected to a pneumatic pick 4, the assembly seat 1 is provided with an assembly groove 5 corresponding to the pneumatic pick 4, the pneumatic pick 4 is slidably set in the assembly groove 5, and a plurality of assembly seats 1 are evenly arranged in a circular shape, wherein a connecting seat 6 is installed between two adjacent assembly seats 1, and limiting components 7 are installed at the connection between the two sides of the connecting seat 6 and the assembly seat 1, and an auxiliary mechanism 8 is installed in the connecting seat 6.

[0030] In this embodiment, when in use, a plurality of assembly seats 1 are first connected and assembled with a plurality of connecting seats 6, and the assembly seat 1 and the connecting seat 6 are limited and fixedly connected through the limiting component 7, so as to improve the stability of the connection, which not only makes installation and disassembly more convenient, but also enables the auxiliary mechanism 8 on the connecting seat 6 to be rested on the pile foundation before work, so as to avoid shaking when the external hoist lowers the connection body between the assembly seat 1 and the connecting seat 6, thereby affecting the operation of the subsequent pneumatic pick 4. Finally, the pneumatic pick 4 is driven to move to the pile head through the adjusting mechanism 3, and the large-diameter pile head is quickly chiseled off by the pneumatic pick 4.

[0031] Embodiment 2, as Figure 3 and Figure 5 As shown, this embodiment adds the following structure on the basis of embodiment 1, the adjusting mechanism 3 includes an adjusting motor 9, the power output end of the adjusting motor 9 is connected to a rotating shaft 10, an adjusting gear 11 is installed on the outer surface of the rotating shaft 10, the top of the adjusting gear 11 is meshingly connected with an adjusting tooth plate 12, the pneumatic pick 4 is installed on the adjusting tooth plate 12, and the pneumatic pick 4 and the adjusting tooth plate 12 are both slidably set in the assembly groove 5.

[0032] In this embodiment, when in use, the adjusting motor 9 is controlled to start, so that the adjusting motor 9 drives the rotating shaft 10 to rotate, the rotating shaft 10 drives the adjusting gear 11, and the adjusting gear 11 drives the meshing adjusting tooth plate 12 to move, so that the adjusting tooth plate 12 drives the pneumatic pick 4 to slide in the assembly groove 5, so that the pneumatic pick 4 slides out of the assembly groove 5 and presses against the large-diameter pile head to perform subsequent chiseling work.

[0033] Embodiment 3, Figure 3 and Figure 5 As shown, this embodiment adds the following structure on the basis of the embodiment 1: a support lock cover 13 is installed at the bottom of the adjustment slot 2, and the rotating shaft 10 is rotatably arranged on both sides of the top of the support lock cover 13.

[0034] In this embodiment, during installation, the bottom of the adjustment slot 2 is sealed by supporting the lock cover 13 to prevent dust and impurities from entering the adjustment slot 2 and affecting the service life of the adjustment motor 9, the rotating shaft 10, the adjusting gear 11, etc. At the same time, the supporting lock cover 13 also provides a rotational support for the rotating shaft 10, thereby ensuring that the rotating shaft 10 can perform stable rotational motion.

[0035] Embodiment 4, as Figure 8 As shown, this embodiment adds the following structure on the basis of embodiment 1, the limiting assembly 7 includes a limiting threaded rod 14, the limiting threaded rod 14 is arranged at the connection between the connecting seat 6 and the assembly seat 1, the limiting seat 15 is installed on the top of the limiting threaded rod 14, and the bottom of the limiting threaded rod 14 is connected to the limiting nut 16, and the limiting seat 15 and the limiting nut 16 are respectively arranged on the upper and lower sides of the connecting seat 6.

[0036] In this embodiment, after the assembly seat 1 and the connecting seat 6 are connected, a limiting threaded rod 14 is inserted at the connection point, so that the bottom of the limiting threaded rod 14 passes through the connecting seat 6 and the assembly seat 1, and the limiting seat 15 at the top of the limiting threaded rod 14 is pressed on the top of the connecting seat 6, and the bottom of the limiting threaded rod 14 is locked with the limiting nut 16, so that the limiting nut 16 is squeezed on the bottom of the connecting seat 6, so that the connecting seat 6 and the assembly seat 1 are connected and fixed through the locking connection between the limiting seat 15 and the limiting nut 16.

[0037] Embodiment 5, as Figure 8 As shown, this embodiment adds the following structure on the basis of embodiment 4: a lifting ring 17 is installed on the top of the limiting seat 15.

[0038] In this embodiment, a lifting ring 17 is installed on the top of the limiting seat 15, and when in use, it can be suspended and installed by a lifting chain in cooperation with an external lifting device.

[0039] Embodiment 6, as Figure 4As shown, this embodiment adds the following structure on the basis of embodiment 1, the auxiliary mechanism 8 includes an auxiliary seat 18 locked and mounted on the outside of the connecting seat 6, the auxiliary seat 18 is installed with a hydraulic cylinder 19, the power output end of the hydraulic cylinder 19 is connected to a push rod 20, the other side of the push rod 20 is connected to an extrusion pad 21, and the outer side of the push rod 20 is also provided with a guide sleeve 22, and the guide sleeve 22 is installed in the connecting seat 6.

[0040] In this embodiment, when in use, the hydraulic cylinder 19 is controlled to start, so that the hydraulic cylinder 19 pushes the push rod 20, and the push rod 20 pushes the extrusion pad 21 while sliding in the guide sleeve 22, so that the extrusion pad 21 is squeezed on the pile head, thereby performing auxiliary positioning during use to prevent shaking from affecting operation.

[0041] Embodiment 7, as Figure 2 and Figure 5 As shown, this embodiment adds the following structure on the basis of embodiment 1: the assembly seat 1 is further provided with a water replenishing chamber 23 on both sides of the assembly groove 5, a water pump 24 is installed in the water replenishing chamber 23, and the output end of the water pump 24 is connected to an atomizing nozzle 25, and the atomizing nozzle 25 is arranged on both sides of the pneumatic pick 4.

[0042] In this embodiment, when the pneumatic pick 4 is performing the chiseling work, the water pump 24 is started to pump the water in the water replenishment chamber 23 into the atomizing nozzle 25, and the atomizing nozzle 25 sprays water mist, so that the water mist can reduce the dust generated by the pneumatic pick 4 during the chiseling work, thereby preventing the dust from affecting the construction workers.

[0043] Embodiment 8, as Figure 6 and Figure 7 As shown, this embodiment adds the following structure on the basis of embodiment 1: assembly blocks 26 are further provided on both sides of the assembly seat 1, and the connecting seat 6 is provided with connecting grooves 27 corresponding to the assembly blocks 26, and the assembly blocks 26 are installed in the connecting grooves 27.

[0044] In this embodiment, during installation, the assembly block 26 on one side of the assembly seat 1 is inserted into the connecting groove 27 in the connecting seat 6, and then the assembly block 26 on the other assembly seat 1 is inserted into the connecting groove 27 on the other side of the connecting seat 6, so that the two assembly blocks 26 are structured in the connecting groove 27 in the connecting seat 6, and then the limiting connection is performed through the limiting component 7, thereby ensuring the tightness of the connection.

[0045] Embodiment 9, as Figure 6 As shown, this embodiment adds the following structure on the basis of embodiment 8: the assembly block 26 is provided with a limiting hole 28 at the corresponding limiting component 7, and the upper and lower sides of the connecting seat 6 are provided with through holes at the corresponding limiting component 7, and the limiting component 7 is inserted from the top through hole and passes through the limiting hole 28 and extends out from the bottom through hole for fixation.

[0046] In this embodiment, after the assembly seat 1 is spliced ​​with the connecting seat 6 through the assembly block 26, the limiting hole 28 on the assembly block 26 corresponds to the through hole on the connecting seat 6. By inserting the limiting threaded rod 14 and locking the limiting seat 15 with the limiting nut 16, the connecting seat 6 and the assembly seat 1 are fixedly connected.

[0047] Embodiment 10, as Figure 6 As shown, this embodiment adds the following structure on the basis of the embodiment 8: a clamping groove 29 matching the shape of the guide sleeve 22 is provided on the outer side of the assembly block 26 .

[0048] In this embodiment, after the assembly block 26 is installed in the connecting groove 27, the assembly blocks 26 on both sides are in contact with each other, and the guide sleeve 22 is clamped and fixed by the clamping groove 29 to prevent the guide sleeve 22 from moving when the push rod 20 slides.

[0049] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A large diameter pile foundation pile head chiseling device, characterized in that: The utility model comprises a plurality of assembly seats (1), wherein an adjustment groove (2) is provided in the assembly seat (1), an adjustment mechanism (3) is installed in the adjustment groove (2), the adjustment mechanism (3) is connected to a pneumatic pick (4), the assembly seat (1) is provided with an assembly through groove (5) at a position corresponding to the pneumatic pick (4), the pneumatic pick (4) is slidably arranged in the assembly through groove (5), a plurality of the assembly seats (1) are evenly arranged in a circular shape, a connecting seat (6) is installed between two adjacent assembly seats (1), limiting components (7) are installed at the connection points between the two sides of the connecting seat (6) and the assembly seat (1), and an auxiliary mechanism (8) is installed in the connecting seat (6).

2. A large diameter pile foundation pile head chiseling device according to claim 1, characterized in that: The adjusting mechanism (3) comprises an adjusting motor (9), the power output end of the adjusting motor (9) is connected to a rotating shaft (10), an adjusting gear (11) is installed on the outer surface of the rotating shaft (10), the top of the adjusting gear (11) is meshingly connected to an adjusting tooth plate (12), the pneumatic pick (4) is installed on the adjusting tooth plate (12), and the pneumatic pick (4) and the adjusting tooth plate (12) are both slidably arranged in the assembly groove (5).

3. A large diameter pile foundation pile head chiseling device according to claim 2, characterized in that: A support lock cover (13) is installed at the bottom of the adjustment slot (2), and the rotating shaft (10) is rotatably arranged on both sides of the top of the support lock cover (13).

4. A large diameter pile foundation pile head chiseling device according to claim 3, characterized in that: The limiting assembly (7) comprises a limiting threaded rod (14), the limiting threaded rod (14) being arranged at the connection between the connecting seat (6) and the assembly seat (1), the limiting seat (15) being installed on the top of the limiting threaded rod (14), the limiting nut (16) being connected to the bottom of the limiting threaded rod (14), the limiting seat (15) and the limiting nut (16) being arranged on the upper and lower sides of the connecting seat (6), respectively.

5. A large diameter pile foundation pile head chiseling device according to claim 4, characterized in that: A lifting ring (17) is installed on the top of the limiting seat (15).

6. A large diameter pile foundation pile head chiseling device according to claim 5, characterized in that: The auxiliary mechanism (8) comprises an auxiliary seat (18) which is locked and mounted on the outside of the connecting seat (6); the auxiliary seat (18) is mounted with a hydraulic cylinder (19); the power output end of the hydraulic cylinder (19) is connected with a push rod (20); the other side of the push rod (20) is connected with an extrusion pad (21); the outer side of the push rod (20) is also sleeved with a guide sleeve (22); the guide sleeve (22) is mounted in the connecting seat (6).

7. A large diameter pile foundation pile head chiseling device according to claim 6, characterized in that: The assembly seat (1) is also provided with a water replenishing cavity (23) on both sides of the assembly slot (5), a water pump (24) is installed in the water replenishing cavity (23), an output end of the water pump (24) is connected to an atomizing nozzle (25), and the atomizing nozzle (25) is arranged on both sides of the pneumatic pick (4).

8. A large diameter pile foundation pile head chiseling device according to claim 7, characterized in that: The two sides of the assembly seat (1) are also provided with assembly blocks (26); the connection seat (6) is provided with connection grooves (27) at positions corresponding to the assembly blocks (26); and the assembly blocks (26) are installed in the connection grooves (27).

9. A large diameter pile foundation pile head chiseling device according to claim 8, characterized in that: The assembly block (26) is provided with a limiting hole (28) at a position corresponding to the limiting component (7); the upper and lower sides of the connecting seat (6) are provided with through holes at the position corresponding to the limiting component (7); the limiting component (7) is inserted from the top through hole and passes through the limiting hole (28) and extends out from the bottom through hole for fixing.

10. A large diameter pile foundation pile head chiseling device according to claim 9, characterized in that: The outer side of the assembly block (26) is provided with a clamping groove (29) matching the outer shape of the guide sleeve (22).