Manufacturing apparatus for a seat belt assembly
By using the shaping and sewing components of the seat belt assembly manufacturing equipment, the problem of difficult-to-control buckle strap position has been solved, achieving stable sewing of the buckle strap and convenient use of the seat belt, thus improving product quality and efficiency.
Patent Information
- Application Number
- CN202411297248.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2044-09-18
AI Technical Summary
In existing technologies, the sewing position of the seat belt buckle is not easy to control, causing the safety buckle to slip off the surface of the seat belt, affecting the ease of use and product quality of the seat belt. At the same time, manual sewing is inefficient.
The seat belt assembly manufacturing equipment includes a shaping component and a sewing component. The shaping component folds the two ends of the buckle strap to form an overlapping and abutting part, and the sewing component sews the buckle strap to a predetermined position on the surface of the seat belt to ensure the positional consistency and stability of the buckle strap.
It improves the uniformity of seat belt buckle position, enhances the stability of safety buckles, improves the ease of use and product quality of seat belts, and also increases sewing efficiency.
Smart Images

Figure CN119177525B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of safety belt assembly manufacturing, in particular to a safety belt assembly manufacturing device. BACKGROUND
[0002] When driving and riding in a car, users need to wear safety belts to protect themselves. When wearing a safety belt, the user needs to pull the safety buckle of the safety belt, and after the safety belt crosses the user's chest and hip, the safety buckle is inserted into the safety lock to complete the wearing of the safety belt.
[0003] When the user does not wear a safety belt, the retractor at the end of the safety belt will pull the safety belt to a taut state and make the safety belt close to the inner wall of the car. Since the safety buckle is inserted in the safety belt in a slidable manner, when the safety belt is in a taut state, the safety buckle will naturally slide down to the bottom end of the safety belt due to gravity. The user will not be able to easily find and pull the safety buckle at the low end of the safety belt, and thus cannot smoothly insert the safety buckle into the safety lock. Therefore, to avoid the safety buckle from sliding down the safety belt surface to a position that the user cannot easily reach due to gravity, a buckle belt is provided on the surface of the safety belt to prevent the safety buckle from sliding down the safety belt surface to the low end of the safety belt.
[0004] In the prior art, the buckle belt is manually sewn onto the surface of the safety belt. However, when manually sewing the buckle belt, it is difficult for the human to control the position of the buckle belt on the surface of the safety belt, resulting in a deviation in the position of the buckle belt on the surface of the safety belt for different safety belts, which in turn causes the safety buckle to be stopped by the buckle belt at different positions on the surface of the safety belt for different safety belts, affecting the uniformity of the height at which the safety buckle is stopped on the surface of the safety belt, and thus affecting the quality of the product. In addition, manually sewing the buckle belt onto the surface of the safety belt is low in efficiency. SUMMARY
[0005] To solve the above technical problems and achieve at least one advantage of the present application, the present application provides a safety belt assembly manufacturing device, wherein the safety belt assembly manufacturing device comprises:
[0006] a device body, the device body comprising a device body and a belt placement table, the belt placement table being provided on the device body, and the belt placement table having a belt placement channel for placing a safety belt;
[0007] a buckle belt;
[0008] A shaping assembly is arranged on the device body, and is used to fold two ends of the buckle strap in the direction of the safety belt extension to form the overlapping abutting portions at the two ends of the buckle strap respectively, and to arrange the folded buckle strap at the predetermined position on the safety belt surface through the shaping assembly;
[0009] A sewing assembly is arranged on the device body, and has a sewing end which is arranged towards the folded buckle strap at the predetermined position on the safety belt surface, and is used to sew the buckle strap on the safety belt surface.
[0010] According to an embodiment of the present application, the shaping assembly comprises a strap receiving member and an edge folding and overlapping member, the strap receiving member comprises a strap receiving plate and a plate lifting driving member, the plate lifting driving member is arranged on the device body, the strap receiving plate is movably arranged on the output end of the plate lifting driving member, the width of the strap receiving plate in the direction of the safety belt extension is smaller than the length of the buckle strap in the direction of the buckle strap extension, the strap receiving plate forms a strap placing space for placing the unfolded buckle strap, the edge folding and overlapping member comprises a shaping main body, a moving and pushing unit and an edge pushing unit, the moving and pushing unit is arranged on the device body, the shaping main body is arranged on the output end of the moving and pushing unit in a manner that it can move from above the safety belt to above the strap receiving plate, the shaping main body has at least one pair of strap pressing portions, one pair of the strap pressing portions is arranged at the two ends of the shaping main body in the direction consistent with the safety belt extension, and extends towards the safety belt to form a shaping groove matched with the strap receiving plate, the strap placing space and the shaping groove correspond to each other in the direction perpendicular to the safety belt extension, the strap receiving plate is arranged on the output end of the plate lifting driving member in a manner that the part of the strap receiving plate placing the buckle strap in the strap placing space is pushed into the shaping groove, so that the two ends of the buckle strap longer than the width of the strap receiving plate are erected away from the shaping main body under the pressing of one pair of the strap pressing portions, the edge pushing unit comprises at least one pair of edge pushing driving members and edge pushing members corresponding to the edge pushing driving members, one pair of the edge pushing driving members is arranged on the shaping main body, and one pair of the edge pushing driving members is arranged at the two sides of the shaping main body in the direction consistent with the safety belt extension, the edge pushing members are arranged on the output end of the edge pushing driving members in a manner that they can move relative to each other and push the erected part of the two ends of the buckle strap, so that the overlapping abutting portions are formed at the two ends of the buckle strap under the pushing of one pair of the edge pushing members.
[0011] According to an embodiment of the present application, the strap receiving member further comprises at least one clamping member and at least one clamping driving member, the clamping member is arranged on the output end of the clamping driving member in a manner that it can move close to and away from the strap receiving plate, and the clamping driving member is arranged on the strap receiving plate.
[0012] According to an embodiment of the present application, the sewing assembly further comprises at least one pressing member arranged on the sewing body, the pressing member being used to press the buckle strap, which is folded and falls on the safety belt surface from the shaping groove, on the safety belt surface.
[0013] According to an embodiment of the present application, the pressing member has at least one anti-skid part on a side of the pressing member facing the buckle strap.
[0014] According to an embodiment of the present application, the safety belt assembly manufacturing device further comprises a placing assembly, the placing assembly comprising a moving unit arranged on the device body and a placing member having a placing space for placing the buckle strap and forming a buckle plate insertion groove for inserting the buckle plate, the placing space being in communication with the buckle plate insertion groove, the placing member being arranged on an output end of the moving unit in a manner that the placing member can be moved to a predetermined position, and the buckle plate driving unit being arranged on the device body, and the buckle plate driving member being arranged on an output end of the buckle plate driving unit in a manner that the buckle plate can be inserted into the buckle plate insertion groove and the buckle strap in the placing space can be in the placing space.
[0015] According to an embodiment of the present application, the safety belt assembly manufacturing device further comprises at least one retractor fixing assembly, the retractor fixing assembly comprising a fixing mounting frame, a pressing edge driving unit, a pressing edge member and at least one guide belt member, the fixing mounting frame being arranged on the device body and having a fixing protrusion which can be inserted into a mounting hole of a retractor, the pressing edge driving unit being arranged on the fixing mounting frame, the pressing edge member being arranged on an output end of the pressing edge driving unit to press the retractor, in which the mounting hole is inserted by the fixing protrusion, on the fixing mounting frame, and the guide belt member being arranged on the device body and having at least a guide belt roller for winding the safety belt pulled out from the retractor, so as to control the position of the safety belt pulled out from the retractor and entering the placing channel.
[0016] According to an embodiment of the present application, the manufacturing device of the safety belt assembly further comprises at least one clamping and pulling assembly, which further comprises a clamping and pulling driving unit, a supporting extension member and a belt pressing member. The clamping and pulling driving unit is arranged on the device body. The supporting extension member has a belt fixing portion for placing the end portion of the safety belt. The supporting extension member is arranged on the output end of the clamping and pulling driving unit in a driving and movable manner. The moving path of the belt fixing portion of the supporting extension member is consistent with the extending direction of the belt placing channel. The belt pressing member comprises at least one lifting and pressing driving member and at least one belt pressing member. The lifting and pressing driving member is arranged on the supporting extension member and located near the belt fixing portion. The belt pressing member is installed on the output end of the lifting and pressing driving member in a movable manner towards the belt fixing portion, and forms a belt pressing space between the belt fixing portion and the belt pressing member for clamping the end portion of the safety belt.
[0017] According to an embodiment of the present application, the belt placing table further comprises at least one pair of deviation preventing blocking members. One pair of the deviation preventing blocking members is arranged on both sides of the extending direction of the belt placing channel.
[0018] According to an embodiment of the present application, the placing assembly further comprises at least one position measuring member. The position measuring member is arranged on the placing member and faces the placing space. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A perspective view of a preferred embodiment of the present application is shown.
[0020] Figure 2 An enlarged view of A in FIG. 1 is shown. Figure 1
[0021] Figure 3 An enlarged view of B in FIG. 1 is shown. Figure 1
[0022] Figure 4 A perspective view of another preferred embodiment of the present application is shown.
[0023] Figure 5 An enlarged view of C in FIG. 2 is shown. Figure 4
[0024] Figure 6 A perspective view of the sewing assembly of a preferred embodiment of the present application is shown.
[0025] Figure 7 An enlarged view of D in FIG. 3 is shown. Figure 6
[0026] Figure 8 A perspective view diagram showing a view of the buckle belt and the shaping assembly of a preferred embodiment of the present application, wherein the buckle belt is placed in the belt placement space.
[0027] Figure 9 A perspective view diagram showing another view of the buckle belt and the shaping assembly of a preferred embodiment of the present application, wherein the buckle belt is placed in the belt placement space.
[0028] Figure 10 A perspective view diagram showing the buckle belt and the shaping assembly of a preferred embodiment of the present application, wherein the two end portions of the buckle belt longer than the width of the belt receiving plate are pressed by the top belt portion and stand up in a direction away from the shaping body.
[0029] Figure 11 A perspective view diagram showing Figure 10 an enlarged view diagram at E in FIG.
[0030] Figure 12 A perspective view diagram showing the buckle belt and the shaping assembly of a preferred embodiment of the present application, wherein the two end portions of the buckle belt in the direction of extension of the safety belt are folded and form the overlapping abutting portion.
[0031] Figure 13 A perspective view diagram showing Figure 12 an enlarged view diagram at F in FIG.
[0032] Figure 14 A perspective view diagram showing the placement assembly of a preferred embodiment of the present application.
[0033] Figure 15 A perspective view diagram showing Figure 14 an enlarged view diagram at G in FIG.
[0034] Figure 16 A perspective view diagram showing the clamping and pulling assembly of a preferred embodiment of the present application.
[0035] Figure 17 A perspective view diagram showing Figure 16 an enlarged view diagram at H in FIG.
[0036] Figure 18 A perspective view diagram showing the retractor fixing assembly of a preferred embodiment of the present application.
[0037] Figure 19 A perspective view diagram showing Figure 18 an enlarged view diagram at I in FIG.
[0038] Figure 20 A perspective view diagram showing the safety belt and the retractor. DETAILED DESCRIPTION
[0039] The following description is presented to enable any person skilled in the art to practice the application as claimed. Preferred embodiments are presented in the following description only as examples and modifications thereto can be made by those skilled in the art without departing from the spirit and scope of the application claimed. The present application is well suited to achieving this object with the features described below.
[0040] Those skilled in the art will appreciate that in the disclosure of the present application, the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are merely for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms cannot be understood as a limitation on the present application.
[0041] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0042] Reference Figures 1 to 20 A safety belt assembly manufacturing apparatus according to a preferred embodiment of the present application will be described in detail below, wherein the safety belt assembly manufacturing apparatus comprises a device body 10, a buckle belt 20, a shaping assembly 30 and a sewing assembly 40.
[0043] Specifically, the device body 10 comprises a device body 11 and a belt placing table 12. The belt placing table 12 is arranged on the device body 11, and the belt placing table 12 has a belt placing channel 121 for placing a safety belt 92.
[0044] The shaping assembly 30 is arranged on the device body 11, and the shaping assembly 30 is used to fold two end portions of the buckle belt 20 consistent with the extension direction of the safety belt 92 to form a folded abutting portion 21 at each end of the buckle belt 20, and the shaping assembly 30 is used to arrange the folded buckle belt 20 at a predetermined position on the surface of the safety belt 92.
[0045] The sewing assembly 40 includes a sewing body 41. The sewing body 41 is disposed on the device body 11, and the sewing body 41 has a sewing end 411. The sewing end 411 is directed towards the buckle strap 20 folded on the surface of the safety belt 92 at a predetermined position, and the sewing end 411 is used to sew the buckle strap 20 on the surface of the safety belt 92.
[0046] Preferably, the buckle strap 20 is implemented by, but not limited to, being made of polyester, polypropylene, or nylon.
[0047] Specifically, the shaping assembly 30 includes a strap receiving member 31 and an edge folding and laminating member 32.
[0048] The strap receiving member 31 includes a strap receiving plate 311 and a lifting plate driving member 312. The lifting plate driving member 312 is disposed on the device body 11. The strap receiving plate 311 is movably disposed on the output end of the lifting plate driving member 312. The width of the strap receiving plate 311 in the direction consistent with the extension of the safety belt 92 is smaller than the length of the buckle strap 20 in the extension direction. The strap receiving plate 311 forms a strap placing space 31101 for placing the unfolded buckle strap 20.
[0049] The edge folding and laminating member 32 includes a shaping body 321 and a moving and pushing unit 322. The moving and pushing unit 322 is disposed on the device body 11. The shaping body 321 is disposed on the output end of the moving and pushing unit 322 in a manner that it can move from above the safety belt 92 to above the strap receiving plate 311. The shaping body 321 and the strap receiving plate 311 correspond to each other in the direction perpendicular to the extension direction of the safety belt 92. The shaping body 321 has at least one pair of top strap portions 3211. One pair of the top strap portions 3211 is disposed on both ends of the shaping body 321 in the direction consistent with the extension direction of the safety belt 92, and extends towards the safety belt 92 to form a shaping groove 32101 matched with the strap receiving plate 311. The strap placing space 31101 and the shaping groove 32101 correspond to each other in the direction perpendicular to the extension direction of the safety belt 92. The strap receiving plate 311 is disposed on the output end of the lifting plate driving member 312 in a manner that the part of the strap receiving plate 311 placing the buckle strap 20 in the strap placing space 31101 can be pushed into the shaping groove 32101, and the two end portions of the buckle strap 20 longer than the width of the strap receiving plate 311 are erected away from the shaping body 321 under the pressing of the one pair of the top strap portions 3211.
[0050] As an example, after the buckle belt 20 is placed in the belt placing space 31101, the two ends of the buckle belt 20 which are longer than the width of the belt receiving plate 311 will extend along the surface of the belt receiving plate 311 and hang down. After the shaping body 321 is moved by the moving and pushing unit 322 from above the safety belt 92 to above the belt receiving plate 311 in a manner that the shaping groove 32101 corresponds to the belt placing space 31101 of the belt receiving plate 311, the plate lifting driving member 312 will drive the belt receiving plate 311 and push the two ends of the buckle belt 20 which extend along the surface of the belt receiving plate 311 and hang down into the shaping groove 32101. Under the pressure of the top belt part 3211, the two ends of the buckle belt 20 which extend along the surface of the belt receiving plate 311 and hang down will stand up in a direction away from the shaping body 321.
[0051] Preferably, the edge folding and overlapping member 32 further comprises a pushing edge unit 323. The pushing edge unit 323 comprises at least one pair of pushing edge driving members 3231 and a pushing edge member 3232 corresponding to the pushing edge driving members 3231. The pair of pushing edge driving members 3231 are arranged on the shaping body 321. The pair of pushing edge driving members 3231 are respectively arranged on the two sides of the shaping body 321 in a direction consistent with the extension direction of the safety belt 92. The pair of pushing edge members 3232 are arranged on the output ends of the pushing edge driving members 3231 in a manner that they can move relative to and push the standing up parts of the two ends of the buckle belt 20.
[0052] As can be understood by those skilled in the art, after the two ends of the buckle belt 20 which extend along the surface of the belt receiving plate 311 and hang down stand up in a direction away from the shaping body 321, the pair of pushing edge driving members 3231 drive the pushing edge members 3232. During the process, the pair of pushing edge members 3232 move relative to and push the standing up parts of the two ends of the buckle belt 20 which stand up in a direction away from the plate lifting driving member 312, and the standing up parts of the two ends of the buckle belt 20 are folded and form the overlapping abutting part 21.
[0053] It is worth mentioning that after the two ends of the buckle belt 20 are folded to form the laminated abutting portion 21, the moving and pushing unit 322 drives the shaping main body 321 and moves the buckle belt 20 with the laminated abutting portion 21 in the shaping groove 32101 to a predetermined position on the surface of the safety belt 92. At the same time, during the movement of the buckle belt 20 driven by the shaping main body 321, the buckle belt 20 will be separated from the belt receiving space 31101 of the belt receiving plate 311, and the buckle belt 20 will fall to the surface of the shaping groove 32101 due to gravity, so that the buckle belt 20 after being folded is supported by the pushing edge member 3232 to avoid falling from the shaping groove 32101.
[0054] Preferably, the belt receiving member 31 further comprises at least one clamping member 313 and at least one clamping driving member 314. The clamping member 313 is arranged on the output end of the clamping driving member 314 in a manner that can approach and move away from the belt receiving plate 311. The clamping driving member 314 is arranged on the end of the belt receiving plate 311 away from the shaping main body 321, and the clamping member 313 can move with the belt receiving plate 311.
[0055] It is worth mentioning that when the buckle belt 20 is arranged in the belt receiving space 31101 of the belt receiving plate 311, the clamping member 313 can be driven by the clamping driving member 314 to move towards the belt receiving plate 311, so that the buckle belt 20 in the belt receiving space 31101 is pressed on the surface of the belt receiving plate 311 by the clamping member 313. When the buckle belt 20 in the belt receiving space 31101 is pushed into the shaping groove 32101 under the drive of the lifting plate driving member 312, the buckle belt 20 is prevented from deviating on the surface of the belt receiving plate 311, thereby preventing the two ends of the buckle belt 20 extending away from the belt receiving plate 311 from being pressed by the top belt portion 3211 of the shaping main body 321 and standing away from the shaping main body 321.
[0056] As an example, when the moving and pushing unit 322 drives the shaping main body 321 and moves the buckle belt 20 in the shaping groove 32101 to a predetermined position on the surface of the safety belt 92, a pair of pushing edge driving members 3231 drives the corresponding pushing edge members 3232 away from the buckle belt 20. After the buckle belt 20 loses the support of the pushing edge members 3232, it falls to the predetermined position on the surface of the safety belt 92 due to gravity. After the shaping main body 321 is driven by the moving and pushing unit 322 and removed from above the safety belt 92, the buckle belt 20 can be sewn on the surface of the safety belt 92 by the sewing end 411.
[0057] As preferred, the plate lifting driving member 312 and the clamping driving member 314 are both implemented as a telescopic cylinder.
[0058] The pushing unit 322 and the pushing edge driving member 3231 are both implemented as a telescopic cylinder.
[0059] It is worth mentioning that, since the two ends of the buckle strap 20 which are consistent with the extending direction of the safety belt 92 are folded and formed as the overlapped abutting portion 21, the thickness of the buckle strap 20 on the surface of the safety belt 92 is increased after the buckle strap 20 is sewn on the surface of the safety belt 92, so that the safety buckle 91 is more easily stopped by the overlapped abutting portion 21 of the buckle strap 20 from sliding on the surface of the safety belt 92 in the extending direction of the safety belt 92.
[0060] It is worth mentioning that, since the two ends of the buckle strap 20 which are consistent with the extending direction of the safety belt 92 are folded and formed as the overlapped abutting portion 21, the thickness of the buckle strap 20 on the surface of the safety belt 92 is increased after the buckle strap 20 is sewn on the surface of the safety belt 92, so that the safety buckle 91 is more easily stopped by the overlapped abutting portion 21 of the buckle strap 20 from sliding on the surface of the safety belt 92 in the extending direction of the safety belt 92.
[0061] Meanwhile, since the two ends of the buckle strap 20 which are consistent with the extending direction of the safety belt 92 are folded and formed as the overlapped abutting portion 21, the surface of the buckle strap 20 extending to the overlapped abutting portion 21 is smooth and more beautiful. The fibers of the overlapped abutting portion 21 formed by folding the buckle strap 20 to stop the safety buckle 91 from sliding on the surface of the safety belt 92 in the extending direction of the safety belt 92 are continuous, so that the toughness of the overlapped abutting portion 21 is improved.
[0062] Preferably, the sewing assembly 40 further comprises at least one stabilizing member 42. The stabilizing member 42 is arranged on the sewing body 41. The stabilizing member 42 is used to press the buckle strap 20 folded from the shaping groove 32101 to a predetermined position on the surface of the safety belt 92, so as to avoid the buckle strap 20 from being shaken by the sewing end 411 during the process of sewing the buckle strap 20 on the surface of the safety belt 92, and to avoid the buckle strap 20 from deviating from the predetermined sewing position due to the shaking.
[0063] Meanwhile, the shaping body 321 is removed from above the safety belt 92 by the moving and pushing unit 322, and the pressing and stabilizing member 42 presses the clasp belt 20 on the surface of the safety belt 92 at a predetermined position after being folded from the shaping groove 32101, so that the clasp belt 20 is prevented from deviating from the predetermined position due to adhesion to the inner side of the shaping groove 32101.
[0064] Specifically, the pressing and stabilizing member 42 has at least one anti-skid part 421. The anti-skid part 421 is located on the side of the pressing and stabilizing member 42 facing the clasp belt 20. The anti-skid part 421 of the pressing and stabilizing member 42 is pressed on the surface of the clasp belt 20, so that the clasp belt 20 is prevented from deviating from the predetermined position due to sliding when being pressed on the surface of the safety belt 92.
[0065] Preferably, the sewing assembly 40 further comprises a line cutting member 43. The line cutting member 43 is arranged on the sewing body 41, and is used to cut the sewing line on the surface of the clasp belt 20 after the clasp belt 20 is sewn on the surface of the safety belt 92.
[0066] Specifically, the line cutting member 43 comprises a telescopic member 431 and a line cutting structure 432. The telescopic member 431 is arranged on the sewing body 41. The line cutting structure 432 has a line cutting end 4321 for cutting the sewing line on the surface of the clasp belt 20. The line cutting structure 432 is arranged on the output end of the telescopic member 431 in such a manner that the line cutting end 4321 can extend to and cut the sewing line on the surface of the clasp belt 20.
[0067] It should be noted that since the sewing line for sewing the clasp belt 20 and the safety belt 92 is composed of a plurality of thin single lines, the thin single lines are prone to separate from each other at the cutting position after the sewing line is cut, which affects the appearance.
[0068] Preferably, the line cutting end 4321 can be heated to a predetermined temperature, so that the ends of the plurality of single lines at the cutting position of the sewing line are fused with each other due to high temperature after the sewing line composed of the plurality of single lines is cut by the line cutting end 4321, thereby preventing the plurality of single lines at the cutting position from separating from each other.
[0069] It is to be noted that in the process of placing the buckle belt 20 in the placing space 31101 by hand and allowing the buckle belt 20 to be clamped by the clamping member 313 and the belt supporting plate 311, the two end portions of the buckle belt 20 extending along the surface of the belt supporting plate 311 in the direction away from the belt supporting plate 311 can deviate from the predetermined positions due to the pose deviation caused by the manual placement of the buckle belt 20, and thus the two end portions of the buckle belt 20 extending along the surface of the belt supporting plate 311 in the direction away from the belt supporting plate 311 cannot be pressed by the top belt portion 3211 of the shaping main body 321 and erected in the predetermined manner in the direction away from the shaping main body 321 when the belt supporting plate 311 pushes the buckle belt 20 into the shaping groove 32101.
[0070] In the present embodiment, the manufacturing device of the safety belt assembly further comprises a placing assembly 50. The placing assembly 50 is used for placing the buckle belt 20. The belt supporting member 31 further comprises a belt supporting driving unit 315. The belt supporting driving unit 315 is arranged on the device body 11, and the lifting plate driving member 312 is arranged on the output end of the belt supporting driving unit 315 in such a manner that the belt supporting plate 311 can be extended below the buckle belt 20 placed in the placing assembly 50 and allow the buckle belt 20 to be in the placing space 31101.
[0071] Specifically, the placing assembly 50 comprises a moving unit 51 and a placing member 52. The moving unit 51 is arranged on the device body 11. The placing member 52 has a placing space 5201 for placing the buckle belt 20 and forms a buckle plate insertion groove 5202 for inserting the belt supporting plate 311, and the placing space 5201 and the buckle plate insertion groove 5202 are in communication. The placing member 52 is arranged on the output end of the moving unit 51, so as to be moved to a predetermined position by the driving of the moving unit 51, and in the process of moving the lifting plate driving member 312 by the belt supporting driving unit 315, the belt supporting plate 311 on the output end of the lifting plate driving member 312 is inserted into the buckle plate insertion groove 5202, and thus the part of the buckle belt 20 in the placing space 5201 and at the position in communication between the placing space 5201 and the buckle plate insertion groove 5202 is lifted.
[0072] It is appreciated by those skilled in the art that, during the process that the carrying belt driving unit 315 drives the lifting plate driving member 312 to move, the carrying plate 311 at the output end of the lifting plate driving member 312 will be inserted into the supporting plate insertion slot 5202, and at the same time, the part of the supporting buckle belt 20 at the position where the placing space 5201 and the supporting plate insertion slot 5202 are communicated will be located in the belt placing space 31101. During the process that the clamping member 313 is driven by the clamping driving member 314 to move towards the carrying plate 311, the part of the supporting buckle belt 20 at the position where the placing space 5201 and the supporting plate insertion slot 5202 are communicated will be clamped by the carrying plate 311 and the clamping member 313, so that the supporting buckle belt 20 is arranged in the belt placing space 31101 in a predetermined pose.
[0073] It is worth mentioning that, since the pose of the supporting buckle belt 20 arranged in the placing space 5201 is controllable, the position of the part of the supporting buckle belt 20 at the position where the placing space 5201 and the supporting plate insertion slot 5202 are communicated in the belt placing space 31101 is also controllable when the carrying plate 311 extends into the supporting plate insertion slot 5202. Therefore, after the clamping member 313 is driven by the clamping driving member 314 to move towards the carrying plate 311 and the part of the supporting buckle belt 20 at the position where the placing space 5201 and the supporting plate insertion slot 5202 are communicated is clamped by the carrying plate 311 and the clamping member 313, the pose of the supporting buckle belt 20 on the surface of the carrying plate 311 is determined. When the carrying plate 311 pushes the supporting buckle belt 20 in the belt placing space 31101 into the shaping slot 32101, the two end portions of the supporting buckle belt 20 extending along the surface of the carrying plate 311 in the direction away from the carrying plate 311 can be pressed by the top belt portion 3211 of the shaping main body 321 and erected in a predetermined manner in the direction away from the shaping main body 321.
[0074] Preferably, the placing assembly 50 further comprises at least one position measuring member 53. The position measuring member 53 is arranged on the placing member 52 and faces the placing space 5201, so as to monitor whether the supporting buckle belt 20 is accurately placed in the placing space 5201 through the position measuring member 53.
[0075] Specifically, the belt placing table 12 further comprises at least one pair of deviation preventing blocking members 122. One pair of the deviation preventing blocking members 122 is arranged on both sides of the belt placing channel 121 in the extending direction of the belt placing channel 121, so as to prevent the safety belt 92 from deviating from the belt placing channel 121 in the vertical direction horizontal to the extending direction of the belt placing channel 121 after being placed in the belt placing channel 121.
[0076] Preferably, the belt placing station 12 is provided with a buckle fixing groove 1201 matching the safety buckle 91, and the safety belt 92 is placed in the belt placing passage 121 in a manner that the safety belt 92 passes through the hole of the safety buckle 91. As the safety belt 92 passes through the hole of the safety buckle 91, the safety belt 92 is prevented from being deviated in the vertical direction horizontal to the extending direction of the belt placing passage 121.
[0077] It should be noted that the safety belt 92 is generally wound in the winder 93, and during the process of manually pulling the safety belt 92 out of the winder 93, the safety belt 92 is wound by the winder 93 and subjected to a force opposite to the pulling direction, which is not conducive to manually pulling the safety belt 92 out of the winder 93. Meanwhile, the operation of manually pulling the safety belt 92 out of the winder 93 is not convenient to control the pulling direction, so that after the safety belt 92 is pulled out of the winder 93, the pulled-out safety belt 92 is not convenient to be placed in the belt placing passage 121 in a predetermined pose.
[0078] In the embodiment, the safety belt assembly manufacturing device further comprises at least a winder fixing assembly 70. The winder fixing assembly 70 comprises a fixing mounting frame 71, an edge pressing driving unit 72, an edge pressing member 73, and at least a belt guiding member 74. The fixing mounting frame 71 is arranged on the device body 11, and the fixing mounting frame 71 has a fixing protrusion 711. The fixing protrusion 711 can be inserted into a mounting hole 9301 of the winder 93. The edge pressing driving unit 72 is arranged on the fixing mounting frame 71. The edge pressing member 73 is arranged on the output end of the edge pressing driving unit 72 in a manner that the winder 93 with the mounting hole 9301 inserted by the fixing protrusion 711 is pressed on the fixing mounting frame 71. The belt guiding member 74 is mounted on the device body 11, and the belt guiding member 74 has at least a belt guiding roller 741 for winding the safety belt 92 pulled out of the winder 93. When the safety belt 92 in the winder 93 is pulled out of the winder 93, the safety belt 92 can be wound on the surface of the belt guiding roller 741 to control the direction of the safety belt 92 pulled out of the winder 93, thereby adjusting the pose of the safety belt 92 entering the belt placing passage 121, and making the position of the safety belt 92 to be sewn with the buckle belt 20 be in a predetermined position towards the sewing end 411.
[0079] Preferably, the retractor fixing assembly 70 further comprises a position detecting member 75 arranged towards the fixing protrusion 711 of the fixing mount 71 to monitor whether the retractor 93 is kept stable when the safety belt 92 is pulled out from the retractor 93 after the mounting hole 9301 of the retractor 93 is penetrated by the fixing protrusion 711 and the retractor 93 is pressed by the pressing member 73 on the fixing mount 71.
[0080] Preferably, the position detecting member 75 is implemented by, but not limited to, a photoelectric sensor.
[0081] The manufacturing device of the safety belt assembly further comprises at least one clamping and pulling assembly 60. The clamping and pulling assembly 60 is arranged to clamp and pull an end portion of the safety belt 92 into the belt laying passage 121 so that the position of the safety belt 92 to be sewn with the buckle belt 20 is at a predetermined position towards the sewing end 411. That is, when the safety belt 92 is pulled out from the retractor 93 and into the belt laying passage 121, the end portion of the safety belt 92 entering the belt laying passage 121 will be clamped and moved along the extending direction of the belt laying passage 121 by the clamping and pulling assembly 60 so that the position of the safety belt 92 to be sewn with the buckle belt 20 is at a predetermined position towards the sewing end 411.
[0082] In the embodiment, specifically, the clamping and pulling assembly 60 further comprises a clamping and pulling driving unit 61, a supporting extension member 62 and a belt pressing member 63. The clamping and pulling driving unit 61 is arranged on the device body 11. The supporting extension member 62 has a belt holding portion 621 for placing the end portion of the safety belt 92. The supporting extension member 62 is arranged to be driven and moved on the output end of the clamping and pulling driving unit 61, and the moving path of the belt holding portion 621 of the supporting extension member 62 is consistent with the extending direction of the belt laying passage 121. The belt pressing member 63 comprises at least one lifting and pressing driving member 631 and at least one belt pressing member 632. The lifting and pressing driving member 631 is arranged on the supporting extension member 62 and located near the belt holding portion 621. The belt pressing member 632 is arranged on the output end of the lifting and pressing driving member 631 and can move towards the belt holding portion 621, and a belt pressing space 601 for clamping the end portion of the safety belt 92 is formed between the belt holding portion 621 and the belt pressing member 632.
[0083] It can be understood that when the end of the safety belt 92 is pulled out of the retractor 93 and into the belt channel 121, the bracket extension 62 is driven by the clamping and pulling driving unit 61 to move the bracket extension 62 along the extension direction of the belt channel 121, and the pressing space 601 is located on the moving path of the end of the safety belt 92 after entering the belt channel 121, so that the end of the safety belt 92 can enter the pressing space 601, and in the process of driving the pressing member 632 to move towards the fixed belt part 621 by the lifting and pressing driving member 631, the end of the safety belt 92 is clamped in the pressing space 601. At the same time, the end of the safety belt 92 is moved by the clamping and pulling driving unit 61 to move the bracket extension 62 away from the belt channel 12 and along the extension direction of the belt channel 121, so that the position of the safety belt 92 in the belt channel 121 to be sewn with the buckle belt 20 is located at a predetermined position facing the sewing end 411.
[0084] It should be understood by those skilled in the art that the above description and the embodiments of the application shown in the drawings are only examples and do not limit the application. The advantages of the application have been fully and effectively achieved. The function and structural principle of the application has been shown and described in the embodiments, and the embodiments of the application can be modified or changed without departing from the principle.
Claims
1. An apparatus for manufacturing a seat belt assembly, characterized by comprising: The manufacturing device of the safety belt assembly comprises: a device body, which comprises a device main body and a belt placing platform arranged on the device main body and having a belt placing channel for placing a safety belt; a buckle belt; a shaping assembly arranged on the device main body and used for folding two ends of the buckle belt in the direction of extension of the safety belt to form overlapping abutting portions at the two ends of the buckle belt respectively and arranging the folded buckle belt at a predetermined position on the surface of the safety belt through the shaping assembly; a sewing assembly comprising a sewing main body arranged on the device main body and having a sewing end directed to the folded buckle belt at the predetermined position on the surface of the safety belt and used for sewing the buckle belt on the surface of the safety belt. The shaping assembly comprises a belt receiving member and an edge folding and overlapping member, the belt receiving member comprises a belt receiving plate and a plate lifting driving member arranged on the device main body, the belt receiving plate is movably arranged on the output end of the plate lifting driving member and has a width smaller than the length of the buckle belt in the direction of extension of the safety belt, the belt receiving plate forms a belt placing space for placing the unfolded buckle belt, the edge folding and overlapping member comprises a shaping main body, a moving and pushing unit and an edge pushing unit, the moving and pushing unit is arranged on the device main body, the shaping main body is arranged on the output end of the moving and pushing unit in a manner that it can move from above the safety belt to above the belt receiving plate, the shaping main body has at least one pair of belt pressing portions located at the two ends of the shaping main body in the direction consistent with the direction of extension of the safety belt and extending towards the safety belt to form a shaping groove matched with the belt receiving plate, the belt receiving plate is arranged on the output end of the plate lifting driving member in a manner that the part of the belt receiving plate placing the buckle belt in the belt placing space is pushed into the shaping groove, so that the two ends of the buckle belt longer than the width of the belt receiving plate are erected away from the shaping main body under the pressing of the pair of belt pressing portions, the edge pushing unit comprises at least one pair of edge pushing driving members arranged on the shaping main body and located at the two sides of the shaping main body in the direction consistent with the direction of extension of the safety belt and edge pushing members corresponding to the edge pushing driving members, the edge pushing members are arranged on the output end of the edge pushing driving members in a manner that they can move relatively and push the erected parts of the two ends of the buckle belt, so that the overlapping abutting portions are formed at the two ends of the buckle belt under the pushing of the pair of edge pushing members.
2. The apparatus according to claim 1, wherein The belt receiving member further comprises at least one clamping member and at least one clamping driving member, the clamping member is arranged on the output end of the clamping driving member in a manner that it can move close to and away from the belt receiving plate, and the clamping driving member is arranged on the belt receiving plate.
3. The apparatus according to claim 2, wherein The sewing assembly further comprises at least one pressing member arranged on the sewing body, which is used to press the buckle strap, which is folded and falls from the shaping groove to the predetermined position on the safety belt surface, to the safety belt surface.
4. The apparatus according to claim 3, wherein The pressing member has at least one anti-skid part on the side of the pressing member facing the buckle strap.
5. The apparatus according to claim 4, wherein The manufacturing equipment of the safety belt assembly further comprises a placing assembly, which comprises a moving unit arranged on the device body and a placing member having a placing space for placing the buckle strap and forming a buckle plate insertion groove for inserting the buckle plate, the placing space being communicated with the buckle plate insertion groove, the placing member being arranged on the output end of the moving unit in a movable manner to a predetermined position, and the buckle plate driving unit being arranged on the device body, and the buckle plate insertion groove being arranged on the output end of the buckle plate driving unit in a manner that the buckle plate can be inserted into the buckle plate insertion groove and the buckle strap in the placing space can be in the placing space.
6. The apparatus according to claim 5, wherein The manufacturing equipment of the safety belt assembly further comprises at least one retractor fixing assembly, which comprises a fixing mounting frame arranged on the device body and having a fixing protrusion capable of being inserted into the mounting hole of the retractor, a pressing edge driving unit arranged on the fixing mounting frame, a pressing edge arranged on the output end of the pressing edge driving unit to press the retractor, whose mounting hole is inserted by the fixing protrusion, to the fixing mounting frame, and at least one belt guiding member arranged on the device body and having at least one belt guiding roller for winding the safety belt pulled out from the retractor, so as to control the position of the safety belt pulled out from the retractor and entering the placing channel.
7. The apparatus according to claim 6, wherein The manufacturing equipment of the safety belt assembly further comprises at least one clamping and pulling assembly, which further comprises a clamping and pulling driving unit arranged on the device body, a supporting extension having a belt fixing part for placing the end of the safety belt, the supporting extension being arranged on the output end of the clamping and pulling driving unit in a movable manner, the moving path of the belt fixing part of the supporting extension being consistent with the extension direction of the placing channel, and a belt pressing member comprising at least one lifting and pressing driving unit arranged on the supporting extension and located near the belt fixing part and at least one belt pressing part arranged on the output end of the lifting and pressing driving unit in a movable manner to the belt fixing part and forming a belt pressing space for clamping the end of the safety belt between the belt fixing part and the belt pressing part.
8. The apparatus according to claim 7, wherein The placing table further has at least one pair of anti-deviation blocking members arranged on both sides in the extension direction of the placing channel.
9. The apparatus according to any one of claims 5 to 8, wherein The placing assembly further comprises at least one position measuring member, which is arranged on the placing member and faces the placing space.
Citation Information
Patent Citations
Supply apparatus and sewing system
CN104878525A
Automatic sewing mechanism for single-trough small bag buckle
CN211367968U