Steam heating tunnel drying equipment
By introducing guide and flip mechanisms into the steam heating tunnel drying equipment, the problems of uneven heating and instability in traditional equipment are solved, and uniform heating and stable transmission of porcelain insulator embryos are achieved, which improves production efficiency and products quality.
Patent Information
- Application Number
- CN202411225551.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-20
AI Technical Summary
During the drying process, traditional steam heating tunnel drying equipment causes uneven local heating of the porcelain sleeve insulator embryos and lacks a stable fixation method, which may cause the embryos to fall off or deviate from the correct track, affecting product quality and performance.
A steam heating tunnel drying device including outriggers, mounting grooves, conveying components and flip mechanisms is designed to realize adaptive guidance and flip of the porcelain sleeve insulator embryo body through the guide mechanism and flip mechanism to ensure uniform heating and stable transmission.
It improves flexibility and production efficiency during drying, ensures that the porcelain sleeve insulator embryo body uniformly covers the heating source during the transfer process, avoids local uneven heating, prevents falling off or deviating, and improves product quality and performance.
Smart Images

Figure CN119164191A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of capacitor porcelain sleeve insulator production, in particular to steam heating tunnel drying equipment. Background Art
[0002] The capacitor porcelain sleeve insulator blank is an insulating component used for capacitors, usually made of porcelain. It protects the dielectric and electrodes inside the capacitor, while providing electrical insulation and mechanical support. However, during the production process, the capacitor porcelain sleeve insulator blank needs to use steam heating tunnel drying equipment, mainly to ensure that the product can be evenly heated during the drying process and maintain the stability of product quality and performance;
[0003] Traditional steam-heated tunnel drying equipment usually starts with a steam generator to heat water and gradually convert it into steam. The generated high-temperature steam is transported to the equipment that needs to be heated or the drying tunnel through a pipeline system. At this time, the porcelain sleeve insulator blanks are placed on a conveyor belt in sequence and transported to the tunnel, where they are gradually exposed to high-temperature steam for drying, achieving a gradual drying effect.
[0004] The traditional method has the following problems: since the insulator blanks are placed on the transmission device, some areas may not be evenly exposed to the heating source, resulting in uneven local heating, affecting the quality and performance of the final product. In addition, during transportation in the tunnel, the traditional steam-heated tunnel drying equipment does not have a stable fixing method or track design, which may cause the blanks to fall off or deviate from the correct drying track. For this reason, we propose a steam-heated tunnel drying equipment. Summary of the invention
[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a steam-heated tunnel drying equipment, which realizes the flipping of the porcelain sleeve insulator blank during the transmission process, greatly improves the flexibility and production efficiency during drying, and can be adjusted according to the height of the porcelain sleeve insulator blank, providing precise adaptive guiding force, which can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a steam-heated tunnel drying device, comprising legs, a mounting slot, a conveying assembly and a turning mechanism;
[0007] Legs: There are ten legs, the tops of which are fixedly connected to the lower surface of a drying shell, and the sockets on the upper surface of the drying shell are provided with uniformly distributed heating pipes, and the tops of the heating pipes are fixedly connected to the lower end of the outer surface of a steam connecting pipe;
[0008] Installation slot: It is opened at the front and rear ends of the drying shell. The inner wall of the installation slot is provided with a guide mechanism, and the inner side end of the guide mechanism extends to the inside of the drying shell;
[0009] Conveying assembly: It is arranged at the left and right ends of the drying shell, and the adjacent ends of the conveying assembly extend to the inside of the installation slot;
[0010] Flipping mechanism: It is arranged in the middle of the bottom wall of the drying shell. The flipping mechanism is located in the middle of the conveying assembly, which realizes the flipping of the porcelain sleeve insulator blank during the conveying process, greatly improving the flexibility and production efficiency during drying, and can be adjusted according to the height of the porcelain sleeve insulator blank, providing precise adaptive guiding force.
[0011] Furthermore, it also includes a single-chip microcomputer, which is arranged at the right end of the front side of the drying shell, and the input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the regulation of the operation of various electrical appliances.
[0012] Furthermore, it also includes a steam generator, a connecting pipe is fixedly connected to the connecting port at the top of the steam generator, the right end of the connecting pipe is fixedly connected to the connecting port on the upper surface of the steam connecting pipe, the steam generator is located on the front side of the drying shell, the input end of the steam generator is electrically connected to the output end of the single-chip microcomputer, and high-temperature steam is generated.
[0013] Furthermore, the transmission assembly includes a second motor, a roller, a double-groove pulley, a single-groove pulley and a belt, the rollers are rotatably connected between the front and rear inner walls of the drying shell, the front and rear ends of the rollers extend to the inside of the mounting groove respectively, the front end fixing sleeves of the outermost and innermost rollers are provided with single-groove pulleys, the front end fixing sleeve of the middle roller is provided with double-groove pulleys, the outermost single-groove pulley and the adjacent double-groove pulleys, the adjacent double-groove pulleys in the middle, and the innermost single-groove pulley and the adjacent double-groove pulleys are all connected by belt transmission, the second motor is respectively installed at the left and right ends of the front side of the drying shell by bolts, the rear end of the output shaft of the second motor is fixedly connected to the front end of the outermost roller, the input end of the second motor is electrically connected to the output end of the single-chip microcomputer, thereby realizing the transportation of the porcelain sleeve insulator blank.
[0014] Furthermore, the guide mechanism includes a guide slot, a mounting seat, a spring, a pillar, a mounting frame, a guide wheel and a sliding hole. The guide slots are all opened on the front and rear inner walls of the drying shell, the guide slots are all connected to the adjacent mounting slots, the inner walls of the guide slots are slidably connected to the mounting seats, the interior of the mounting seats is opened with sliding holes, the inner walls of the sliding holes are slidably connected to the pillars, the ends of the pillars close to the center of the drying shell are fixedly connected to the mounting frame, the interior of the mounting frame is rotatably connected to the guide wheel through a pin shaft, the springs are all arranged between the end of the mounting frame away from the center of the drying shell and the inner side surface of the adjacent mounting seat, the springs are all sleeved on the outer surface of the pillars, and can adaptively adjust the clamping distance according to the shape and size changes of the embryo.
[0015] Furthermore, the guide mechanism also includes a mounting block and a screw rod, the mounting blocks are slidably connected to the inner wall of the mounting groove, the end of the mounting block close to the center of the drying shell is fixedly connected to the outer side of the adjacent mounting seat, the screw rods are rotatably connected between the upper and lower inner walls of the mounting groove, and the middle part of the screw rods is threadedly connected to the middle part of the vertically adjacent mounting block.
[0016] Furthermore, the guide mechanism also includes a motor 1, which is respectively installed on the front and rear ends of the upper surface of the drying shell by bolts. The bottom end of the output shaft of the motor 1 is fixedly connected to the top of the vertically adjacent screw rod, and the input end of the motor 1 is electrically connected to the output end of the single-chip microcomputer, and can be adjusted according to the height of the porcelain sleeve insulator blank.
[0017] Furthermore, the flipping mechanism includes a support rod, a flipping plate, a U-shaped seat, a guide block, a mounting plate and a limit column. The mounting plate is fixedly connected to the left and right ends of the middle part of the bottom wall of the drying shell, and the rear end between the mounting plates is fixedly connected to the limit column. The left end of the limit column is slidably connected to the guide block, and the front and rear ends of the upper surface of the guide block are respectively fixedly connected to the U-shaped seat, and the interior of the U-shaped seat is rotatably connected to the flipping plate through a pin shaft, and the flipping plates are rotatably connected to evenly distributed support rods, thereby realizing the flipping of the porcelain sleeve insulator blank during the transmission process.
[0018] Furthermore, the flipping mechanism also includes a connecting rod, which is rotatably connected to the right end of the flipping plate through a pin, and the right bottom end of the connecting rod is rotatably connected to the rotating groove of the adjacent mounting plate through a pin to support flipping.
[0019] Furthermore, the flipping mechanism also includes a high-temperature resistant motor and a screw rod, the screw rod is rotatably connected to the front end between the mounting plates, the left end of the screw rod is threadedly connected to the front end of the guide block, the high-temperature resistant motor is installed on the left side of the mounting plate at the left end by bolts, the right end of the output shaft of the high-temperature resistant motor is fixedly connected to the left end of the screw rod, the input end of the high-temperature resistant motor is electrically connected to the output end of the single-chip microcomputer, the support rod, flip plate, U-shaped seat, high-temperature resistant motor, guide block, screw rod connecting rod, mounting plate and limit column are all located between the innermost rollers to drive the flipping mechanism to operate.
[0020] Compared with the prior art, the beneficial effects of the present invention are: the steam heating tunnel drying equipment has the following advantages:
[0021] 1. Place the porcelain sleeve insulator blanks on the roller at the right end in sequence, and control the operation of motor 1 through the single chip microcomputer. The output shaft of motor 1 rotates to drive the screw to rotate. The screw is connected to the mounting block through a thread, so that the mounting block moves along the inner wall of the mounting groove, and drives the guide wheel on the mounting seat to move synchronously with the movement of the mounting block, so that it can be adjusted according to the height of the porcelain sleeve insulator blank, providing additional guidance during the transmission of the porcelain sleeve insulator blank to prevent it from falling off or shifting during the transmission process, and the appropriate distance between the guide wheel and the porcelain sleeve insulator blank can be maintained by the spring between the end of the mounting frame away from the center of the drying shell and the inner side surface of the adjacent mounting seat, so that the guide wheel can move in the sliding hole adaptively according to the shape and size changes of the blank, so as to ensure that the blank is transported along the steam heating tunnel and remains stable.
[0022] 2. When the porcelain sleeve insulator blank is conveyed to the innermost roller at the right end, it will fall on the supporting rod between the flip plates, and then the operation of the high temperature resistant motor is controlled by the single chip microcomputer. The rotation of the output shaft of the high temperature resistant motor drives the screw to rotate. The screw is threadedly connected to the guide block, so that the guide block moves to the right along the axis of the limit column. The movement of the guide block drives the flip plate to move synchronously, so that the connecting rod starts to rotate with the pin shaft between the flip plate as the center, and rotates with the pin shaft in the rotating groove as the center to push the right end of the flip plate. When the right end of the flip plate is pushed, the left end will move along a predetermined trajectory accordingly, and be on the same horizontal line with the innermost roller at the left end, flipping the porcelain sleeve insulator blank and making it fall on the roller at the left end, and being conveyed to the discharge port, thereby ensuring that the porcelain sleeve insulator blank can evenly cover the entire surface during the heating process in the steam heating tunnel, avoiding quality problems caused by uneven local heating, and improving the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 It is a partial cross-sectional structural schematic diagram of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure enlarged at A of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the turning mechanism of the present invention;
[0027] Figure 5 It is a partial cross-sectional structural schematic diagram of the guide mechanism of the present invention;
[0028] Figure 6 It is a schematic structural diagram of the front side section of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure enlarged at B of the present invention.
[0030] In the figure: 1 drying shell, 2 steam connecting pipe, 3 heating pipe, 4 guide mechanism, 401 motor 1, 402 guide slide, 403 mounting block, 404 mounting seat, 405 spring, 406 pillar, 407 mounting frame, 408 guide wheel, 409 slide hole, 410 screw, 5 connecting pipe, 6 transmission component, 61 motor 2, 62 roller, 63 double groove pulley, 64 single groove pulley, 65 belt, 7 steam generator, 8 single chip microcomputer, 9 support leg, 10 mounting groove, 11 flip mechanism, 111 support rod, 112 flip plate, 113 high temperature resistant motor, 114 U-type seat, 115 guide block, 116 screw, 117 connecting rod, 118 mounting plate, 119 limit column. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-7 ,This embodiment provides a technical solution: a steam-heated tunnel drying device, including legs 9, mounting slots 10, a conveying assembly 6 and a flipping mechanism 11;
[0033] Legs 9: There are ten of them, and the tops of the ten legs 9 are all fixedly connected to the lower surface of a drying shell 1. It also includes a single-chip microcomputer 8, which is arranged at the right end of the front side of the drying shell 1. The input end of the single-chip microcomputer 8 is electrically connected to an external power supply. The jack on the upper surface of the drying shell 1 is provided with uniformly distributed heating tubes 3, and the tops of the heating tubes 3 are all fixedly connected to the lower end of the outer surface of a steam connecting tube 2. It also includes a steam generator 7, and a connecting pipe 5 is fixedly connected to the connecting port at the top of the steam generator 7. The right end of the connecting pipe 5 is fixedly connected to the connecting port on the upper surface of the steam connecting tube 2. The steam generator 7 is located on the front side of the drying shell 1, and the input end of the steam generator 7 is electrically connected to the output end of the single-chip microcomputer 8. First, the operation of the steam generator 7 is regulated by the single-chip microcomputer 8, and water is heated and gradually converted into steam by the steam generator 7. The generated high-temperature steam is transported to the steam connecting tube 2 through the steam connecting tube 2, and is shunted to the inside of the drying shell 1 through the uniformly distributed heating tubes 3, so as to ensure that the heat can be evenly distributed inside the drying shell 1;
[0034] The installation groove 10 is provided at the front and rear ends of the drying shell 1. The inner wall of the installation groove 10 is provided with a guide mechanism 4. The inner side end of the guide mechanism 4 extends to the inside of the drying shell 1. The guide mechanism 4 includes a guide slide 402, a mounting seat 404, a spring 405, a pillar 406, a mounting frame 407, a guide wheel 408 and a slide hole 409. The guide slide 402 is provided on the front and rear inner walls of the drying shell 1. The guide slide 402 is connected to the adjacent installation groove 10. The inner wall of the guide slide 402 is slidably connected with the mounting seat 404. The interior of the mounting seat 404 is provided with a slide hole 409. The inner wall of the slide hole 409 is slidably connected with the pillar 4 06, one end of the pillar 406 close to the center of the drying shell 1 is fixedly connected to a mounting frame 407, the interior of the mounting frame 407 is rotatably connected to a guide wheel 408 through a pin shaft, and the spring 405 is arranged between the end of the mounting frame 407 away from the center of the drying shell 1 and the inner side of the adjacent mounting seat 404, and the spring 405 is sleeved on the outer surface of the pillar 406. The guide mechanism 4 also includes a mounting block 403 and a screw 410. The mounting block 403 is slidably connected to the inner wall of the mounting groove 10, and the end of the mounting block 403 close to the center of the drying shell 1 is fixedly connected to the outer side of the adjacent mounting seat 404, and the screw 410 is rotatably connected to the mounting groove 10. Between the upper and lower inner walls, the middle part of the screw rod 410 is threadedly connected with the middle part of the vertically adjacent mounting block 403. The guide mechanism 4 also includes a motor 401, which is respectively installed on the front and rear ends of the upper surface of the drying shell 1 by bolts. The bottom end of the output shaft of the motor 401 is fixedly connected with the top of the vertically adjacent screw rod 410. The input end of the motor 401 is electrically connected to the output end of the single-chip microcomputer 8. The operation of the motor 401 is regulated by the single-chip microcomputer 8. The rotation of the output shaft of the motor 401 drives the screw rod 410 to rotate. The screw rod 410 is threadedly connected with the mounting block 403, so that the mounting block 403 moves along the inner wall of the mounting groove 10 and drives the mounting block 403 to move along the inner wall of the mounting groove 10 and drive ... The guide wheel 408 on the seat 404 moves synchronously with the movement of the mounting block 403, so that it can be adjusted according to the height of the porcelain sleeve insulator blank, providing additional guidance during the transportation of the porcelain sleeve insulator blank to prevent it from falling off or shifting during the transportation. During the transportation process, the spring 405 between the end of the mounting frame 407 away from the center of the drying shell 1 and the inner side surface of the adjacent mounting seat 404 can be used to maintain an appropriate distance between the guide wheel 408 and the porcelain sleeve insulator blank, so that the guide wheel 408 can move in the slide hole 409 adaptively according to the shape and size changes of the blank, so as to ensure that the blank is transported along the correct path and remains stable;
[0035] Transmission assembly 6: It is arranged at the left and right ends inside the drying shell 1, and the adjacent ends of the transmission assembly 6 extend to the inside of the installation groove 10. The transmission assembly 6 includes a second motor 61, a roller 62, a double-groove pulley 63, a single-groove pulley 64 and a belt 65. The rollers 62 are rotatably connected between the front and rear inner walls of the drying shell 1, and the front and rear ends of the rollers 62 extend to the inside of the installation groove 10 respectively. The front end fixed sleeves of the outermost and innermost rollers 62 are provided with single-groove pulleys 64, and the front end fixed sleeve of the middle roller 62 is provided with double-groove pulleys 63. The outermost single-groove pulley 64 and the adjacent double-groove pulleys 63, the middle adjacent double-groove pulleys 63, and the innermost single-groove pulley 64 and the adjacent double-groove pulleys 63 are all connected by belts 65. The second motor 61 is respectively installed by bolts Installed on the left and right ends of the front side of the drying shell 1, the rear end of the output shaft of the second motor 61 is fixedly connected to the front end of the outermost roller 62, and the input end of the second motor 61 is electrically connected to the output end of the single-chip computer 8. The porcelain sleeve insulator blank is placed on the roller 62 at the right end in sequence, and the operation of the second motor 61 is controlled by the single-chip computer 8. The rotation of the output shaft of the second motor 61 drives the rotation of the outermost roller 62, and the outermost roller 62 drives the outermost single-groove pulley 64 to rotate, and is transmitted to the adjacent double-groove pulley 63, the adjacent double-groove pulley 63 in the middle, and the innermost single-groove pulley 64 and the adjacent double-groove pulley 63 through the belt 65, so that all the rollers 62 start to rotate, but the rotation direction of the two second motors 61 is consistent, ensuring the smoothness of the porcelain sleeve insulator blank during transmission;
[0036] The flip mechanism 11 is arranged in the middle of the bottom wall of the drying shell 1. The flip mechanism 11 is located in the middle of the conveying assembly 6. The flip mechanism 11 includes a support rod 111, a flip plate 112, a U-shaped seat 114, a guide block 115, a mounting plate 118 and a limiting column 119. The mounting plate 118 is fixedly connected to the left and right ends of the middle of the bottom wall of the drying shell 1. The rear end between the mounting plates 118 is fixedly connected to the limiting column 119. The left end of the limiting column 119 is slidably connected to the guide block 115. The front and rear ends of the upper surface of the guide block 115 are respectively fixedly connected to the U-shaped seat 114. The interior of the U-shaped seat 114 is rotatably connected to the flip plate 112 through a pin shaft. The flip plates 112 are rotatably connected to each other. There are evenly distributed support rods 111, and the flip mechanism 11 also includes a connecting rod 117. The connecting rod 117 is rotatably connected to the right end of the flip plate 112 through a pin shaft, and the right bottom end of the connecting rod 117 is rotatably connected to the rotating groove of the adjacent mounting plate 118 through a pin shaft. The flip mechanism 11 also includes a high-temperature resistant motor 113 and a screw rod 116. The screw rod 116 is rotatably connected to the front end between the mounting plates 118, and the left end of the screw rod 116 is threadedly connected to the front end of the guide block 115. The high-temperature resistant motor 113 is installed on the left side of the mounting plate 118 at the left end by bolts. The right end of the output shaft of the high-temperature resistant motor 113 is fixedly connected to the left end of the screw rod 116. The input end is electrically connected to the output end of the single-chip microcomputer 8. The support rod 111, the flip plate 112, the U-shaped seat 114, the high-temperature resistant motor 113, the guide block 115, the screw rod 116, the connecting rod 117, the mounting plate 118 and the limiting column 119 are all located between the innermost rollers 62. When the porcelain sleeve insulator blank is conveyed to the innermost roller 62 at the right end, it will fall on the support rod 111 between the flip plates 112, and then the operation of the high-temperature resistant motor 113 is regulated by the single-chip microcomputer 8. The output shaft of the high-temperature resistant motor 113 rotates to drive the screw rod 116 to rotate. The screw rod 116 is threadedly connected to the guide block 115, so that the guide block 115 moves to the right along the axis of the limiting column 119, and the guide The movement toward block 115 drives the flip plate 112 to move synchronously, so that the connecting rod 117 starts to rotate around the pin shaft between the flip plate 112, and rotates around the pin shaft in the rotating groove to push the right end of the flip plate 112. When the right end of the flip plate 112 is pushed, the left end will move accordingly along a predetermined trajectory and be on the same horizontal line with the innermost roller 62 at the left end, flipping the porcelain sleeve insulator blank and making it fall on the roller 62 at the left end, and being transported to the discharge port, thereby ensuring that the porcelain sleeve insulator blank can evenly cover the entire surface during the heating process in the steam heating tunnel, avoiding quality problems caused by uneven local heating, and improving the drying effect.
[0037] The working principle of a steam heating tunnel drying device provided by the present invention is as follows: first, the operation of the steam generator 7 is regulated by the single chip microcomputer 8, and the water is heated and gradually converted into steam by the steam generator 7. The generated high-temperature steam is transported to the steam connecting pipe 2 through the steam connecting pipe 2, and is diverted to the inside of the drying shell 1 through the evenly distributed heating pipes 3, ensuring that the heat can be evenly distributed inside the drying shell 1. Then, the porcelain sleeve insulator blanks are placed on the roller 62 at the right end in sequence, and the operation of the motor 401 is regulated by the single chip microcomputer 8. The output shaft of the motor 401 rotates to drive the screw 410 to rotate. The screw 410 is connected to the mounting block 403 through a thread, so that the mounting block 403 moves along the inner wall of the mounting groove 10 and drives The guide wheel 408 on the mounting seat 404 moves synchronously with the movement of the mounting block 403, so that it can be adjusted according to the height of the porcelain sleeve insulator blank, providing additional guidance during the transmission of the porcelain sleeve insulator blank to prevent it from falling off or shifting during the transmission. At the same time, the operation of the motor 2 61 is regulated by the single-chip microcomputer 8. The rotation of the output shaft of the motor 2 61 drives the rotation of the outermost roller 62. The outermost roller 62 drives the outermost single-groove pulley 64 to rotate, and is transmitted to the adjacent double-groove pulley 63, the adjacent double-groove pulley 63 in the middle, and the innermost single-groove pulley 64 and the adjacent double-groove pulley 63 through the belt 65, so that all the rollers 62 start to rotate. However, the rotation directions of the two motors 2 61 are the same. The porcelain sleeve insulator embryo is ensured to be stable during the transmission process. During the transmission process, the spring 405 between the end of the mounting frame 407 away from the center of the drying shell 1 and the inner side of the adjacent mounting seat 404 can maintain the appropriate distance between the guide wheel 408 and the porcelain sleeve insulator embryo, so that the guide wheel 408 can adaptively move in the slide hole 409 according to the shape and size changes of the embryo, so as to ensure that the embryo is transported along the correct path and remains stable. When the porcelain sleeve insulator embryo is transported to the innermost roller 62 at the right end, it will fall on the support rod 111 between the flip plate 112, and then the high temperature resistant motor 113 is controlled to operate through the single chip microcomputer 8, and the output shaft of the high temperature resistant motor 113 rotates to drive the screw rod 116 to rotate. The screw rod 116 is threadedly connected with the guide block 115, so that the guide block 115 moves to the right along the axis of the limit column 119. The movement of the guide block 115 drives the flip plate 112 to move synchronously, so that the connecting rod 117 starts to rotate with the pin shaft between the flip plate 112 as the center, and rotates and pushes the right end of the flip plate 112 with the pin shaft in the rotating groove as the center. When the right end of the flip plate 112 is pushed, the left end will move along a predetermined trajectory accordingly, and be on the same horizontal line with the innermost roller 62 at the left end, flipping the porcelain sleeve insulator blank and making it fall on the roller 62 at the left end, and being transported to the discharge port, thereby ensuring that the porcelain sleeve insulator blank can evenly cover the entire surface during the heating process in the steam heating tunnel.Avoid quality problems caused by uneven local heating and improve drying effect.
[0038] It is worth noting that the specific model of the single-chip microcomputer 8 disclosed in the above embodiment is S7-200, and it is recommended to use YEJ20.55KW-4P for motor 1 401 and motor 2 61, ZQJ-10KG-6KW for steam generator 7, and KECM-48-400 for high temperature resistant motor 113. The single-chip microcomputer 8 controls the operation of motor 1 401, motor 2 61, steam generator 7 and high temperature resistant motor 113 using methods commonly used in the prior art.
[0039] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A steam-heated tunnel drying equipment, characterized in that: It comprises a supporting leg (9), a mounting groove (10), a transmission component (6) and a turning mechanism (11); Support legs (9): There are ten of them, and the top ends of the ten support legs (9) are fixedly connected to the lower surface of a drying shell (1). The plug holes on the upper surface of the drying shell (1) are provided with uniformly distributed heating pipes (3), and the top ends of the heating pipes (3) are fixedly connected to the lower end of the outer surface of a steam connecting pipe (2); The installation groove (10) is provided at the front and rear ends of the drying shell (1). The inner wall of the installation groove (10) is provided with a guide mechanism (4), and the inner side end of the guide mechanism (4) extends into the interior of the drying shell (1); Conveying components (6): they are arranged at the left and right ends of the interior of the drying housing (1), and the adjacent ends of the conveying components (6) extend into the interior of the mounting groove (10); The turning mechanism (11) is arranged in the middle of the bottom wall of the drying shell (1). The turning mechanism (11) is located in the middle of the conveying assembly (6).
2. The steam-heated tunnel drying equipment according to claim 1, characterized in that: It also includes a single-chip microcomputer (8), which is arranged at the right end of the front side of the drying shell (1), and the input end of the single-chip microcomputer (8) is electrically connected to an external power supply.
3. The steam-heated tunnel drying equipment according to claim 2, characterized in that: It also comprises a steam generator (7), a connection pipe (5) is fixedly connected to the connection port at the top of the steam generator (7), the right end of the connection pipe (5) is fixedly connected to the connection port on the upper surface of the steam connection pipe (2), the steam generator (7) is located at the front side of the drying shell (1), and the input end of the steam generator (7) is electrically connected to the output end of the single chip computer (8).
4. The steam-heated tunnel drying equipment according to claim 2, characterized in that: The transmission assembly (6) comprises a second motor (61), a roller (62), a double-groove pulley (63), a single-groove pulley (64) and a belt (65), wherein the rollers (62) are rotatably connected between the front and rear inner walls of the drying shell (1), the front and rear ends of the rollers (62) respectively extend into the interior of the mounting groove (10), the front end fixing sleeves of the outermost and innermost rollers (62) are provided with single-groove pulleys (64), the front end fixing sleeves of the middle rollers (62) are provided with double-groove pulleys (63), and the outermost The single groove pulley (64) and the adjacent double groove pulley (63), the adjacent double groove pulley (63) in the middle, and the innermost single groove pulley (64) and the adjacent double groove pulley (63) are all connected by belt (65) transmission. The second motor (61) is respectively installed on the left and right ends of the front side of the drying shell (1) by bolts. The rear end of the output shaft of the second motor (61) is fixedly connected to the front end of the outermost roller (62). The input end of the second motor (61) is electrically connected to the output end of the single chip microcomputer (8).
5. The steam-heated tunnel drying equipment according to claim 2, characterized in that: The guide mechanism (4) comprises a guide slot (402), a mounting seat (404), a spring (405), a support (406), a mounting frame (407), a guide wheel (408) and a slide hole (409); the guide slots (402) are all provided on the front and rear inner walls of the drying shell (1); the guide slots (402) are all connected to the adjacent mounting slots (10); the inner walls of the guide slots (402) are all slidably connected to the mounting seats (404); the interiors of the mounting seats (404) are all provided with slide holes (409); 09), the inner wall of the sliding hole (409) is slidably connected to a pillar (406), one end of the pillar (406) close to the center of the drying shell (1) is fixedly connected to a mounting frame (407), the interior of the mounting frame (407) is rotatably connected to a guide wheel (408) through a pin shaft, the spring (405) is arranged between one end of the mounting frame (407) away from the center of the drying shell (1) and the inner side surface of the adjacent mounting seat (404), and the spring (405) is sleeved on the outer surface of the pillar (406).
6. The steam-heated tunnel drying equipment according to claim 5, characterized in that: The guide mechanism (4) further comprises a mounting block (403) and a screw rod (410); the mounting block (403) is slidably connected to the inner wall of the mounting groove (10); one end of the mounting block (403) close to the center of the drying shell (1) is fixedly connected to the outer side surface of an adjacent mounting seat (404); the screw rod (410) is rotatably connected between the upper and lower inner walls of the mounting groove (10); and the middle portion of the screw rod (410) is threadedly connected to the middle portion of a vertically adjacent mounting block (403).
7. The steam-heated tunnel drying equipment according to claim 6, characterized in that: The guide mechanism (4) also includes a motor 1 (401), which is respectively mounted on the front and rear ends of the upper surface of the drying shell (1) by bolts, the bottom end of the output shaft of the motor 1 (401) is fixedly connected to the top end of the vertically adjacent screw rod (410), and the input end of the motor 1 (401) is electrically connected to the output end of the single-chip computer (8).
8. The steam-heated tunnel drying equipment according to claim 4, characterized in that: The turning mechanism (11) comprises a support rod (111), a turning plate (112), a U-shaped seat (114), a guide block (115), a mounting plate (118) and a limiting column (119); the mounting plate (118) is fixedly connected to the left and right ends of the middle part of the bottom wall of the drying shell (1); the limiting column (119) is fixedly connected to the rear end between the mounting plates (118); the left end of the limiting column (119) is slidably connected to the guide block (115); the front and rear ends of the upper surface of the guide block (115) are respectively fixedly connected to the U-shaped seat (114); the inside of the U-shaped seat (114) is rotatably connected to the turning plate (112) via a pin shaft; and the turning plates (112) are rotatably connected to the support rods (111) evenly distributed.
9. The steam-heated tunnel drying equipment according to claim 8, characterized in that: The flip mechanism (11) further comprises a connecting rod (117), wherein the connecting rod (117) is rotatably connected to the right end of the flip plate (112) via a pin, and the right bottom end of the connecting rod (117) is rotatably connected to the rotation groove of the adjacent mounting plate (118) via a pin.
10. The steam-heated tunnel drying equipment according to claim 8, characterized in that: The flip mechanism (11) further comprises a high temperature resistant motor (113) and a screw rod (116); the screw rod (116) is rotatably connected to the front end between the mounting plates (118); the left end of the screw rod (116) is threadedly connected to the front end of the guide block (115); the high temperature resistant motor (113) is mounted on the left side of the mounting plate (118) at the left end by bolts; the right end of the output shaft of the high temperature resistant motor (113) is fixedly connected to the left end of the screw rod (116); the input end of the high temperature resistant motor (113) is electrically connected to the output end of the single chip computer (8); the support rod (111), the flip plate (112), the U-shaped seat (114), the high temperature resistant motor (113), the guide block (115), the screw rod (116), the connecting rod (117), the mounting plate (118) and the limiting column (119) are all located between the innermost rollers (62).
Citation Information
Patent Citations
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