Loader wheel side internal gear with emergency brake function
By introducing a staggered internal gear ring and electromagnetic suction device into the wheel edge internal gear of the loader, the brake failure problem of the loading braking system under large load and complex operating conditions is solved, the emergency braking function is realized, and the safety of the loader is improved.
Patent Information
- Application Number
- CN202411657543.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-11-20
AI Technical Summary
The loader's braking system is prone to the risk of brake failure under large loads and complex operating conditions, and the wheel edge reducer is completely wrapped and cannot be used as a source of emergency braking.
A loader wheel edge internal gear with emergency braking function is designed, including a wheel body, a staggered internal gear ring, a brake device and a suction device. The brake effect is achieved in an emergency by meshing the planetary wheel with the staggered internal gear ring and sliding the brake device, combined with the electromagnet of the suction device.
This design can effectively limit the movement of the planetary wheel during emergency braking, and create a braking effect through the staggered internal gear ring and wheel body staggering each other, reducing the risk of brake failure and improving the safety of the loader.
Smart Images

Figure CN119163743B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transmission systems, in particular to a loader wheel edge internal gear with an emergency braking function. Background Art
[0002] In order to enable the loader to obtain sufficient torque, a wheel-side reducer needs to be installed on the wheel side. In the wheel-side reducer, the wheel-side internal gear meshes with the planetary gear. Each planetary gear is installed on a planetary carrier fixed to the wheel hub. The planetary gear is driven by a half-shaft. The high-speed rotation of the planetary gear will be converted into the low-speed rotation of the planetary carrier. The planetary carrier and the wheel hub are fixed, thereby realizing low-speed and high-torque rotation of the wheel hub.
[0003] Since the loader is heavy and has a large load, and the working conditions are often covered with rocks, the loader's braking system is burdened with a lot of pressure, and the brake oil pipe is easily damaged by rocks, posing a risk of brake failure. The wheel-side reducer is completely wrapped and protected, and is a relatively safe area, making it suitable as a source of emergency braking. Summary of the invention
[0004] In order to overcome the technical defects of the prior art, the present invention provides a loader wheel edge internal gear with emergency braking function.
[0005] The technical solution adopted by the present invention is:
[0006] The wheel side internal gear of a loader with an emergency braking function is meshed with a plurality of planetary gears. The wheel side internal gear comprises a wheel body, an offset internal gear ring, a plurality of braking devices and a plurality of suction devices. Each of the planetary gears is meshed with the offset internal gear ring. The offset internal gear ring is installed in the wheel body with an interference fit. The braking device is installed between the planetary gears. The braking device slides along the planetary gears. The braking device slides along the offset internal gear ring. Each of the suction devices is installed on the outside of the wheel body. Each of the suction devices attracts the braking device. The suction device attracts the braking device to clamp the tooth surface of the offset internal gear ring.
[0007] Preferably, the wheel body comprises a spline segment.
[0008] Preferably, the wheel body includes a plurality of sliding grooves, both ends of each sliding groove are provided with energy absorbing cones, adjacent energy absorbing cones are arranged in pairs, the sliding grooves are connected with mounting grooves, and the offset internal gear ring slides along the sliding grooves and presses the energy absorbing cones.
[0009] Preferably, a brake column is provided on the outer side of the offset internal gear ring, and the brake column is slidably connected to the sliding groove, the energy absorbing cone and the installation groove respectively.
[0010] Preferably, buffer pads are provided on the sides of the energy absorbing cone.
[0011] Preferably, each of the braking devices includes a braking slider and a clamping slider, the clamping slider slides along the braking slider, the braking slider is installed between the planetary wheels, each of the braking sliders slides along the planetary wheels, the braking slider slides along the offset internal gear ring, and the attraction device attracts the clamping slider to clamp the tooth surface of the offset internal gear ring.
[0012] Preferably, a reset spring is also installed on the clamping slider, and the reset spring drives the clamping slider to move in a direction away from the attracting magnet.
[0013] Preferably, each of the attraction devices is an electromagnet.
[0014] The beneficial effects of the present invention are:
[0015] The wheel-side internal gear comprises a wheel body, an offset internal gear ring, a plurality of braking devices and a plurality of attracting devices, each planetary gear is meshed with the offset internal gear ring, each planetary gear is rotatably installed on the planetary carrier, each planetary gear is meshed with the half-shaft for transmission, and the offset internal gear ring is installed in the wheel body with an interference fit, so that the offset internal gear ring and the wheel body absorb energy when they are offset from each other, thereby producing a braking effect, the braking device is installed between the planetary gears, the braking device slides along the planetary gears, the braking device slides along the offset internal gear ring, and each attracting device is installed on the outside of the wheel body, and when emergency braking is required, each attracting device attracts the braking device, and the attraction device attracts the braking device to clamp the tooth surface of the offset internal gear ring, and when the attraction device clamps the tooth surface of the offset internal gear ring, each planetary gear squeezes the braking device, thereby limiting the continued movement of the planetary gear, and the offset internal gear ring and the wheel body are offset from each other to absorb energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the overall structure of the shifting internal gear ring and the wheel body.
[0018] Figure 3 Schematic diagram of the wheel structure.
[0019] Figure 4 Schematic diagram of the braking device structure.
[0020] Figure 5 Schematic diagram of the wheel structure.
[0021] Figure 6 This is a schematic diagram of the installation position of the present invention.
[0022] Description of reference numerals:
[0023] 1. wheel body; 11. spline segment; 12. sliding groove; 121. energy absorbing cone; 122. mounting groove;
[0024] 2. Displaced internal gear ring; 21. Brake column;
[0025] 3. Braking device; 31. Braking slider; 32. Clamping slider;
[0026] 4. Suction device;
[0027] 5. Planetary gear;
[0028] 6. Half shaft;
[0029] 7. Planetary bracket. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings:
[0031] like Figure 1 — Figure 6 As described above, this embodiment provides a wheel-side internal gear of a loader with an emergency braking function, which is meshed with a plurality of planetary gears 5. The wheel-side internal gear includes a wheel body 1, a staggered internal gear ring 2, a plurality of braking devices 3 and a plurality of suction devices 4. Each planetary gear 5 is meshed with the staggered internal gear ring 2. Each planetary gear 5 is rotatably mounted on a planetary carrier 7. Each planetary gear 5 is meshed with a half shaft 6 for transmission. The staggered internal gear ring 2 is installed in the wheel body 1 with an interference fit. In this way, when the staggered internal gear ring 2 and the wheel body 1 are staggered with each other, energy is absorbed, thereby generating a braking effect, thereby controlling the wheel body 1. The driving device 3 is installed between the planetary wheels 5, the braking device 3 slides along the planetary wheels 5, the braking device 3 slides along the offset internal gear ring 2, and the attraction devices 4 are installed on the outside of the wheel body 1. When emergency braking is required, the attraction devices 4 attract the braking device 3, and the attraction devices 4 attract the braking device 3 to clamp the tooth surface of the offset internal gear ring 2. When the attraction devices 4 clamp the tooth surface of the offset internal gear ring 2, the planetary wheels 5 squeeze the braking device 3, thereby limiting the continued movement of the planetary wheels 5, and the offset internal gear ring 2 and the wheel body 1 offset each other to absorb energy.
[0032] The wheel body 1 includes a spline section 11 , which is used to fix the wheel body 1 circumferentially. When in use, the wheel body 1 does not rotate, and the planetary gear 5 meshes with the staggered internal gear ring 2 to drive the planetary carrier 7 to rotate around the center line of the wheel body 1 .
[0033] The wheel body 1 includes a plurality of sliding grooves 12, each of which is provided with an energy absorbing cone 121 at both ends of each sliding groove 12, and the adjacent energy absorbing cones 121 are arranged in pairs, and the sliding groove 12 is connected with a mounting groove 122, and the staggered inner gear ring 2 slides along the sliding groove 12 and then presses the energy absorbing cone 121, and a brake column 21 is provided on the outer side of the staggered inner gear ring 2, and the brake column 21 is respectively slidably connected with the sliding groove 12, the energy absorbing cone 121 and the mounting groove 122, and the side of the energy absorbing cone 121 is provided with a rubber buffer pad When the brake column 21 slides to contact the energy absorbing cone 121, the brake column 21 presses the buffer pad, thereby further absorbing energy and producing a braking effect. When installing the offset internal gear ring 2, the brake column 21 is installed into the sliding groove 12 along the installation groove 122, and the offset internal gear ring 2 and the wheel body 1 are installed using a conventional interference fit installation method. The wheel body 1 can be heated to expand it for easy installation, and the offset internal gear ring 2 can also be cooled to shrink it for easy installation. This is a prior art and will not be described in detail here.
[0034] Each braking device 3 includes a braking slider 31 and a clamping slider 32. The clamping slider 32 slides along the braking slider 31. The braking slider 31 is installed between each planetary gear 5. Each braking slider 31 slides along the tooth top circle of the planetary gear 5. The braking slider 31 slides along the tooth top circle of the offset internal gear ring 2. The suction device 4 attracts the clamping slider 32 to clamp the tooth surface of the offset internal gear ring 2. The end of the braking slider 31 is adapted to the contour of the offset internal gear ring 2. When the suction device 4 attracts, the braking slider 31 slides out from the offset internal gear ring 2 and then pushes against the gear ring of the offset internal gear ring 2, so that the relative position between the braking slider 31 and the offset internal gear ring 2 is fixed, so that the offset internal gear ring 2 and the wheel body 1 are mutually offset to absorb energy.
[0035] A return spring is also installed on the clamping slider 32, and the return spring drives the clamping slider to move away from the attracting magnet, thereby releasing the brake.
[0036] Each attraction device 4 is an electromagnet, which is convenient for rapid control.
[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. The wheel side internal gear of the loader with emergency braking function is meshed with several planetary gears, characterized in that: The wheel-edge internal gear comprises a wheel body, an offset internal gear ring, a plurality of braking devices and a plurality of attracting devices, each of the planetary gears is meshed with the offset internal gear ring, the offset internal gear ring is installed in the wheel body with an interference fit, the braking device is installed between the planetary gears, the braking device slides along the planetary gears, the braking device slides along the offset internal gear ring, each of the attracting devices is installed on the outside of the wheel body, each of the attracting devices attracts the braking device, and the attracting device attracts the braking device to clamp the tooth surface of the offset internal gear ring, each of the braking devices comprises a braking slider and a clamping slider, the clamping slider slides along the braking slider, the braking slider is installed between the planetary gears, each of the braking sliders slides along the tooth top circle of the planetary gear, the braking slider slides along the tooth top circle of the offset internal gear ring, the attracting device attracts the clamping slider to clamp the tooth surface of the offset internal gear ring, and a reset spring is also installed on the clamping slider, and the reset spring drives the clamping slider to move in a direction away from the attraction magnet.
2. The loader wheel inner gear with emergency braking function according to claim 1, characterized in that: The wheel body includes a spline segment.
3. The loader wheel inner gear with emergency braking function according to claim 1, characterized in that: The wheel body comprises a plurality of sliding grooves, both ends of each of the sliding grooves are provided with energy absorbing cones, adjacent energy absorbing cones are arranged in pairs, the sliding grooves are connected with mounting grooves, and the offset internal gear ring slides along the sliding grooves and then presses the energy absorbing cones.
4. The loader wheel inner gear with emergency braking function according to claim 3, characterized in that: A brake column is arranged on the outer side of the shifted internal gear ring, and the brake column is respectively slidably connected with the sliding groove, the energy absorbing cone and the mounting groove.
5. The loader wheel inner gear with emergency braking function according to claim 3, characterized in that: Buffer pads are arranged on the sides of the energy absorbing cone.
6. The loader wheel inner gear with emergency braking function according to claim 1, characterized in that: Each of the attraction devices is an electromagnet.
Citation Information
Patent Citations
Walking driving speed reducer integrating wheel edge braking
CN112460248A
Planetary gear mechanism and hub motor device for power-assisted bicycle provided therewith
JP2012122501A