Magnetic material processing device

By designing a magnetic material processing device including a conveying control mechanism, a positioning support mechanism, a closed segmentation mechanism and a linkage control mechanism, the problems of vibration and high temperature of debris during the magnetic component segmentation process are solved, and the segmentation accuracy and quality are improved.

CN119175411BActive Publication Date: 2025-03-11JIANGSU SHENGYUAN NAKO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411639361.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-11
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

During the partitioning and processing of magnetic components made of soft metal materials, it is easily affected by vibration of the partition disk, which reduces the partition quality, and the generated metal debris and high temperature will affect the processing quality.

Method used

A magnetic material processing device is designed, including a conveying control mechanism, a positioning support mechanism, a sealed division mechanism and a linkage control mechanism. Through the coordinated work of these mechanisms, the closed segmentation of magnetic components and air-cooled cooling are achieved, avoiding the impact of debris and high temperatures on processing quality.

Benefits of technology

The accuracy and quality of magnetic components are improved, ensuring the impact of metal debris and high temperature on processing quality during the partitioning process, and achieving a more efficient production process.

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Abstract

The present invention discloses a magnetic material processing device, and relates to the technical field of magnetic material processing. In the present invention, a positioning support mechanism is slidably arranged between two conveying guide rods, a fixing assembly is fixedly connected to the positioning support mechanisms on both sides thereof, a rotating dividing disk capable of horizontal reciprocating motion is installed inside the first segmentation closed cover, a conveying control mechanism is installed through the linkage control mechanism, a closed dividing mechanism is arranged inside the linkage control mechanism, a supply fan is installed on one side of the horizontal air guide box, and a second segmentation closed cover is arranged between a horizontal air inlet pipe and a horizontal air outlet pipe, and the horizontal air outlet pipe is installed on the opposite side of the horizontal air inlet pipe and the two are arranged coaxially. The present invention allows external airflow to flow through the closed cover through the rotation of the supply fan, so that the air flow cools the surface of the magnetic element during the segmentation process, thereby ensuring that the metal debris and high temperature during the segmentation process will not affect the segmentation processing quality of the magnetic element.
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Description

Technical Field

[0001] The invention belongs to the technical field of magnetic material processing, and in particular relates to a magnetic material processing device. Background Art

[0002] Sensors based on various magnetic properties have been used in various fields, such as common AC and DC power sensors. AC and DC power sensors are mainstream products for power consumption detection. Among them, open-type AC and DC sensors are particularly popular due to their advantages such as no power-off and self-powered.

[0003] In the prior art, the performance of most open-type AC / DC sensors or similar magnetic induction, self-powered, and power-free installation sensors almost all depends on the performance of the magnetic materials therein. The performance of the core material depends more on its subsequent processing and production methods in addition to the properties of the material itself. The subsequent production of magnetic materials includes the molding, segmentation, transportation, quality inspection, installation, storage and protection of raw materials.

[0004] In the process of splitting magnetic components made of soft metal materials, the soft magnetic components are generally placed directly on the support table, and the magnetic components are split by rotating the splitting disk. Since the magnetic components are made of soft metal materials, they are easily affected by the vibration of the splitting disk during the splitting process, which reduces the splitting quality. At the same time, the metal debris and high temperature generated during the splitting process will also affect the splitting processing quality of the magnetic components. To this end, we provide a magnetic material processing device to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a magnetic material processing device, which solves the problems in the above-mentioned background technology through the specific structural design of the conveying control mechanism, the fixing assembly, the positioning support mechanism, the closed dividing mechanism and the linkage control mechanism.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention is a magnetic material processing device, comprising a conveying control mechanism, the conveying control mechanism comprising two conveying guide rods arranged opposite to each other, a fixing component is arranged above the conveying guide rods, and the fixing component reciprocates horizontally along the extension direction of the conveying control mechanism; a positioning support mechanism, the positioning support mechanism is slidably arranged between the two conveying guide rods, the fixing component is fixedly connected to the positioning support mechanisms on both sides thereof, and a magnetic element is clamped and fixed inside the positioning support mechanism; a closed dividing mechanism, the closed dividing mechanism is installed on the top of the conveying control mechanism, the closed dividing mechanism comprises a first dividing closed cover that can reciprocate up and down, and a rotating dividing disk that can reciprocate horizontally is installed inside the first dividing closed cover; and a linkage control mechanism, the conveying control mechanism is installed through the linkage control mechanism, and the closed dividing mechanism is arranged on the inner side of the linkage control mechanism.

[0008] Wherein, the linkage control mechanism includes a horizontal air guide box, a supply fan is installed on one side of the horizontal air guide box, and the supply fan is used to transport external air to the inside of the horizontal air guide box; a horizontal air inlet duct, the horizontal air inlet duct is installed on one side of the horizontal air guide box, and one end of the horizontal air inlet duct slides through the inside of the horizontal air guide box; a horizontal air outlet duct, the horizontal air outlet duct is installed on the opposite side of the horizontal air inlet duct and the two are coaxially arranged, and the horizontal air inlet duct and the horizontal air outlet duct move towards each other; and a second divided sealed cover, the second divided sealed cover is arranged between the horizontal air inlet duct and the horizontal air outlet duct, when the second divided sealed cover is controlled to move upward, the horizontal air inlet duct and the horizontal air outlet duct can be driven to approach each other, and the first divided sealed cover is synchronously moved downward, when the first divided sealed cover and the second divided sealed cover are closely attached to form a closed cover body, the magnetic element is clamped and supported between the first divided sealed cover and the second divided sealed cover, and at the same time, the horizontal air inlet duct and the horizontal air outlet duct are both horizontally connected with the closed cover body.

[0009] The present invention is further configured as follows: the conveying control mechanism also includes a conveying control frame, the conveying guide rod is fixedly installed inside the conveying control frame, a first mounting plate is fixedly arranged on the top of the conveying control frame, a conveying control shaft is rotatably arranged between the two first mounting plates, and the conveying control shaft is connected to the output end of the conveying control motor installed on the surface of one of the first mounting plates; the fixed component includes a fixed frame slidably arranged on the top of the conveying control frame, the fixed frame is sleeved on the conveying control shaft and the two are threadedly matched, a support plate is fixedly arranged on the bottom of the fixed frame, and arc-shaped fixing seats are fixedly arranged on both ends of the support plate.

[0010] The present invention is further configured such that the enclosed dividing mechanism also includes a lifting control shaft rotatably arranged at the top of the conveying control frame, a lifting control gear close to the top of the conveying control frame is fixedly installed on the circumferential side of the lifting control shaft, a lifting connecting frame is sleeved on the lifting control shaft and threadedly matched with the lifting control shaft, and the lifting connecting frame is fixedly arranged on the top of the first dividing closed cover; a dividing mounting seat is slidingly arranged inside the first dividing closed cover, a first dividing motor is installed on one side of the dividing mounting seat, the rotating dividing disk is fixedly installed on the output shaft of the first dividing motor, a second dividing motor is installed inside the first dividing closed cover, and the output end of the second dividing motor is connected to a dividing control shaft threadedly matched with the dividing mounting seat.

[0011] The present invention is further configured as follows: the linkage control mechanism also includes a linkage control frame, a telescopic cylinder is installed inside the linkage control frame, the output end of the telescopic cylinder is connected to a horizontal support frame, the second divided airtight cover is installed on the top of the horizontal support frame through a support rod, two vertical support frames are symmetrically fixedly arranged on the surface of the horizontal support frame, a vertical movable plate is fixedly arranged on the top of the vertical support frame, the vertical movable plate is slidably arranged on the inner wall of the linkage control frame, a meshing control part corresponding to the lifting control gear is horizontally slidably arranged on the linkage control frame, an oblique push-pull plate is hingedly arranged between the meshing control part and the corresponding vertical movable plate, and the horizontal air inlet pipe and the horizontal air outlet pipe are both slidably arranged on the linkage control frame.

[0012] The present invention is further configured as follows: the horizontal air guide box is arranged on the outside of the linkage control frame and the two are fixedly connected by an external extension frame; the horizontal air inlet pipe and the horizontal air outlet pipe are fixedly provided with a first connecting plate on the peripheral side surfaces; the first connecting plate and the linkage control frame are connected by a first elastic member; a rope threading opening corresponding to the first connecting plate is opened on the surface of the linkage control frame; a traction rope passing through the corresponding rope threading opening is connected between the first connecting plate and the horizontal support frame; and the meshing control part is slidably arranged on the linkage control frame.

[0013] The present invention is further configured such that the positioning support mechanism includes a bearing assembly; wherein the bearing assembly includes a bearing frame, a suspension member slidably mounted on a conveying guide rod is fixedly arranged on the top of the bearing frame, the suspension member is fixedly arranged on the inner wall of the corresponding arc-shaped fixed seat, two limiting guide grooves are symmetrically opened inside the bearing frame, a guide ear seat is fixedly arranged on the bottom of the bearing frame, a second mounting plate is fixedly arranged on the surface of the bearing frame, a connecting rod is fixedly arranged on the surface of the second mounting plate, and a second connecting plate is fixedly arranged on one end of the connecting rod.

[0014] The present invention is further configured as follows: the positioning support mechanism includes a first positioning component; wherein the first positioning component includes a vertical mounting frame, wherein the first moving part is fixedly provided on opposite sides of the vertical mounting frame, the first moving part is slidably sleeved on the corresponding connecting rod, and the first moving part is connected to the corresponding second connecting plate by a second elastic member, and two limiting guide plates are symmetrically fixedly provided on one side of the vertical mounting frame, and the limiting guide plates are slidably matched inside the corresponding limiting guide grooves, and the surface of the vertical mounting frame is fixedly provided with a first positioning clamping part located between the two limiting guide plates; a second moving part is provided on one side of the vertical mounting frame, and two horizontal guide rods are symmetrically fixedly provided on the surface of the second moving part, and the horizontal guide rods are slidably matched with the corresponding guide ear seat, and connecting parts are fixedly provided at both ends of the second moving part, and a pushing rod is fixedly provided between the two connecting parts, and the pushing rod is fitted with a force-bearing notch member fixed on the top of the corresponding limiting guide plate, and a first magnetic plate is fixedly provided at both ends of the pushing rod, and a first permanent magnet is installed on the surface of the first magnetic plate.

[0015] The present invention is further configured such that the positioning support mechanism includes a second positioning component; wherein the second positioning component includes a second positioning clamping portion, the second positioning clamping portion is arranged above the corresponding first positioning clamping portion, the top of the second positioning clamping portion is connected to a horizontal magnetic seat through a support rod, a second permanent magnet is installed on the top of the horizontal magnetic seat, the second permanent magnet and the second electromagnet at the bottom of the corresponding limiting guide plate magnetically repel each other; a vertical guide rod that slides with the supporting frame is symmetrically fixed on the top of the horizontal magnetic seat, a horizontal connecting plate is fixed on the top of the vertical guide rod, and a third elastic member connected to the horizontal connecting plate is provided on the top of the supporting frame.

[0016] The present invention is further configured as follows: a third mounting plate is fixedly provided on the surface of the carrier frame, a fourth elastic member is provided at the bottom of the third mounting plate, a lifting plate slidably connected to the carrier frame is fixedly provided at the lower end of the fourth elastic member, a pressure-bearing part is fixedly provided at the bottom of the lifting plate, a second magnetic plate is fixedly provided at the bottom of the pressure-bearing part, a first electromagnet is installed on the surface of the second magnetic plate, the first electromagnet and the corresponding first permanent magnet magnetically repel each other, pressure-applying parts are fixedly provided on opposite sides of the second positioning clamping part, and the pressure-applying parts are fitted on the corresponding pressure-bearing parts.

[0017] The present invention has the following beneficial effects:

[0018] 1. The present invention allows external air to enter the horizontal air guide box through the rotation of the supply fan. The airflow entering the horizontal air guide box enters along the horizontal air inlet pipe, and is discharged from the horizontal air outlet pipe after passing through the closed cover body. In this way, the debris generated by the segmentation in the closed cover body can be blown out for collection. At the same time, the air flow passing through the closed cover body is used to cool the surface of the magnetic element during the segmentation process, thereby ensuring that the metal debris and high temperature in the segmentation process have an impact on the segmentation processing quality of the magnetic element. After completing the segmentation of a magnetic element, the telescopic cylinder is used to control the horizontal support frame to move downward to complete the reset. In this process, the elastic restoring force of the first elastic member causes the two first connecting plates that are relatively arranged to move away from each other and return to the initial position. At this time, the horizontal air inlet pipe and the horizontal air outlet pipe both return to the initial position. In this process, the two lifting control shafts are driven to rotate synchronously in the opposite direction by the meshing control parts that move away from each other, thereby driving the first segmented closed cover to move up and return to the initial position.

[0019] 2. In the present invention, when the horizontal support frame is controlled to move upward by the telescopic cylinder, the first connection plates on the left and right sides are gradually approached and the first elastic member is compressed by the pulling force of the traction rope, so that the horizontal air inlet pipe and the horizontal air outlet pipe are gradually approached. At the same time, the upwardly moving vertical support frame generates an upward thrust on the vertical moving plate, and the two relatively arranged meshing control parts are driven to gradually approach under the thrust of the oblique push-pull plate. In the process of the two meshing control parts gradually approaching, the two lifting control gears are driven to rotate synchronously, so that the second divided sealed cover is moved upward while the first divided sealed cover is moved upward. The closed cover moves downward, and when the first divided closed cover and the second divided closed cover just achieve close contact to form a closed cover body, the magnetic element is clamped and supported between the first divided closed cover and the second divided closed cover. At this time, the horizontal air inlet pipe and the horizontal air outlet pipe are both inserted into the docking port on the closed cover body, and then the segmentation of the magnetic element can be achieved by the reciprocating motion of the rotating segmentation disk. After the segmentation of the magnetic element at the segmentation station is completed, the rotating segmentation disk is controlled to return to the initial position. In this way, the segmentation of the magnetic element can be completed in a closed environment, and the influence of debris and dust on the surrounding environment can be effectively avoided.

[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0022] Figure 1The figure is a schematic diagram of the structure of a magnetic material processing device.

[0023] Figure 2 for Figure 1 A magnified view of the local structure at point A.

[0024] Figure 3 It is a structural schematic diagram of the linkage control mechanism in the present invention.

[0025] Figure 4 for Figure 3 The structural front view.

[0026] Figure 5 It is a structural schematic diagram of the conveying control mechanism in the present invention.

[0027] Figure 6 It is a structural schematic diagram of the closed dividing mechanism in the present invention.

[0028] Figure 7 It is a schematic diagram of the structure of the fixing component in the present invention.

[0029] Figure 8 This is a diagram showing the matching relationship between the positioning support mechanism and the magnetic element in the present invention.

[0030] Fig. 9 It is a structural schematic diagram of the positioning support mechanism in the present invention.

[0031] Fig.10 It is a structural schematic diagram of the load-bearing component in the present invention.

[0032] Fig.11 It is a schematic structural diagram of the first positioning component in the present invention.

[0033] Fig.12 for Fig.11 Longitudinal structural cross-sectional view.

[0034] Fig.13 for Fig.12 Side view of the structure.

[0035] Fig.14 for Fig.12 The structural front view.

[0036] Fig.15 It is a schematic structural diagram of the second positioning component in the present invention.

[0037] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0038] 1-conveying control mechanism, 101-conveying guide rod, 102-conveying control frame, 103-conveying control shaft, 104-conveying control motor, 2-fixing assembly, 201-fixing frame, 202-support plate, 203-arc fixing seat, 3-positioning support mechanism, 4-magnetic element, 5-sealed segmentation mechanism, 501-first segmentation sealed cover, 502-rotating segmentation disk, 503-lifting control shaft, 504-lifting control gear, 505-lifting connecting frame, 506-segmentation mounting seat, 507-first segmentation sealed cover, 508-rotating segmentation disk, 509-lifting control shaft, 510-lifting control gear, 511-lifting connecting frame, 512-lifting control gear, 513-lifting control gear, 514-lifting control gear, 515-lifting connecting frame, 516-segmentation mounting seat, 517-first segmentation sealed cover, 518-rotating segmentation disk, 519-lifting control shaft, 520-lifting control gear, 521-lifting control gear, 522-lifting control gear, 523-lifting control gear, 524-lifting control gear, 525-lifting control gear, 526-lifting control gear, 527-lifting control gear, 528-lifting control gear, 529-lifting control gear, 530-lifting control gear, 531-lifting control gear, 532-lifting control gear, 533-lifting control gear, 534-lifting control gear, 535-lifting control gear, 536-lifting control gear, 537-lifting control gear, 538-lifting control gear, 539-lifting control gear A split motor, 508-a second split motor, 509-a split control shaft, 6-a linkage control mechanism, 601-a horizontal air guide box, 602-a fan, 603-a horizontal air inlet pipe, 604-a horizontal air outlet pipe, 605-a second split closed cover, 606-a linkage control frame, 607-a telescopic cylinder, 608-a horizontal support frame, 609-a vertical support frame, 610-a vertical moving plate, 611-an engagement control unit, 612-an oblique push-pull plate, 613-an external extension frame, 614-a first connecting plate, 61 5-first elastic member, 616-rope threading port, 617-traction rope, 7-bearing assembly, 701-bearing frame, 702-hanging member, 703-limiting guide groove, 704-guide ear seat, 705-second mounting plate, 706-connecting rod, 707-second connecting plate, 8-first positioning assembly, 801-vertical mounting frame, 802-first moving part, 803-second elastic member, 804-limiting guide plate, 805-first positioning clamping part, 806-second moving part, 807-horizontal guide rod, 808 -connecting part, 809-pushing rod, 810-force-bearing notch member, 811-first magnetic plate, 812-first permanent magnet, 9-second positioning assembly, 901-second positioning clamping part, 902-horizontal magnetic seat, 903-second permanent magnet, 904-vertical guide rod, 905-horizontal connecting plate, 906-third elastic member, 907-third mounting plate, 908-fourth elastic member, 909-lifting plate, 910-pressure-bearing part, 911-second magnetic plate, 912-first electromagnet, 913-pressure-applying part. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] For specific embodiment 1, please refer to Figure 1-15The present invention is a magnetic material processing device, comprising a conveying control mechanism 1, a positioning support mechanism 3, a closed segmentation mechanism 5 and a linkage control mechanism 6; the conveying control mechanism 1 comprises two conveying guide rods 101 arranged opposite to each other, a fixing component 2 is arranged above the conveying guide rods 101, and the fixing component 2 reciprocates horizontally along the extending direction of the conveying control mechanism 1; the positioning support mechanism 3 is slidably arranged between the two conveying guide rods 101, the fixing component 2 is fixedly connected to the positioning support mechanisms 3 on both sides thereof, and a magnetic element 4 is clamped and fixed inside the positioning support mechanism 3;

[0041] The sealed dividing mechanism 5 is installed at the top of the conveying control mechanism 1, and the sealed dividing mechanism 5 includes a first dividing sealed cover 501 that can reciprocate up and down, and a rotating dividing disk 502 that can reciprocate horizontally is installed inside the first dividing sealed cover 501; the conveying control mechanism 1 is installed throughout the linkage control mechanism 6, and the sealed dividing mechanism 5 is arranged on the inner side of the linkage control mechanism 6; wherein the linkage control mechanism 6 includes a horizontal air guide box 601, a horizontal air inlet pipe 603, a horizontal air outlet pipe 604 and a second dividing sealed cover 605; a supply fan 602 is installed on one side of the horizontal air guide box 601, and the supply fan 602 is used to convey external air to the inside of the horizontal air guide box 601; the horizontal air inlet pipe 603 is installed on one side of the horizontal air guide box 601, and one end of the horizontal air inlet pipe 603 slides through the inside of the horizontal air guide box 601; the horizontal air outlet pipe 604 is installed on the opposite side of the horizontal air inlet pipe 603 and the two are arranged coaxially, and the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 move towards each other;

[0042] The second divided sealed cover 605 is arranged between the horizontal air inlet duct 603 and the horizontal air outlet duct 604. When the second divided sealed cover 605 is controlled to move upward, the horizontal air inlet duct 603 and the horizontal air outlet duct 604 can be driven to approach each other, and at the same time, the first divided sealed cover 501 can be synchronously moved downward. When the first divided sealed cover 501 and the second divided sealed cover 605 are tightly attached to form a closed cover body, the magnetic element 4 is clamped and supported between the first divided sealed cover 501 and the second divided sealed cover 605, and at the same time, the horizontal air inlet duct 603 and the horizontal air outlet duct 604 are both horizontally connected with the closed cover body.

[0043] In this embodiment of the present invention, the conveying control mechanism 1 also includes a conveying control frame 102, a conveying guide rod 101 is fixedly installed inside the conveying control frame 102, a first mounting plate is fixedly arranged on the top of the conveying control frame 102, a conveying control shaft 103 is rotatably arranged between the two first mounting plates, and the conveying control shaft 103 is connected to the output end of a conveying control motor 104 installed on the surface of one of the first mounting plates, so that the conveying control shaft 103 can be controlled to rotate by the conveying control motor 104, thereby realizing the horizontal reciprocating motion of the fixed component 2 along the conveying control frame 102, and the horizontal reciprocating motion of the positioning support mechanism 3 on the left and right sides thereof is driven by the action of the fixed component 2;

[0044] The fixing assembly 2 includes a fixing frame 201 slidably arranged on the top of the conveying control frame 102, the fixing frame 201 is sleeved on the conveying control shaft 103 and the two are threadedly matched, a support plate 202 is fixedly arranged at the bottom of the fixing frame 201, and arc-shaped fixing seats 203 are fixedly arranged at both ends of the support plate 202, and a fixed connection with the positioning support mechanism 3 is achieved through the arc-shaped fixing seats 203.

[0045] In this embodiment of the present invention, the closed dividing mechanism 5 also includes a lifting control shaft 503 rotatably arranged at the top of the conveying control frame 102, and a lifting control gear 504 close to the top of the conveying control frame 102 is fixedly installed on the side surface of the lifting control shaft 503, and a lifting connection frame 505 is sleeved on the lifting control shaft 503 and matched with the thread thereof, and the lifting connection frame 505 is fixedly arranged on the top of the first divided closed cover 501. Through this structural design, when the two lifting control gears 504 are driven to rotate at the same time, the synchronous rotation of the two lifting control shafts 503 can be realized, and under the threaded cooperation of the lifting control shaft 503 and the lifting connection frame 505, the two lifting connection frames 505 are synchronously moved up and down, thereby realizing the up and down movement of the first divided closed cover 501 under the conveying control frame 102;

[0046] A split mounting seat 506 is slidably arranged inside the first split closed cover 501, a first split motor 507 is installed on one side of the split mounting seat 506, a rotating split disk 502 is fixedly installed on the output shaft of the first split motor 507, a second split motor 508 is installed inside the first split closed cover 501, and a split control shaft 509 which is threadedly matched with the split mounting seat 506 is connected to the output end of the second split motor 508. Through this structural design, when the second split closed cover 605 is controlled to move upward, the horizontal air inlet pipe 603 and the horizontal The air outlet pipes 604 are close to each other, and the first segmented sealed cover 501 is moved downward synchronously. When the first segmented sealed cover 501 and the second segmented sealed cover 605 are closely attached to form a sealed cover body, the magnetic element 4 is clamped and supported between the first segmented sealed cover 501 and the second segmented sealed cover 605. At the same time, the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are both horizontally connected to the sealed cover body. Then, the first segmentation motor 507 is started by the controller to drive the rotating segmentation disk 502 to rotate, and then the second segmentation motor 50 8 starts to drive the segmentation control shaft 509 to rotate, thereby causing the segmentation mounting seat 506 to reciprocate inside the first segmentation sealed cover 501, thereby achieving the segmentation of the magnetic element 4 through the reciprocating motion of the rotating segmentation disk 502. After completing the segmentation of the magnetic element 4 at the segmentation station, first control the first segmentation sealed cover 501 and the second segmentation sealed cover 605 to return to the initial position, and then start the conveying control motor 104 through the controller, and move the next positioning support mechanism 3 to the segmentation station through the rotation of the conveying control shaft 103, and then continue to control the first segmentation sealed cover 501 and the second segmentation sealed cover 605 to move toward each other to form a tightly closed cover body, and then achieve the segmentation of a magnetic element 4 again through the same segmentation method mentioned above. In the process of segmenting the second magnetic element 4, a magnetic element 4 to be segmented is clamped and positioned on the unloaded positioning support mechanism 3, and then the conveying control motor 104 is controlled by the controller to run in the reverse direction, so that the fixed component 2 returns to the initial position. At this time, the positioning support mechanisms 3 on both sides return to the initial outer position (such as Figure 1 As shown), the same method is used in the process of separating the magnetic element 4 at the separation station ( Figure 1 The magnetic element 4 is clamped and positioned on the positioning support mechanism 3 on the left side), and the next magnetic element 4 to be divided is clamped and positioned on the unloaded positioning support mechanism 3 ( Figure 1 Positioning support mechanism on the right side 3).

[0047] In this embodiment of the present invention, the linkage control mechanism 6 also includes a linkage control frame 606, a telescopic cylinder 607 is installed inside the linkage control frame 606, and the output end of the telescopic cylinder 607 is connected to a horizontal support frame 608, and the second divided closed cover 605 is installed on the top of the horizontal support frame 608 through a support rod, and two vertical support frames 609 are symmetrically fixedly arranged on the surface of the horizontal support frame 608, and a vertical movable plate 610 is fixedly arranged on the top of the vertical support frame 609, and the vertical movable plate 610 is slidably arranged on the inner wall of the linkage control frame 606, and a meshing control part 611 corresponding to the lifting control gear 504 is horizontally slidably arranged on the linkage control frame 606, and an oblique push-pull plate 612 is hingedly arranged between the meshing control part 611 and the corresponding vertical movable plate 610, and the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are both slidably arranged on the linkage control frame 606;

[0048] The horizontal air guide box 601 is arranged outside the linkage control frame 606 and the two are fixedly connected by an external extension frame 613. The horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are fixedly provided with a first connection plate 614 on the periphery of the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604. The first connection plate 614 and the linkage control frame 606 are connected by a first elastic member 615. In the initial state, each first elastic member 615 is in a natural state. The horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are farthest apart, and the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are both separated from the second divided airtight cover 605. The surface of the linkage control frame 606 is provided with a first connection plate 614. There are corresponding rope threading holes 616, and a traction rope 617 passing through the corresponding rope threading hole 616 is connected between the first connecting plate 614 and the horizontal support frame 608. The engagement control part 611 is slidably set on the linkage control frame 606. In the initial state, the horizontal support frame 608 is at the lowest position, the two relatively arranged first connecting plates 614 are farthest apart, the first elastic member 615 is in a natural state, the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are farthest apart, and under the connecting action of the vertical support frame 609, the two relatively arranged engagement control parts 611 are farthest apart, and the traction ropes 617 on the left and right sides are always in a straight state.

[0049] When the horizontal support frame 608 is controlled to move upward by the telescopic cylinder 607, the pulling force of the traction rope 617 makes the first connecting plates 614 on the left and right sides gradually approach each other and compress the first elastic member 615, so that the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 gradually approach each other. At the same time, the upwardly moving vertical support frame 609 generates an upward thrust on the vertical movable plate 610, and the two relatively arranged meshing control parts 611 are driven to gradually approach each other under the thrust of the oblique push-pull plate 612. In the process of the two meshing control parts 611 gradually approaching each other, the two lifting control gears 504 are driven to rotate synchronously, so that the second divided sealed cover 605 is moved upward while the first divided sealed cover 501 is moved downward. 01 and the second divided sealed cover 605 just achieve close contact to form a closed cover body, the magnetic element 4 is clamped and supported between the first divided sealed cover 501 and the second divided sealed cover 605. At this time, the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 are both inserted into the docking port on the closed cover body (two first semicircular openings are symmetrically opened at the bottom of the first divided sealed cover 501, and two second semicircular openings are symmetrically opened at the top of the second divided sealed cover 605. The first semicircular openings and the corresponding second semicircular openings are fitted to form a docking port with a complete circular structure), and then the magnetic element 4 can be segmented by the reciprocating motion of the rotating segmentation disk 502. After completing the segmentation of the magnetic element 4 at the segmentation station, the rotating segmentation disk 502 is controlled to return to the initial position;

[0050] During the segmentation process, the external air flow enters the horizontal air guide box 601 through the rotation of the fan 602. The air flow entering the horizontal air guide box 601 enters along the horizontal air inlet pipe 603, and is discharged from the horizontal air outlet pipe 604 after passing through the closed cover. In this way, the debris generated by the segmentation in the closed cover can be blown out for collection. At the same time, the surface of the magnetic element 4 in the segmentation process is cooled by the air flow passing through the closed cover. This ensures that the metal debris and high temperature in the segmentation process will not affect the segmentation process quality of the magnetic element. After completing the segmentation of a magnetic element 4, The telescopic cylinder 607 controls the horizontal support frame 608 to move downward to complete the reset. During this process, the elastic restoring force of the first elastic member 615 causes the two relatively arranged first connecting plates 614 to move away from each other and return to their initial positions. At this time, the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 both return to their initial positions (i.e., the horizontal air inlet pipe 603 and the horizontal air outlet pipe 604 both detach from the second divided sealed cover 605). During this process, the two lifting control shafts 503 are driven to rotate synchronously in opposite directions through the meshing control parts 611 that move away from each other, thereby driving the first divided sealed cover 501 to move up and return to its initial position.

[0051] Specific embodiment two, on the basis of specific embodiment one, the positioning support mechanism 3 includes a bearing assembly 7; wherein the bearing assembly 7 includes a bearing frame 701, a suspension member 702 slidably mounted on the conveying guide rod 101 is fixedly arranged on the top of the bearing frame 701, and the suspension member 702 is fixedly arranged on the inner wall of the corresponding arc-shaped fixed seat 203, so that the synchronous horizontal movement of the arc-shaped fixed seat 203 can be achieved through the horizontal reciprocating motion of the bearing frame 701, two limiting guide grooves 703 are symmetrically opened inside the bearing frame 701, a guide ear seat 704 is fixedly arranged at the bottom of the bearing frame 701, a second mounting plate 705 is fixedly arranged on the surface of the bearing frame 701, a connecting rod 706 is fixedly arranged on the surface of the second mounting plate 705, and a second connecting plate 707 is fixedly arranged at one end of the connecting rod 706.

[0052] In this embodiment of the present invention, the positioning support mechanism 3 includes a first positioning component 8; wherein the first positioning component 8 includes a vertical mounting frame 801, and first moving parts 802 are fixedly provided on opposite sides of the vertical mounting frame 801, and the first moving parts 802 are slidably sleeved on the corresponding connecting rod 706, and the first moving part 802 is connected to the corresponding second connecting plate 707 through a second elastic member 803, and two limiting guide plates 804 are symmetrically fixedly provided on one side of the vertical mounting frame 801, and the limiting guide plates 804 are slidably matched inside the corresponding limiting guide grooves 703, so that the smooth horizontal sliding of the entire first positioning component 8 can be ensured, and a first positioning clamping part 805 located between the two limiting guide plates 804 is fixedly provided on the surface of the vertical mounting frame 801, and the first positioning clamping part 805 is used to support the magnetic element 4;

[0053] A second moving part 806 is provided on one side of the vertical mounting frame 801, and two horizontal guide rods 807 are symmetrically fixedly provided on the surface of the second moving part 806. The horizontal guide rods 807 are slidably matched with the corresponding guide ear seats 704, so that the second moving part 806 can slide smoothly horizontally. Connecting parts 808 are fixedly provided at both ends of the second moving part 806, and a push rod 809 is fixedly provided between the two connecting parts 808. The push rod 809 is fitted with a force-bearing notch member 810 fixed on the top of the corresponding limit guide plate 804 (such as Fig.13 As shown in the figure, first magnetic plates 811 are fixedly provided at both ends of the push rod 809, and a first permanent magnet 812 is installed on the surface of the first magnetic plate 811.

[0054] In this embodiment of the present invention, the positioning support mechanism 3 includes a second positioning component 9; wherein the second positioning component 9 includes a second positioning clamping portion 901, the second positioning clamping portion 901 is arranged above the corresponding first positioning clamping portion 805, the top of the second positioning clamping portion 901 is connected to a horizontal magnetic seat 902 through a support rod, a second permanent magnet 903 is installed on the top of the horizontal magnetic seat 902, and the second permanent magnet 903 and the second electromagnet at the bottom of the corresponding limiting guide plate 804 are magnetically repelled; a vertical guide rod 904 that is symmetrically fixed on the top of the horizontal magnetic seat 902 and is slidably matched with the supporting frame 701, a horizontal connecting plate 905 is fixed on the top of the vertical guide rod 904, a third elastic member 906 connected to the horizontal connecting plate 905 is arranged on the top of the supporting frame 701, a third mounting plate 907 is fixed on the surface of the supporting frame 701, and a fourth elastic member 908 is arranged at the bottom of the third mounting plate 907;

[0055] A lifting plate 909 slidably connected to the support frame 701 is fixedly provided at the lower end of the fourth elastic member 908, a pressure-bearing portion 910 is fixedly provided at the bottom of the lifting plate 909, a second magnetic plate 911 is fixedly provided at the bottom of the pressure-bearing portion 910, a first electromagnet 912 is mounted on the surface of the second magnetic plate 911, the first electromagnet 912 and the corresponding first permanent magnet 812 are magnetically repelled, pressure-applying portions 913 are fixedly provided on opposite sides of the second positioning clamping portion 901, and the pressure-applying portions 913 are fitted on the corresponding pressure-bearing portion 910; the second electromagnet is in a power-off and demagnetized state in the initial state, and the second positioning clamping portion 901 is kept at a certain distance from the first positioning clamping portion 805 under the elastic force of the third elastic member 906, and the pressure-bearing portion 910 is fitted to the bottom of the pressure-applying portion 913 under the elastic force of the fourth elastic member 908.

[0056] After the magnetic element 4 to be split is placed on the top of the two first positioning clamping parts 805, the second electromagnet is energized to generate a strong downward magnetic repulsion force on the second permanent magnet 903, thereby driving the second positioning clamping part 901 to move downward and tightly press against the upper surface of the magnetic element 4 to be split. In this process, the downward pressure-applying part 913 pushes the pressure-receiving part 910 to move downward until the first electromagnet 912 is aligned with the corresponding first permanent magnet 812. At this time, the third elastic member 906 is compressed by force, and the fourth elastic member 908 is stretched by force. Then, the first electromagnet is controlled by the controller. The energized magnet 912 generates a magnetic repulsion force on the first permanent magnet 812, and then the pushing force of the push rod 809 on the force-bearing notch 810 drives the limiting guide plate 804 to slide horizontally along the limiting guide groove 703 and compress the second elastic member 803, thereby realizing the mutual separation of the two relatively arranged first positioning clamping parts 805. In this process, the first positioning clamping part 805 and the second positioning clamping part 901 are used to clamp and fix the magnetic element 4, so that the clamped magnetic element 4 is gradually straightened and is in a stretched state, thereby realizing the clamping and fixing of the magnetic element 4. The surfaces of the positioning clamping part 805 and the second positioning clamping part 901 are both installed with rubber anti-skid pads, which can greatly increase the friction between the clamping part and the magnetic element 4, thereby preventing the magnetic element 4 from separating from the first positioning clamping part 805 and the second positioning clamping part 901. After the segmentation of the magnetic element 4 is completed and the corresponding positioning support mechanism 3 is moved out of the segmentation station, the first electromagnet 912 is controlled by the controller to be powered off and demagnetized to release the magnetic repulsive force on the first permanent magnet 812, and then the vertical mounting frame 801 is moved in the reverse direction and reset under the elastic restoring force of the second elastic member 803, and then the vertical mounting frame 801 is controlled to be reset. The controller controls the second electromagnet to cut off power and demagnetize to release the strong magnetic repulsion force on the second permanent magnet 903. Under the action of the elastic restoring force of the third elastic member 906, the second positioning clamping part 901 moves up and disengages from the magnetic element 4 to release the clamping and fixation of the magnetic element 4. At this time, the separated magnetic element 4 naturally falls down to be collected. During the resetting process of the limiting guide plate 804, a thrust is generated on the push rod 809 to make the second movable part 806 return to the initial position, that is, the second movable part 806 is again against the vertical mounting frame 801, so that all components in the positioning support mechanism 3 are completely reset.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A magnetic material processing device, characterized in that: include: A conveying control mechanism (1), the conveying control mechanism (1) comprising two conveying guide rods (101) arranged opposite to each other, a fixing component (2) being arranged above the conveying guide rods (101), the fixing component (2) being capable of horizontal reciprocating motion along an extension direction of the conveying control mechanism (1); A positioning support mechanism (3), the positioning support mechanism (3) being slidably disposed between the two conveying guide rods (101), the fixing assembly (2) being fixedly connected to the positioning support mechanisms (3) on both sides thereof, and a magnetic element (4) being clamped and fixed inside the positioning support mechanism (3); A sealed dividing mechanism (5), the sealed dividing mechanism (5) being installed at the top of the conveying control mechanism (1), the sealed dividing mechanism (5) comprising a first dividing sealed cover (501) capable of reciprocating up and down, a rotating dividing disk (502) capable of horizontal reciprocating movement being installed inside the first dividing sealed cover (501); and A linkage control mechanism (6), wherein the conveying control mechanism (1) is installed through the linkage control mechanism (6), and the enclosed dividing mechanism (5) is arranged inside the linkage control mechanism (6); Wherein, the linkage control mechanism (6) comprises: A horizontal air guide box (601), wherein a supply fan (602) is installed on one side of the horizontal air guide box (601), and the supply fan (602) is used to transport external air to the interior of the horizontal air guide box (601); A horizontal air inlet pipe (603), the horizontal air inlet pipe (603) being installed on one side of the horizontal air guide box (601), and one end of the horizontal air inlet pipe (603) slidingly penetrates into the interior of the horizontal air guide box (601); a horizontal air outlet pipe (604), the horizontal air outlet pipe (604) being installed on the opposite side of the horizontal air inlet pipe (603) and the two being coaxially arranged, the horizontal air inlet pipe (603) and the horizontal air outlet pipe (604) moving towards each other; and a second divided sealed cover (605), the second divided sealed cover (605) being arranged between the horizontal air inlet pipe (603) and the horizontal air outlet pipe (604); when the second divided sealed cover (605) is controlled to move upward, the horizontal air inlet pipe (603) and the horizontal air outlet pipe (604) can be driven to approach each other, and at the same time, the first divided sealed cover (501) is synchronously moved downward; when the first divided sealed cover (501) and the second divided sealed cover (605) are closely attached to form a sealed cover body, the magnetic element (4) is clamped and supported between the first divided sealed cover (501) and the second divided sealed cover (605), and at the same time, the horizontal air inlet pipe (603) and the horizontal air outlet pipe (604) are both horizontally clamped with the sealed cover body; The conveying control mechanism (1) further comprises a conveying control frame (102), and the enclosed dividing mechanism (5) further comprises a lifting control shaft (503) rotatably arranged at the top of the conveying control frame (102), and a lifting control gear (504) close to the top of the conveying control frame (102) is fixedly mounted on the side surface of the lifting control shaft (503); The linkage control mechanism (6) further comprises a linkage control frame (606), a telescopic cylinder (607) is installed inside the linkage control frame (606), an output end of the telescopic cylinder (607) is connected to a horizontal support frame (608), the second segmented closed cover (605) is installed on the top of the horizontal support frame (608) via a support rod, two vertical support frames (609) are symmetrically fixedly arranged on the surface of the horizontal support frame (608), and a vertical movable support frame (609) is fixedly arranged on the top of the vertical support frame (609). The vertical movable plate (610) is slidably arranged on the inner wall of the linkage control frame (606); a meshing control portion (611) corresponding to the lifting control gear (504) is horizontally slidably arranged on the linkage control frame (606); an oblique push-pull plate (612) is hingedly arranged between the meshing control portion (611) and the corresponding vertical movable plate (610); and the horizontal air inlet pipe (603) and the horizontal air outlet pipe (604) are both slidably arranged on the linkage control frame (606); The horizontal air guide box (601) is arranged outside the linkage control frame (606) and the two are fixedly connected via an external extension frame (613); the first connection plate (614) is fixedly arranged on the peripheral side of the horizontal air inlet pipe (603) and the horizontal air outlet pipe (604); the first connection plate (614) and the linkage control frame (606) are connected via a first elastic member (615); a rope threading opening (616) corresponding to the first connection plate (614) is opened on the surface of the linkage control frame (606); a traction rope (617) passing through the corresponding rope threading opening (616) is connected between the first connection plate (614) and the horizontal support frame (608); and the meshing control portion (611) is slidably arranged on the linkage control frame (606).

2. A magnetic material processing device according to claim 1, characterized in that: The conveying guide rod (101) is fixedly mounted inside the conveying control frame (102); a first mounting plate is fixedly mounted on the top of the conveying control frame (102); a conveying control shaft (103) is rotatably mounted between the two first mounting plates; the conveying control shaft (103) is connected to the output end of a conveying control motor (104) mounted on the surface of one of the first mounting plates; The fixing assembly (2) comprises a fixing frame (201) slidably arranged on the top of the conveying control frame (102); the fixing frame (201) is sleeved on the conveying control shaft (103) and the two are threadedly matched; a support plate (202) is fixedly arranged at the bottom of the fixing frame (201); arc-shaped fixing seats (203) are fixedly arranged at both ends of the support plate (202).

3. A magnetic material processing device according to claim 2, characterized in that: The lifting control shaft (503) is sleeved with a lifting connection frame (505) threadedly matched therewith, and the lifting connection frame (505) is fixedly arranged on the top of the first divided sealed cover (501); A splitting mounting seat (506) is slidably arranged inside the first splitting sealed cover (501), a first splitting motor (507) is mounted on one side of the splitting mounting seat (506), the rotating splitting disk (502) is fixedly mounted on the output shaft of the first splitting motor (507), a second splitting motor (508) is mounted inside the first splitting sealed cover (501), and an output end of the second splitting motor (508) is connected to a splitting control shaft (509) threadedly matched with the splitting mounting seat (506).

4. A magnetic material processing device according to claim 3, characterized in that: The positioning support mechanism (3) comprises a bearing assembly (7); The bearing assembly (7) comprises a bearing frame (701), a hanging member (702) slidably mounted on a conveying guide rod (101) is fixedly arranged on the top of the bearing frame (701), the hanging member (702) is fixedly arranged on the inner wall of a corresponding arc-shaped fixing seat (203), two limiting guide grooves (703) are symmetrically provided inside the bearing frame (701), a guide ear seat (704) is fixedly arranged on the bottom of the bearing frame (701), a second mounting plate (705) is fixedly arranged on the surface of the bearing frame (701), a connecting rod (706) is fixedly arranged on the surface of the second mounting plate (705), and a second connecting plate (707) is fixedly arranged on one end of the connecting rod (706).

5. A magnetic material processing device according to claim 4, characterized in that: The positioning support mechanism (3) comprises a first positioning component (8); Wherein, the first positioning assembly (8) comprises a vertical mounting frame (801), first moving parts (802) are fixedly arranged on opposite sides of the vertical mounting frame (801), the first moving parts (802) are slidably sleeved on the corresponding connecting rod (706), the first moving parts (802) are connected to the corresponding second connecting plate (707) via a second elastic member (803), two limiting guide plates (804) are symmetrically fixedly arranged on one side of the vertical mounting frame (801), the limiting guide plates (804) are slidably fitted in the corresponding limiting guide grooves (703), and a first positioning clamping part (805) located between the two limiting guide plates (804) is fixedly arranged on the surface of the vertical mounting frame (801); A second movable part (806) is provided on one side of the vertical mounting frame (801); two horizontal guide rods (807) are symmetrically fixedly provided on the surface of the second movable part (806); the horizontal guide rods (807) are slidably matched with the corresponding guide ear seats (704); connecting parts (808) are fixedly provided at both ends of the second movable part (806); a push rod (809) is fixedly provided between the two connecting parts (808); the push rod (809) is fitted with a force-bearing notch member (810) fixed on the top of the corresponding limiting guide plate (804); first magnetic plates (811) are fixedly provided at both ends of the push rod (809); and a first permanent magnet (812) is installed on the surface of the first magnetic plate (811).

6. A magnetic material processing device according to claim 5, characterized in that: The positioning support mechanism (3) comprises a second positioning component (9); The second positioning assembly (9) comprises a second positioning clamping portion (901), the second positioning clamping portion (901) being arranged above the corresponding first positioning clamping portion (805), the top of the second positioning clamping portion (901) being connected to a horizontal magnetic seat (902) via a support rod, the top of the horizontal magnetic seat (902) being provided with a second permanent magnet (903), the second permanent magnet (903) being magnetically repelled from the second electromagnet at the bottom of the corresponding limiting guide plate (804); A vertical guide rod (904) slidably matched with the support frame (701) is symmetrically fixedly arranged on the top of the horizontal magnetic seat (902), a horizontal connecting plate (905) is fixedly arranged on the top of the vertical guide rod (904), and a third elastic member (906) connected to the horizontal connecting plate (905) is arranged on the top of the support frame (701).

7. A magnetic material processing device according to claim 6, characterized in that: A third mounting plate (907) is fixedly arranged on the surface of the support frame (701), a fourth elastic member (908) is arranged at the bottom of the third mounting plate (907), a lifting plate (909) slidably connected to the support frame (701) is fixedly arranged at the lower end of the fourth elastic member (908), a pressure-bearing portion (910) is fixedly arranged at the bottom of the lifting plate (909), a second magnetic plate (911) is fixedly arranged at the bottom of the pressure-bearing portion (910), a first electromagnet (912) is installed on the surface of the second magnetic plate (911), the first electromagnet (912) and the corresponding first permanent magnet (812) are magnetically repelled, and pressure-applying portions (913) are fixedly arranged on opposite sides of the second positioning clamping portion (901), and the pressure-applying portions (913) are arranged in a close fit on the corresponding pressure-bearing portion (910).

Citation Information

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