A kind of raincoat hat production equipment and production method
By designing automated raincoat hat production equipment and automatically installing hat ropes with power device-driven support claws and hooks, the problems of low production efficiency and high labor intensity of raincoat hats in the existing technology are solved, and an efficient and simple production process is achieved.
Patent Information
- Application Number
- CN202411675856.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-22
AI Technical Summary
During the production process of existing raincoats and hats, the installation operation of drawstrings is cumbersome, resulting in low production efficiency and high labor intensity.
A raincoat hat production equipment is designed, including an opening, a squid, a cap rope puller and a squid sealer. The cap rope is automatically hooked out of the opening of the material through the power device and cut it through the cap rope cutter.
It realizes automatic installation of hat ropes, which is simple to operate, short to use, high production efficiency and low labor intensity.
Smart Images

Figure CN119175892B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of raincoat production, and in particular relates to production equipment and a production method for a raincoat hat. Background Art
[0002] When making a plastic raincoat, usually three parts, namely, a raincoat body part, a raincoat sleeve part, and a raincoat hat part, are made separately first, and then the three parts are spliced into one.
[0003] A drawstring is usually provided on the raincoat cap. After the raincoat cap is processed, the drawstring is usually manually inserted from one side of the drawstring channel of the raincoat cap and then pulled out from the other side of the drawstring channel. The operation is troublesome, time-consuming, low in production efficiency, and labor-intensive. Summary of the invention
[0004] The purpose of the present invention is to provide a raincoat hat production device and a production method, which are simple to operate, short in time, high in production efficiency and low in labor intensity.
[0005] The present invention is achieved in that:
[0006] One of the purposes of the present invention is to provide a production device for raincoat hats, comprising an opener, a folding device, a hat rope puller and an edge sealer which are arranged in sequence from left to right. The opener opens a hole in the material. When folding the edge, the material enters the folding device from one side of the folding device with the hat rope and then passes through the other side of the folding device. The hat rope puller comprises a base plate one, on which are provided a supporting claw for supporting the folded edge of the material, a pulling hook for pulling out the hat rope, and a hat rope cutter for cutting the hat rope. The supporting claw is driven by a power device one to move vertically, and the pulling hook is driven by a power device two to move horizontally. After the power device one drives the supporting claw to support the folded edge of the material, the power device two drives the pulling hook to hook the hat rope out of the opening of the material, and the hat rope is cut by the hat rope cutter when passing through the hat rope cutter.
[0007] In the above-mentioned raincoat hat production equipment, the hook includes a mounting portion and a hook-shaped portion, the hook-shaped portion includes a V-shaped upper plate and a lower plate, the lower plate is horizontally arranged, and the upper plate gradually tilts upward from one end connected to the lower plate to the other end, and the hook portion is provided with a notch for avoiding the hat rope cutter, the notch is arranged along the moving direction of the hook and separates the hook into two parts.
[0008] In the above-mentioned raincoat hat production equipment, the power device is a finger cylinder, and the support claw includes an upper claw and a lower claw, both of which are formed by bending steel plates, and both include a horizontal mounting plate, a horizontal support plate, and a vertical plate connecting the horizontal mounting plate and the horizontal support plate. The horizontal mounting plate of the upper claw is installed on the upper clamping claw of the finger cylinder, and the horizontal mounting plate of the lower claw is installed on the lower clamping claw of the finger cylinder.
[0009] In the above-mentioned raincoat hat production equipment, a mounting plate 1 is provided above the base plate 1, a finger cylinder is arranged at the bottom of the mounting plate 1, a guide rail arranged longitudinally and a slider slid on the guide rail are provided above the mounting plate 1, and the power device 2 is a cylinder with a piston rod connected to the slider, the slider and the mounting part are connected by a connecting piece 38, and the mounting part is arranged vertically.
[0010] In the above-mentioned raincoat hat production equipment, the hat rope puller also includes a dynamic pressure roller assembly and a fixed pressure roller assembly, the substrate one is located between the dynamic pressure roller assembly and the fixed pressure roller assembly, the dynamic pressure roller assembly and the fixed pressure roller assembly both include an upper pressure roller and a lower pressure roller, the upper pressure roller of the dynamic pressure roller assembly is driven vertically by power device three, when power device two drives the hook to hook out the hat rope, power device three drives the upper pressure roller of the dynamic pressure roller assembly to move upward to loosen the hat rope.
[0011] In the above-mentioned raincoat and hat production equipment, the dynamic pressure roller assembly is located on the left side of substrate one, the fixed pressure roller assembly is located on the right side of substrate one, and the power device three is a cylinder, and the piston rod of the cylinder is connected to the upper pressure roller of the dynamic pressure roller assembly.
[0012] In the above-mentioned raincoat and hat production equipment, the opener includes a base plate 2, a sliding plate driven by a power device 4 to move vertically is provided on the base plate 2, a punching knife is provided on the sliding plate, and the punching knife is heated by a heating device. A pressing plate 1 pressed on the material is provided below the sliding plate, and a through hole is provided on the pressing plate 1 for the punching knife to pass through. A spring is provided between the sliding plate and the pressing plate 1. When the sliding plate moves downward, the sliding plate compresses the spring and drives the pressing plate to move downward until the pressing plate 1 presses the material, and the punching knife passes through the through hole of the pressing plate 1 to punch the material.
[0013] In the above-mentioned raincoat and hat production equipment, a mounting plate 2 is provided above the base plate 2, the power device 4 is a cylinder arranged on the mounting plate 2, the piston rod of the cylinder is connected to the sliding plate, a guide rod is provided on the pressure plate 1, the upper end of the guide rod is slidably provided on the mounting plate 2, the sliding plate is slidably provided on the guide rod, a guide block is provided on the sliding plate, the guide block is slidably connected to the guide rod, a fixed block is provided on the guide rod, the fixed block is located between the mounting plate 2 and the sliding plate, and the spring is sleeved on the guide rod.
[0014] In the above-mentioned raincoat and hat production equipment, the punching knife includes a knife seat and a blade arranged on the knife seat, the knife seat is installed on the sliding plate, and the heating device is a heating rod arranged on the knife seat.
[0015] In the above-mentioned raincoat and hat production equipment, the knife holder and the sliding plate are connected in the following manner: a screw passes through the sliding plate and is screwed to the knife holder.
[0016] In the above-mentioned raincoat hat production equipment, the folding device includes a base plate three and a folding guide plate arranged on the base plate three, and a channel for material to pass through is formed between the base plate three and the folding guide plate. The folding guide plate is a right-angled triangle, and one right-angled side of the folding guide plate is connected to the base plate three, and the other right-angled side of the folding guide plate is located at the end where the material leaves.
[0017] In the above-mentioned raincoat and hat production equipment, the base plate three and the folding guide plate are an integrated structure, a mounting strip is provided under the base plate three, the base plate three is bent downward at the end where the material leaves to form a mounting plate three, and the screws pass through the mounting plate three and are screwed to the mounting strip.
[0018] In the above-mentioned raincoat and hat production equipment, the edge sealer includes a base plate four, on which is provided a pressing plate two driven by a power device five to press the material onto the base plate four, and an edge sealing heating wire is provided on the base plate four or the pressing plate two.
[0019] In the above-mentioned raincoat and hat production equipment, the base plate four is arranged vertically, a mounting plate four is arranged on the right side of the base plate four, and the power device five is a cylinder arranged on the mounting plate four, and the piston rod of the cylinder is connected to the pressure plate two.
[0020] In the above-mentioned raincoat and hat production equipment, the mounting plate four is connected to the base plate four through a connecting plate.
[0021] In the above-mentioned raincoat and hat production equipment, the edge sealer also includes a guide rail arranged along the longitudinal direction, and the mounting plate 4 is slidably arranged on the guide rail through a slider.
[0022] In the above-mentioned raincoat and hat production equipment, it also includes a feeder located on the left side of the opener and a folding and cutting device located on the right side of the edge bander, the folding and cutting device includes a feeding roller assembly, a placement plate 1 located on the right side of the feeding roller assembly, a placement plate 2 located on the right side of the placement plate 1, a cutting heating wire located on the right side of the placement plate 1, and a clamping device driven by a power device 6 to move laterally, a blanking gap is left between the placement plate 1 and the placement plate 2, the cutting heating wire is driven by a power device 7 to move vertically, the clamping device includes a base plate 5 driven by the power device 6 to move laterally, a pressing plate 3 driven by the power device 7 to move vertically is provided on the base plate 5, and the lower surface of the placement plate 1 is higher than the upper surface of the base plate 5.
[0023] In the above-mentioned raincoat and hat production equipment, the power device six is a combination of a servo motor and a ball screw, the base plate five is connected to the sliding block of the power device six, the base plate five is provided with a mounting plate five, the power device seven is a cylinder arranged on the mounting plate five, and the piston rod of the cylinder is connected to the pressure plate three.
[0024] In the above-mentioned raincoat and hat production equipment, the feed roller assembly includes an upper pressing roller and a lower pressing roller, and the upper pressing roller or the lower pressing roller is driven to roll by a servo motor.
[0025] In the above-mentioned raincoat hat production equipment, the opener, hem folder, hat rope puller and edge bander are all arranged in two opposite directions in the front and back. A pressing plate four driven by a power device eight to move vertically is arranged above the placing plate two. A slitting and edge banding device is arranged on the placing plate two or the pressing plate four. The slitting and edge banding device includes a slitting heating wire and an edge banding heating wire. Two edge banding heating wires are arranged and are respectively located on the front and back sides of the slitting heating wire. A feeding device is arranged on the base plate five. Two feeding devices are arranged in two opposite directions in the front and back. The feeding device includes a long rod whose left end is connected to the base plate five, and a feeding clamp for clamping the material on the placing plate two is arranged at the right end of the long rod.
[0026] In the above-mentioned raincoat and hat production equipment, the second placement plate is provided with a through hole, and a vacuum suction cup for sucking materials is provided at the through hole.
[0027] In the above-mentioned raincoat and hat production equipment, the vacuum device of the vacuum suction cup is a vacuum generator or a vacuum rod.
[0028] In the above-mentioned raincoat and hat production equipment, a mounting plate six is provided on the placing plate two, and the power device eight is a cylinder arranged on the mounting plate six, and the piston rod of the cylinder is connected to the pressing plate four.
[0029] In the above-mentioned raincoat and hat production equipment, the blanking clamp can be a finger air clamp, or a finger cylinder and a clamping plate arranged on the finger cylinder clamp.
[0030] In the above-mentioned raincoat and hat production equipment, the power device one, power device two, power device three, power device four, power device five, power device six, power device seven and power device eight can also be linear motors, linear modules or electric push rods.
[0031] In the above-mentioned raincoat and hat production equipment, the temperature of the slitting heating wire is higher than the temperature of the edge-sealing heating wire, and the temperature of the slitting heating wire is less than or equal to the temperature of the cutting heating wire.
[0032] In the above-mentioned raincoat hat production equipment, guide positioning rollers are respectively provided between the unloading machine and the opener, between the opener and the folding device, between the folding device and the hat rope puller, between the hat rope puller and the edge bander, and between the edge bander and the folding and cutting device.
[0033] Another object of the present invention is to provide a method for producing a raincoat hat, comprising the following steps:
[0034] Step 1: Use an opener to make a hole in the material;
[0035] Step 2: Place the cap rope on the material, and the material with the cap rope enters the folding machine from one side of the folding machine and then passes through the other side of the folding machine;
[0036] Step 3: The claws open the folded edge of the material, and the hook hooks the cap rope out of the opening of the material. The cap rope is cut by the cap rope cutter when passing through the cap rope cutter;
[0037] Step 4: Use an edge bander to fold and seal the edges of the material.
[0038] In the above-mentioned method for producing a raincoat hat, the following steps are also included:
[0039] Step 5: Use a folding cutter to fold the material in half and then cut it;
[0040] Step 6: Use the slitting and edge sealing device to cut the front and back materials, and perform edge sealing on the edges of the materials.
[0041] The outstanding advantages of the present invention compared with the prior art are:
[0042] 1. The cap rope of the present invention is brought into the folded edge of the material when the material is folded, and then the folded edge of the material is opened by the supporting claws, and the cap rope is hooked out by the hook, and finally the folded edge of the material is sealed, which is simple to operate, short in time, high in production efficiency, and low in labor intensity;
[0043] 2. The rope puller of the present invention further comprises a dynamic pressure roller assembly and a fixed pressure roller assembly. When the claws open the material, the dynamic pressure roller assembly and the fixed pressure roller assembly both press the material tightly, so that the cap rope can enter between the upper plate and the lower plate of the hook; when the hook hooks the cap rope out, the upper pressure roller of the dynamic pressure roller assembly moves upward, so that the cap rope on one side of the dynamic pressure roller assembly can be pulled out for a section;
[0044] 3. The opener, hem folder, hat rope puller and edge sealer of the present invention are each provided with two opposite front and rear devices. A pressing plate four driven by a power device eight to move vertically is provided above the placing plate two. A slitting and edge sealing device is provided on the placing plate two or the pressing plate four. The slitting and edge sealing device includes a slitting heating wire and an edge sealing heating wire. Two edge sealing heating wires are provided and are respectively located on the front and rear sides of the slitting heating wire. Two raincoats and hats can be produced at one time, and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0046] Figure 2 It is the material arrangement diagram of the present invention;
[0047] Figure 3 It is a structural schematic diagram of the cap rope puller of the present invention;
[0048] Figure 4 It is a structural schematic diagram of the mouth opener of the present invention;
[0049] Figure 5 is a top view of the hemming device of the present invention;
[0050] Figure 6 is a front view of the hemming device of the present invention;
[0051] Figure 7 It is a schematic structural diagram of the edge sealer of the present invention;
[0052] Figure 8 It is a structural schematic diagram of the folding cutter of the present invention.
[0053] Figure numerals: 1, opener; 11, base plate 2; 12, sliding plate; 13, punching knife; 131, knife seat; 132, blade; 14, pressing plate 1; 15, mounting plate 2; 16, guide rod; 17, guide block; 18, fixing block; 2, folding device; 21, base plate 3; 22, folding guide plate; 23, mounting strip; 3, cap rope puller; 31, base plate 1; 32, support claw; 321, upper claw; 322, lower claw; 33, draw hook; 331, mounting portion; 332, hook-shaped portion; 34, cap Rope cutter; 35. Dynamic pressure roller assembly; 36. Fixed pressure roller assembly; 37. Mounting plate one; 38. Connector; 4. Edge bander; 41. Base plate four; 42. Press plate two; 43. Mounting plate four; 44. Connecting plate; 5. Unloader; 6. Folding cutter; 61. Placement plate one; 62. Placement plate two; 63. Base plate five; 64. Press plate three; 65. Press plate four; 66. Long rod; 67. Unloading clamp; 68. Mounting plate five; 69. Mounting plate six; 7. Guide and positioning roller; 8. Material; 9. Cap rope. DETAILED DESCRIPTION
[0054] The present invention is further described below with reference to specific embodiments. Figure 1 —8:
[0055] One of the purposes of the present invention is to provide a production device for raincoat hats, comprising an opener 1, a folding device 2, a cap rope puller 3 and an edge sealer 4 which are arranged in sequence from left to right. The opener 1 opens a hole in a material 8. During folding, the material 8 enters the folding device 2 from one side with the cap rope 9 and then passes through the other side of the folding device 2. The cap rope puller 3 comprises a base plate 31, on which are provided a supporting claw 32 for supporting the folded edge of the material, a hook 33 for pulling out the cap rope 9, and a cap rope cutter 34 for cutting off the cap rope 9. The supporting claw 32 is driven by a power device 1 to move vertically, and the hook 33 is driven by a power device 2 to move horizontally. After the power device 1 drives the supporting claw 32 to support the folded edge of the material, the power device 2 drives the hook 33 to hook the cap rope 9 out of the opening of the material 8, and the cap rope 9 is cut by the cap rope cutter 34 when passing through the cap rope cutter 34.
[0056] In the present invention, the material used for the material 8 is plastic.
[0057] The working principle of the present invention is as follows: Figure 1-8 As shown, first, a hole is opened on the material 8 with an opener 1, and then the cap rope 9 is placed on the material 8. The material 8 enters the edge folding device 2 from one side of the edge folding device 2 with the cap rope 9 and then passes through the other side of the edge folding device 2. Then, the material 8 is placed on the base plate 1 31, and the power device 1 drives the support claw 32 to move vertically to support the material folding edge. The power device 2 drives the hook 33 to hook the cap rope 9 out of the opening of the material 8. The cap rope 9 is cut off by the cap rope cutter 34 when passing through the cap rope cutter 34. Finally, the edge sealer 4 connects the material folding edge with the material 8, that is, the material folding edge is sealed.
[0058] The cap rope 9 of the present invention is brought into the material folding when the material 8 is folding, and then the material folding is opened by the supporting claws 32, and the hook 33 hooks out the cap rope 9, and finally the material folding is sealed. The operation is simple, the time is short, the production efficiency is high, and the labor intensity is low.
[0059] The structure of the hook 33: Figure 3 As shown, the hook 33 includes a mounting portion 331 and a hook portion 332. The hook portion 332 includes a V-shaped upper plate and a lower plate. The lower plate is arranged horizontally, and the upper plate gradually tilts upward from one end connected to the lower plate to the other end. The hook 33 is provided with a notch for avoiding the cap rope cutter 34. The notch is arranged along the moving direction of the hook 33 and divides the hook 33 into two parts. The lower plate is arranged horizontally, and the upper plate gradually tilts upward from one end connected to the lower plate to the other end, so as to guide the cap rope 9 to enter between the upper plate and the lower plate.
[0060] The structure and installation structure of the claw 32: Figure 3As shown, the power device 1 is a finger cylinder, and the support claw 32 includes an upper claw 321 and a lower claw 322. The upper claw 321 and the lower claw 322 are both formed by bending steel plates, and both include a horizontal mounting plate, a horizontal support plate, and a vertical plate connecting the horizontal mounting plate and the horizontal support plate. The horizontal mounting plate of the upper claw 321 is installed on the upper clamping claw of the finger cylinder, and the horizontal mounting plate of the lower claw 322 is installed on the lower clamping claw of the finger cylinder.
[0061] The installation structure of the support claw 32 and the pull hook 33: a mounting plate 37 is provided above the base plate 31, a finger cylinder is arranged at the bottom of the mounting plate 37, a guide rail arranged longitudinally and a slider slid on the guide rail are provided above the mounting plate 37, the power device 2 is a cylinder with a piston rod connected to the slider, the slider is connected to the mounting part 331 by a connecting piece 38, and the mounting part 331 is arranged vertically.
[0062] In order to facilitate the hook 33 to hook out the cap rope 9, as Figure 1 , 3 As shown, the cap rope puller 3 also includes a dynamic pressure roller assembly 35 and a fixed pressure roller assembly 36, and the base plate 1 31 is located between the dynamic pressure roller assembly 35 and the fixed pressure roller assembly 36. The dynamic pressure roller assembly 35 and the fixed pressure roller assembly 36 both include an upper pressure roller and a lower pressure roller. The upper pressure roller of the dynamic pressure roller assembly 35 is driven by the power device 3 to move vertically. When the power device 2 drives the hook 33 to hook out the cap rope 9, the power device 3 drives the upper pressure roller of the dynamic pressure roller assembly 35 to move upward to loosen the cap rope 9. When the claw 32 opens the material folding edge, the dynamic pressure roller assembly 35 and the fixed pressure roller assembly 36 both press the material 8 and the cap rope 9, so that the cap rope 9 can enter between the upper plate and the lower plate of the hook 33; when the hook 33 hooks out the cap rope 9, the upper pressure roller of the dynamic pressure roller assembly 35 moves upward, and the cap rope 9 on one side of the dynamic pressure roller assembly 35 can be pulled out for a section.
[0063] Furthermore, the dynamic pressure roller assembly 35 is located on the left side of the substrate 1 31 , the fixed pressure roller assembly 36 is located on the right side of the substrate 1 31 , and the power device 3 is a cylinder, the piston rod of the cylinder is connected to the upper pressure roller of the dynamic pressure roller assembly 35 .
[0064] The structure of the mouth opener 1: Figure 4As shown, the opener 1 includes a base plate 11, on which a sliding plate 12 driven by a power device 4 to move vertically is provided, on which a punching knife 13 is provided, which is heated by a heating device, and below which a pressing plate 14 pressed on the material 8 is provided, on which a through hole for the punching knife 13 to pass through is provided, and between which a spring is provided, when the sliding plate 12 moves downward, the sliding plate 12 compresses the spring and drives the pressing plate 14 to move downward until the pressing plate 14 presses the material 8, and the punching knife 13 passes through the through hole of the pressing plate 14 to punch the material 8. The punching knife 13 is heated by the heating device, and it is easy to cut the material 8 to form a hole.
[0065] The specific structure of the opener 1 is as follows: a mounting plate 2 15 is provided above the base plate 2 11, the power device 4 is a cylinder arranged on the mounting plate 2 15, the piston rod of the cylinder is connected to the sliding plate 12, a guide rod 16 is provided on the pressure plate 14, the upper end of the guide rod 16 is slidably provided on the mounting plate 2 15, the sliding plate 12 is slidably provided on the guide rod 16, a guide block 17 is provided on the sliding plate 12, the guide block 17 is slidably connected to the guide rod 16, a fixed block 18 is provided on the guide rod 16, the fixed block 18 is located between the mounting plate 2 15 and the sliding plate 12, and the spring is sleeved on the guide rod 16. When the cylinder drives the sliding plate 12 to move downward, the sliding plate 12 compresses the spring and pushes the pressure plate 14 downward until the pressure plate 14 presses the material 8, and the punching knife 13 passes through the through hole of the pressure plate 14 to punch the material 8; when the cylinder drives the sliding plate 12 to move upward, the spring stretches until the guide block 17 contacts the fixed block 18, driving the pressure plate 14 to move upward together.
[0066] The structure of the punching knife 13 : The punching knife 13 comprises a knife seat 131 and a blade 132 arranged on the knife seat 131 . The knife seat 131 is installed on the sliding plate 12 . The heating device is a heating rod arranged on the knife seat 131 .
[0067] The connection method between the knife seat 131 and the sliding plate 12 is as follows: a screw passes through the sliding plate 12 and is screwed to the knife seat 131 .
[0068] The structure of the folding device 2: Figure 5 , 6 As shown, the folding device 2 includes a base plate three 21 and a folding guide plate 22 arranged on the base plate three 21. A channel for the material 8 to pass through is formed between the base plate three 21 and the folding guide plate 22. The folding guide plate 22 is a right-angled triangle. One right-angled side of the folding guide plate 22 is connected to the base plate three 21, and the other right-angled side of the folding guide plate 22 is located at the end where the material 8 leaves.
[0069] The installation structure of the folding device 2: the base plate three 21 and the folding guide plate 22 are an integrated structure, and a mounting strip 23 is provided under the base plate three 21. The base plate three 21 is bent downward at the end where the material 8 leaves to form a mounting plate three, and screws pass through the mounting plate three and are screwed to the mounting strip 23.
[0070] The structure of the edge bander 4: Figure 7 As shown, the edge sealer 4 includes a base plate 41, on which a pressing plate 2 42 is provided, which is driven by a power device 5 to press the material 8 onto the base plate 41, and an edge sealing heating wire is provided on the base plate 41 or the pressing plate 2 42. After the edge sealing heating wire heats the material 8 and the material folding edge, the material 8 and the material folding edge are bonded together at the edge sealing heating wire.
[0071] In order to rationally utilize space and reduce the length of the present invention, the base plate four 41 is arranged vertically, and a mounting plate four 43 is provided on the right side of the base plate four 41. The power device five is a cylinder arranged on the mounting plate four 43, and the piston rod of the cylinder is connected to the pressure plate two 42.
[0072] The installation structure of the mounting plate four 43: the mounting plate four 43 is connected to the base plate four 41 through the connecting plate 44.
[0073] In order to adjust the edge sealing position of the material folding edge, the edge sealer 4 also includes a guide rail arranged along the longitudinal direction, and the mounting plate 43 is slidably arranged on the guide rail through a slider.
[0074] In order to improve production efficiency, it also includes a feeder 5 located on the left side of the opener 1 and a folding and cutting device 6 located on the right side of the edge bander 4, the folding and cutting device 6 includes a feeding roller assembly, a placement plate 1 61 located on the right side of the feeding roller assembly, a placement plate 2 62 located on the right side of the placement plate 1 61, a cutting heating wire located on the right side of the placement plate 1 61, and a clamping device driven by a power unit 6 to move laterally, a blanking gap is left between the placement plate 1 61 and the placement plate 2 62, the cutting heating wire is driven by a power unit 7 to move vertically, the clamping device includes a base plate 5 63 driven by the power unit 6 to move laterally, a pressing plate 3 64 driven by the power unit 7 to move vertically is provided on the base plate 5 63, the upper surface of the placement plate 1 61 is higher than the upper surface of the base plate 5 63, and the lower surface of the placement plate 1 61 is higher than the upper surface of the base plate 5 63. The feeding roller assembly feeds the material 8 to the placement plate 1 61 on the right side, and the right piece of the material 8 falls into the blanking gap. The power device 6 drives the clamping device to move to the left, and the pressure plate 3 64 is located above the left piece of the material 8, and the base plate 5 63 is located below the right piece of the material 8. The power device 7 drives the pressure plate 3 64 to move downward, and the left piece of the material 8 and the right piece of the material 8 are clamped between the pressure plate 3 64 and the base plate 5 63, completing the folding of the left piece of the material 8 and the right piece of the material 8. The power device 6 drives the clamping device to move to the right, and the power device 7 drives the cutting heating wire to move vertically close to the material 8, cutting off the connection between the left end of the left piece of the material 8 and the continuous material.
[0075] The material 8 of the present invention is initially a coil placed on the unwinding machine, and each process is connected through the material 8, and no manual unwinding is required. The present invention cuts the material 8 by the folding cutter 6 and folds the left and right pieces of the material 8 together, without manual operation and low labor intensity.
[0076] The structure of power unit six and power unit seven: the power unit six is a combination of a servo motor and a ball screw, and has high moving precision. The base plate five 63 is connected to the sliding block of the power unit six, and a mounting plate five 68 is provided on the base plate five 63. The power unit seven is a cylinder arranged on the mounting plate five 68, and the piston rod of the cylinder is connected to the pressure plate three 64.
[0077] The structure of the feed roller assembly: the feed roller assembly comprises an upper pressure roller and a lower pressure roller, the upper pressure roller or the lower pressure roller is driven to roll by a servo motor, and the feeding accuracy is high.
[0078] In order to further improve production efficiency, the opener 1, the hem folder 2, the cap rope puller 3 and the edge bander 4 are all arranged oppositely in front and back. A pressing plate 4 65 driven by a power device 8 to move vertically is arranged above the placement plate 2 62. A slitting and edge banding device is arranged on the placement plate 2 62 or the pressing plate 4 65. The slitting and edge banding device includes a slitting heating wire and an edge banding heating wire. Two edge banding heating wires are arranged and are respectively located on the front and rear sides of the slitting heating wire. A feeding device is arranged on the base plate 5 63. Two feeding devices are arranged oppositely in front and back. The feeding device includes a long rod 66 connected to the base plate 5 63 at the left end, and a feeding clamp 67 for clamping the material 8 on the placement plate 2 62 is arranged at the right end of the long rod 66. The material 8 is placed on the placement plate 2 62, and the power device 8 drives the pressing plate 4 65 to move downward and press on the material 8. The slitting heating wire cuts the front and rear two materials 8 to form two raincoats and hats, and the two edge banding heating wires respectively seal the edges of their respective raincoats and hats. When the material clamping device moves the material 8 on the placement plate 1 61 to the right, the material unloading clamping claw 67 moves the material 8 on the placement plate 2 62 to the right.
[0079] The invention can produce two raincoat hats at one time, and has high production efficiency.
[0080] In order to place the material 8 tightly against the second placement plate 62 for easy edge sealing and slitting, the second placement plate 62 is provided with a through hole, and a vacuum suction cup for sucking the material 8 is provided at the through hole.
[0081] Furthermore, the vacuum device of the vacuum suction cup is a vacuum generator or a vacuum rod.
[0082] The structure of the power device eight: the placement plate two 62 is provided with a mounting plate six 69, and the power device eight is a cylinder arranged on the mounting plate six 69, and the piston rod of the cylinder is connected to the pressure plate four 65.
[0083] The structure of the material cutting clamp 67: the material cutting clamp 67 can be a finger air clamp, or a finger cylinder and a clamping plate arranged on the finger cylinder clamp. In the present invention, the material cutting clamp 67 is a finger air clamp.
[0084] Furthermore, the temperature of the slitting heating wire is higher than that of the edge-sealing heating wire, and the temperature of the slitting heating wire is less than or equal to that of the cutting heating wire. When the temperature of the slitting heating wire is equal to that of the cutting heating wire, the slitting heating wire cuts the material 8, and there is no need to tear the front and rear raincoats and hats apart manually; when the temperature of the slitting heating wire is lower than that of the cutting heating wire, the slitting heating wire does not completely cut the material 8, and the front and rear raincoats and hats need to be torn apart manually later for easy arrangement.
[0085] Furthermore, guide positioning rollers 7 are respectively provided between the unloader 5 and the opener 1, between the opener 1 and the folding device 2, between the folding device 2 and the cap rope puller 3, between the cap rope puller 3 and the edge bander 4, and between the edge bander 4 and the folding and cutting device 6.
[0086] Another object of the present invention is to provide a method for producing a raincoat hat, comprising the following steps:
[0087] Step 1: Use the opening tool 1 to make a hole in the material 8;
[0088] Step 2: Place the cap rope 9 on the material 8, and the material 8 with the cap rope 9 enters the folding device 2 from one side of the folding device 2 and then passes through the other side of the folding device 2;
[0089] Step 3: The claw 32 opens the folded edge of the material, and the hook 33 hooks the cap rope 9 out of the opening of the material 8, and the cap rope 9 is cut by the cap rope cutter 34 when passing through the cap rope cutter 34;
[0090] Step 4: Use the edge banding device 4 to fold and seal the edges of the material.
[0091] In the above-mentioned method for producing a raincoat hat, the following steps are also included:
[0092] Step 5: Fold the material 8 in half and cut it using the folding cutter 6;
[0093] Step 6: Use a slitting and edge sealing device to cut the front and rear materials 8, and perform edge sealing on the edges of the materials 8.
[0094] The above embodiment is only one of the preferred embodiments of the present invention, and is not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made based on the shape, structure, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A raincoat hat production equipment, characterized by: The invention comprises an opening device (1), an edge folding device (2), a cap rope puller (3) and an edge sealer (4) which are arranged in sequence from left to right. The opening device (1) opens a hole in a material (8). When the edge is folded, the material (8) enters the edge folding device (2) from one side thereof with the cap rope (9) and then passes out from the other side thereof. The cap rope puller (3) comprises a base plate (31). The base plate (31) is provided with a supporting claw (32) for supporting the material to fold the edge, a pulling hook (33) for pulling out the cap rope (9), and a cap rope cutter (34) for cutting the cap rope (9). The supporting claw (32) is driven by a power device (1) to move vertically, and the pulling hook (33) is driven by a power device (2) to move horizontally. The power device (1) drives the supporting claw (32) to fold the material edge. After being stretched open, the second power device drives the hook (33) to hook the cap rope (9) out of the opening of the material (8), and the cap rope (9) is cut by the cap rope cutter (34) when passing through the cap rope cutter (34). The hook (33) comprises a mounting portion (331) and a hook-shaped portion (332), and the hook-shaped portion (332) comprises a V-shaped upper plate and a lower plate, the lower plate is arranged horizontally, and the upper plate gradually tilts upward from one end connected to the lower plate to the other end, and a notch is provided in the middle of the hook (33) to avoid the cap rope cutter (34), and the notch is arranged along the moving direction of the hook (33) and divides the hook (33) into two parts, and also comprises a material discharger (5) located on the left side of the opener (1) and a folding cutter (6) located on the right side of the edge sealer (4), and the folding cutter ( 6) comprises a feeding roller assembly, a placing plate 1 (61) located on the right side of the feeding roller assembly, a placing plate 2 (62) located on the right side of the placing plate 1 (61), a cutting heating wire located on the right side of the placing plate 1 (61), and a clamping device driven by a power device 6 to move laterally, a blanking gap is left between the placing plate 1 (61) and the placing plate 2 (62), the cutting heating wire is driven by a power device 7 to move vertically, the clamping device comprises a base plate 5 (63) driven by a power device 6 to move laterally, a pressing plate 3 (64) driven by a power device 7 to move vertically is provided on the base plate 5 (63), the lower surface of the placing plate 1 (61) is higher than the upper surface of the base plate 5 (63), the opener (1), the hemming device (2), the cap rope puller (3) and Two edge banding devices (4) are arranged opposite to each other in the front and back. A pressing plate four (65) driven by a power device eight to move vertically is arranged above the placing plate two (62). A slitting and edge banding device is arranged on the placing plate two (62) or the pressing plate four (65). The slitting and edge banding device includes a slitting heating wire and an edge banding heating wire. Two edge banding heating wires are arranged and are respectively located on the front and back sides of the slitting heating wire. A feeding device is arranged on the base plate five (63). Two feeding devices are arranged opposite to each other in the front and back. The feeding device includes a long rod (66) connected to the base plate five (63) at the left end. A feeding clamp (67) for clamping the material (8) on the placing plate two (62) is arranged at the right end of the long rod (66). The folding cutter (6) is used to fold the material (8) in half and then cut it.The slitting and edge sealing device is used to cut off the front and rear materials (8) and perform edge sealing on the edges of the materials (8). ; 2. The raincoat hat production equipment according to claim 1, characterized in that: The cap rope puller (3) further comprises a dynamic pressure roller assembly (35) and a fixed pressure roller assembly (36), the base plate one (31) is located between the dynamic pressure roller assembly (35) and the fixed pressure roller assembly (36), the dynamic pressure roller assembly (35) and the fixed pressure roller assembly (36) both comprise an upper pressure roller and a lower pressure roller, the upper pressure roller of the dynamic pressure roller assembly (35) is driven vertically by power device three, when power device two drives the pull hook (33) to hook out the cap rope (9), power device three drives the upper pressure roller of the dynamic pressure roller assembly (35) to move upward to loosen the cap rope (9).
3. The raincoat and hat production equipment according to claim 1, characterized in that: The opener (1) comprises a base plate (11) having a sliding plate (12) driven by a power device (14) to move vertically, and a punching knife (13) heated by a heating device. A pressing plate (14) pressed on the material (8) is provided below the sliding plate (12). The pressing plate (14) is provided with a through hole for the punching knife (13) to pass through. A spring is provided between the sliding plate (12) and the pressing plate (14). When the sliding plate (12) moves downward, the sliding plate (12) compresses the spring and drives the pressing plate (14) to move downward until the pressing plate (14) presses the material (8), and the punching knife (13) passes through the through hole of the pressing plate (14) to punch the material (8).
4. The raincoat and hat production equipment according to claim 1, characterized in that: The folding device (2) comprises a base plate three (21) and a folding guide plate (22) arranged on the base plate three (21); a channel for the material (8) to pass through is formed between the base plate three (21) and the folding guide plate (22); the folding guide plate (22) is in the shape of a right-angled triangle; one right-angled side of the folding guide plate (22) is connected to the base plate three (21); and the other right-angled side of the folding guide plate (22) is located at an end where the material (8) leaves.
5. The raincoat and hat production equipment according to claim 1, characterized in that: The edge sealer (4) comprises a base plate four (41), on which a pressure plate two (42) is provided, which is driven by a power device five to press the material (8) onto the base plate four (41), and an edge sealing heating wire is provided on the base plate four (41) or the pressure plate two (42).
6. A method for producing raincoat hats using the raincoat hat production equipment according to any one of claims 1 to 5, characterized in that: The steps include: Step 1: Use an opening tool (1) to make a hole in the material (8); Step 2: placing the cap rope (9) on the material (8), and the material (8) with the cap rope (9) enters the edge folding device (2) from one side of the edge folding device (2) and then passes through the other side of the edge folding device (2); Step 3: The supporting claw (32) opens the folded edge of the material, and the hook (33) hooks the cap rope (9) out of the opening of the material (8), and the cap rope (9) is cut by the cap rope cutter (34) when passing through the cap rope cutter (34); Step 4: Fold and seal the edges of the material using an edge sealer (4); Step 5: Fold the material (8) in half using a folding cutter (6) and then cut it; Step 6: Use a slitting and edge sealing device to cut the front and rear materials (8), and perform edge sealing on the edges of the materials (8).
Citation Information
Patent Citations
Bag ear and bag body folding mechanism of vest bag
CN218578220U
Apparatus for manufacturing of textile packing sheet for roll steel
KR100852698B1