Jaboticaba extract crushing preparation device and method

Abstract

The invention relates to the technical field of jaboticaba extract preparation, in particular to a jaboticaba extract crushing preparation device and method.The jaboticaba extract crushing preparation device comprises a crushing box, three crushing rollers are rotationally installed on the upper portion of the interior of the crushing box in a V shape, and servo motors are correspondingly arranged on the outer side wall of the crushing box; the servo motor is fixedly connected with the crushing roller through a bearing, a rotating shaft and a conductive slip ring; the device has the beneficial effects that a crushing cutter can be pushed to move in a cutter groove in the outer side wall of the crushing box through a connecting block by virtue of a fixing rod and a micro electric-hydraulic push rod which are arranged in a crushing roller, so that the length of the crushing cutter is adjusted, the crushing cutter can meet the crushing requirements of different sizes, and the applicability of the device is improved; through the three crushing rollers arranged in the V shape and the servo motors arranged corresponding to the three crushing rollers, and through staggered distribution of the crushing cutters in the crushing mechanisms in the different crushing rollers, the jaboticaba extract can be quickly and uniformly crushed.

Description

Technical Field

[0001] The invention relates to the technical field of preparation of jaboticaba extract, and in particular to a jaboticaba extract crushing preparation device and method. Background Art

[0002] Jabuticaba, a plant of the genus Persiana in the Myrtaceae family, is known as the "tropical grape" for its high nutritional value and unique flavor. Jabuticaba fruit is rich in water, vitamin C, calcium and other nutrients, and is widely used in juice, jam, health products and other fields. However, in the processing of jaboticaba, how to effectively and evenly crush the fruit to improve the quality and yield of the extract has always been an urgent problem to be solved.

[0003] Most of the crushing equipment in the prior art has problems such as uneven crushing and low efficiency, which affects the overall quality of the jaboticaba extract.

[0004] Therefore, we propose a jaboticaba extract crushing preparation device and method to solve the above problems. Summary of the invention

[0005] In view of the problems existing in the prior art, the present invention discloses a jaboticaba extract crushing preparation device and method, and the technical scheme adopted is that it comprises a crushing box, three crushing rollers are rotatably installed in a V shape on the upper part of the crushing box, and a servo motor is correspondingly arranged on the outer wall of the crushing box, the servo motor is fixedly connected to the crushing roller through a bearing, a rotating shaft and a conductive slip ring, the crushing roller is a hollow structure, the outer wall of the crushing roller is evenly provided with knife grooves, a crushing mechanism is arranged inside the crushing roller, and the crushing mechanisms inside the three crushing rollers are staggered, a screening plate is fixedly installed at the lower part of the crushing box, a discharge plate is arranged at the bottom of the crushing box, and a discharge port is opened in the middle of the discharge plate.

[0006] As a preferred technical solution of the present invention, the crushing mechanism includes a connecting block, a fixed rod, a micro-electro-hydraulic push rod and a crushing knife. The fixed rod is fixedly installed inside the crushing roller, and the micro-electro-hydraulic push rod is evenly installed on the outer wall of the fixed rod. The telescopic end of the micro-electro-hydraulic push rod is fixedly connected to the bottom end of the crushing knife through the connecting block, and the top end of the crushing knife extends to the outside of the crushing roller through the knife groove on the outer wall of the crushing roller.

[0007] As a preferred technical solution of the present invention, the crushing box is symmetrically provided with material gathering inclined plates, and the angle between the material gathering inclined plates and the side wall of the inner cavity of the crushing box is 25-35 degrees.

[0008] As a preferred technical solution of the present invention, both ends of the bottom of the sieve plate are extended with material stacking platforms, and the sieve holes on the surface of the material stacking platform are arranged corresponding to the sieve holes on the inclined surface of the sieve plate.

[0009] As a preferred technical solution of the present invention, a material discharge frame is arranged in the middle of the upper surface of the crushing box, and the material discharge frame is connected to the material feed port opened on the upper surface of the crushing box.

[0010] As a preferred technical solution of the present invention, cleaning grooves corresponding to the screening plates are provided at both ends of the outer wall of the crushing box, and a material blocking block is installed in the cleaning groove. Card slots are symmetrically provided at both ends of the cleaning groove, and card blocks corresponding to the card slots are provided at both ends of the material blocking block.

[0011] As a preferred technical solution of the present invention, visual windows are symmetrically provided on the upper end of the outer side wall of the crushing box.

[0012] A method for crushing and preparing a jaboticaba extract comprises the following steps: starting three servo motors respectively, and making the servo motors on both sides rotate forward, and making the servo motor in the middle rotate reversely, so that the servo motors respectively drive the crushing rollers to rotate inside a crushing box through bearings, rotating shafts and conductive slip rings, and at the same time starting a micro-electro-hydraulic push rod, which pushes a connecting block and a crushing knife to move inside a knife groove of an outer wall of the crushing roller through its telescopic end, so as to adjust the length of the crushing knife, and then the crushing knife arranged inside the crushing roller is driven to rotate synchronously through the rotation of the crushing roller; putting the jaboticaba extract into the crushing box through a feeding frame and a feeding port. Internally, the jaboticaba extract is crushed by staggered distribution of crushing knives in the crushing mechanisms inside different crushing rollers; the jaboticaba extract crushed by the crushing knives can be gathered by the gathering inclined plate; the crushed jaboticaba extract is screened by the screening plate, and the screened jaboticaba extract is discharged to the bottom of the crushing box through the discharge port in the middle of the discharge plate, and the jaboticaba extract that does not pass the screening of the screening plate can be temporarily piled up by the stacking platform arranged at the bottom of the screening plate; the jaboticaba extract that does not pass the screening and is piled up on the surface of the stacking platform at the bottom of the screening plate can be cleaned by the cleaning trough for subsequent crushing again.

[0013] Beneficial effects of the present invention:

[0014] 1. The fixing rod and the micro electro-hydraulic push rod arranged inside the crushing roller can push the crushing knife to move in the knife groove on the outer wall of the crushing box through the connecting block, so as to adjust the length of the crushing knife, so that the crushing knife can adapt to the crushing requirements of different sizes, and improve the applicability of the device;

[0015] 2. The jaboticaba extract can be crushed quickly and evenly by three V-shaped crushing rollers and corresponding servo motors, and the interlaced distribution of crushing knives in the crushing mechanisms inside different crushing rollers. At the same time, the crushed jaboticaba extract is gathered by a gathering inclined plate installed at an angle of 25-35 degrees to the side wall of the inner cavity of the crushing box, so as to improve the processing efficiency of the jaboticaba extract.

[0016] 3. The crushed jaboticaba extract can be screened through the screening plate and the stacking platform extended at both ends of the bottom of the screening plate, and the jaboticaba extract that fails to pass the screening can be temporarily stacked so that it can be taken out through the cleaning trough and put into the crushing box for crushing again to improve the crushing effect of the jaboticaba extract. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a first stereoscopic diagram of the structure of the present invention;

[0019] Figure 2 It is a second stereoscopic view of the structure of the present invention;

[0020] Figure 3 It is a top view of the structure of the present invention;

[0021] Figure 4 For the present invention Figure 3 AA cross-sectional structure schematic diagram;

[0022] Figure 5 For the present invention Figure 3 Schematic diagram of BB cross-section structure;

[0023] Figure 6 For the present invention Figure 4 Schematic diagram of the local enlarged structure at C.

[0024] In the figure: 1 crushing box, 2 servo motor, 3 crushing roller, 4 crushing mechanism, 401 connecting block, 402 fixing rod, 403 micro electro-hydraulic push rod, 404 crushing knife, 5 gathering inclined plate, 6 screening plate, 7 unloading plate, 8 cleaning trough, 9 baffle plate, 10 card slot, 11 card block, 12 visual window, 13 unloading frame, 14 discharge port. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] like Figures 1 to 6 As shown, the present invention discloses a jaboticaba extract crushing preparation device and method, the technical scheme adopted is that it comprises a crushing box 1, three crushing rollers 3 are rotatably installed in a V shape on the upper part of the crushing box 1, and a servo motor 2 is correspondingly arranged on the outer wall of the crushing box 1, the servo motor 2 is fixedly connected to the crushing roller 3 through a bearing, a rotating shaft and a conductive slip ring, the crushing roller 3 is a hollow structure, the outer wall of the crushing roller 3 is evenly provided with knife grooves, the crushing roller 3 is provided with a crushing mechanism 4, the crushing mechanisms inside the three crushing rollers 3 are staggered, a screening plate 6 is fixedly installed at the lower part of the crushing box 1, a blanking plate 7 is arranged at the bottom of the crushing box 1, and a discharge port is opened in the middle of the blanking plate 7 14, by starting three servo motors 2 respectively, and making the servo motors 2 on both sides rotate forward, and making the servo motor 2 in the middle rotate reversely, so that the servo motors 2 respectively drive the crushing rollers 3 to rotate inside the crushing box 1 through the bearings, the rotating shafts and the conductive slip rings, and at the same time, the rotation of the crushing rollers 3 drives the crushing mechanism 4 arranged inside to rotate synchronously, and then the jaboticaba extract is put into the crushing box 1, and the jaboticaba extract is crushed by the crushing mechanism 4, and at the same time, the crushed jaboticaba extract is screened by the screening plate 6, and the crushed jaboticaba extract is discharged to the bottom of the crushing box 1 through the discharge port 14 in the middle of the discharge plate 7.

[0027] As a preferred technical solution of the present invention, the crushing mechanism 4 includes a connecting block 401, a fixed rod 402, a micro-electro-hydraulic push rod 403 and a crushing knife 404. The fixed rod 402 is fixedly installed inside the crushing roller 3, and the micro-electro-hydraulic push rod 403 is evenly installed on the outer wall of the fixed rod 402. The telescopic end of the micro-electro-hydraulic push rod 403 is fixedly connected to the bottom end of the crushing knife 404 through the connecting block 401, and the top of the crushing knife 404 extends to the outside of the crushing roller 3 through the knife groove on the outer wall of the crushing roller 3. By starting the micro-electro-hydraulic push rod 403, the micro-electro-hydraulic push rod 403 pushes the connecting block 401 and the crushing knife 404 to move inside the knife groove on the outer wall of the crushing roller 3 through its telescopic end, thereby adjusting the length of the crushing knife 404. Then, the crushing process of the jaboticaba extract is completed by the staggered distribution of the crushing knives 404 in the crushing mechanism 4 inside different crushing rollers 3.

[0028] As a preferred technical solution of the present invention, the interior of the crushing box 1 is symmetrically provided with a gathering inclined plate 5, and the angle between the gathering inclined plate 5 and the side wall of the inner cavity of the crushing box 1 is 25-35 degrees. The gathering inclined plate 5 can gather the jaboticaba extract crushed by the crushing knife 404. At the same time, by setting the angle between the gathering inclined plate 5 and the side wall of the inner cavity of the crushing box 1 to 25-35 degrees, the gathering efficiency of the gathering inclined plate 5 can be improved.

[0029] As a preferred technical solution of the present invention, stacking platforms are extended from both ends of the bottom of the sieve plate 6, and the sieve holes on the surface of the stacking platform are arranged corresponding to the sieve holes on the inclined surface of the sieve plate 6. The stacking platform arranged at the bottom of the sieve plate 6 can be used to temporarily stack the jaboticaba extract that has not passed the screening of the sieve plate 6, so that it will not interfere with the subsequent screening of the jaboticaba extract.

[0030] As a preferred technical solution of the present invention, a feed frame 13 is provided in the middle of the upper surface of the crushing box 1, and the feed frame 13 is connected to the feed port opened on the upper surface of the crushing box 1. The feed frame 13 can improve the efficiency of the jaboticaba extract entering the crushing box 1 through the feed port.

[0031] As a preferred technical solution of the present invention, cleaning grooves 8 corresponding to the screening plate 6 are provided at both ends of the outer wall of the crushing box 1, and a blocking block 9 is installed in the cleaning groove 8. Card slots 10 are symmetrically provided at both ends of the cleaning groove 8, and blocks 11 corresponding to the card slots 10 are provided at both ends of the blocking block 9. The jaboticaba extract that has not passed the screening and is accumulated on the surface of the stacking platform at the bottom of the screening plate 6 can be cleaned through the cleaning groove 8 for subsequent crushing processing. The cleaning groove 8 is closed by the blocking block 9, and the card connection installation of the blocking block 11 and the card slot 10 can make the card connection installation of the blocking plate 9 and the cleaning groove 8 more stable.

[0032] As a preferred technical solution of the present invention, a visual window 12 is symmetrically provided on the upper end of the outer wall of the crushing box 1. Through the visual window 12 symmetrically provided on the upper end of the outer wall of the crushing box 1, the staff can observe the crushing process of the jaboticaba extract inside the crushing box 1 through the visual window 12 outside the crushing box 1, thereby improving the crushing safety.

[0033] A method for crushing and preparing a jaboticaba extract comprises the following steps: starting three servo motors 2 respectively, and making the servo motors 2 on both sides rotate forward, and making the servo motor 2 in the middle rotate reversely, so that the servo motors 2 respectively drive the crushing rollers 3 to rotate inside the crushing box 1 through bearings, rotating shafts and conductive slip rings, and at the same time starting a micro-electro-hydraulic push rod 403, the micro-electro-hydraulic push rod 403 pushes the connecting block 401 and the crushing knife 404 to move inside the knife groove of the outer wall of the crushing roller 3 through its telescopic end, so as to adjust the length of the crushing knife 404, and then the crushing knife 404 arranged inside the crushing roller 3 is driven to rotate synchronously through the rotation of the crushing roller 3; putting the jaboticaba extract into the crushing box 1 through a feeding frame 13 and a feeding port. Inside the crushing box 1, the crushing process of the jaboticaba extract is completed by the staggered distribution of the crushing knives 404 in the crushing mechanism 4 inside the different crushing rollers 3; the jaboticaba extract crushed by the crushing knife 404 can be gathered by the gathering inclined plate 5; the crushed jaboticaba extract is screened by the screening plate 6, and the crushed jaboticaba extract after screening is discharged to the bottom of the crushing box 1 through the discharge port 14 in the middle of the unloading plate 7, and the jaboticaba extract that has not passed the screening of the screening plate 6 can be temporarily piled up through the stacking platform set at the bottom of the screening plate 6; the jaboticaba extract that has not passed the screening and accumulated on the surface of the stacking platform at the bottom of the screening plate 6 can be cleaned through the cleaning groove 8 for subsequent crushing again.

[0034] The circuit connection involved in the present invention is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0035] Components not described in detail herein are prior art.

[0036] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the protection scope of the present invention.

Claims

1. A jaboticaba extract crushing and preparation device, comprising a crushing box (1), characterized in that: Three crushing rollers (3) are rotatably mounted in a V-shape on the upper part of the crushing box (1), and a servo motor (2) is correspondingly arranged on the outer wall of the crushing box (1). The servo motor (2) is fixedly connected to the crushing roller (3) via a bearing, a rotating shaft and a conductive slip ring. The crushing roller (3) is a hollow structure. The outer wall of the crushing roller (3) is evenly provided with knife grooves. A crushing mechanism (4) is arranged inside the crushing roller (3). The crushing mechanisms inside the three crushing rollers (3) are arranged in a staggered manner. A screening plate (6) is fixedly mounted on the lower part of the crushing box (1). A discharge plate (7) is arranged at the bottom of the crushing box (1), and a discharge port (14) is opened in the middle of the discharge plate (7).

2. The jaboticaba extract crushing and preparation device according to claim 1, characterized in that: The crushing mechanism (4) comprises a connection block (401), a fixed rod (402), a micro-electro-hydraulic push rod (403) and a crushing knife (404); the fixed rod (402) is fixedly mounted inside the crushing roller (3); the micro-electro-hydraulic push rod (403) is evenly mounted on the outer side wall of the fixed rod (402); the telescopic end of the micro-electro-hydraulic push rod (403) is fixedly connected to the bottom end of the crushing knife (404) through the connection block (401); and the top end of the crushing knife (404) extends to the outside of the crushing roller (3) through the knife groove on the outer side wall of the crushing roller (3).

3. The jaboticaba extract crushing and preparation device according to claim 2, characterized in that: The crushing box (1) is symmetrically provided with a material gathering inclined plate (5), and the angle between the material gathering inclined plate (5) and the side wall of the inner cavity of the crushing box (1) is 25-35 degrees.

4. The jaboticaba extract crushing and preparation device according to claim 3, characterized in that: Material stacking platforms are extended from both ends of the bottom of the screening plate (6), and the screening holes on the surface of the material stacking platform are arranged correspondingly to the screening holes on the inclined surface of the screening plate (6).

5. The jaboticaba extract crushing and preparation device according to claim 4, characterized in that: A material discharge frame (13) is arranged in the middle of the upper surface of the crushing box (1), and the material discharge frame (13) is connected to a material feed opening provided on the upper surface of the crushing box (1).

6. The jaboticaba extract crushing and preparation device according to claim 5, characterized in that: The outer side walls of the crushing box (1) are provided with cleaning grooves (8) corresponding to the screening plate (6), and a material blocking block (9) is installed in the cleaning groove (8). The two ends of the cleaning groove (8) are symmetrically provided with clamping grooves (10), and the two ends of the material blocking block (9) are provided with clamping blocks (11) installed corresponding to the clamping grooves (10).

7. The jaboticaba extract crushing and preparation device according to claim 6, characterized in that: The upper end of the outer wall of the crushing box (1) is symmetrically provided with viewing windows (12).

8. The method for preparing the Jabuticaba extract by crushing according to claim 7, characterized in that: The method comprises the following steps: starting three servo motors (2) respectively, and making the servo motors (2) on both sides rotate forward and making the servo motor (2) in the middle rotate reversely, thereby making the servo motors (2) drive the crushing rollers (3) to rotate inside the crushing box (1) through the bearings, the rotating shafts and the conductive slip rings respectively; at the same time, starting the micro-electro-hydraulic push rod (403), the micro-electro-hydraulic push rod (403) pushes the connecting block (401) and the crushing knife (404) to move inside the knife groove of the outer wall of the crushing roller (3) through its telescopic end, thereby adjusting the length of the crushing knife (404), and then driving the crushing knife (404) arranged inside the crushing roller (3) to rotate synchronously; putting the jaboticaba extract into the crushing box (1) through the feeding frame (13) and the feeding port. The jaboticaba extract is crushed by staggered distribution of the crushing knives (404) in the crushing mechanism (4) inside different crushing rollers (3); the jaboticaba extract crushed by the crushing knives (404) can be gathered by the gathering inclined plate (5); the crushed jaboticaba extract is screened by the screening plate (6), and the crushed jaboticaba extract after screening is discharged to the bottom of the crushing box (1) through the discharge port (14) in the middle of the discharge plate (7); at the same time, the jaboticaba extract that has not passed the screening of the screening plate (6) can be temporarily piled up by the stacking platform arranged at the bottom of the screening plate (6); the jaboticaba extract that has not passed the screening and piled up on the surface of the stacking platform at the bottom of the screening plate (6) can be cleaned by the cleaning groove (8) for subsequent crushing again.

Images