A centralized crushing mechanism and method for substrate glass

Abstract

This invention provides a centralized glass substrate crushing mechanism and method, including a fixed frame with an open top surface and a slot. A temporary storage component is inserted into the slot, and a feeding box is connected through the top surface of the temporary storage component. A support plate is fixed inside the fixed frame, and a crushing mechanism is provided on the top surface of the support plate. The bottom of the temporary storage component extends through the bottom of the slot and is inserted into the crushing mechanism. A pushing and sealing mechanism is provided on one side of the temporary storage component, and the pushing and sealing mechanism is connected through the feeding box and the interior of the temporary storage component. The method is as follows: S1, setting the feeding mode; S2, continuous feeding mode; S3, centralized feeding mode; S4, crushing and exiting. This invention, by controlling the switching between the separating component and the slow-falling component connected to the control component, can adaptively adjust the amount of glass to be crushed as needed, ensuring that the glass can enter the crushing mechanism for thorough crushing, thus guaranteeing the efficiency and effectiveness of glass crushing.

Description

Technical Field

[0001] This invention relates to the field of substrate glass processing equipment technology, specifically to a centralized crushing mechanism and method for substrate glass. Background Technology

[0002] Substrate glass is one of the key materials for flat panel display devices such as liquid crystal displays (LCDs) and organic light-emitting diodes (OLEDs). It possesses high light transmittance, good thermal and chemical stability, and precise dimensional control, meeting the requirements of high-precision electronic displays. The manufacturing process of substrate glass is very complex, mainly including raw material preparation, melting, shaping, and annealing. During the continuous production of substrate glass, a large amount of waste glass is generated in processes such as cross-cutting, longitudinal cutting, precision cutting, and furnace cold repair. Modern manufacturing plants typically recycle and reuse this waste glass, crushing it and feeding it back into the furnace as raw material, reducing resource waste and environmental pollution.

[0003] Currently, the main method used on various production lines to handle waste glass is to collect the broken glass, transfer it, and then directly pour it into a crushing mechanism for crushing. The glass falls directly onto the crushing mechanism and is pulverized. Although this crushing method is simple, it has the following problems:

[0004] 1. Traditional glass breaking mechanisms may not be able to flexibly adjust the breaking process according to changes in the amount of glass, resulting in low efficiency when processing small amounts of glass, while incomplete breaking may occur when processing large amounts of glass.

[0005] 2. When there is a continuous flow of glass that needs to be broken, if the feeding speed is too fast, it may cause excessive load on the breaking mechanism or uneven breaking, affecting the breaking quality and equipment life.

[0006] In summary, there is a need for a highly efficient and stable crushing mechanism that can pulverize glass of varying input quantities. Summary of the Invention

[0007] To address the shortcomings of existing technologies, this invention provides a centralized crushing mechanism and method for substrate glass, which solves the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution:

[0009] A centralized crushing mechanism for substrate glass includes a fixed frame with an open top surface and a slot. A temporary storage component is inserted into the slot, and a feeding box is connected through the top surface of the temporary storage component. A tray is fixed inside the fixed frame, and a crushing mechanism is provided on the top surface of the tray. The bottom of the temporary storage component extends through the bottom of the slot and is inserted into the crushing mechanism. A pushing sealing mechanism is provided on one side of the temporary storage component, and the pushing sealing mechanism is connected through the feeding box and the temporary storage component to control the feeding of substrate glass from the feeding box and the temporary storage component.

[0010] The sealing mechanism includes a control component, a separating component, and a slow-falling component. The control component is fixed to the side wall of the temporary storage component. The separating component is connected through the interior of the temporary storage component. One side of the separating component is engaged with the control component. The separating component is pushed and flipped by the control component to seal the substrate glass inside the temporary storage component. The slow-falling component is connected through the interior of the dropping box. Two sets of slow-falling components are mirrored about the vertical center line of the dropping box. Both sets of slow-falling components are rotatably connected to one side of the control component. The slow-falling component is pulled by the control component to be inserted into the dropping box.

[0011] Furthermore, the temporary storage component includes a temporary storage box, a guide box, a side cover, a hot air blower, and an inner frame. The temporary storage box is inserted into the slot. A control component is connected to one side of the temporary storage box, and a hot air blower is connected to the other side. The guide box is connected through the bottom surface of the temporary storage box. The bottom of the guide box is inserted into the crushing mechanism. The top surface, front wall, and rear wall of the temporary storage box are all open structures. The opening structures of the front wall and rear wall of the temporary storage box are all closed and fixed with side covers. Multiple first observation windows are provided inside the side covers. An inclined baffle is fixed to the inner wall of the side covers. The top surface of the opening structure on the top surface of the temporary storage box is inserted into the inner frame. The separating component is pushed and flipped by the control component to close the bottom surface of the inner frame.

[0012] The control assembly includes a pneumatic rod, a push plate, a support plate, a support column, a sliding plate, and a toothed plate. The pneumatic rod is mounted on the top surface of the fixed frame. The push plate is connected to the top of the pneumatic rod. The support plate is fixed to the top surface of the push plate. Two support columns are connected to one side of the support plate. One side of the slow-fall assembly is sleeved on the outer wall of the support column. A sliding plate is fixed to one side of the push plate. A toothed plate is fixed to one side of the sliding plate. One side of the toothed plate is engaged with the partition assembly. A limit plate is fixed to the side wall of the temporary storage box. The sliding plate is slidably connected inside the limit plate.

[0013] Furthermore, the separation assembly includes a filter plate, a first rotating column, a fixed shaft, and a gear. The first rotating column is rotatably connected to the inside of the temporary storage box. The filter plate is fixed to the side wall of the first rotating column. Multiple through holes are opened inside the filter plate. One end of the first rotating column is connected to the fixed shaft. One end of the fixed shaft passes through the outside of the temporary storage box. A gear is sleeved on the outer wall of the fixed shaft. One side of the gear is meshed with a gear plate.

[0014] Furthermore, the slow-fall assembly includes a first rotating drum, a connecting plate, a second rotating drum, a second rotating column, rollers, a insert frame, and a buffer plate. One side of the insert frame is inserted into the inside of the material drop box. Multiple buffer plates are fixed to the inner wall of the insert frame, and the buffer plates are inserted into the inside of the material drop box. The side wall of the insert frame is connected to the second rotating column. The outer wall of the second rotating column is fitted with the second rotating drum. The outer wall of the second rotating drum is connected to the connecting plate. The side of the connecting plate away from the second rotating drum is fixed with the first rotating drum. The first rotating drum is fitted to the outer wall of the support column. The outer wall of the second rotating column is rotatably fitted with rollers. The side wall of the temporary storage box is fixed with a limit frame. The inner wall of the limit frame is provided with a sliding groove, and the rollers roll and fit inside the sliding groove.

[0015] Furthermore, the crushing mechanism includes a crushing component, a first fixed plate, a crushing box, a second observation window, a second fixed plate, and a conveyor belt. The crushing box is fixed to the top surface of the pallet. The crushing component is installed through the inside of the crushing box. The first fixed plate is sleeved on one side of the crushing component and the second fixed plate is sleeved on the other side. The first fixed plate and the second fixed plate are respectively fixed to the two side walls of the fixed frame. Multiple second observation windows are provided on the side wall of the crushing box. A conveyor belt is provided on the bottom surface inside the crushing box. An opening is provided on one side of the crushing box.

[0016] Furthermore, the crushing assembly includes a motor, a sleeve, impact components, a locking component, a rotating shaft, and a variator. The motor is mounted on the side wall of the first fixed plate, with its rotating end penetrating the first fixed plate. The rotating end of the motor is connected to a rotating shaft, which penetrates and connects to the inside of the crushing chamber. One end of the rotating shaft is rotatably connected to the inside of the second fixed plate. A sleeve is fitted onto the outer wall of the rotating shaft, and an impact component is inserted into the outer wall of the sleeve. Four sets of impact components are arranged along the circumference of the sleeve. Multiple variator plates are fitted and fixed onto the outer wall of the rotating shaft. One side of each of the four sets of impact components is slidably connected to the inside of the variator plate. The variator plate rotates relative to the sleeve, causing the impact components to extend outside the sleeve. One side of the impact component is slidably connected to the inside of the variator plate. A locking component is fitted onto the outer wall of the rotating shaft near the second fixed plate. A positioning plate is fixed to the end of the sleeve near the locking component. One side of the locking component is inserted into the positioning plate, so that the sleeve and the rotating shaft are fixed and rotate synchronously.

[0017] Furthermore, the impact component includes a fixed post, nail teeth, a first insert post, and a sliding push post. Multiple nail teeth are fixed to the outer wall of the fixed post, and multiple first insert posts are fixed to the outer wall of the fixed post. The first insert posts are slidably inserted into the sleeve. A sliding push post is fixed to the side wall of the first insert post. A guide groove is provided inside the rotary disc. The guide groove is an arc-shaped structure with one end away from the center of the rotary disc. Four guide grooves are provided along the circumference of the rotary disc. The sliding push post is slidably connected to the inside of the guide groove.

[0018] Furthermore, the locking component includes a fixed plate, a spring, a push plate, and second inserts. The fixed plate is sleeved and fixed to the outer wall of the rotating shaft, and the push plate is slidably sleeved to the outer wall of the rotating shaft. A spring is connected between the fixed plate and the push plate, and the spring is sleeved to the outer wall of the rotating shaft. A limit post is fixed to the outer wall of the rotating shaft, and the limit post is inserted into the push plate. Three second inserts are fixed to the side of the push plate near the positioning plate. Six insertion holes are opened on the side of the positioning plate near the push plate, and the second inserts are inserted into the insertion holes.

[0019] A method for operating a centralized crushing mechanism for substrate glass, using the aforementioned centralized crushing mechanism for substrate glass, the method comprising the following steps:

[0020] S1. Set the material feeding mode;

[0021] The worker adjusts the feeding mode according to the amount of glass to be broken. If the amount of glass to be broken is large and can be continuously fed, the following step S2 is used for continuous feeding mode. If the amount of glass to be broken is small and cannot be continuously fed, the following step S3 is used for centralized feeding mode.

[0022] S2, Continuous feeding mode;

[0023] The control component pulls down two sets of slow-fall components to insert them into the material box. The control component simultaneously drives the separator to flip down, opening the bottom of the inner frame and continuously adding glass into the material box. The glass slows down as it passes through the slow-fall components, passes through the temporary storage box, and enters the crushing box.

[0024] S3, Centralized material feeding mode;

[0025] The control component pushes the two sets of slow-fall components upward to be pulled out from inside the material box. The control component synchronously drives the separator to flip upward, closes the bottom of the inner frame, and intermittently adds glass into the material box. After a large amount of glass is collected, the bottom of the inner frame is opened again, and the glass passes through the temporary storage box and enters the crushing box.

[0026] S4, Broken Export;

[0027] The motor drives the rotating shaft to rotate, and the sleeve drives the four sets of impact components to rotate, impacting and breaking the glass that falls into the crushing box. The broken glass falls onto the conveyor belt and is then conveyed out from the opening of the crushing box.

[0028] This invention provides a centralized crushing mechanism and method for substrate glass. Compared with the prior art, it has the following advantages:

[0029] 1. By controlling the switching between the separating component and the slow-fall component connected to the control component, the amount of glass to be broken can be adaptively adjusted to ensure that the glass can enter the crushing mechanism for thorough crushing, thus guaranteeing the efficiency and effectiveness of glass crushing.

[0030] 2. When there is a continuous flow of glass that needs to be broken, the slow-fall component is inserted into the drop box to slow down the glass feeding speed and directly pass through the temporary storage component into the crushing mechanism for breaking, thus ensuring the stability of glass breaking.

[0031] 3. When a small amount of glass needs to be broken, the separation component is controlled to flip and stop inside the temporary storage component so that the glass is collected together. Then the separation component is opened so that the glass enters the crushing mechanism for crushing, ensuring the efficiency and effectiveness of glass crushing.

[0032] 4. By rotating the shaft, the adjustment plate inside the sleeve adjusts the four sets of impact components, allowing the impact components to extend out from inside the sleeve. Then, the sleeve and shaft are locked together using the locking mechanism, thereby adjusting the rotational breaking diameter of the impact components. This allows for different degrees of glass breakage, improving the flexibility of the breaking process and ensuring the effectiveness of glass breaking. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 A schematic diagram of a centralized glass breaking mechanism for substrates according to the present invention is shown.

[0035] Figure 2 A schematic diagram of the fixing frame structure of the present invention is shown;

[0036] Figure 3 A schematic diagram of the connection structure between the temporary storage component, the control component, and the separation component of the present invention is shown;

[0037] Figure 4 A schematic diagram of the connection structure between the control component and the partition component of the present invention is shown;

[0038] Figure 5 A schematic diagram of the side seal structure of the present invention is shown;

[0039] Figure 6 A schematic diagram of the connection structure between the material feeding box and the slow-fall component of the present invention is shown;

[0040] Figure 7 A schematic diagram of the connection structure between the control component and the slow-fall component of the present invention is shown;

[0041] Figure 8A cross-sectional view of the internal connection structure of the material feeding box of the present invention is shown;

[0042] Figure 9 A schematic diagram of the material crushing mechanism of the present invention is shown;

[0043] Figure 10 A schematic diagram of the internal structure of the crushing mechanism of the present invention is shown;

[0044] Figure 11 A schematic diagram of the crushing component structure of the present invention is shown;

[0045] Figure 12 A schematic diagram of the connection structure between the impact component and the turntable of the present invention is shown;

[0046] Figure 13 A schematic diagram of the connection structure between the locking component and the positioning disk of the present invention is shown;

[0047] The diagram shows: 1. Fixing frame; 11. Slot; 12. Support plate; 2. Push sealing mechanism; 21. Control component; 211. Pneumatic rod; 212. Push plate; 213. Support plate; 214. Support column; 215. Slide plate; 216. Toothed plate; 22. Separating component; 221. Filter plate; 222. First rotating column; 223. Fixed shaft; 224. Gear; 23. Slow-fall component; 231. First rotating drum; 232. Connecting plate; 233. Second rotating drum; 234. Second rotating column; 235. Roller; 236. Insert frame; 237. Buffer plate; 3. Temporary storage component; 31. Temporary storage box; 311. Limiting plate; 32. Guide box; 33. Side cover; 331. First observation window; 332. Inclined baffle; 3 4. Hot air blower; 35. Inner frame; 4. Feed box; 41. Limiting frame; 411. Slide chute; 5. Crushing mechanism; 51. Crushing assembly; 511. Motor; 512. Sleeve; 5121. Positioning plate; 51211. Insertion hole; 513. Impact component; 5131. Fixing column; 5132. Nail tooth; 5133. First insertion column; 5134. Sliding push column; 514. Locking component; 5141. Fixing plate; 5142. Spring; 5143. Push plate; 5144. Second insertion column; 515. Rotating shaft; 5151. Limiting column; 516. Rotating plate; 5161. Guide push groove; 52. First fixing plate; 53. Crushing box; 54. Second observation window; 55. Second fixing plate; 56. Conveyor belt. Detailed Implementation

[0048] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0049] Example 1

[0050] To address the technical problems in the background art, the following centralized crushing mechanism for substrate glass is provided:

[0051] Combination Figures 1-8 As shown, the present invention provides a centralized crushing mechanism for substrate glass, including a fixed frame 1. The top surface of the fixed frame 1 is an open structure, and a slot 11 is provided on the top surface of the open structure of the fixed frame 1. A temporary storage component 3 is inserted into the slot 11. A material drop box 4 is connected through the top surface of the temporary storage component 3. A support plate 12 is fixed inside the fixed frame 1. A crushing mechanism 5 is provided on the top surface of the support plate 12. The bottom of the temporary storage component 3 passes through the bottom of the slot 11 and is inserted into the crushing mechanism 5. A pushing sealing mechanism 2 is provided on one side of the temporary storage component 3. The pushing sealing mechanism 2 is connected through the material drop box 4 and the temporary storage component 3 respectively, and is used to control the feeding of substrate glass inside the material drop box 4 and the temporary storage component 3.

[0052] The sealing mechanism 2 includes a control component 21, a separating component 22, and a slow-falling component 23. The control component 21 is fixed to the side wall of the temporary storage component 3. The separating component 22 is connected through the interior of the temporary storage component 3. One side of the separating component 22 is engaged with the control component 21. The separating component 22 is pushed and flipped by the control component 21 to seal the substrate glass inside the temporary storage component 3. The slow-falling component 23 is connected through the interior of the dropping box 4. Two sets of slow-falling components 23 are mirrored about the vertical center line of the dropping box 4. Both sets of slow-falling components 23 are rotatably connected to one side of the control component 21. The slow-falling components 23 are pulled by the control component 21 to be inserted into the dropping box 4.

[0053] The following effects can be achieved based on the above structure:

[0054] 1. By switching between the separating component 22 and the slow-fall component 23 connected to the control component 21, the amount of glass to be broken can be adaptively adjusted to ensure that the glass can enter the crushing mechanism 5 for thorough crushing, thus guaranteeing the efficiency and effectiveness of glass crushing.

[0055] 2. When there is a continuous flow of glass that needs to be broken, the slow-fall component 23 is inserted into the material box 4 to slow down the glass feeding speed and directly pass through the temporary storage component 3 into the crushing mechanism 5 for breaking, thus ensuring the stability of glass breaking.

[0056] 3. When a small amount of glass needs to be broken, the separation component 22 is controlled to flip and stop inside the temporary storage component 3 so that the glass is collected together. Then the separation component 22 is opened so that the glass enters the crushing mechanism 5 for crushing, thus ensuring the efficiency and effectiveness of glass crushing.

[0057] In this embodiment, the temporary storage component 3 includes a temporary storage box 31, a guide box 32, a side cover 33, a hot air blower 34, and an inner frame 35. The temporary storage box 31 is inserted into the slot 11. One side of the temporary storage box 31 is connected to the control component 21, and the other side is connected to the hot air blower 34. The bottom surface of the temporary storage box 31 is connected to the guide box 32. The bottom of the guide box 32 is inserted into the crushing mechanism 5. The top surface, front wall, and rear wall of the temporary storage box 31 are all open structures. The opening structures of the front wall and rear wall of the temporary storage box 31 are all closed and fixed with the side cover 33. The side cover 33 is provided with multiple first observation windows 331. The inner wall of the side cover 33 is fixed with a slanted baffle 332. The top surface of the opening structure of the top surface of the temporary storage box 31 is inserted with the inner frame 35. The separator component 22 is pushed and flipped by the control component 21 to close the bottom surface of the inner frame 35.

[0058] By controlling component 21, the separating component 22 is pushed to flip and stop on the bottom surface of inner frame 35, so that the separating component 22 and inner frame 35 cooperate to form a groove structure, which is used to separate and concentrate the glass, thereby enabling the glass to be broken in one go and ensuring the stability of glass pulverization.

[0059] In this embodiment, the control component 21 includes a pneumatic rod 211, a push plate 212, a support plate 213, a support column 214, a sliding plate 215, and a toothed plate 216. The pneumatic rod 211 is disposed on the top surface of the fixed frame 1. The push plate 212 is connected to the telescopic top end of the pneumatic rod 211. The support plate 213 is fixed on the top surface of the push plate 212. Two support columns 214 are connected to one side of the support plate 213. One side of the slow-fall component 23 is sleeved on the outer wall of the support column 214. The sliding plate 215 is fixed on one side of the push plate 212. The toothed plate 216 is fixed on one side of the sliding plate 215. One side of the toothed plate 216 is engaged with the separating component 22. A limit plate 311 is fixed on the side wall of the temporary storage box 31. The sliding plate 215 is slidably connected inside the limit plate 311.

[0060] In this embodiment, the separating component 22 includes a filter plate 221, a first rotating column 222, a fixed shaft 223, and a gear 224. The first rotating column 222 is rotatably connected to the inside of the temporary storage box 31. The filter plate 221 is fixed to the side wall of the first rotating column 222. Multiple through holes are opened inside the filter plate 221. One end of the first rotating column 222 is connected to the fixed shaft 223. One end of the fixed shaft 223 passes through the outside of the temporary storage box 31. The gear 224 is sleeved on the outer wall of the fixed shaft 223. One side of the gear 224 is meshed with the toothed plate 216.

[0061] In this embodiment, the slow-fall assembly 23 includes a first rotating drum 231, a connecting plate 232, a second rotating drum 233, a second rotating column 234, rollers 235, a frame 236, and buffer plates 237. One side of the frame 236 is inserted into the material drop box 4. Multiple buffer plates 237 are fixed to the inner wall of the frame 236 and are inserted into the material drop box 4. The second rotating column 234 is connected to the side wall of the frame 236. A second rotating cylinder 233 is sleeved on the wall. A connecting plate 232 is connected to the outer wall of the second rotating cylinder 233. A first rotating cylinder 231 is fixed on the side of the connecting plate 232 away from the second rotating cylinder 233. The first rotating cylinder 231 is sleeved on the outer wall of the support column 214. A roller 235 is rotatably sleeved on the outer wall of the second rotating column 234. A limit frame 41 is fixed on the side wall of the temporary storage box 31. A sliding groove 411 is opened on the inner wall of the limit frame 41. The roller 235 rolls and fits inside the sliding groove 411.

[0062] By activating the pneumatic rod 211, the connecting plate 232 is pulled downward, causing the insert frames 236 of the two sets of slow-fall components 23 to be inserted into the material box 4. The buffer plate 237 is then inserted into the material box 4 to slow down the falling speed of the glass. During the process of inserting the insert frames 236 into the material box 4, the rollers 235 are used to roll and guide them inside the limiting frame 41 to ensure the flexibility of inserting and removing the insert frames 236.

[0063] Example 2

[0064] like Figures 9-13 As shown, based on the above embodiments, this embodiment further provides the following:

[0065] To achieve the above effect, the following structure is adopted;

[0066] The crushing mechanism 5 includes a crushing component 51, a first fixing plate 52, a crushing box 53, a second observation window 54, a second fixing plate 55, and a conveyor belt 56. The crushing box 53 is fixed to the top surface of the support plate 12. The crushing component 51 is installed through the inside of the crushing box 53. The first fixing plate 52 is sleeved on one side of the crushing component 51, and the second fixing plate 55 is sleeved on the other side. The first fixing plate 52 and the second fixing plate 55 are respectively fixed to the two side walls of the fixing frame 1. Multiple second observation windows 54 are provided on the side wall of the crushing box 53. The conveyor belt 56 is provided on the bottom surface inside the crushing box 53. An opening is provided on one side of the crushing box 53.

[0067] In this embodiment, the crushing assembly 51 includes a motor 511, a sleeve 512, an impact component 513, a locking component 514, a rotating shaft 515, and a rotary disc 516. The motor 511 is disposed on the side wall of the first fixed plate 52, and the rotating end of the motor 511 passes through the first fixed plate 52. The rotating end of the motor 511 is connected to the rotating shaft 515, which passes through and is connected to the inside of the crushing box 53. One end of the rotating shaft 515 is rotatably connected to the inside of the second fixed plate 55. The sleeve 512 is sleeved on the outer wall of the rotating shaft 515, and the impact component 513 is inserted into the outer wall of the sleeve 512. Four sets of impact components 513 are arranged along the circumference of the sleeve 512. Multiple rotating discs 516 are fixedly sleeved on the outer wall of the rotating shaft 515. Four sets of impact components 513 are slidably connected to the inside of the rotating discs 516 on one side. The rotating discs 516 rotate relative to the sleeve 512 so that the impact components 513 extend out of the sleeve 512. One side of the impact components 513 is slidably connected to the inside of the rotating discs 516. A locking component 514 is sleeved on the outer wall of the rotating shaft 515 near the second fixed plate 55. A positioning disc 5121 is fixed on the end of the sleeve 512 near the locking component 514. One side of the locking component 514 is inserted into the positioning disc 5121 so that the sleeve 512 and the rotating shaft 515 are fixed and rotate synchronously.

[0068] By rotating the shaft 515, the adjustment plate 516 inside the sleeve 512 adjusts the four sets of impact components 513, causing the impact components 513 to extend outward from inside the sleeve 512. Then, the locking component 514 locks the sleeve 512 and the shaft 515 together, thereby adjusting the rotational breaking diameter of the impact component 513. This allows for different degrees of glass breaking, improving the flexibility of breaking and ensuring the effectiveness of glass breaking.

[0069] In this embodiment, the impact component 513 includes a fixed post 5131, nail teeth 5132, a first insert post 5133, and a sliding push post 5134. The outer wall of the fixed post 5131 is fixed with a plurality of nail teeth 5132, and the outer wall of the fixed post 5131 is fixed with a plurality of first insert posts 5133. The first insert posts 5133 are slidably inserted into the sleeve 512. The side wall of the first insert post 5133 is fixed with a sliding push post 5134. The rotating disk 516 has a guide groove 5161 inside. The guide groove 5161 is an arc-shaped structure with one end away from the center of the rotating disk 516. Four guide grooves 5161 are opened along the circumference of the rotating disk 516. The sliding push post 5134 is slidably connected to the inside of the guide groove 5161.

[0070] In this embodiment, the locking component 514 includes a fixed plate 5141, a spring 5142, a push plate 5143, and second inserts 5144. The fixed plate 5141 is sleeved and fixed to the outer wall of the rotating shaft 515, and the push plate 5143 is slidably sleeved to the outer wall of the rotating shaft 515. A spring 5142 is connected between the fixed plate 5141 and the push plate 5143. The spring 5142 is sleeved to the outer wall of the rotating shaft 515. A limit post 5151 is fixed to the outer wall of the rotating shaft 515. The limit post 5151 is inserted into the push plate 5143. Three second inserts 5144 are fixed to the side of the push plate 5143 near the positioning plate 5121. Six insertion holes 51211 are opened on the side of the positioning plate 5121 near the push plate 5143. The second inserts 5144 are inserted into the insertion holes 51211.

[0071] By pulling the push plate 5143, the second insert 5144 is separated from the positioning plate 5121, allowing the rotating shaft 515 and the sleeve 512 to rotate relative to each other, thereby adjusting the different extension lengths of the impact component 513 to change the crushing diameter. Then, the second insert 5144 is inserted back into the insertion hole 51211 so that the rotating shaft 515 and the sleeve 512 are fixed together and rotate synchronously. The adjustment operation is simple.

[0072] Example 3

[0073] To address the technical problems in the background art, the following is a working method for a centralized glass substrate crushing mechanism:

[0074] The working method includes the following steps:

[0075] S1. Set the material feeding mode;

[0076] The worker adjusts the feeding mode according to the amount of glass to be broken. If the amount of glass to be broken is large and can be continuously fed, the following step S2 is used for continuous feeding mode. If the amount of glass to be broken is small and cannot be continuously fed, the following step S3 is used for centralized feeding mode.

[0077] S2, Continuous feeding mode;

[0078] The control component 21 pulls down the two sets of slow-fall components 23 and inserts them into the material box 4. The control component 21 synchronously drives the separator component 22 to flip down, opening the bottom of the inner frame 35, and continuously adding glass into the material box 4. The glass slows down after passing through the slow-fall components 23, passes through the temporary storage box 31 and enters the crushing box 53.

[0079] The specific steps are as follows: the pneumatic rod 211 is activated to pull the push plate 212 downward, the push plate 212 drives the support plate 213 to descend, the two support columns 214 pull the two connecting plates 232 respectively, the bottom of the two connecting plates 232 moves downward, the two rollers 235 roll towards each other inside the slide 411, and the two insert frames 236 drive the buffer plate 237 to be inserted into the material box 4. The buffer plate 237 is made of elastic rubber material to play a role in buffering and deceleration.

[0080] At the same time, the push plate 212 pulls the slide plate 215 down to slide inside the limiting plate 311, the toothed plate 216 drives the meshing gear 224 to rotate, the filter plate 221 flips down to open the bottom of the inner frame 35, and then glass is continuously added into the material box 4. After the glass passes through the buffer plate 237 to slow down, it continues to pass through the temporary storage box 31 and enter the crushing box 53.

[0081] S3, Centralized material feeding mode;

[0082] The control component 21 pushes the two sets of slow-falling components 23 upward to be pulled out from inside the material box 4. The control component 21 synchronously drives the separating component 22 to flip upward, close the bottom of the inner frame 35, and intermittently add glass into the material box 4. After a large amount of glass is collected, the bottom of the inner frame 35 is opened again, and the glass passes through the temporary storage box 31 and enters the crushing box 53.

[0083] The specific steps are as follows: the pneumatic rod 211 is activated to push the push plate 212 upward, the push plate 212 drives the support plate 213 to rise, the two support columns 214 push the two connecting plates 232 respectively, the bottom of the two connecting plates 232 moves upward, the two rollers 235 roll in opposite directions inside the slide 411, and the two insert frames 236 drive the buffer plate 237 to be pulled out to the outside of the discharge box 4.

[0084] At the same time, the push plate 212 pushes the slide plate 215 upward to slide inside the limiting plate 311, the toothed plate 216 drives the meshing gear 224 to rotate, the filter plate 221 flips upward to close the bottom surface of the inner frame 35, and then glass is intermittently added into the material box 4, and the hot air blower 34 is started. The hot air passes through the through hole of the filter plate 221 to dry the collected glass, preventing the water carried by the collected glass after washing from also accumulating together, thereby reducing the impact of water on glass breakage.

[0085] Then, after collecting the intermittently fed glass, the pneumatic rod 211 is activated to pull the push plate 212 down, and the filter plate 221 flips down so that the collected glass passes through the temporary storage box 31 and enters the crushing box 53.

[0086] S4, Broken Export;

[0087] Motor 511 drives shaft 515 to rotate, sleeve 512 drives four sets of impact components 513 to rotate, impacting and breaking the glass that falls into the crushing box 53. The broken glass falls onto conveyor belt 56 and is conveyed out from the opening of crushing box 53.

[0088] The specific steps described above are as follows: adjusting the breaking diameter of the breaking component 51 according to the required size of the broken glass;

[0089] When the broken glass is large, the push plate 5143 is pulled to pull the second insert 5144 out of the insertion hole 51211, and the rotating shaft 515 and the sleeve 512 are rotated relative to each other, so that the sliding push column 5134 slides in the guide groove 5161 and approaches the outer circumference of the rotating plate 516, thereby synchronously pushing the fixing column 5131 of the four sets of impact components 513 away from the sleeve 512, so that the diameter of the broken component 51 increases, thereby breaking large glass. Then the push plate 5143 is released, and the spring 5142 pushes the push plate 5143 to insert the second insert 5144 into the insertion hole 51211, so that the rotating shaft 515 and the sleeve 512 are fixed together.

[0090] When the broken glass is small, the shaft 515 and sleeve 512 are rotated in the opposite direction, so that the fixed column 5131 is closer to the sleeve 512, reducing the diameter of the breaking component 51, but increasing the frequency of impact and breaking of the nail teeth 5132, making it easier for smaller glass to be broken by impact.

[0091] Finally, the motor 511 is started to drive the rotating shaft 515 to rotate, and the sleeve 512 drives the fixed column 5131 to rotate, causing the nail teeth 5132 to collide and shatter the glass. The glass falls onto the conveyor belt 56 and is conveyed out from the opening on the side of the crushing box 53.

[0092] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0093] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A centralized crushing mechanism for substrate glass, characterized in that: The device includes a fixed frame with an open top surface and a slot. A temporary storage component is inserted into the slot, and a material feeding box is connected through the top surface of the temporary storage component. A tray is fixed inside the fixed frame, and a crushing mechanism is provided on the top surface of the tray. The bottom of the temporary storage component extends through the bottom of the slot and is inserted into the crushing mechanism. A pushing sealing mechanism is provided on one side of the temporary storage component. The pushing sealing mechanism is connected through the material feeding box and the temporary storage component to control the feeding of substrate glass inside the material feeding box and the temporary storage component. The sealing mechanism includes a control component, a separating component, and a slow-falling component. The control component is fixed to the side wall of the temporary storage component. The separating component is connected through the interior of the temporary storage component, and one side of the separating component is engaged with the control component. The separating component is pushed and flipped by the control component to seal the substrate glass inside the temporary storage component during unloading. The slow-falling component is connected through the interior of the unloading box. Two sets of slow-falling components are mirrored about the vertical center line of the unloading box. Both sets of slow-falling components are rotatably connected to one side of the control component. The slow-falling component is pulled by the control component to be inserted into the unloading box. The temporary storage component includes a temporary storage box, an inner frame, and a top surface of the temporary storage box. The top surface of the open structure is fitted with an inner frame. The partition assembly is pushed and flipped closed to the bottom surface of the inner frame by the control assembly. The control assembly includes a pneumatic rod, a push plate, a support plate, support columns, a sliding plate, and a toothed plate. The pneumatic rod is located on the top surface of the fixed frame. The top end of the pneumatic rod is connected to the push plate. The top surface of the push plate is fixed with the support plate. Two support columns are connected to one side of the support plate. One side of the slow-fall assembly is sleeved on the outer wall of the support columns. A sliding plate is fixed to one side of the push plate. A toothed plate is fixed to one side of the sliding plate. One side of the toothed plate is engaged with the partition assembly. A limit plate is fixed to the side wall of the temporary storage box. The sliding plate is slidably connected inside the limit plate. The partition assembly includes a partition... The system comprises a filter plate, a first rotating column, a fixed shaft, and a gear. The first rotating column is rotatably connected to the inside of a temporary storage box. A filter plate is fixed to the side wall of the first rotating column, and multiple through holes are opened inside the filter plate. One end of the first rotating column is connected to the fixed shaft, and one end of the fixed shaft passes through the outside of the temporary storage box. A gear is sleeved on the outer wall of the fixed shaft, and one side of the gear meshes with a gear plate. The slow-fall assembly includes a first rotating drum, a connecting plate, a second rotating drum, a second rotating column, rollers, a frame, and a buffer plate. One side of the frame is inserted into the inside of the discharge box, and multiple buffer plates are fixed to the inner wall of the frame. The buffer plates are inserted into the inside of the discharge box. The side wall of the frame is connected to the second rotating column. A second rotating cylinder is sleeved on the outer wall of the rotating column. A connecting plate is connected to the outer wall of the second rotating cylinder. A first rotating cylinder is fixed on the side of the connecting plate away from the second rotating cylinder. The first rotating cylinder is sleeved on the outer wall of the support column. A roller is rotatably sleeved on the outer wall of the second rotating column. A limit frame is fixed on the side wall of the temporary storage box. A sliding groove is opened on the inner wall of the limit frame. The roller rolls and fits inside the sliding groove. The control component pulls down two sets of slow-fall components and inserts them into the material box. The control component synchronously drives the separator component to flip down and open the bottom of the inner frame. The control component pushes up the two sets of slow-fall components to be pulled out from the material box. The control component synchronously drives the separator component to flip up and close the bottom of the inner frame.

2. The centralized crushing mechanism for substrate glass according to claim 1, characterized in that: The temporary storage assembly also includes a guide box, a side cover, and a hot air blower. The temporary storage box is inserted into the slot. One side of the temporary storage box is connected to a control component, and the other side is connected to a hot air blower. The bottom of the temporary storage box is connected to the guide box, and the bottom of the guide box is inserted into the crushing mechanism. The top, front, and rear walls of the temporary storage box are all open structures. The openings of the front and rear walls of the temporary storage box are all closed and fixed with side covers. Multiple first observation windows are provided inside the side covers, and inclined baffles are fixed to the inner walls of the side covers.

3. The centralized crushing mechanism for substrate glass according to claim 1, characterized in that: The crushing mechanism includes a crushing component, a first fixed plate, a crushing box, a second observation window, a second fixed plate, and a conveyor belt. The crushing box is fixed to the top surface of the pallet. The crushing component is installed through the inside of the crushing box. The first fixed plate is sleeved on one side of the crushing component and the second fixed plate is sleeved on the other side. The first fixed plate and the second fixed plate are respectively fixed to the two side walls of the fixed frame. Multiple second observation windows are provided on the side wall of the crushing box. A conveyor belt is provided on the bottom surface inside the crushing box. An opening is provided on one side of the crushing box.

4. The centralized crushing mechanism for substrate glass according to claim 3, characterized in that: The crushing assembly includes a motor, a sleeve, impact components, a locking component, a rotating shaft, and a variator. The motor is mounted on the side wall of the first fixed plate, with its rotating end penetrating the first fixed plate. The rotating end of the motor is connected to a rotating shaft, which penetrates and connects to the inside of the crushing chamber. One end of the rotating shaft is rotatably connected to the inside of the second fixed plate. A sleeve is fitted onto the outer wall of the rotating shaft, and impact components are inserted into the outer wall of the sleeve. Four sets of impact components are arranged along the circumference of the sleeve. Multiple variator plates are fitted and fixed onto the outer wall of the rotating shaft. One side of each of the four sets of impact components is slidably connected to the inside of the variator plate. The variator plate rotates relative to the sleeve, causing the impact components to extend outside the sleeve. A locking component is fitted onto the outer wall of the rotating shaft near the second fixed plate. A positioning plate is fixed to the end of the sleeve near the locking component, and one side of the locking component is inserted into the positioning plate, so that the sleeve and the rotating shaft are fixed and rotate synchronously.

5. The centralized crushing mechanism for substrate glass according to claim 4, characterized in that: The impact component includes a fixed post, nail teeth, a first insert post, and a sliding push post. Multiple nail teeth are fixed on the outer wall of the fixed post, and multiple first insert posts are fixed on the outer wall of the fixed post. The first insert posts are slidably inserted into the inside of the sleeve. A sliding push post is fixed on the side wall of the first insert post. A guide groove is provided inside the rotary disc. The guide groove is an arc-shaped structure with one end away from the center of the rotary disc. Four guide grooves are provided along the circumference of the rotary disc. The sliding push post is slidably connected inside the guide groove.

6. The centralized crushing mechanism for substrate glass according to claim 4, characterized in that: The locking component includes a fixed plate, a spring, a push plate, and second inserts. The fixed plate is sleeved and fixed to the outer wall of the rotating shaft, and the push plate is slidably sleeved to the outer wall of the rotating shaft. A spring is connected between the fixed plate and the push plate, and the spring is sleeved to the outer wall of the rotating shaft. A limit post is fixed to the outer wall of the rotating shaft and inserted into the push plate. Three second inserts are fixed to the side of the push plate near the positioning plate. Six insertion holes are opened on the side of the positioning plate near the push plate, and the second inserts are inserted into the insertion holes.

7. A method for operating a centralized glass substrate crushing mechanism, characterized in that: The working method of the substrate glass centralized crushing mechanism according to claim 6 includes the following steps: S1. Set the material feeding mode; The worker adjusts the feeding mode according to the amount of glass to be broken. If the amount of glass to be broken is large and can be continuously fed, the following step S2 is used for continuous feeding mode. If the amount of glass to be broken is small and cannot be continuously fed, the following step S3 is used for centralized feeding mode. S2, Continuous feeding mode; The control component pulls down two sets of slow-fall components to insert them into the material box. The control component simultaneously drives the separator to flip down, opening the bottom of the inner frame and continuously adding glass into the material box. The glass slows down as it passes through the slow-fall components, passes through the temporary storage box, and enters the crushing box. S3, Centralized material feeding mode; The control component pushes the two sets of slow-fall components upward to be pulled out from inside the material box. The control component synchronously drives the separator to flip upward, closes the bottom of the inner frame, and intermittently adds glass into the material box. After a large amount of glass is collected, the bottom of the inner frame is opened again, and the glass passes through the temporary storage box and enters the crushing box. S4, Broken Export; The motor drives the rotating shaft to rotate, and the sleeve drives the four sets of impact components to rotate, impacting and breaking the glass that falls into the crushing box. The broken glass falls onto the conveyor belt and is then conveyed out from the opening of the crushing box.

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