Perovskite photovoltaic module and packaging device thereof

Through the combination of POE film and inner sealant layer and combined with hot pressing technology, the decomposition problem of perovskite solar cells under moisture, light, heat and oxygen is solved, achieving more efficient packaging performance and extended life.

CN119173059AActive Publication Date: 2024-12-20NANJING UNIV OF POSTS & TELECOMM
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Patent Information

Application Number
CN202411226468.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2024-12-20
Estimated Expiration
2044-09-03

AI Technical Summary

Technical Problem

Perovskite solar cells are easily decomposed when exposed to moisture, light, heat and oxygen, resulting in a low service life. The existing packaging methods are prone to cracks under factors such as temperature changes and water vapor, which affects the sealing and life of the battery.

Method used

The POE adhesive film is used for packaging. The surrounding edges of the battery chip are covered by the inner sealing adhesive layer. The four peripheral extensions of the upper POE adhesive film are folded and glued to cover the back plate and the bottom POE adhesive film, and combined with hot pressing technology to ensure sealing. and crack-proof capability, using negative pressure adsorption stage and lamination mechanism to achieve efficient packaging.

Benefits of technology

It improves the packaging performance and sealing ability of perovskite photovoltaic modules, prevents water vapor from infiltration, extends the service life of the battery, and enhances the thermal pressed packaging effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a perovskite photovoltaic module and a packaging device thereof, and relates to the technical field of photovoltaic modules, the peripheral extension part of a POE adhesive film on the perovskite photovoltaic module is folded downwards and then can be integrally adhered, pressed and coated on the peripheral edges of a back plate, a bottom POE adhesive film and a battery chip, so that the packaging performance of a photovoltaic module battery can be effectively improved; the sealing capability of the edge is guaranteed, the sealing performance can be guaranteed through the integrated structure of the upper POE adhesive film, the water seepage prevention and crack prevention capabilities of the laminated edge are guaranteed, and the hot-pressing lamination packaging effect is improved; according to the packaging device, during packaging, the upper POE adhesive film edge folding and pressing mechanism can achieve packaging and hot pressing of a battery piece and can also achieve sticking and covering of an upper POE adhesive film, so that the peripheral extending part of the upper POE adhesive film is folded downwards and then integrally stuck and covered on the peripheral edges of a back plate, a bottom POE adhesive film and a battery chip in a hot pressing mode; and the overall packaging capability and packaging performance are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic modules, and in particular to a perovskite photovoltaic module and a packaging device thereof. Background Art

[0002] Perovskite solar cells (PSCs) are a type of solar cell that includes compounds with a perovskite structure. Due to their high cell efficiency, perovskite solar cells are currently the fastest growing solar technology. Perovskite solar cells have the potential to achieve higher efficiency and extremely low production costs, and have become commercially attractive. Compared with silicon cells, perovskite cells have obvious advantages, such as high conversion efficiency and low cost. However, perovskites decompose over time when exposed to moisture, light, heat and oxygen, resulting in a lower service life. Therefore, for perovskite solar cells, the performance of their encapsulation is particularly important and is directly related to their service life.

[0003] The current packaging of perovskite solar cells generally involves packaging the cells between the cover and the back plate, and using EVA film or POE film to press the cells and the cover, and the cells and the back plate together. Before pressing, the gas can be exhausted by vacuuming to ensure the packaging performance of the pressed and bonded packaging. After packaging, a metal frame is used around to reinforce and fix. However, when using this method, due to changes in external environmental temperature, water vapor, corrosion and other problems, cracks are easily generated at the lamination. Water vapor will gradually penetrate into the cracks at the edge of the lamination, thus affecting the service life of the photovoltaic module. It has less impact on silicon cells, but has a greater impact on perovskite cells, thus affecting the service life of the cells.

[0004] Therefore, it is necessary to provide a perovskite photovoltaic module and its packaging device to solve the above problems. Summary of the invention

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a perovskite photovoltaic module, characterized in that it includes: a backplane, a bottom POE film, a battery chip, an upper POE film and a glass cover plate; wherein the backplane and the bottom surface of the battery chip are connected together by the bottom POE film, and the top surface of the battery chip and the glass cover plate are connected together by the upper POE film; characterized in that the edges of the battery chip are located between the upper POE film and the bottom POE film and are also coated with an inner sealing layer; and the surrounding edges of the upper POE film extend out of the battery chip by a certain distance, and the surrounding extended parts of the upper POE film can be folded downward and can be integrally glued and pressed to the surrounding edges of the backplane, the bottom POE film and the battery chip; and after the surrounding extended parts of the upper POE film are folded and pressed to be wrapped, the lower edge of the folded, glued and wrapped part of the upper POE film is flush with the bottom surface of the backplane.

[0006] Further, preferably, after the peripheral extended parts of the upper POE film are folded, pressed and coated, the peripheral edges of the glass cover are coated with an edge sealing layer, and the lower end of the edge sealing layer is sealed against the bend of the upper POE film.

[0007] Further, as a preference, the peripheral extension portions of the upper POE adhesive film are folded downward and then integrally bonded and pressed onto the peripheral edges of the back plate, the bottom POE adhesive film, and the battery chip by means of heat pressing.

[0008] Furthermore, the present invention also provides a packaging device for a perovskite photovoltaic module, which is used for packaging a perovskite photovoltaic module described in the present invention, and is characterized in that it is used to laminate and press the back plate, the bottom POE film, the battery chip, the upper POE film and the glass cover plate together, and fold the surrounding extensions of the upper POE film downward and then adhere and press them around the edges of the back plate, the bottom POE film and the battery chip in a hot pressing manner; it comprises:

[0009] A negative pressure adsorption platform, which is used to adsorb and fix the backplane so that the bottom POE film, the battery chip, the upper POE film and the glass cover are sequentially stacked on the backplane;

[0010] An intermediate laminating mechanism, which is used to laminate and press the backplane, the bottom POE adhesive film, the battery chip, the upper POE adhesive film and the glass cover plate together;

[0011] A first upper POE film edge folding and pressing mechanism, which is arranged on the side of the intermediate laminating mechanism and is used to fold the first edge of the upper POE film downward and perform hot pressing;

[0012] A second upper POE film edge folding and pressing mechanism, which is arranged on the side of the intermediate laminating mechanism and is used to fold the second edge of the upper POE film downward and perform hot pressing;

[0013] A third upper POE film edge folding and pressing mechanism, which is arranged on the side of the intermediate laminating mechanism and is used to fold the third edge of the upper POE film downward and perform hot pressing;

[0014] A fourth upper POE film edge folding and pressing mechanism, the fourth upper POE film edge folding and pressing mechanism is arranged on the side of the intermediate laminating mechanism, and is used to fold the fourth edge of the upper POE film downward and heat press it; wherein;

[0015] The first upper POE film edge folding and pressing mechanism is arranged opposite to the third upper POE film edge folding and pressing mechanism, the second upper POE film edge folding and pressing mechanism is arranged opposite to the fourth upper POE film edge folding and pressing mechanism, and the first upper POE film edge folding and pressing mechanism, the second upper POE film edge folding and pressing mechanism, the third upper POE film edge folding and pressing mechanism and the fourth upper POE film edge folding and pressing mechanism are arranged in a square structure;

[0016] The first edge of the upper POE film is parallel to the third edge of the upper POE film, and the second edge of the upper POE film is parallel to the fourth edge of the upper POE film; the first edge of the upper POE film is perpendicular to the second edge of the upper POE film.

[0017] Further, as a preference, the first upper POE film edge folding mechanism, the second upper POE film edge folding mechanism, the third upper POE film edge folding mechanism and the fourth upper POE film edge folding mechanism have the same structure, all including an upper connecting mechanism and a folding mechanism, the upper connecting mechanism is arranged on the packaging frame, the folding mechanism is arranged at the lower end of the upper connecting mechanism, the folding mechanism is used to fold the edge of the upper POE film downward and hot press, the upper connecting mechanism is used to drive the folding mechanism to rise and fall, and the folding mechanism is guided and slidably connected to the intermediate laminating mechanism.

[0018] Further, as a preference, the upper connection mechanism comprises: a connection plate, the connection plate being fixedly connected to the packaging frame;

[0019] A lifting and adjusting cylinder, wherein the lifting and adjusting cylinder is fixed on the connecting plate, and an output end of the lifting and adjusting cylinder is arranged downward;

[0020] A lifting block is fixedly mounted on the output end of the lifting regulating cylinder, the lifting block is a "J"-shaped structure, and the folding and pressing mechanism is arranged on the lifting block.

[0021] Further, preferably, the folding mechanism comprises:

[0022] A first side block, the first side block is fixedly mounted on one side of the lifting block;

[0023] A second side block, the second side block is fixedly mounted on the other side of the lifting block, and the first side block and the second side block are arranged parallel and spaced apart;

[0024] A folding and pressing driving shaft, wherein the folding and pressing driving shaft is rotatably supported and connected to the first side block and the second side block, and the folding and pressing driving shaft is located between the first side block and the second side block;

[0025] A folding and pressing driver, wherein the folding and pressing driver is fixed on the first side block or the second side block, and an output end of the folding and pressing driver is connected to the folding and pressing driving shaft so as to drive the folding and pressing driving shaft to rotate;

[0026] A folding and pressing actuating assembly is fixed on the folding and pressing driving shaft so that the folding and pressing actuating assembly is driven to rotate by the folding and pressing driving shaft.

[0027] Further, as a preference, the folding and pressing execution component comprises:

[0028] A folding and pressing actuator arm, the end of which is fixedly sleeved on the folding and pressing driving shaft by a winding sleeve;

[0029] A folding plate, the folding plate being fixed to one side of the peripheral extension portion of the folding actuator arm facing the upper POE adhesive film;

[0030] A folding elastic bending strip, wherein the folding elastic bending strip is a bending structure, and the folding elastic bending strip is elastic, and the folding elastic bending strip is arranged on the side of the extrusion plate toward the surrounding extension portion of the upper POE adhesive film, and the folding elastic bending strip is used for folding the bending part of the upper POE adhesive film;

[0031] A heater, wherein a mounting interface is provided on the folding actuator arm, and the heater is fixed on the mounting interface. The heater is used to heat the folding plate and the folding elastic bending strip, and the folding plate and the folding elastic bending strip are both made of heat-conducting metal;

[0032] A thermostat is used to control the heating temperature of the heater.

[0033] Further, preferably, the intermediate lamination mechanism comprises:

[0034] A lower pressing shaft, which is fixed to the output end of the lamination driver and arranged vertically;

[0035] A connecting plate, the upper end of which is coaxially connected to the bottom of the lower pressing shaft;

[0036] A laminated plate, the upper end of which is fixed to the bottom of the connecting plate, wherein vertical sliders are provided on the edges of both sides of the four corners of the laminated plate;

[0037] A vertical slide groove is provided on the first side block of any upper POE film edge folding and pressing mechanism and on the second side block of the upper POE film edge folding and pressing mechanism adjacent thereto, and the vertical sliding block is slidably matched with the vertical slide groove.

[0038] Further, as a preference, the negative pressure adsorption platform comprises:

[0039] A negative pressure workbench, wherein a plurality of negative pressure adsorption holes are arranged on the top of the negative pressure workbench, and each negative pressure adsorption hole is connected to a negative pressure air pump;

[0040] A support platform, wherein the top of the support platform and the bottom of the negative pressure workbench are connected by a plurality of densely arranged spring telescopic columns;

[0041] Support slide bars, a plurality of support slide bars are arranged at the bottom of the support platform, and the support slide bars are arranged to extend vertically;

[0042] A support guide sleeve, wherein the support guide sleeve is fixed on the mounting platform, the support guide sleeve is vertically extended, and the support slide bar is slidably inserted into the support guide sleeve;

[0043] A lifting cylinder, the lifting cylinder is fixed at the bottom center of the mounting platform, and the output end of the lifting cylinder passes through the mounting platform upward and is connected to the support platform to drive the support platform to move up and down;

[0044] The negative pressure workbench is arranged below the square structure surrounded by the first upper POE film edge folding and pressing mechanism, the second upper POE film edge folding and pressing mechanism, the third upper POE film edge folding and pressing mechanism and the fourth upper POE film edge folding and pressing mechanism.

[0045] Compared with the prior art, the present invention provides a perovskite photovoltaic module and a packaging device thereof, which have the following beneficial effects:

[0046] The perovskite photovoltaic module provided by the present invention has the POE film on it, and the extended parts around it can be folded downward and integrally pressed and coated on the edges around the back plate, the bottom POE film, and the battery chip, which can effectively improve the packaging performance of the photovoltaic module battery and ensure the sealing ability of the edge. The integrated structure of the upper POE film can ensure the sealing performance, and the edges around the glass cover are also coated with a side sealing layer, and then a frame is set on the outside, which can effectively improve the sealing packaging, ensure the water seepage and crack prevention capabilities at the laminated edges, and improve the hot pressing packaging effect.

[0047] In the present invention, a corresponding packaging device for perovskite photovoltaic modules is provided. During packaging, the backplane, the bottom POE film, the battery chip, the upper POE film and the glass cover are laminated and pressed together. The first upper POE film edge folding mechanism, the second upper POE film edge folding mechanism, the third upper POE film edge folding mechanism and the fourth upper POE film edge folding mechanism can realize the hot pressing and pressing of the battery cell packaging, and can also realize the adhesive pressing and wrapping of the upper POE film, so that the surrounding extended parts of the upper POE film are folded downward and are integrally adhesively pressed and wrapped around the edges of the backplane, the bottom POE film and the battery chip by hot pressing, thereby improving the overall packaging capability and packaging performance.

[0048] In the present invention, while lamination is being performed, folding and pressing are further performed. During folding, when the folding driver drives the folding drive shaft to rotate, the folding elastic bending strip first folds the bending part of the upper POE film, and the folding plate is used to hot-press the surrounding extended parts of the bent upper POE film to achieve integrated hot-pressing and coating. A thermostat is also used to control the temperature to improve the hot-pressing effect. During folding, the elasticity and folding force of the folding elastic bending strip are greater than those of the folding plate, which can ensure the folding effect at the folding part and thus ensure the packaging effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 It is a schematic diagram of the main structure of a perovskite photovoltaic module before the extended parts around the upper POE film are folded;

[0050] Figure 2 It is a schematic diagram of the main structure of a perovskite photovoltaic module after the packaging device;

[0051] Figure 3 A schematic diagram of the top structure of a POE film on a perovskite photovoltaic module;

[0052] Figure 4 It is a schematic diagram of the overall structure of a packaging device for a perovskite photovoltaic module;

[0053] Figure 5 It is a schematic diagram of the main structure of a packaging device of a perovskite photovoltaic module;

[0054] Figure 6 for Figure 4 A local enlarged structural diagram at A in FIG.

[0055] Figure 7 It is a structural schematic diagram of an upper POE film edge folding and pressing mechanism in a packaging device of a perovskite photovoltaic module;

[0056] Figure 8 It is a partially enlarged structural schematic diagram of a folding mechanism in a packaging device of a perovskite photovoltaic module;

[0057] Fig. 9 It is a schematic structural diagram of an intermediate lamination mechanism in a packaging device of a perovskite photovoltaic module;

[0058] Fig.10 It is a schematic diagram of the structure of a negative pressure workbench in a packaging device of a perovskite photovoltaic module;

[0059] In the figure: 1. back plate; 2. bottom POE film; 3. battery chip; 4. inner sealing layer; 5. upper POE film; 5', peripheral extension; 6. glass cover; 7. edge sealing layer; 8. middle laminating mechanism; 9. first upper POE film edge folding and pressing mechanism; 10. second upper POE film edge folding and pressing mechanism; 11. third upper POE film edge folding and pressing mechanism; 12. fourth upper POE film edge folding and pressing mechanism; 13. folding mechanism; 14. vertical slider; 15. laminate; 16. vertical slider Groove; 17. Connecting plate; 18. Down pressure shaft; 19. Connecting plate; 20. Lifting and adjusting cylinder; 21. First side block; 22. Mounting interface; 23. Folding and pressing actuator arm; 24. Folding and pressing plate; 25. Roll sleeve; 26. Folding and pressing driving shaft; 27. Second side block; 28. Lifting block; 29. ​​Folding and pressing elastic bending strip; 30. Mounting table; 31. Spring telescopic column; 32. Negative pressure working table; 33. Negative pressure working table; 34. Support table; 35. Support guide sleeve; 36. Support slide rod; 37. Lifting and pressing cylinder. DETAILED DESCRIPTION

[0060] The terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned description of the drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the terms used in this way can be interchangeable under appropriate circumstances, which is merely a way of distinguishing the objects of the same attributes when describing them in the embodiments of the present application. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, so that the process, method, system, product or equipment comprising a series of units need not be limited to those units, but may include other units that are not clearly listed or inherent to these processes, methods, products or equipment.

[0061] Example 1: Please refer to Figure 1-Figure 10 In an embodiment of the present invention, a packaging device for a perovskite photovoltaic module is provided, characterized in that it includes: a backplane 1, a bottom POE film 2, a battery chip 3, an upper POE film 5 and a glass cover plate 6; wherein the backplane 1 and the bottom surface of the battery chip 3 are connected together by the bottom POE film, and the top surface of the battery chip 3 and the glass cover plate 6 are connected together by the upper POE film 5; characterized in that the edges of the battery chip 3 are located between the upper POE film 5 and the bottom POE film 2 and are also coated with an inner sealing layer 4; and the surrounding edges of the upper POE film 5 extend a certain distance from the battery chip, and the surrounding extending parts 5' of the upper POE film 5 can be integrally glued and pressed to cover the surrounding edges of the backplane 1, the bottom POE film 2 and the battery chip 3 after being folded downward; and after the surrounding extending parts of the upper POE film 5 are folded and glued, the lower edge of the folded and glued part of the upper POE film 5 is flush with the bottom surface of the backplane 1.

[0062] In this embodiment, after the peripheral extension portion 5 ′ of the upper POE film 5 is folded, pressed and coated, the peripheral edges of the glass cover are coated with an edge sealing layer 7 , and the lower end of the edge sealing layer is sealed against the bend of the upper POE film 5 .

[0063] Among them, as a preferred choice, the peripheral extension part 5 ′ of the upper POE film 5 is folded downward and then integrally bonded and pressed around the peripheral edges of the back plate 1 , the bottom POE film 2 , and the battery chip 3 by means of heat pressing.

[0064] The perovskite photovoltaic module provided by the present invention has the POE film on it, and the extended parts around it can be folded downward and integrally pressed and coated on the edges around the back plate, the bottom POE film, and the battery chip, which can effectively improve the packaging performance of the photovoltaic module battery and ensure the sealing ability of the edge. The integrated structure of the upper POE film can ensure the sealing performance, and the edges around the glass cover are also coated with a side sealing layer, and then a frame is set on the outside, which can effectively improve the sealing packaging, ensure the water seepage and crack prevention capabilities at the laminated edges, and improve the hot pressing packaging effect.

[0065] Embodiment 2: In this embodiment, a packaging device for a perovskite photovoltaic module is provided, which is used for packaging a perovskite photovoltaic module described in Embodiment 1, characterized in that it is used to laminate and press the back plate 1, the bottom POE film 2, the battery chip 3, the upper POE film 5 and the glass cover plate 6 together, and fold the surrounding extension part of the upper POE film 5 downward and then press and cover the surrounding edges of the back plate 1, the bottom POE film 2 and the battery chip 3 by hot pressing; it includes:

[0066] A negative pressure adsorption platform, which is used to adsorb and fix the back plate 1 so that the bottom POE adhesive film 2, the battery chip 3, the upper POE adhesive film 5 and the glass cover plate 6 are sequentially stacked on the back plate;

[0067] An intermediate laminating mechanism 8, the intermediate laminating mechanism 8 is used to laminate and press the back plate 1, the bottom POE adhesive film 2, the battery chip 3, the upper POE adhesive film 5 and the glass cover plate 6 together;

[0068] A first upper POE film edge folding and pressing mechanism 9, which is arranged on the side of the intermediate laminating mechanism and is used to fold the first edge of the upper POE film downward and perform hot pressing;

[0069] A second upper POE film edge folding and pressing mechanism 10, which is arranged on the side of the intermediate laminating mechanism and is used to fold the second edge of the upper POE film downward and perform hot pressing;

[0070] A third upper POE film edge folding and pressing mechanism 11, wherein the third upper POE film edge folding and pressing mechanism 9 is arranged on the side of the intermediate laminating mechanism, and is used to fold the third edge of the upper POE film downward and perform hot pressing;

[0071] The fourth upper POE film edge folding and pressing mechanism 12 is arranged on the side of the intermediate laminating mechanism, and is used to fold the fourth edge of the upper POE film downward and heat press it; wherein;

[0072] The first upper POE film edge folding and pressing mechanism 9 is arranged opposite to the third upper POE film edge folding and pressing mechanism 11, and the second upper POE film edge folding and pressing mechanism 10 is arranged opposite to the fourth upper POE film edge folding and pressing mechanism 12, and the first upper POE film edge folding and pressing mechanism 9, the second upper POE film edge folding and pressing mechanism 10, the third upper POE film edge folding and pressing mechanism 11 and the fourth upper POE film edge folding and pressing mechanism 12 are arranged in a square structure;

[0073] The first edge of the upper POE film is parallel to the third edge of the upper POE film, and the second edge of the upper POE film is parallel to the fourth edge of the upper POE film; the first edge of the upper POE film is perpendicular to the second edge of the upper POE film.

[0074] Among them, the first upper POE film edge folding mechanism 9, the second upper POE film edge folding mechanism 10, the third upper POE film edge folding mechanism 11 and the fourth upper POE film edge folding mechanism 12 have the same structure, all including an upper connecting mechanism and a folding mechanism 13, the upper connecting mechanism is arranged on the packaging frame, the lower end of the upper connecting mechanism is provided with the folding mechanism 13, the folding mechanism 13 is used to fold the edge of the upper POE film downward and hot press, the upper connecting mechanism is used to drive the folding mechanism to rise and fall, and the folding mechanism 13 is guided and slidably connected with the intermediate laminating mechanism 8.

[0075] Embodiment 3: The difference from Embodiment 2 is that the upper connection mechanism comprises: a connection plate 19, which is fixedly connected to the packaging frame;

[0076] A lifting and adjusting cylinder 20, wherein the lifting and adjusting cylinder is fixed on the connecting plate, and the output end of the lifting and adjusting cylinder is arranged downward;

[0077] The lifting block 28 is fixedly mounted on the output end of the lifting regulating cylinder. The lifting block is a "J"-shaped structure. The folding and pressing mechanism 13 is arranged on the lifting block.

[0078] In this embodiment, the folding and pressing mechanism 13 includes:

[0079] A first side block 21, wherein the first side block 21 is fixedly mounted on one side of the lifting block;

[0080] A second side block 27, wherein the second side block 27 is fixedly mounted on the other side of the lifting block, and the first side block and the second side block are arranged parallel and spaced apart;

[0081] A folding and pressing driving shaft 26, wherein the folding and pressing driving shaft 26 is rotatably supported and connected to the first side block and the second side block, and the folding and pressing driving shaft 26 is located between the first side block and the second side block;

[0082] A folding and pressing driver, wherein the folding and pressing driver is fixed on the first side block or the second side block, and an output end of the folding and pressing driver is connected to the folding and pressing driving shaft so as to drive the folding and pressing driving shaft 26 to rotate;

[0083] The folding and pressing executing assembly is fixed on the folding and pressing driving shaft so that the folding and pressing executing assembly is driven to rotate by the folding and pressing driving shaft 26.

[0084] Wherein, the folding and pressing execution component includes:

[0085] A folding and pressing actuator arm 23, the end of which is fixedly sleeved on the folding and pressing driving shaft 26 by a sleeve 25;

[0086] A folding plate 24, the folding plate 24 is fixed to one side of the peripheral extension portion 5' of the folding actuator arm 23 facing the upper POE film;

[0087] A folding elastic bending strip 29, which is a bending structure and has elasticity. The folding elastic bending strip 29 is arranged on the side of the extrusion plate toward the peripheral extension portion 5' of the upper POE film, and the folding elastic bending strip 29 is used for folding the bending part of the upper POE film;

[0088] A heater, a mounting interface 22 is provided on the folding actuator arm 23, and the heater is fixed on the mounting interface 22. The heater is used to heat the folding plate 24 and the folding elastic bending strip 29, and the folding plate 24 and the folding elastic bending strip 29 are both made of heat-conducting metal;

[0089] A thermostat is used to control the heating temperature of the heater.

[0090] Embodiment 4: The difference from Embodiment 3 is that, in this embodiment, the intermediate lamination mechanism 8 comprises:

[0091] A lower pressing shaft 18, wherein the lower pressing shaft 18 is fixed to the output end of the lamination driver and arranged vertically;

[0092] A connecting disk 17, the upper end of which is coaxially connected to the bottom of the lower pressing shaft;

[0093] A laminate 15, the upper end of which is fixed to the bottom of the connection plate, wherein vertical sliders 14 are provided on the edges of both sides of the four corners of the laminate 15;

[0094] A vertical slide groove is provided on the first side block of any upper POE film edge folding and pressing mechanism and on the second side block of the upper POE film edge folding and pressing mechanism adjacent thereto, and the vertical sliding block is slidably matched with the vertical slide groove 16 .

[0095] The negative pressure adsorption platform comprises:

[0096] A negative pressure workbench 32, the top of which is provided with a plurality of negative pressure adsorption holes 33, each of which is connected to a negative pressure air pump;

[0097] A support platform 34, wherein the top of the support platform 34 and the bottom of the negative pressure workbench are connected by a plurality of densely arranged spring telescopic columns 31;

[0098] Support slide bars 36, a plurality of support slide bars 36 are disposed at the bottom of the support platform 34, and the support slide bars are vertically extended;

[0099] A support guide sleeve 35, the support guide sleeve is fixed on the mounting platform 30, the support guide sleeve is vertically extended, and the support slide bar is slidably inserted into the support guide sleeve;

[0100] A lifting cylinder 37, the lifting cylinder 37 is fixed at the bottom center of the mounting platform, and the output end of the lifting cylinder passes through the mounting platform upward and is connected to the support platform to drive the support platform to rise and fall;

[0101] The negative pressure workbench 32 is arranged below the square structure surrounded by the first upper POE film edge folding and pressing mechanism 9, the second upper POE film edge folding and pressing mechanism 10, the third upper POE film edge folding and pressing mechanism 11 and the fourth upper POE film edge folding and pressing mechanism 12.

[0102] When the packaging device of the present invention is packaging, its brief process is as follows: the back plate 1, the bottom POE film 2, the battery chip 3, the upper POE film 5 and the glass cover plate 6 are stacked together. When positioning and stacking, the back plate is adsorbed and fixed by a negative pressure adsorption workbench. Before lamination, the negative pressure suction equipment on the workbench is used to perform vacuum treatment on all sides of the stack to ensure the stability and flatness after lamination. During lamination, the middle lamination mechanism 8 is first used to press down to achieve preliminary lamination of the back plate 1, the bottom POE film 2, the battery chip 3, the upper POE film 5 and the glass cover plate 6. After the preliminary lamination, the first upper POE film edge folding mechanism 9, the second upper POE film edge folding mechanism 10, and the third upper POE film edge folding mechanism are synchronously started. The mechanism 11 and the fourth upper POE film edge folding mechanism 12 make the lifting and adjusting cylinder 20 drive the folding mechanism 13 to move downward to the appropriate folding position, and the folding driver drives the folding drive shaft 26 to rotate, thereby driving the folding actuator arm 23, the folding plate 24 and the folding elastic bending strip 29 to fold. The temperature of the folding actuator arm 23, the folding plate 24 and the folding elastic bending strip 29 is controlled by the heater and the temperature controller. When the folding drive shaft 26 rotates and folds, the folding elastic bending strip 29 first folds the bending part of the upper POE film, and then the folding plate 24 performs subsequent folding operations. In this process, the folding force of the folding elastic bending strip 29 is relatively large, which can ensure the pressing ability of the bending part, and thus ensure the overall packaging performance. After the folding is completed, the intermediate laminating mechanism 8 is further pressed down to complete the subsequent final pressing effect to ensure the lamination effect of the entire package. Then, the edge sealing glue layer 7 is coated on the edges of the glass cover plate, and the frame is clamped on the edges to complete the entire packaging process.

[0103] In the present invention, a corresponding packaging device for perovskite photovoltaic modules is provided. During packaging, the backplane, the bottom POE film, the battery chip, the upper POE film and the glass cover are laminated and pressed together. The first upper POE film edge folding mechanism, the second upper POE film edge folding mechanism, the third upper POE film edge folding mechanism and the fourth upper POE film edge folding mechanism can realize the hot pressing and pressing of the battery cell packaging, and can also realize the adhesive pressing and wrapping of the upper POE film, so that the surrounding extended parts of the upper POE film are folded downward and are integrally adhesively pressed and wrapped around the edges of the backplane, the bottom POE film and the battery chip by hot pressing, thereby improving the overall packaging capability and packaging performance. The present invention performs folding and pressing at the same time as lamination. During folding, when the folding driver drives the folding drive shaft to rotate, the folding elastic bending strip first folds the bending part of the upper POE film, and uses the folding plate to hot-press the surrounding extended parts of the bent upper POE film to achieve integrated hot-pressing and covering. A thermostat is also used to control the temperature to improve the hot-pressing effect. During folding, the elasticity and folding force of the folding elastic bending strip are greater than those of the folding plate, which can ensure the folding effect at the folding part and further ensure the packaging effect.

[0104] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A perovskite photovoltaic module, It is characterized in that include: A backplane (1), a bottom POE film (2), a battery chip (3), an upper POE film (5) and a glass cover plate (6); wherein the backplane (1) and the bottom surface of the battery chip (3) are connected together by the bottom POE film, and the top surface of the battery chip (3) and the glass cover plate (6) are connected together by the upper POE film (5); wherein the edges of the battery chip (3) are located between the upper POE film (5) and the bottom POE film (2) and are also coated with It is covered with an inner sealing adhesive layer (4); and the four sides of the upper POE adhesive film (5) extend out of the battery chip by a certain distance, and the four sides of the extended portion (5') of the upper POE adhesive film (5) can be integrally pressed and coated on the four sides of the back plate (1), the bottom POE adhesive film (2), and the battery chip (3) after being folded downward; and after the four sides of the extended portion of the upper POE adhesive film (5) are folded, pressed and coated, the lower edge of the folded, pressed and coated portion of the upper POE adhesive film (5) is flush with the bottom surface of the back plate (1).

2. A perovskite photovoltaic module according to claim 1, It is characterized in that After the peripheral extension parts (5') of the upper POE adhesive film (5) are folded, glued, pressed and coated, the peripheral edges of the glass cover plate are also coated with an edge sealing adhesive layer (7), and the lower end of the edge sealing adhesive layer is sealed against the bend of the upper POE adhesive film (5).

3. A perovskite photovoltaic module and packaging device thereof according to claim 1, It is characterized in that The peripheral extension parts (5') of the upper POE adhesive film (5) are folded downwards and then integrally bonded and pressed onto the peripheral edges of the back plate (1), the bottom POE adhesive film (2) and the battery chip (3) by means of heat pressing.

4. A packaging device for a perovskite photovoltaic module, used for packaging a perovskite photovoltaic module according to any one of claims 1 to 3, It is characterized in that It is used to laminate and press the back plate (1), the bottom POE adhesive film (2), the battery chip (3), the upper POE adhesive film (5) and the glass cover plate (6) together, and fold the peripheral extension part of the upper POE adhesive film (5) downwards and then adhere and press it around the peripheral edges of the back plate (1), the bottom POE adhesive film (2) and the battery chip (3) in a hot pressing manner; It includes: A negative pressure adsorption platform, the negative pressure adsorption platform is used to adsorb and fix the back plate (1) so as to stack the bottom POE adhesive film (2), the battery chip (3), the upper POE adhesive film (5) and the glass cover plate (6) on the back plate in sequence; An intermediate laminating mechanism (8), the intermediate laminating mechanism (8) being used to laminate and press the back plate (1), the bottom POE adhesive film (2), the battery chip (3), the upper POE adhesive film (5) and the glass cover plate (6) together; A first upper POE film edge folding and pressing mechanism (9), which is arranged on the side of the intermediate laminating mechanism and is used to fold the first edge of the upper POE film downwards and perform heat pressing; A second upper POE film edge folding and pressing mechanism (10), the second upper POE film edge folding and pressing mechanism (10) being arranged on the side of the intermediate laminating mechanism, and being used for folding the second edge of the upper POE film downwards and performing heat pressing; A third upper POE film edge folding and pressing mechanism (11), wherein the third upper POE film edge folding and pressing mechanism (9) is arranged on the side of the intermediate laminating mechanism and is used to fold the third edge of the upper POE film downwards and perform heat pressing; A fourth upper POE film edge folding and pressing mechanism (12), the fourth upper POE film edge folding and pressing mechanism (10) is arranged on the side of the intermediate laminating mechanism, and is used to fold the fourth edge of the upper POE film downwards and perform heat pressing; wherein; The first upper POE film edge folding and pressing mechanism (9) is arranged opposite to the third upper POE film edge folding and pressing mechanism (11), the second upper POE film edge folding and pressing mechanism (10) is arranged opposite to the fourth upper POE film edge folding and pressing mechanism (12), and the first upper POE film edge folding and pressing mechanism (9), the second upper POE film edge folding and pressing mechanism (10), the third upper POE film edge folding and pressing mechanism (11) and the fourth upper POE film edge folding and pressing mechanism (12) are arranged in a square structure; The first edge of the upper POE film is parallel to the third edge of the upper POE film, and the second edge of the upper POE film is parallel to the fourth edge of the upper POE film; the first edge of the upper POE film is perpendicular to the second edge of the upper POE film.

5. A packaging device for a perovskite photovoltaic module according to claim 4, It is characterized in that The first upper POE film edge folding mechanism (9), the second upper POE film edge folding mechanism (10), the third upper POE film edge folding mechanism (11) and the fourth upper POE film edge folding mechanism (12) have the same structure and all include an upper connecting mechanism and a folding mechanism (13). The upper connecting mechanism is arranged on a packaging frame. The folding mechanism (13) is arranged at the lower end of the upper connecting mechanism. The folding mechanism (13) is used to fold the edge of the upper POE film downward and perform hot pressing. The upper connecting mechanism is used to drive the folding mechanism to rise and fall, and the folding mechanism (13) is connected to the intermediate laminating mechanism (8) by a guide sliding connection.

6. A packaging device for a perovskite photovoltaic module according to claim 5, It is characterized in that The upper connection mechanism comprises: a connection plate (19), the connection plate being fixedly connected to the packaging frame; A lifting and adjusting cylinder (20), the lifting and adjusting cylinder being fixed on the connecting plate, and the output end of the lifting and adjusting cylinder being arranged downward; A lifting block (28) is fixedly mounted on the output end of the lifting regulating cylinder, the lifting block is a "J"-shaped structure, and the folding and pressing mechanism (13) is arranged on the lifting block.

7. A packaging device for a perovskite photovoltaic module according to claim 6, It is characterized in that The folding and pressing mechanism (13) comprises: A first side block (21), the first side block (21) being fixedly mounted on one side of the lifting block; A second side block (27), the second side block (27) is fixedly mounted on the other side of the lifting block, and the first side block and the second side block are arranged in parallel and spaced apart; A folding and pressing driving shaft (26), wherein the folding and pressing driving shaft (26) is rotatably supported and connected to the first side block and the second side block, and the folding and pressing driving shaft is located between the first side block and the second side block; A folding drive, the folding drive is fixed on the first side block or the second side block, and the output end of the folding drive is connected to the folding drive shaft so as to drive the folding drive shaft (26) to rotate; A folding and pressing actuating assembly is fixed on the folding and pressing driving shaft so that the folding and pressing actuating assembly is driven to rotate by the folding and pressing driving shaft (26).

8. A packaging device for a perovskite photovoltaic module according to claim 7, It is characterized in that The folding and pressing execution component comprises: A folding and pressing actuating arm (23), the end of which is fixedly sleeved on the folding and pressing driving shaft (26) by means of a sleeve (25); A folding plate (24), the folding plate (24) being fixed to one side of the peripheral extension portion (5') of the folding actuator arm (23) facing the upper POE adhesive film; A folding elastic bending strip (29), wherein the folding elastic bending strip (29) is a bending structure and has elasticity. The folding elastic bending strip (29) is arranged on one side of the extrusion plate toward the peripheral extension portion (5') of the upper POE adhesive film, and the folding elastic bending strip (29) is used for folding the folded portion of the upper POE adhesive film; A heater, wherein a mounting interface (22) is provided on the folding actuator arm (23), and the heater is fixed on the mounting interface (22). The heater is used to heat the folding plate (24) and the folding elastic bending strip (29), and the folding plate (24) and the folding elastic bending strip (29) are both made of heat-conducting metal; A thermostat is used to control the heating temperature of the heater.

9. A packaging device for a perovskite photovoltaic module according to claim 8, It is characterized in that The intermediate lamination mechanism (8) comprises: A lower pressing shaft (18), the lower pressing shaft (18) being fixed at the output end of the lamination driver and arranged in a vertical direction; A connecting plate (17), the upper end of which is coaxially connected to the bottom of the lower pressing shaft; A laminate (15), the upper end of which is fixed to the bottom of the connection plate, wherein vertical sliders (14) are provided on the edges of both sides of the four corners of the laminate (15); A vertical slide groove is provided on the first side block of any upper POE film edge folding and pressing mechanism and on the second side block of the upper POE film edge folding and pressing mechanism adjacent thereto, and the vertical sliding block is slidably matched with the vertical slide groove.

10. A packaging device for a perovskite photovoltaic module according to claim 8, It is characterized in that The negative pressure adsorption platform comprises: A negative pressure workbench 32, wherein a plurality of negative pressure adsorption holes (33) are arranged on the top of the negative pressure workbench, and each negative pressure adsorption hole is connected to a negative pressure air pump; A support platform (34), wherein the top of the support platform (34) and the bottom of the negative pressure workbench are connected by a plurality of densely arranged spring telescopic columns (31); Support slide bars (36), a plurality of support slide bars (36) are arranged at the bottom of the support platform (34), and the support slide bars are arranged to extend vertically; A support guide sleeve (35), the support guide sleeve is fixed on the mounting platform (30), the support guide sleeve is vertically extended, and the support slide bar is slidably inserted into the support guide sleeve; A lifting cylinder (37), the lifting cylinder (37) is fixed at the bottom center of the mounting platform, and the output end of the lifting cylinder passes through the mounting platform upwards and is connected to the support platform so as to drive the support platform to be lifted and lowered; The negative pressure workbench 32 is arranged below a square structure surrounded by the first upper POE film edge folding and pressing mechanism (9), the second upper POE film edge folding and pressing mechanism (10), the third upper POE film edge folding and pressing mechanism (11) and the fourth upper POE film edge folding and pressing mechanism (12).

Citation Information

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