Device and method for cleaning glutinous rice before grinding
By designing cleaning components with spiral blades and mixing rods and devices that use centrifugal force to screen components, the existing glutinous rice cleaning device has solved the problem of high cost, low efficiency and inability to screen moldy glutinous rice, achieving low-cost and efficient glutinous rice cleaning and health Safe filtering effect.
Patent Information
- Application Number
- CN202411400483.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-24
AI Technical Summary
The existing glutinous rice cleaning device has high cost, large space and low cleaning efficiency. It cannot effectively screen moldy glutinous rice, which affects health and safety.
A device including a cleaning box, cleaning assembly and screening assembly is designed. The spiral blades and stirring rods are driven to rotate for cleaning by motors. The glutinous rice is uniformly conveyed through the cutting assembly and the vibrating pouring member, and mold is screened by centrifugal force through the screening assembly. Sticky rice.
It reduces equipment costs, improves cleaning efficiency, avoids glutinous rice clumping, and effectively screens out moldy glutinous rice, improving cleaning effect and health and safety.
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Figure CN119175128A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of glutinous rice cleaning, and in particular relates to a glutinous rice cleaning device before grinding. Background Art
[0002] Glutinous rice, also known as Jiangmi, is rich in carbohydrates, protein and various trace elements. It is a common ingredient for making snacks such as rice cakes and glutinous rice balls. It has rich nutritional value and various edible functions. It has rich nutritional value and various edible functions. Glutinous rice needs to be washed before grinding into powder.
[0003] Existing publication number CN109261505B discloses a glutinous rice cleaning and screening device for rice cake production, which adopts two counter-rotating cleaning motors. During the cleaning process, the glutinous rice will not sink directly to the bottom due to convection, thereby improving the cleaning efficiency.
[0004] The existing device also has the following deficiencies:
[0005] 1. The existing device uses two counter-rotating cleaning motors to drive the cleaning rod to rotate, which has a high equipment cost and occupies more space in the cleaning box, resulting in a small amount of glutinous rice that can be cleaned each time, affecting the cleaning efficiency;
[0006] 2. The existing device drives the screen box up and down through the motor to make the glutinous rice enter the cleaning box. This method is easy to enter a lot of glutinous rice at one time, causing the glutinous rice to clump in the water, affecting the cleaning effect of the glutinous rice;
[0007] 3. After being stored for a long time, some glutinous rice will become moldy due to being eaten by insects or getting damp. Moldy glutinous rice contains toxic substances such as aflatoxin, which are extremely harmful to human health. The existing device lacks a structure for screening moldy glutinous rice. Summary of the invention
[0008] The purpose of the present invention is to provide a glutinous rice cleaning device before grinding in view of the problems raised in the above background technology.
[0009] To achieve the above object, the present invention adopts the following technical scheme: a glutinous rice cleaning device before grinding, comprising:
[0010] A cleaning box, wherein the bottom of the cleaning box is configured to be funnel-shaped, a water inlet and a material outlet are fixed to the top and bottom of the cleaning box respectively, a material discharge assembly is provided on the side of the top of the cleaning box away from the water inlet, an inclined filter plate is fixed in the material outlet, a box door is provided on the side wall of the material outlet, and a water outlet is provided at the bottom of the material outlet;
[0011] A cleaning component, the cleaning component includes a first rotating shaft rotatably connected to the top of the cleaning box and the filter plate, a motor is fixed on the cleaning box, the output end of the motor is connected to the first rotating shaft through a coupling, a spiral blade and a stirring rod are fixed on the first rotating shaft, and the spiral blade is located below the stirring rod.
[0012] Furthermore, a material discharge assembly is provided on the top of the cleaning box, and the material discharge assembly includes a material discharge box fixed on the top of the cleaning box, the top of the material discharge box is connected to a material discharge hopper, a material guide plate is slidably connected in the material discharge box, the material guide plate is inclined, the higher end of the material guide plate is located below the material discharge hopper, a material discharge port is provided at the bottom of the material discharge box, the material discharge port is located below the lower end of the material guide plate, a material discharge cloth bag is fixed on the material discharge port, and the material discharge assembly also includes an intermittent material discharge component and a vibrating material pouring component.
[0013] Furthermore, the intermittent unloading component includes a second rotating shaft rotatably connected to the top of the unloading box, the second rotating shaft passes through the top plate of the unloading box, and a unloading disc is fixed at one end of the second rotating shaft in the unloading box, and two symmetrically arranged unloading holes are opened on the unloading disc, and the diameter of the unloading hole is equal to the diameter of the bottom of the unloading hopper. The intermittent unloading component also includes a driving unit.
[0014] Furthermore, the driving unit includes a first pulley rotatably connected to the top of the second rotating shaft, a second pulley is fixed on the first rotating shaft, and the first pulley and the second pulley are connected by a belt.
[0015] Furthermore, the vibrating material unloading component includes a U-shaped groove and a rectangular groove opened on the side wall of the material discharge box, a sliding rod is slidably connected in the U-shaped groove, the sliding rod is fixedly connected to the material guide plate, a sliding block is slidably connected in the rectangular groove, a rack is fixed on the sliding block, an end of the sliding block close to the sliding rod is rotatably connected to a connecting rod, an end of the connecting rod away from the sliding rod is rotatably connected to the sliding rod, an elastic telescopic rod is fixed to the end of the sliding block away from the sliding rod, and an end of the elastic telescopic rod away from the sliding block is fixedly connected to the side wall of the material discharge box, and an incomplete gear meshing with the rack is fixed on the first rotating shaft.
[0016] Furthermore, a screening component is provided in the cleaning box, and the screening component includes a support frame fixed on the first rotating shaft, a screen plate is fixed on the support frame, a collecting groove is formed between the screen plate and the side wall of the support frame, and a storage block is fixed at one end of the support frame close to the side wall of the cleaning box.
[0017] Furthermore, a cavity is provided inside the storage block, the cavity is communicated with the collecting tank, and a surface of the storage block away from the sieve plate is an inclined surface.
[0018] Furthermore, four supporting legs are fixed to the bottom of the cleaning box.
[0019] The present invention also provides a method for cleaning glutinous rice before grinding, comprising the following steps:
[0020] S1. Pour glutinous rice into the lower hopper and turn on the motor;
[0021] S2. After cleaning is completed, open the water outlet to release the water in the cleaning box, and then open the box door to release the glutinous rice;
[0022] S3. Observe the clarity of the water after cleaning. If the clarity does not meet the established standard, repeat S1-S2. If the clarity meets the established standard, end the cleaning.
[0023] Compared with the prior art, the advantages of the present invention are:
[0024] 1. The present invention sets a cleaning component, and the motor drives the first rotating shaft to rotate so that the spiral blade and the stirring rod rotate. The spiral blade rotates to transport the glutinous rice that sinks to the bottom of the cleaning box to the upper part of the cleaning box. The stirring rod rotates to break up the glutinous rice and generate water flow to clean the glutinous rice. The equipment cost is low and occupies a small space in the cleaning box. A large amount of glutinous rice can be cleaned at one time, thereby improving the cleaning efficiency.
[0025] 2. The present invention sets a material discharge component. When the motor drives the first rotating shaft to rotate, the second rotating shaft is driven to rotate under the action of the first pulley, the second pulley and the belt. The second rotating shaft drives the material discharge disc to rotate for intermittent material discharge. At the same time, the second rotating shaft drives the incomplete gear to rotate. The rack reciprocates in the rectangular groove under the joint action of the incomplete gear and the elastic telescopic rod, and drives the guide plate to reciprocate under the action of the connecting rod to produce a vibration effect, so that the glutinous rice fallen on the guide plate is evenly spread on the guide plate, and the glutinous rice falls into the cleaning box more evenly, avoiding that a large amount of glutinous rice enters the cleaning box at one time and causes the glutinous rice to clump in the water, thereby improving the cleaning effect.
[0026] 3. The present invention sets a screening component. When the first rotating shaft rotates, it drives the supporting frame to rotate synchronously. The supporting frame drives the sieve plate to rotate to collect the moldy glutinous rice floating on the surface of the water into the collecting tank. The moldy glutinous rice rotates with the sieve plate to generate centrifugal force. Under the action of the centrifugal force, the moldy glutinous rice slides along the sieve plate into the cavity of the storage block, so that the moldy glutinous rice mixed in the glutinous rice can be effectively screened out. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of a glutinous rice cleaning device before grinding provided by the present invention;
[0028] Figure 2 It is a schematic diagram of the structure of a feeding disc of a glutinous rice pre-grinding cleaning device provided by the present invention;
[0029] Figure 3It is a schematic diagram of the internal structure of a glutinous rice cleaning device before grinding provided by the present invention;
[0030] Figure 4 It is a schematic structural diagram of a cleaning component of a glutinous rice pre-grinding cleaning device provided by the present invention;
[0031] Figure 5 It is a structural schematic diagram of a feeding component of a glutinous rice pre-grinding cleaning device provided by the present invention;
[0032] Figure 6 It is a schematic diagram of the internal structure of a feeding box of a glutinous rice pre-grinding cleaning device provided by the present invention;
[0033] Figure 7 It is a schematic structural diagram of a cleaning component of a glutinous rice pre-grinding cleaning device provided by the present invention;
[0034] Figure 8 yes Figure 5 Enlarged view of point A in the middle;
[0035] Fig. 9 The present invention provides a flow chart of a method for cleaning glutinous rice before grinding.
[0036] In the figure, 1 cleaning box, 11 water inlet, 12 material outlet, 13 filter plate, 14 box door, 15 water outlet; 21 first rotating shaft, 22 motor, 23 spiral blade, 24 stirring rod;
[0037] 31 material discharge box, 310 U-shaped trough, 311 rectangular trough, 32 material discharge hopper, 33 material guide plate, 34 material discharge bag;
[0038] 41 second rotating shaft, 42 feeding disc, 43 feeding hole, 44 first pulley, 45 second pulley, 46 sliding rod, 47 rack, 48 connecting rod, 49 elastic telescopic rod, 410 incomplete gear;
[0039] 51 support frame, 52 screen plate, 53 collecting trough, 54 storage block, 10 support leg. DETAILED DESCRIPTION
[0040] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0041] like Figure 1-Figure 8As shown, a glutinous rice cleaning device before grinding comprises a cleaning box 1 and a cleaning assembly, wherein the bottom of the cleaning box 1 is configured to be funnel-shaped, four supporting legs 10 are fixed to the bottom of the cleaning box 1, a water inlet 11 and a material outlet 12 are respectively fixed to the top and bottom of the cleaning box 1, a material discharge assembly is provided on the side of the top of the cleaning box 1 away from the water inlet 11, an inclined filter plate 13 is fixed in the material outlet 12, a box door 14 is provided on the side wall of the material outlet 12, a water outlet 15 is provided at the bottom of the material outlet 12, the cleaning assembly comprises a first rotating shaft 21 rotatably connected to the top of the cleaning box 1 and the filter plate 13, and a first rotating shaft 21 is fixed on the cleaning box 1. There is a motor 22, the output end of the motor 22 is connected to the first rotating shaft 21 through a coupling, the first rotating shaft 21 is fixed with a spiral blade 23 and a stirring rod 24, the spiral blade 23 is located below the stirring rod 24, the motor 22 is turned on during cleaning, the motor 22 drives the first rotating shaft 21 to rotate, thereby driving the spiral blade 23 and the stirring rod 24 to rotate, the spiral blade 23 rotates to transport the glutinous rice that sinks to the bottom of the cleaning box 1 to the upper part of the cleaning box 1, the stirring rod 24 rotates to break up the glutinous rice and generate water flow to clean the glutinous rice, the equipment cost is low and occupies a smaller space in the cleaning box 1, a large amount of glutinous rice can be cleaned at one time, and the cleaning efficiency is improved.
[0042] The top of the cleaning box 1 is also provided with a material discharge component, which includes a material discharge box 31 fixed to the top of the cleaning box 1, the top of the material discharge box 31 is connected to a material discharge hopper 32, a material guide plate 33 is slidably connected in the material discharge box 31, the material guide plate 33 is tilted, the higher end of the material guide plate 33 is located below the lower hopper 32, a material discharge port is opened at the bottom of the material discharge box 31, the material discharge port is located below the lower end of the material guide plate 33, a material discharge bag 34 is fixed on the material discharge port, the material discharge component also includes an intermittent material discharge component and a vibrating material discharge component, the intermittent material discharge component includes a second rotating shaft 4 rotatably connected to the top of the material discharge box 31 1, the second rotating shaft 41 passes through the top plate of the unloading box 31, and a unloading disc 42 is fixed at one end of the second rotating shaft 41 in the unloading box 31, and two symmetrical unloading holes 43 are provided on the unloading disc 42, and the diameter of the unloading hole 43 is equal to the bottom diameter of the unloading hopper 32, and the intermittent unloading component also includes a driving unit, and the driving unit includes a first pulley 44 rotatably connected to the top of the second rotating shaft 41, and a second pulley 45 is fixed on the first rotating shaft 21, and the first pulley 44 and the second pulley 45 are connected by a belt, and the vibration unloading component includes a U-shaped groove 310 and a rectangular groove provided on the side wall of the unloading box 31 311, a slide bar 46 is slidably connected in the U-shaped groove 310, the slide bar 45 is fixedly connected to the guide plate 33, a slider is slidably connected in the rectangular groove 311, a rack 47 is fixed on the slider, the end of the slider close to the slide bar 46 is rotatably connected to the connecting rod 48, the end of the connecting rod 48 away from the slider is rotatably connected to the slide bar 46, an elastic telescopic rod 49 is fixed to the end of the slider away from the slide bar 46, and the end of the elastic telescopic rod 49 away from the slider is fixedly connected to the side wall of the unloading box 31, an incomplete gear 410 meshing with the rack 47 is fixed on the first rotating shaft 21, and the motor 22 drives the first rotating shaft 21 to rotate At the same time, the second rotating shaft 41 is driven to rotate under the action of the first pulley 44, the second pulley 45 and the belt, and the second rotating shaft 41 drives the unloading disc 42 to rotate for intermittent unloading. At the same time, the second rotating shaft 41 drives the incomplete gear 410 to rotate, and the rack 47 reciprocates in the rectangular groove 311 under the joint action of the incomplete gear 410 and the elastic telescopic rod 49, and drives the guide plate 33 to reciprocate under the action of the connecting rod 48 to produce a vibration effect, so that the glutinous rice fallen on the guide plate 33 is evenly spread on the guide plate 33, and the glutinous rice falls into the cleaning box 1 more evenly, avoiding that a large amount of glutinous rice enters the cleaning box 1 at one time and causes the glutinous rice to clump in the water, thereby improving the cleaning effect.
[0043] The cleaning box 1 is also provided with a screening component, which includes a support frame 51 fixed on the first rotating shaft 21, a screen plate 52 fixed on the support frame 51, a collecting groove 53 is formed between the screen plate 52 and the side wall of the support frame 51, and a storage block 54 is fixed at one end of the support frame 51 close to the side wall of the cleaning box 1, and a cavity is provided inside the storage block 54, and the cavity is connected to the collecting groove 53, and the side of the storage block 54 away from the screen plate 52 is an inclined surface, and the first rotating shaft 2 1 rotates, driving the support frame 51 to rotate synchronously, and the support frame 51 drives the sieve plate 52 to rotate to collect the moldy glutinous rice floating on the surface of the water into the collecting tank 53, and the moldy glutinous rice rotates with the sieve plate 52 to generate centrifugal force. Under the action of the centrifugal force, the moldy glutinous rice slides along the sieve plate 52 into the cavity of the storage block 54, and the moldy glutinous rice close to the side wall of the cleaning box 1 slides along the inclined surface into the collecting tank 53 when the sieve plate 52 rotates, thereby improving the cleaning effect and effectively screening out the moldy glutinous rice mixed in the glutinous rice.
[0044] like Fig. 9 The present invention also provides a method for cleaning glutinous rice before grinding, comprising the following steps:
[0045] S1. Pour the glutinous rice into the lower hopper 32 and turn on the motor 22;
[0046] S2. After cleaning is completed, first open the outlet 15 to release the water in the cleaning box 1, and then open the door 14 to release the glutinous rice;
[0047] S3. Observe the clarity of the water after cleaning. If the clarity does not meet the established standard, repeat S1-S2. If the clarity meets the established standard, end the cleaning.
[0048] The working principle of the present invention is as follows:
[0049] When in use, fill the cleaning box 1 with water from the water inlet 11, then pour the glutinous rice into the discharge hopper 32 and turn on the motor 22, the motor 22 drives the first rotating shaft 21 to rotate, thereby driving the spiral blade 23 and the stirring rod 24 to rotate, the spiral blade 23 rotates to transport the glutinous rice that sinks to the bottom of the cleaning box 1 to the upper part of the cleaning box 1, the stirring rod 24 rotates to break up the glutinous rice and generate water flow to clean the glutinous rice, the equipment cost is low and occupies a smaller space in the cleaning box 1, a large amount of glutinous rice can be cleaned at one time, and the cleaning efficiency is improved, when the motor 22 drives the first rotating shaft 21 to rotate, it drives the second rotating shaft 41 to rotate under the action of the first pulley 44, the second pulley 45 and the belt, the second rotating shaft 41 drives the discharge disc 42 to rotate intermittently to discharge the material, and at the same time the second rotating shaft 41 drives the incomplete gear 410 to rotate, the rack 47 reciprocates in the rectangular groove 311 under the joint action of the incomplete gear 410 and the elastic telescopic rod 49, and The connecting rod 48 drives the guide plate 33 to move back and forth to produce a vibration effect, so that the glutinous rice falling on the guide plate 33 is evenly spread on the guide plate 33, and the glutinous rice falls into the cleaning box 1 more evenly, avoiding that a large amount of glutinous rice enters the cleaning box 1 at one time and causes the glutinous rice to clump in the water, thereby improving the cleaning effect. When the first rotating shaft 21 rotates, it drives the support frame 51 to rotate synchronously, and the support frame 51 drives the sieve plate 52 to rotate to collect the moldy glutinous rice floating on the surface of the water into the collecting groove 53. The moldy glutinous rice rotates with the sieve plate 52 to generate centrifugal force. Under the action of the centrifugal force, the moldy glutinous rice slides along the sieve plate 52 into the cavity of the storage block 54. When the sieve plate 52 rotates, the moldy glutinous rice close to the side wall of the cleaning box 1 slides along the inclined surface into the collecting groove 53, thereby improving the cleaning effect. The moldy glutinous rice mixed in the glutinous rice can be effectively screened out. After cleaning, the water outlet 15 is opened to release the water in the cleaning box 1, and then the box door 14 is opened to release the glutinous rice.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A glutinous rice cleaning device before grinding, characterized in that: include: A cleaning box (1), wherein the bottom of the cleaning box (1) is arranged in a funnel shape, a water inlet (11) and a material outlet (12) are respectively fixed at the top and bottom of the cleaning box (1), a material discharge assembly is arranged at a side of the top of the cleaning box (1) away from the water inlet (11), an inclined filter plate (13) is fixed in the material outlet (12), a box door (14) is provided on the side wall of the material outlet (12), and a water outlet (15) is provided at the bottom of the material outlet (12); A cleaning assembly, the cleaning assembly comprising a first rotating shaft (21) rotatably connected to the top of a cleaning box (1) and a filter plate (13); a motor (22) is fixed to the cleaning box (1); an output end of the motor (22) is connected to the first rotating shaft (21) via a coupling; a spiral blade (23) and a stirring rod (24) are fixed to the first rotating shaft (21); the spiral blade (23) is located below the stirring rod (24).
2. A glutinous rice cleaning device before grinding according to claim 1, characterized in that: The top of the cleaning box (1) is also provided with a material discharge assembly, the material discharge assembly comprises a material discharge box (31) fixed to the top of the cleaning box (1), the top of the material discharge box (31) is connected to a material discharge hopper (32), a material guide plate (33) is slidably connected inside the material discharge box (31), the material guide plate (33) is tiltedly arranged, the higher end of the material guide plate (33) is located below the material discharge hopper (32), a material discharge opening is opened at the bottom of the material discharge box (31), the material discharge opening is located below the lower end of the material guide plate (33), a material discharge cloth bag (34) is fixed on the material discharge opening, and the material discharge assembly also comprises an intermittent material discharge component and a vibration material discharge component.
3. A glutinous rice cleaning device before grinding according to claim 2, characterized in that: The intermittent unloading component includes a second rotating shaft (41) rotatably connected to the top of the unloading box (31), the second rotating shaft (41) passes through the top plate of the unloading box (31), and a unloading disc (42) is fixed to one end of the second rotating shaft (41) in the unloading box (31), and two symmetrically arranged unloading holes (43) are formed on the unloading disc (42), and the diameter of the unloading hole (43) is equal to the bottom diameter of the unloading hopper (32). The intermittent unloading component also includes a driving unit.
4. The device for cleaning glutinous rice before grinding according to claim 3, characterized in that: The driving unit comprises a first pulley (44) rotatably connected to the top of the second rotating shaft (41); a second pulley (45) is fixed on the first rotating shaft (21); and the first pulley (44) and the second pulley (45) are connected by a belt.
5. The device for cleaning glutinous rice before grinding according to claim 2, characterized in that: The vibrating material unloading component comprises a U-shaped groove (310) and a rectangular groove (311) opened on the side wall of the material unloading box (31); a sliding rod (46) is slidably connected in the U-shaped groove (310); the sliding rod 45 is fixedly connected to the material guide plate (33); a slider is slidably connected in the rectangular groove (311); a rack (47) is fixed on the slider; an end of the slider close to the sliding rod (46) is rotatably connected to a connecting rod (48); an end of the connecting rod (48) away from the sliding rod is rotatably connected to the sliding rod (46); an elastic telescopic rod (49) is fixed to the end of the slider away from the sliding rod (46); an end of the elastic telescopic rod (49) away from the sliding rod is fixedly connected to the side wall of the material unloading box (31); and an incomplete gear (410) meshing with the rack (47) is fixed on the first rotating shaft (21).
6. The device for cleaning glutinous rice before grinding according to claim 1, characterized in that: A screening component is also provided in the cleaning box (1), the screening component comprising a support frame (51) fixed on the first rotating shaft (21), a screen plate (52) fixed on the support frame (51), a collecting groove (53) formed between the screen plate (52) and the side wall of the support frame (51), and a storage block (54) fixed on one end of the support frame (51) close to the side wall of the cleaning box (1).
7. The device for cleaning glutinous rice before grinding according to claim 6, characterized in that: A cavity is provided inside the storage block (54), the cavity is communicated with the collecting groove (53), and a surface of the storage block (54) away from the sieve plate (52) is an inclined surface.
8. The device for cleaning glutinous rice before grinding according to claim 1, characterized in that: Four supporting legs (10) are fixed to the bottom of the cleaning box (1).
9. A method for cleaning the glutinous rice before grinding according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Pour the glutinous rice into the lower hopper (32) and turn on the motor (22); S2. After cleaning is completed, first open the water outlet (15) to release the water in the cleaning box (1), and then open the door (14) to release the glutinous rice; S3. Observe the clarity of the water after cleaning. If the clarity does not meet the established standard, repeat S1-S2. If the clarity meets the established standard, end the cleaning.
Citation Information
Patent Citations
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