Online polar plate production detection system

Abstract

The invention discloses an online polar plate production detection system, and relates to the technical field of lead-acid storage battery production. The conveying mechanism B is arranged above the conveying mechanism A, the first grabbing mechanism is used for grabbing the battery smear conveyed on the conveying mechanism A and placing the battery smear on the conveying mechanism B, and the second grabbing mechanism is used for grabbing the battery smear conveyed on the conveying mechanism B and placing the battery smear on the weighing mechanism. After weighing is completed, the battery smear placed on the weighing mechanism is put back to the conveying mechanism A again, so that during use, the running speed of the conveying mechanism B is higher than that of the conveying mechanism A; and during use, the storage battery smear grabbed from the conveying mechanism A is conveniently placed at the initial position of the conveying mechanism A after being weighed.

Description

Technical Field

[0001] The invention belongs to the technical field of lead-acid battery production, and in particular relates to an online plate production detection system. Background Art

[0002] Lead-acid batteries are widely used because of their high operating voltage, wide operating temperature, good high and low rate discharge performance, easy-to-obtain raw materials and low price. As the main component of lead-acid batteries, the plate stores electrical energy when the battery is charged and releases electrical energy when the battery is discharged. It can be cycled repeatedly, thus forming the charge and discharge function of lead-acid batteries. At present, the main plate manufacturing methods in the industry include single-piece plate coating, continuous plate coating and tubular lead paste injection. In the production process of batteries, a very important process is to weigh the plates, that is, to weigh both the positive and negative plates in the battery.

[0003] For example, CN218121113U discloses an online weighing device for lead-acid battery plates, comprising a support frame and an adsorption component, a moving component and a weighing component installed on the support frame; the adsorption component is installed above the conveying component for conveying the plate to be weighed through the support frame, and is used to adsorb the plate to be weighed; the weighing component is installed on one side of the conveying component, and is used to weigh the plate to be weighed; the moving component is used to drive the adsorption component to drive the plate to be weighed to move back and forth between the conveying component and the weighing component; in this technical solution, after the weighing component completes the weighing, it is necessary to control the adsorption component and the moving component to place the plate from the weighing component to the conveying component. Since the plate is conveyed on the conveying mechanism, the distance between the plates on the conveying mechanism is small, and weighing requires a certain amount of time, a plate cannot be taken out of the conveying mechanism and weighed and then put back to its original position. Summary of the invention

[0004] The object of the present invention is to provide an online electrode plate production and detection system, which solves the problems raised by the background technology by arranging a conveying mechanism B above a conveying mechanism A, using a first grabbing mechanism to grab the battery smear conveyed on the conveying mechanism A and placing it on the conveying mechanism B, and using a second grabbing mechanism to grab the battery smear conveyed on the conveying mechanism B and placing it on a weighing mechanism, and then putting the battery smear placed on the weighing mechanism back on the conveying mechanism A after weighing is completed.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is an online plate production and detection system, comprising a conveying mechanism A and a conveying mechanism B for conveying battery smears, wherein the conveying mechanism B is arranged above the conveying mechanism A, and a weighing mechanism is arranged at the end of the conveying mechanism B, and a first grabbing mechanism and a second grabbing mechanism are arranged at the head end and the end of the conveying mechanism B respectively; the conveying mechanism A is arranged at the end of a continuous plate rolling cutting device, and the first grabbing mechanism is used to grab the battery smear conveyed on the conveying mechanism A and place it on the conveying mechanism B; the second grabbing mechanism is used to grab the battery smear conveyed on the conveying mechanism B and place it on the weighing mechanism, and after weighing is completed, the battery smear placed on the weighing mechanism is put back on the conveying mechanism A; the running speed of the conveying mechanism B is greater than the running speed of the conveying mechanism A.

[0007] Furthermore, two sides of the conveying mechanism A convey a column of battery smears respectively, and the two columns of battery smears are marked as column A and column B respectively.

[0008] Furthermore, the conveying mechanisms A and B have the same conveying direction; the running speed of the conveying mechanism B is twice that of the conveying mechanism A.

[0009] Furthermore, the first gripping mechanism and the second gripping mechanism have the same structure; both include a linear module A arranged along the conveying direction of the conveying mechanism A, the slider of the linear module A is connected to a linear module B arranged in the horizontal direction, the slider of the linear module B is connected to a linear module C arranged in the vertical direction, the slider of the linear module C is connected to a telescopic cylinder arranged in the vertical direction, the end of the telescopic cylinder is connected to a horizontally arranged movable arm, and the end of the movable arm is connected to a gripping structure for gripping the battery smear.

[0010] Furthermore, the conveying direction of the linear module B is perpendicular to the conveying direction of the conveying mechanism A, and the length direction of the movable arm is perpendicular to the conveying direction of the conveying mechanism A.

[0011] Furthermore, a support structure for installing a weighing mechanism is connected to the end frame of the conveying mechanism B, and the weighing mechanism is installed on the support structure.

[0012] Furthermore, the weighing mechanism is an electronic balance; the supporting structure includes two mounting beams connected to the end frame of the conveying mechanism B, and a mounting plate is installed between the two mounting beams; a rectangular hole is opened on the mounting plate located on either side of the weighing mechanism, and a rectangular protrusion sliding along the length direction of the rectangular hole is arranged in the rectangular hole, one end of the rectangular protrusion is connected to a boss, the boss is located above the mounting plate, and the top end is threadedly connected to a locking bolt A whose end is against one side of the weighing mechanism, and a pad is arranged between the locking bolt A and the weighing mechanism; a rectangular groove is arranged at the bottom end of the rectangular protrusion, a threaded blind hole is arranged at the bottom side surface of the rectangular groove, a spring is arranged at the bottom side surface of the rectangular groove, a rectangular column inserted into the rectangular groove is arranged in the rectangular groove, a substrate is arranged at the end of the rectangular column against the bottom side surface of the mounting plate, and a through hole penetrating the rectangular column is arranged on the substrate; and also includes a locking bolt B penetrating the through hole and threadedly connected to the threaded blind hole.

[0013] Furthermore, a detection baffle is provided on the end frame of the conveying mechanism B for detecting whether a battery smear has moved to the end of the conveying mechanism B; a plurality of concave cavities A are provided on the side of the detection baffle close to the first grasping mechanism, and a movable movable plate that moves along the inner wall of the concave cavity A is connected to the bottom side of the concave cavity A through a spring, and a concave cavity B is provided between any two adjacent concave cavities A, and the bottom side of the concave cavity B is connected to a push plate through a telescopic module.

[0014] Furthermore, an insulating column is provided on one side of the movable plate close to the bottom side of cavity A, and copper contacts A and copper contacts B that cooperate with each other are provided on the end of the insulating column and the bottom side of cavity A; the copper contacts A and copper contacts B located in the same cavity A constitute a switch; a power supply is also included, one end of the switch is connected to the negative pole of the power supply, and the other end is connected to the positive pole of the power supply; several of the switches are connected in parallel, and a current detection module is also provided; the current detection module is connected to the controller, and the controller is connected to the second grasping mechanism, the weighing mechanism and the telescopic module; the telescopic module is a miniature telescopic motor.

[0015] The present invention has the following beneficial effects:

[0016] The present invention arranges a conveying mechanism B above a conveying mechanism A, utilizes a first grabbing mechanism to grab the battery smear conveyed on the conveying mechanism A and places it on the conveying mechanism B, utilizes a second grabbing mechanism to grab the battery smear conveyed on the conveying mechanism B and places it on a weighing mechanism, and after weighing, the battery smear placed on the weighing mechanism is put back on the conveying mechanism A, thereby conveniently utilizing the setting that the running speed of the conveying mechanism B is greater than the running speed of the conveying mechanism A during use, and conveniently placing the battery smear grabbed from the conveying mechanism A at the initial position of the conveying mechanism A after weighing during use.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 Schematic diagram of the detection system structure of the present invention Figure 1 ;

[0020] Figure 2 for Figure 1 The main view of

[0021] Figure 3 Schematic diagram of the detection system structure of the present invention Figure 2 ;

[0022] Figure 4 This is a schematic diagram of the detection baffle structure of the present invention;

[0023] Figure 5 A cross-sectional view of a detection baffle of the present invention;

[0024] Figure 6 for Figure 5 A partial enlarged view of the middle part;

[0025] Figure 7 This is a detection circuit diagram of the current detection module of the present invention;

[0026] Figure 8 It is a schematic diagram of the supporting structure of the present invention;

[0027] Fig. 9 It is a schematic diagram of the structure of the supporting structure of the present invention. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0030] See also Figure 1-3 As shown, the present invention is an online plate production and detection system, including a conveying mechanism A1 arranged at the end of a continuous plate rolling and cutting device, under the action of the continuous plate rolling and cutting device, the battery smear 10 is cut into independent battery smears. At this time, the battery smear 10 is conveyed on the conveying mechanism A1 and divided into two columns. The two columns of battery smears 10 are respectively conveyed on both sides of the conveying mechanism A1. The two columns of battery smears 10 are marked as column A and column B as follows.

[0031] Meanwhile, a conveying mechanism B2 for conveying the battery coating 10 is arranged above the conveying mechanism A1, and the conveying directions of the conveying mechanisms A1 and B2 are the same, and the running speed of the conveying mechanism B2 is twice that of the running speed of the conveying mechanism A1.

[0032] Based on the above usage, when in use, the battery smear 10 transported on the conveying mechanism A1 is grabbed and placed on the conveying mechanism B2, and then the battery smear 10 on the conveying mechanism B2 is controlled to be grabbed and placed on the weighing mechanism 23 set at the end of the conveying mechanism B2 for weighing. After the weighing is completed, the battery smear 10 on the weighing mechanism 23 is grabbed and placed on the conveying mechanism A1. At this time, the running speed of the conveying mechanism B2 is set to be greater than the running speed of the conveying mechanism A1. When in use, the battery smear 10 grabbed from the conveying mechanism A1 is placed at the initial position of the conveying mechanism A1 after weighing.

[0033] In the above, in order to conveniently control the battery smear 10 on the conveying mechanism A1 to be grabbed and placed on the conveying mechanism B2, and to control the battery smear 10 conveyed on the conveying mechanism B2 to be grabbed and placed on the weighing mechanism 23, and then put the battery smear 10 placed on the weighing mechanism 23 back to the conveying mechanism A1 after weighing; the first grabbing mechanism 3 and the second grabbing mechanism 4 are respectively arranged at the head end and the tail end of the conveying mechanism B2.

[0034] Specifically, the first gripping mechanism 3 and the second gripping mechanism 4 have the same structure; both include a linear module A30 arranged along the conveying direction of the conveying mechanism A1, a linear module B31 arranged along the horizontal direction is connected to the slider of the linear module A30, the conveying direction of the linear module B31 is perpendicular to the conveying direction of the conveying mechanism A1, a linear module C32 arranged along the vertical direction is connected to the slider of the linear module B31, a telescopic cylinder 33 arranged along the vertical direction is connected to the slider of the linear module C32, a horizontally arranged movable arm 34 is connected to the end of the telescopic cylinder 33, the length direction of the movable arm 34 is perpendicular to the conveying direction of the conveying mechanism A1, and a gripping structure 35 for gripping the battery smear 10 is connected to the end of the movable arm 34.

[0035] When in use, first control the linear module A30 and the linear module B31 to move until the grabbing structure 35 moves to just above the battery smear 10, then control the linear module C32 to move until the grabbing structure 35 is close to the battery smear 10, and finally control the telescopic cylinder 33 to extend and use the grabbing structure 35 to grab the battery smear 10.

[0036] Based on the setting of the first grabbing mechanism 3, after completing grabbing the battery smear 10, the linear module C32 and the telescopic cylinder 33 are controlled to move, and then the linear module A30 is controlled to move until the grabbing structure 35 moves to the top of the conveying mechanism B2, and the battery smear 10 is placed on the conveying mechanism A1; based on the setting of the second grabbing mechanism 4, the linear module A30 and the linear module B31 are used to move until the grabbing structure 35 moves to just above the battery smear 10, and then the linear module C32 is controlled to move until the grabbing structure 35 approaches the battery smear 10, and finally the telescopic cylinder 33 is controlled to extend and then the grabbing structure 35 is used to grab the battery smear 10 located on the conveying mechanism B2, and after grabbing, the battery smear 10 is controlled to be placed on the weighing mechanism 23; repeat the above operation to use the grabbing structure 35 to grab the battery smear 10 located on the weighing mechanism 23, and after grabbing, the battery smear 10 is controlled to be placed on the conveying mechanism A1.

[0037] Based on the above, in order to facilitate the control of the second grabbing mechanism 4 to timely grab the battery smear 10 at the end of the conveying mechanism B2, as shown in FIG. Figure 3-6A detection baffle 23 for detecting whether a battery smear 10 moves to the end of the conveying mechanism B2 is arranged on the end frame of the conveying mechanism B2; a plurality of concave cavities A230 are arranged on the side of the detection baffle 23 close to the first grasping mechanism 3, and a movable movable plate 231 movable along the inner wall of the concave cavity A230 is connected to the bottom side of the concave cavity A230 through a spring 232, and a concave cavity B235 is arranged between any two adjacent concave cavities A230, and a push plate 237 is connected to the bottom side of the concave cavity B235 through a telescopic module 236; an insulating column is arranged on the side of the movable plate 231 close to the bottom side of the concave cavity A230 238, the end of the insulating column 238 and the bottom side of the cavity A230 are provided with a copper contact A240 and a copper contact B241 that cooperate with each other; the copper contact A240 and the copper contact B241 located in the same cavity A230 constitute a switch; it also includes a power supply 24, one end of the switch is connected to the negative pole of the power supply 24, and the other end is connected to the positive pole of the power supply 24; a number of switches are connected in parallel, and a current detection module 242 is also provided; the current detection module 242 is connected to the controller, and the controller is connected to the second grasping mechanism 4, the weighing mechanism 23 and the telescopic module 236; the telescopic module 236 is a miniature telescopic motor.

[0038] Based on the above arrangement, when the battery smear 10 is in use, it contacts a movable plate 231, and the movable plate 231 moves close to the concave cavity A230 to the copper contact A240 and the copper contact B241. When any switch is in a closed state, the current detection module 242 detects a current signal, indicating that the battery smear 10 has moved to the end of the conveying mechanism B2; and then the telescopic module 236 is controlled to extend, and the push plate 237 is used to adjust the state and position of the battery smear 10 on the conveying mechanism B2, and adjust the length direction of the battery smear 10 to be perpendicular to the conveying direction of the conveying mechanism B2.

[0039] In the present invention, the weighing mechanism 23 is an electronic balance. In this case, a support structure 22 for installing the weighing mechanism 23 needs to be installed on the end frame of the conveying mechanism B2, so that the weighing mechanism 23 can be installed on the support structure 22 during use.

[0040] Specifically, Figure 8-9The supporting structure 22 includes two mounting beams 220 connected to the end frame of the conveying mechanism B2, and a mounting plate 221 is installed between the two mounting beams 220; a rectangular hole 222 is provided on the mounting plate 221 located on either side of the weighing mechanism 23, and a rectangular protrusion 223 sliding along the length direction of the rectangular hole 222 is provided in the rectangular hole 222, and one end of the rectangular protrusion 223 is connected to a boss 224, and the boss 224 is located above the mounting plate 221, and the top end is threadedly connected to a locking bolt A225 whose end is against one side of the weighing mechanism 23, and a pad 226 is provided between the locking bolt A225 and the weighing mechanism 23; a rectangular groove 2231 is provided at the bottom end of the rectangular protrusion 223, and a threaded blind hole 2232 is provided on the bottom side of the rectangular groove 2231, and the rectangular A spring 2233 is arranged on the bottom side surface of the groove 2231, and a rectangular column 227 is arranged in the rectangular groove 2231 and inserted therein, and a base plate 228 is arranged at the end of the rectangular column 227 and abuts against the bottom side surface of the mounting plate 221, and a through hole 229 is arranged on the base plate 228, which passes through the rectangular column 227; it also includes a locking bolt B2234 which passes through the through hole 229 and is threadedly connected to the threaded blind hole 2232, so that when in use, the weighing mechanism 23 is placed on the mounting plate 221, and then the boss 224 is controlled to move along the length direction of the rectangular hole 222, and the locking bolt B2234 is controlled to be locked, and then the locking bolt A225 is controlled to rotate and then the pad 226 is used to abut against the outer wall of the weighing mechanism 23, so as to complete the fixation of the weighing mechanism 23.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An online plate production detection system, characterized in that: include: A conveying mechanism A (1), which is arranged at the end of the continuous plate rolling cutting device and is used to convey the battery coating (10); A conveying mechanism B (2), which is arranged above the conveying mechanism A (1) and is used to convey the battery coating (10); A weighing mechanism (23) disposed at the end of the conveying mechanism B (2); A first grabbing mechanism (3) is arranged at the head end of the conveying mechanism B (2) and is used to grab the battery coating (10) conveyed on the conveying mechanism A (1) and place it on the conveying mechanism B (2); A second grabbing mechanism (4) is arranged at the end of the conveying mechanism B (2) and is used to grab the battery smear (10) conveyed on the conveying mechanism B (2) and place it on the weighing mechanism (23), and then put the battery smear (10) placed on the weighing mechanism (23) back on the conveying mechanism A (1) after weighing is completed; The operating speed of the conveying mechanism B (2) is greater than the operating speed of the conveying mechanism A (1).

2. The online plate production detection system according to claim 1 is characterized in that: A row of battery smears (10) are respectively conveyed on both sides of the conveying mechanism A (1), and the two rows of battery smears (10) are marked as row A and row B respectively.

3. The online plate production detection system according to claim 1 is characterized in that: The conveying mechanism A (1) and the conveying mechanism B (2) have the same conveying direction; The operating speed of the conveying mechanism B (2) is twice the operating speed of the conveying mechanism A (1).

4. The online plate production detection system according to claim 1, characterized in that: The first grasping mechanism (3) and the second grasping mechanism (4) have the same structure; Each comprises a linear module A (30) arranged along the conveying direction of a conveying mechanism A (1); a linear module B (31) arranged in the horizontal direction is connected to the slider of the linear module A (30); a linear module C (32) arranged in the vertical direction is connected to the slider of the linear module B (31); a telescopic cylinder (33) arranged in the vertical direction is connected to the slider of the linear module C (32); an end of the telescopic cylinder (33) is connected to a horizontally arranged movable arm (34); and an end of the movable arm (34) is connected to a grasping structure (35) for grasping a battery smear (10).

5. The online plate production detection system according to claim 4, characterized in that: The conveying direction of the linear module B (31) is perpendicular to the conveying direction of the conveying mechanism A (1), and the length direction of the movable arm (34) is perpendicular to the conveying direction of the conveying mechanism A (1).

6. The online plate production and detection system according to claim 1, characterized in that: A support structure (22) for installing a weighing mechanism (23) is connected to the end frame of the conveying mechanism B (2), and the weighing mechanism (23) is installed on the support structure (22).

7. The online plate production and detection system according to claim 6, characterized in that: The weighing mechanism (23) is an electronic balance; The support structure (22) comprises two mounting beams (220) connected to the end frame of the conveying mechanism B (2), and a mounting plate (221) is installed between the two mounting beams (220); A rectangular hole (222) is provided on a mounting plate (221) located on either side of the weighing mechanism (23); a rectangular protrusion (223) is provided in the rectangular hole (222) to slide along the length direction of the rectangular hole (222); one end of the rectangular protrusion (223) is connected to a convex column (224); the convex column (224) is located above the mounting plate (221) and has a locking bolt A (225) threadedly connected to the top end thereof, the end of which is against one side of the weighing mechanism (23); a cushion block (226) is provided between the locking bolt A (225) and the weighing mechanism (23); A rectangular groove (2231) is arranged at the bottom end of the rectangular protrusion (223), a threaded blind hole (2232) is arranged on the bottom side of the rectangular groove (2231), a spring (2233) is arranged on the bottom side of the rectangular groove (2231), a rectangular column (227) inserted into the rectangular groove (2231) is arranged in the rectangular groove (2231), a base plate (228) abutting against the bottom side of the mounting plate (221) is arranged at the end of the rectangular column (227), and a through hole (229) penetrating the rectangular column (227) is arranged on the base plate (228); It also includes a locking bolt B (2234) that passes through the through hole (229) and is threadedly connected to the threaded blind hole (2232).

8. The online plate production and detection system according to claim 1, characterized in that: The end frame of the conveying mechanism B (2) is provided with a detection baffle (23) for detecting whether the battery smear (10) moves to the end of the conveying mechanism B (2); A plurality of concave cavities A (230) are arranged on one side of the detection baffle (23) close to the first gripping mechanism (3); the bottom side surface of the concave cavity A (230) is connected to a movable plate (231) movable along the inner wall of the concave cavity A (230) via a spring (232); a concave cavity B (235) is arranged between any two adjacent concave cavities A (230); the bottom side surface of the concave cavity B (235) is connected to a push plate (237) via a telescopic module (236).

9. The online plate production and detection system according to claim 8, characterized in that: An insulating column (238) is disposed on one side of the movable plate (231) close to the bottom side of the cavity A (230), and a copper contact A (240) and a copper contact B (241) that cooperate with each other are disposed on the end of the insulating column (238) and the bottom side of the cavity A (230); A copper contact A (240) and a copper contact B (241) located in the same cavity A (230) form a switch; It also includes a power supply (24), one end of the switch is connected to the negative pole of the power supply (24), and the other end is connected to the positive pole of the power supply (24); A plurality of the switches are connected in parallel, and a current detection module (242) is also provided.

10. An online plate production and detection system according to claim 9, characterized in that: The current detection module (242) is connected to a controller, and the controller is connected to a second grasping mechanism (4), a weighing mechanism (23) and a telescopic module (236); the telescopic module (236) is a micro telescopic motor.

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