Laptop camera, light and screen highly-integrated test device
By setting up push plates and suction cups in the notebook test equipment, the inaccurate angle calibration problems caused by shaft damping and panel deformation are solved, and higher detection accuracy and applicability are achieved.
Patent Information
- Application Number
- CN202411332437.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When calibrating the laptop screen panel of existing laptop computer test equipment, the angle calibration is inaccurate due to shaft damping and panel deformation, which affects the detection accuracy.
A highly integrated test device for notebook cameras, lighting and screens is designed to fine-tune the notebook axis by setting up a push plate, and use suction cups and displacement sensors to ensure the accurate position and angle of the screen panel, reducing the length and deformation of the force arm Error.
It improves the accuracy and fault tolerance of the screen panel, ensures the precise matching of the notebook screen and the detection probe, and enhances the accuracy and applicability of the detection.
Smart Images

Figure CN119178582A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of notebook computer testing, and more particularly to a highly integrated testing device for a notebook computer camera, a light and a screen. Background Art
[0002] Laptop screens are an important part of modern computers and are usually divided into LCD screens and OLED screens. Modern laptop screen panels are usually also equipped with cameras to enhance user interaction experience. To ensure the quality of the screen panel, the laptop's camera, screen effects, etc. need to be tested before the laptop leaves the factory.
[0003] At present, when testing laptop cameras, screen display brightness and color accuracy, highly integrated testing equipment is usually used, that is, multiple screen, panel, back cover and camera tests can be performed at a single time. When testing a large number of laptops, in order to ensure test consistency, it is usually necessary to keep the probe of the testing equipment at a certain angle, and adjust the opening and closing angle of the laptop screen panel through an angle calibration mechanism to make the laptop back cover or screen fit vertically with the testing probe.
[0004] In the prior art, during the inspection process of the back panel, color accuracy, screen brightness, etc., the screen panel of the laptop to be tested is usually opened and closed to a larger angle, and then the screen panel is pushed by an angle calibration mechanism to adjust the angle to cooperate with the probe for calibration. However, the hinges of existing laptops are mostly damping hinges. When the calibration angle difference is small, the pushing force and stroke of the angle calibration mechanism are low, which may cause the force to be unable to break through the damping static friction of the hinge, resulting in the hinge not rotating relatively. Moreover, since the screen panel material is mostly plastic, the screen panel uses deformation to offset this part of the thrust at this time, which makes it difficult for the screen to match and calibrate with the probe of the detection equipment, bringing inconvenience to the detection accuracy. Summary of the invention
[0005] The present invention provides a highly integrated testing device for a notebook computer camera, light and screen, which solves the technical problems raised in the above-mentioned background technology.
[0006] The present invention provides a highly integrated testing device for a notebook camera, light and screen, comprising a body;
[0007] A loading assembly is arranged in the body, the loading assembly comprises a plurality of slide rails fixedly connected to the body, the surface of the slide rails is slidably connected to a carrier bottom plate, the slide rails are connected to the carrier bottom plate through a first driving mechanism, a carrier plate is installed on the surface of the carrier bottom plate, and a notebook body is arranged on the surface of the carrier plate;
[0008] A positioning assembly is arranged on the surface of the carrier bottom plate, the positioning assembly comprises a support frame fixedly connected to the surface of the carrier bottom plate, a push plate is slidably connected to the top of the support frame, the support frame is connected to the push plate through a second driving mechanism, one end of the push plate close to the notebook body is rotatably connected to a positioning roller for directly contacting the notebook shell, both sides of the push plate are fixedly connected to a connecting frame, one end of the connecting frame is fixedly connected to a bracket, the inner wall of the bracket is rotatably connected to the push plate, and the bracket is connected to the push plate through a third driving mechanism;
[0009] A detection component is arranged in the body, the detection component includes a test board, the body is connected to the test board through a three-axis adjustment component, a visual camera and a screen detection probe are respectively installed on the surface of the test board, and displacement sensors for determining the position of the notebook screen are installed on the top and bottom of the screen detection probe. When the two displacement sensors detect that the relative screen distance values are the same, the propulsion plate stops propulsion and maintains.
[0010] Preferably, the loading assembly includes a base, a plurality of rollers are rotatably connected to the inner wall of the base, and a conveyor belt for moving the notebook to be tested is transmission-connected to the surface of the plurality of rollers, a motor G is fixedly connected to the surface of the base, a driving wheel is fixedly connected to the output end of the motor G, and a plurality of connecting wheels are also fixedly connected to the surface of the base, the plurality of connecting wheels are respectively axially fixedly connected to the plurality of rollers, and the driving wheel is connected to the connecting wheel through a belt B, and the belt B is transmission-connected to the plurality of connecting wheels on the surface of the driving wheel, when the motor G outputs, the driving wheel rotates, and then the plurality of connecting wheels are driven to rotate through the belt transmission, so that the conveyor belt is transmitted, and a lifting part is arranged between adjacent conveyor belts, the lifting part includes a connecting seat that slides up and down on the surface of the base, and a guide frame is slidably connected to the surface of the connecting seat, and the guide frame is passed between two adjacent conveyor belts. Under normal conditions, the top height of the guide frame is below the surface of the conveyor belt to avoid obstruction to the notebook conveyed on the surface of the conveyor belt, and also includes a driving part for driving the guide frame to slide on the surface of the connecting seat, and the connecting seat to slide on the surface of the base.
[0011] Preferably, the driving unit includes a motor H fixedly connected to the bottom of the base, and the output end of the motor H is fixedly connected to a lifting screw, which is threadedly connected to the connecting seat. When the motor H outputs, it drives the lifting screw to rotate, thereby allowing the connecting seat to move up and down, and drives the guide frame to move up and down. Furthermore, the driving unit also includes a motor I fixedly connected to the inside of the guide frame, and the inside of the guide frame is also rotatably connected to a plurality of movable wheels. The output end of the motor I is axially fixedly connected to one of the movable wheels, and the surfaces of the plurality of movable wheels are transmission-connected with belts C. The connecting seat is fixedly connected to the belt C. When the output of the motor I drives the movable wheel to rotate, the belt C will be synchronously driven, so that the guide frame slides laterally on the surface of the connecting seat.
[0012] Preferably, the detection component includes a frame, which is mounted above the base and fixedly connected to the base by welding or bolting, and also includes a main camera installed on the surface of the base, the main camera is facing the center of the guide frame, and side cameras are installed on the inner wall of the frame near both sides of the main camera. The main camera and the side cameras are both industrial detection cameras, which are used for the three to cooperate in shooting the notebook screen and synthesizing the detection image to improve the detection efficiency of problems such as bad pixels and patches on the screen surface. A keyboard backlight camera is installed on the inner wall of the frame. The keyboard backlight camera is a visual camera, which is used to detect the keyboard backlight of the tested notebook, and detect the keyboard backlight performance of the notebook through image recognition and light sensing. Shell camera A and shell camera B are also installed on the top of the frame, which are used to detect the C shell surface and A shell surface of the notebook respectively. Shell camera A and shell camera B are both industrial cameras, which detect the integrity of the shell surface by shooting the C shell surface and A shell surface of the notebook and performing image analysis.
[0013] Preferably, the third driving mechanism includes a protective shell fixedly connected to one side of the bracket, a motor D is fixedly connected inside the protective shell, two movable rods are fixedly connected to the output end of the motor D, a driving wheel is rotatably connected to the inner wall of the protective shell relative to the output end of the motor D, two arc holes matching the movable rods are provided on the surface of the driving wheel, and the movable rods are inserted into the arc holes, a driven wheel is fixedly connected to one end of the hinge shaft of the push plate and the bracket, the driven wheel is located in the protective shell, and a plurality of teeth are provided on the surfaces of the driven wheel and the driving wheel, which are meshed with each other.
[0014] Preferably, an auxiliary plate is fixedly connected to the top of the pushing plate, a plurality of suction cups are fixedly connected to the surface of the auxiliary plate, a connecting tube is provided on the side of the auxiliary plate away from the suction cup, a plurality of suction cups are connected to the connecting tube, and an air valve is fixedly connected to the surface of the connecting tube, an end opening of the air valve away from the connecting tube is connected to an external air source device, a plurality of contact switches are fixedly connected to the surface of the driving wheel, under normal conditions, the movable rod will contact the contact switch, a controller is also installed in the outer shell, and the controller is respectively connected to the motor D, the air valve and the contact switch.
[0015] Preferably, the visual camera, the screen detection probe and the two displacement sensors are all inclined at a certain angle relative to the test plate, and the two displacement sensors are parallel to the screen detection probe.
[0016] Preferably, the first driving mechanism comprises a motor B fixedly connected between two relative slide rails, one of the slide rails is rotatably connected to two synchronous wheels, one of the synchronous wheels is axially fixedly connected to the output end of the motor B, a synchronous belt is transmission-connected between the two synchronous wheels, a connecting block is fixedly connected to the bottom of the carrier bottom plate, and the connecting block is fixedly connected to the synchronous belt;
[0017] A synchronization component for positioning the notebook body is also included.
[0018] Preferably, the synchronization component includes two side limit plates sliding on both sides of the carrier plate, and the opposite sides of the two side limit plates are fixedly connected with racks A, the two racks A are parallel to each other but do not overlap, and the bottom of the carrier base plate is fixedly connected with a motor A, and the output end of the motor A is fixedly connected with a gear A, and the gear A is respectively engaged with the two racks A.
[0019] Preferably, the surface of the carrier plate is also fixedly connected with a front baffle.
[0020] Preferably, the three-axis adjustment assembly includes two fixed frames installed in the machine body, the top of the fixed frame is fixedly connected to an X-axis movable rail, the inner wall of the X-axis movable rail is fixedly connected to an X-axis motor, the output end of the X-axis motor is fixedly connected to an X-axis screw, the X-axis movable rail is limitedly slidably connected to the Y-axis movable rail, and the Y-axis movable rail is threadedly connected to the X-axis screw, the inner wall of the Y-axis movable rail is fixedly connected to the Y-axis motor, the output end of the Y-axis motor is fixedly connected to the Y-axis screw, the inner wall of the Y-axis movable rail is limitedly slidably connected to the Z-axis movable rail, the top of the Z-axis movable rail is fixedly connected to the Z-axis motor, the output end of the Z-axis motor is fixedly connected to the Z-axis screw, the test plate is limitedly slidably on the inner wall of the Z-axis movable rail and is threadedly connected to the Z-axis screw.
[0021] Preferably, the second driving mechanism includes a motor C fixedly connected to the inner wall of the support frame, the output end of the motor C is fixedly connected to a gear B, the bottom of the propulsion plate is fixedly connected to a rack B, and the gear B is meshed with the rack B.
[0022] Preferably, it is characterized in that a display screen is installed on the surface of the body.
[0023] The beneficial effects of the present invention are:
[0024] 1. The present invention provides a push plate for fine-tuning and correcting the notebook screen panel, which moves synchronously with the propulsion plate and is located at a lower position at the hinge of the notebook. Compared with directly pushing the back of the notebook screen panel, the push plate located closer to the hinge is more precise when pushing, which effectively reduces the error caused by the long rotation force arm and panel deformation, improves the accuracy of the screen panel, and when the angle of the screen panel is too small, the suction cup can adsorb the back of the panel, and the screen panel can be pulled back by the reverse movement of the push plate, thereby improving the fault tolerance and applicability.
[0025] 2. The present invention sets displacement sensors at the upper and lower ends of the screen detection probe, and uses the dual displacement sensors to sense the distance to the screen. When the sensed values of the dual displacement sensors are the same, it means that the screen is perpendicular to the screen detection probe, thereby effectively improving the accuracy of the screen after adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the present invention for displaying the internal structure of the body;
[0028] Figure 3 It is a schematic diagram of the present invention for showing the other side of the internal structure of the body;
[0029] Figure 4 It is a schematic diagram of a display frame and its top structure used in the present invention;
[0030] Figure 5 It is a schematic diagram of the present invention for showing the base and its surface structure;
[0031] Figure 6 It is a schematic diagram of another side of the present invention for displaying the base and its surface structure;
[0032] Figure 7 It is a schematic diagram of another embodiment of the present invention for displaying the internal structure of the body;
[0033] Figure 8 It is a schematic diagram of the present invention for showing the notebook body and its surrounding structures;
[0034] Fig. 9 is a schematic diagram of the present invention for separately showing a positioning component;
[0035] Fig.10 It is a schematic diagram of the present invention for showing the bottom structure of the propulsion plate;
[0036] Fig.11 The present invention Fig.10 A in the enlarged view;
[0037] Fig.12 It is a disassembled diagram of the present invention for showing the bracket and its surrounding structures;
[0038] Fig.13 It is a schematic diagram of the present invention for showing a loading component;
[0039] Fig.14 It is a schematic diagram of the surface of the carrier bottom plate after the carrier plate is removed according to the present invention;
[0040] Fig.15 The present invention Fig.14 The enlarged view of point B in the figure;
[0041] Fig.16 It is a schematic diagram of the present invention for showing the bottom structure of the carrier bottom plate.
[0042] In the figure: 1, machine body; 11, display screen; 2, slide rail; 21, carrier bottom plate; 211, carrier plate; 212, front baffle; 213, side limit plate; 214, rack A; 215, motor A; 216, gear A; 22, motor B; 221, synchronous wheel; 222, synchronous belt; 223, connecting block; 23, notebook body; 3, fixed frame; 31, X-axis movable rail; 311, X-axis motor; 312, X-axis screw; 32. Y-axis movable rail; 321. Y-axis motor; 322. Y-axis screw; 33. Z-axis movable rail; 331. Z-axis motor; 332. Z-axis screw; 34. Test board; 341. Visual camera; 342. Screen detection probe; 343. Displacement sensor; 4. Support frame; 41. Push plate; 411. Positioning roller; 412. Rack B; 42. Motor C; 421. Gear B; 43. Connecting frame; 431. Bracket; 432, protective shell; 433, motor D; 434, movable rod; 435, driving wheel; 436, contact switch; 44, push plate; 441, driven wheel; 442, auxiliary plate; 443, suction cup; 444, connecting pipe; 445, air valve; 5, frame; 51, main camera; 511, side camera; 512, keyboard backlight camera; 513, shell surface camera A; 514, shell surface camera B; 6, horizontal plate; 61, motor E; 611, belt A; 62, movable frame; 621, motor F; 622, adjusting screw; 623, mark plate; 7, base; 71, motor G; 711, driving wheel; 712, connecting wheel; 713, belt B; 714, roller; 715, conveyor belt; 72, connecting seat; 721, motor H; 722, lifting screw; 73, guide frame; 731, motor I; 732, movable wheel; 733, belt C; DETAILED DESCRIPTION
[0043] The subject matter described herein will now be discussed with reference to example implementations. It should be understood that the discussion of these implementations is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the present specification. Various examples may omit, replace, or add various processes or components as needed. In addition, the features described in some examples may also be combined in other examples.
[0044] Embodiment 1:
[0045] In one embodiment of the present invention, a highly integrated testing device for a laptop camera, light and screen is disclosed. Figure 1 , Figure 7-Figure 16As shown, it includes: a body 1; a loading assembly, which is arranged in the body 1, and the loading assembly includes a plurality of slide rails 2 fixedly connected to the inside of the body 1, and the slide rails 2 are connected to the body 1 by welding, bolting, etc., and a carrier bottom plate 21 is slidably connected to the surface of the slide rails 2, and the slide rails 2 are connected to the carrier bottom plate 21 through a first driving mechanism, and a carrier plate 211 is installed on the surface of the carrier bottom plate 21, and a notebook body 23 is arranged on the surface of the carrier plate 211, and the carrier plate 211 is used to carry the notebook body 23, and its size is larger than the notebook body 23, and the notebook body 23 can be a variety of different screen sizes, such as 13 inches, 15 inches, and 17 inches, etc.;
[0046] A positioning assembly is arranged on the surface of the carrier bottom plate 21. The positioning assembly includes a support frame 4 fixedly connected to the surface of the carrier bottom plate 21. The support frame 4 is "U"-shaped. A push plate 41 is slidably connected to the top of the support frame 4. The support frame 4 is connected to the push plate 41 through a second driving mechanism. One end of the push plate 41 close to the notebook body 23 is rotatably connected to a positioning roller 411 for directly contacting the notebook shell. The positioning roller 411 is a rubber-coated roller, and the surface is coated with materials such as rubber or silicone to avoid damage to the notebook shell. Both sides of the push plate 41 are fixedly connected to a connecting frame 43. One end of the connecting frame 43 is fixedly connected to a bracket 431. The width of the bracket 431 is greater than the width of the notebook being measured. The inner wall of the bracket 431 is rotatably connected to a push plate 44. The hinged position of the push plate 44 and the bracket 431 is adapted to the position of the rotating shaft of the notebook computer. The bracket 431 is connected to the push plate 44 through a third driving mechanism.
[0047] The test board 34 is arranged in the body 1, and the body 1 is connected to the test board 34 through a three-axis adjustment component. A visual camera 341 and a screen detection probe 342 are respectively installed on the surface of the test board 34. The visual camera 341 and the screen detection probe 342 are installed on the surface of the test board 34 by bolt fastening. The top and bottom of the screen detection probe 342 are installed with displacement sensors 343 for determining the position of the notebook screen. The displacement sensor 343 is fixed to the surface of the screen detection probe 342 by bolt fastening. When the two displacement sensors 343 detect that the relative screen distance values are the same, the propulsion plate 41 stops propulsion and maintains.
[0048] Specifically, the screen back panel of the notebook body 23 to be tested is unfolded and placed on the surface of the carrier 211. The specific unfolding angle is greater than 120 degrees. The carrier bottom plate 21 is driven by the first driving mechanism to slide on the surface of the slide rail 2 to the test position. Then the visual camera 341 and the screen detection probe 342 follow the test board 34 and are adjusted to the test position by the three-axis adjustment component. The distance to the screen is synchronously sensed by the dual displacement sensor 343. When the perceived distance values of the two are different, the positioning component pushes the screen back panel forward, thereby pushing the screen to a position parallel to the screen detection probe 342. After the values of the dual displacement sensors 343 are the same, the positioning component stops running and maintains. At this time, the three-axis adjustment component adjusts the screen detection probe 342 to be attached to the screen surface. During the entire adjustment process, the dual displacement sensor 343 always detects the motion path and The screen detection probe 342 is an optical sensor probe with an integrated light sensor, which is attached to the surface of the notebook screen and collects screen light through the optical probe, and performs color and color accuracy analysis and comparison, and then obtains the detection result. The light sensor can be used to sense the overall luminous brightness of the screen, the luminous brightness of each channel, and obtain the detection result. The visual camera 341 performs visual detection on the camera performance of the notebook. The visual camera 341 detects the shape, texture, integrity and other shapes of the camera through image recognition and comparison. At the same time, a light source can be integrated in the visual camera 341 to illuminate the camera through the light source, so that the visual camera 341 can detect the reflection of the camera under strong light and other working conditions.
[0049] It is worth noting that when the positioning component pushes the screen back panel, and the screen back panel cannot be parallel to the screen detection probe 342 due to the damping of the rotating shaft, the propulsion distance, etc., the movable rod 434 is driven to rotate by the motor D433, and then the driving wheel 435 is driven to rotate, and the driven wheel 441 engaged with it is rotated to drive the push plate 44 to rotate. Since the push plate 44 is located at the rotating shaft of the notebook body 23, compared with pushing from the screen back panel far away from the rotating shaft, the push plate 44 close to the rotating shaft has a smaller circular path when rotating at the same angle. Therefore, it is more suitable for fine-tuning the screen back panel, and is suitable for fine-tuning situations where the error between the screen back panel angle and the test reference angle is small. In addition, since the push plate 44 directly pushes the panel near the rotating shaft, it can also effectively avoid the situation where the deformation of the screen back panel shell offsets the thrust due to the long force arm during pushing, thereby reducing the rotation error of the screen back panel of the notebook body 23 and improving the fit accuracy between it and the screen detection probe 342.
[0050] like Fig.10 , Fig.11 and Fig.12As shown, in this embodiment, the third driving mechanism includes a protective shell 432 fixedly connected to one side of the bracket 431, and a motor D433 is fixedly connected inside the protective shell 432. The motor D433 is a servo motor, and two movable rods 434 are fixedly connected to the output end of the motor D433. The two movable rods 434 are symmetrical along the center of the output shaft of the motor D433. The inner wall of the protective shell 432 is rotatably connected to a driving wheel 435 relative to the output end of the motor D433. The surface of the driving wheel 435 is provided with two arc holes adapted to the movable rods 434, and the movable rods 434 are penetrated into the arc holes. A driven wheel 441 is fixedly connected to one end of the hinge shaft between the push plate 44 and the bracket 431, and the driven wheel 441 is located in the protective shell 432, and a plurality of teeth are provided on the surfaces of the driven wheel 441 and the driving wheel 435, and they mesh with each other.
[0051] Specifically, through the output of motor D433, the two movable rods 434 are driven to rotate along the motor output shaft. After the movable rod 434 moves to a position against one end of the inner wall of the arc-shaped hole, it will drive the driving wheel 435 to rotate, and then drive the driven wheel 441 engaged with it to rotate. It should be noted that the diameter of the driven wheel 441 is larger than the diameter of the driving wheel 435. The large driven wheel 441 is driven to rotate by the small driving wheel 435, which reduces the rotation speed of the driven wheel 441 and increases its rotation torque, so that the push plate 44 can push the screen panel at the notebook hinge for rotation adjustment.
[0052] Furthermore, an auxiliary plate 442 is fixedly connected to the top of the pushing plate 44, and a plurality of suction cups 443 are fixedly connected to the surface of the auxiliary plate 442, and the opening of the suction cup 443 is facing the direction of the notebook. A connecting tube 444 is provided on the side of the auxiliary plate 442 away from the suction cup 443, and the plurality of suction cups 443 are connected to the connecting tube 444 and are interconnected. An air valve 445 is fixedly connected to the surface of the connecting tube 444, and the opening of the air valve 445 at one end away from the connecting tube 444 is connected to an external air source device. A plurality of contact switches 436 are fixedly connected to the surface of the driving wheel 435. Under normal conditions, the movable rod 434 will contact the contact switch 436, and the air valve 445 is in a closed state at this time, so the suction cup 443 will not be adsorbed on the surface of the notebook shell. A controller is also installed in the shell, and the controller is respectively connected to the motor D433, the air valve 445 and the contact switch 436.
[0053] Specifically, through the arrangement of a plurality of suction cups 443, the suction cups 443 will follow the pushing plate 44 and come close to the surface of the notebook screen shell when the positioning assembly is pushed forward. When the notebook screen shell is pushed to a point smaller than the test angle, it cannot be pushed further and needs to be pulled outward to expand the angle. Accordingly, the motor D433 needs to rotate in the opposite direction, thereby driving the movable rod 434 away from the contact switch 436 and canceling the contact with the contact switch 436. At this time, the contact switch 436 is triggered and transmits a signal to the controller. The controller controls the air valve 445 to open and draws out the air in the connecting pipe 444 and the suction cup 443 through the external air source device to form a negative pressure. The suction cup 443 can be adsorbed on the surface of the notebook screen shell. Due to the redundant setting of the arc hole, when the motor D433 drives the movable rod 434 to reverse, the active wheel 435 will not rotate, thereby leaving redundant time for the suction cup 443 to adsorb the surface of the notebook screen shell. After the suction cup 443 is completely adsorbed, the movable rod 434 also rotates to the inner wall of the other end of the arc hole and abuts against it, thereby driving the active wheel 435 to reverse, and cooperate with the driven wheel 441 engaged with it to reverse, so that the push plate 44 is reversed and the notebook screen shell is pulled outward through the suction cup 443, so that the opening and closing angle is expanded, and it is opened and closed to the test angle, thereby improving the applicability of the positioning device.
[0054] like Figure 8 As shown, in this embodiment, the visual camera 341, the screen detection probe 342 and the two displacement sensors 343 are all tilted at a certain angle relative to the test board 34, and the tilt angle is greater than 25 degrees, and the two displacement sensors 343 are parallel to the screen detection probe 342. The two displacement sensors 343 are used to detect the distance to the screen, so as to determine whether the screen is parallel to the screen detection probe 342, and a reference point can be added to the displacement sensor 343. After the displacement sensor 343 moves to the reference point position, it means that the screen detection probe 342 is in contact with the screen.
[0055] The first driving mechanism includes a motor B22 fixedly connected between two relative slide rails 2, wherein the surface of one of the slide rails 2 is rotatably connected to two synchronous wheels 221, wherein one of the synchronous wheels 221 is axially fixedly connected to the output end of the motor B22, and a synchronous belt 222 is transmission-connected between the two synchronous wheels 221, and the output of the motor B22 drives one of the synchronous wheels 221 to rotate, and then cooperates with the other synchronous wheel 221 to drive the synchronous belt 222, and a connecting block 223 is fixedly connected to the bottom of the carrier base plate 21, and the connecting block 223 is fixedly connected to the synchronous belt 222, and the transmission of the synchronous belt 222 can drive the connecting block 223 to move synchronously, thereby causing the carrier base plate 21 on the surface of the slide rail 2 to move on the surface of the slide rail 2, driving the notebook body 23 to move to the test position, and also includes a synchronization component for positioning the notebook body 23.
[0056] Further, such as Fig.14 , Fig.15 and Fig.16 As shown, in this embodiment, the synchronization component includes two side limit plates 213 sliding on both sides of the carrier 211, the side limit plates 213 are "L"-shaped, and the opposite sides of the two side limit plates 213 are fixedly connected with racks A214, the two racks A214 are parallel to each other but do not overlap, and the teeth on the surfaces of the two racks A214 are arranged opposite to each other, and a motor A215 is fixedly connected to the bottom of the carrier base plate 21, and a gear A216 is fixedly connected to the output end of the motor A215, and the gear A216 is respectively engaged with the two racks A214.
[0057] Furthermore, a front baffle 212 is fixedly connected to the surface of the carrier plate 211 .
[0058] Specifically, after placing the notebook body 23 on the surface of the carrier 211, the front end of the notebook body 23 is abutted against the surface of the front baffle 212, and then the output of the motor A215 drives the gear A216 to rotate, and then cooperates with the two racks A214 meshing with the gear A216 to bring the two side limit plates 213 on both sides close to each other and clamp the two sides of the notebook body 23. A pressure sensor can be set on the surface of the side limit plate 213, and a pressure value can be set. After clamping the notebook body 23 and making the pressure sensor sense a predetermined value, the motor A215 stops outputting, thereby realizing the positioning of the notebook body 23.
[0059] like Figure 7 and Figure 8 As shown, in this embodiment, the three-axis adjustment component includes two fixed frames 3 installed in the body 1, the top of the fixed frame 3 is fixedly connected to an X-axis movable rail 31, the X-axis movable rail 31 and the two fixed frames 3 form an inverted "U" shape structure, the inner wall of the X-axis movable rail 31 is fixedly connected to an X-axis motor 311, the output end of the X-axis motor 311 is fixedly connected to an X-axis screw 312, the end of the X-axis screw 312 away from the X-axis motor 311 is rotatably connected to the inner wall of the X-axis movable rail 31, the X-axis movable rail 31 is limitedly slidably connected to the Y-axis movable rail 32, and the Y-axis movable rail 32 is threadedly connected to the X-axis screw 312, and the inner wall of the Y-axis movable rail 32 A Y-axis motor 321 is fixedly connected, and a Y-axis screw 322 is fixedly connected to the output end of the Y-axis motor 321. The end of the Y-axis screw 322 away from the Y-axis motor 321 is rotatably connected to the inner wall of the Y-axis movable rail 32. The inner wall of the Y-axis movable rail 32 is limitedly slidably connected to the Z-axis movable rail 33. The top of the Z-axis movable rail 33 is fixedly connected to the Z-axis motor 331. The output end of the Z-axis motor 331 is fixedly connected to the Z-axis screw 332. The end of the Z-axis screw 332 away from the Z-axis motor 331 is rotatably connected to the inner wall of the Z-axis movable rail 33. The test board 34 is limitedly slidably on the inner wall of the Z-axis movable rail 33 and is threadedly connected to the Z-axis screw 332.
[0060] Through the setting of the three-axis adjustment mechanism, the X-axis motor 311 drives the X-axis screw 312 to rotate, and makes the Y-axis movable rail 32 to adjust the lateral displacement, while the Y-axis motor 321 drives the Y-axis screw 322 to rotate, driving the Z-axis movable rail 33 to adjust the longitudinal displacement, and the Z-axis motor 331 drives the Z-axis screw 332 to rotate, thereby driving the test plate 34 to adjust the up and down displacement, so as to facilitate the visual camera 341 and the screen detection probe 342 to adjust the detection position.
[0061] like Fig.10 As shown, in this embodiment, the second driving mechanism includes a motor C42 fixedly connected to the inner wall of the support frame 4, the output end of the motor C42 is upward, the output end of the motor C42 is fixedly connected to a gear B421, the bottom of the push plate 41 is fixedly connected to a rack B412, the gear B421 is meshed with the rack B412, and the output of the motor C42 drives the gear B421 to rotate, thereby causing the rack B412 matched therewith to move relatively, thereby adjusting the forward and backward movement of the push plate 41, so that the positioning roller 411 at one end of the push plate 41 can move forward and abut against the surface of the back panel of the notebook screen, thereby positioning, and in this process, the connecting frame 43 and the bracket 431 are simultaneously pushed forward.
[0062] A display screen 11 is installed on the surface of the body 1 . The display screen 11 is used to display detection data and is data-connected to the visual camera 341 , the screen detection probe 342 , and the displacement sensor 343 .
[0063] Embodiment 2:
[0064] Different from the first embodiment, this embodiment provides a second more preferred implementation of the feeding component and the detection component.
[0065] like Figures 1 to 6As shown, the loading assembly includes a base 7, which is arranged in the body 1, and the inner wall of the base 7 is rotatably connected to a plurality of rollers 714, and the surfaces of the plurality of rollers 714 are transmission-connected to conveyor belts 715 for moving the notebooks to be tested, and the surface of the base 7 is fixedly connected to a motor G71, and the output end of the motor G71 is fixedly connected to a driving wheel 711, and the surface of the base 7 is also fixedly connected to a plurality of connecting wheels 712, and the plurality of connecting wheels 712 are respectively axially fixedly connected to the plurality of rollers 714, and the driving wheel 711 is connected to the connecting wheel 712 through a belt B713, and the belt B713 is transmission-connected to the plurality of connecting wheels 712 on the surface of the driving wheel 711, and when the motor G71 outputs, The driving wheel 711 is rotated, and then the connecting wheels 712 are driven to rotate through the belt transmission, so that the conveyor belt 715 is transmitted. A lifting part is arranged between adjacent conveyor belts 715, and the lifting part includes a connecting seat 72 which slides up and down on the surface of the base 7. The surface of the connecting seat 72 is slidably connected with a guide frame 73, and the guide frame 73 is passed between two adjacent conveyor belts 715. Under normal conditions, the top height of the guide frame 73 is below the surface of the conveyor belt 715 to avoid obstruction to the notebooks conveyed on the surface of the conveyor belt 715. It also includes a driving part for driving the guide frame 73 to slide on the surface of the connecting seat 72, and the connecting seat 72 to slide on the surface of the base 7.
[0066] Specifically, different from the loading method of the first embodiment, in this embodiment, the notebook can be continuously loaded, and the notebook is opened at a certain angle and placed on the surface of the conveyor belt 715. As the conveyor belt 715 continues to run, the notebook can be continuously placed. A loading mechanism can be set on one side of the conveyor belt 715, and a discharging mechanism can be set on the other side of the conveyor belt 715. The loading or unloading is continuously performed by a manipulator, thereby increasing the loading and unloading speed and the detection speed to a certain extent. Subsequently, when the notebook moves above the guide frame 73, the conveyor belt 715 can be suspended, and the guide frame 73 can be lifted by the driving unit so that it lifts the notebook upward until it is no longer in contact with the conveyor belt 715. Subsequently, the driving unit drives the guide frame 73 to move horizontally on the surface of the connecting seat 72 to a predetermined detection position, and further detection is performed.
[0067] The driving unit includes a motor H721 fixedly connected to the bottom of the base 7, and a lifting screw 722 is fixedly connected to the output end of the motor H721. The lifting screw 722 is threadedly connected to the connecting seat 72. When the motor H721 outputs, it drives the lifting screw 722 to rotate, thereby allowing the connecting seat 72 to move up and down, and drives the guide frame 73 to move up and down. Furthermore, the driving unit also includes a motor I731 fixedly connected to the inside of the guide frame 73, and the inside of the guide frame 73 is also rotatably connected to a plurality of movable wheels 732. The output end of the motor I731 is axially fixedly connected to one of the movable wheels 732, and the surfaces of the plurality of movable wheels 732 are transmission-connected with belts C733. The connecting seat 72 is fixedly connected to the belt C733. When the output of the motor I731 drives the movable wheel 732 to rotate, the belt C733 will be synchronously driven, so that the guide frame 73 slides laterally on the surface of the connecting seat 72.
[0068] In this embodiment, the detection component includes a frame 5, which is mounted above the base 7 and fixedly connected to the base 7 by welding or bolting, and also includes a main camera 51 installed on the surface of the base 7. The main camera 51 is directly opposite to the center of the guide frame 73. Side cameras 511 are also installed on the inner wall of the frame 5 near both sides of the main camera 51. The main camera 51 and the side camera 511 are both industrial detection cameras, which are used to cooperate with each other to shoot the notebook screen and synthesize the detection image to improve the detection efficiency of problems such as bad pixels and plaques on the screen surface. A keyboard backlight camera 512 is installed on the inner wall of the frame 5. The keyboard backlight camera 512 is a visual camera used to detect the keyboard backlight of the tested notebook computer. It detects the keyboard backlight performance of the notebook computer through image recognition and light sensing. A shell surface camera A513 and a shell surface camera B514 are also installed on the top of the frame 5. They are used to detect the C shell surface and A shell surface of the notebook computer respectively. The shell surface camera A513 and the shell surface camera B514 are both industrial cameras. They detect the integrity of the shell surface by photographing the C shell surface and A shell surface of the notebook computer and performing image analysis.
[0069] Furthermore, it also includes a transverse plate 6 slidably connected to the top of the frame 5, the inner wall of the frame 5 is fixedly connected to a motor E61, and a side of the inner wall of the frame 5 close to the output end of the motor E61 is rotatably connected to a plurality of rollers, and the surfaces of the plurality of rollers are transmission-connected to belts A611, one side of the transverse plate 6 is fixedly connected to the belt A611, and the output shaft of the motor E61 is axially fixedly connected to one of the rollers. When the motor E61 outputs, the roller is driven to rotate, and then the belt A611 is transmitted, so that the transverse plate 6 moves laterally on the top of the frame 5 to adjust the lateral position of the transverse plate 6, and a movable frame 62 is slidably connected to the surface of the transverse plate 6 up and down, and two mark point plates 623 for providing positioning for the shell surface camera B514 are provided on the side of the movable frame 62 close to the shell surface camera B514, and a plurality of optical positioning points are provided on the surface of the mark point plate 623, and the positions and spacings of the plurality of optical positioning points are adjusted according to notebooks of different sizes. The movable frame 62 is fixedly connected to the inner wall of the movable frame 62 with a motor F621, and the surface of the horizontal plate 6 is threadedly connected with an adjusting screw 622. Both ends of the adjusting screw 622 are rotatably connected to the movable frame 62. The output end of the motor F621 is connected to the upper end of the adjusting screw 622 through a synchronous belt. The synchronous belt is respectively connected to the output shaft of the motor F621 and the upper end of the adjusting screw 622. When the motor F621 outputs, the adjusting screw 622 is driven to rotate, and then the adjusting screw 622 is moved up and down on the surface of the horizontal plate 6, so that the movable frame 62 is adjusted up and down in height to determine the working position of the Mark point plate 623. At the same time, after the movable frame 62 moves upward, it is also convenient for the notebook below to be pushed to the bottom of the shell camera A513 and the shell camera B514.
[0070] Specifically, through the output of motor E61, the horizontal plate 6 moves horizontally on the top of the frame 5 to adjust the horizontal position of the Mark point plate 623, and through the output of motor F621, the movable frame 62 moves up and down on the surface of the horizontal plate 6 to adjust the vertical position of the Mark point plate 623, so as to adapt to the different positions of the Mark point plate 623 according to the size of the notebook to be detected, and dynamically adjust the detection point of the shell camera B514.
[0071] Furthermore, the notebook is first inspected by the main camera 51, the side camera 511 and the keyboard backlight camera 512, and then the notebook is moved to the bottom of the shell camera A513 by the guide frame 73. It should be noted that the illumination direction of the shell camera A513 is vertically downward, while the illumination direction of the shell camera B514 is obliquely downward. When inspecting the C shell and A shell of the notebook, the opening angle of the notebook should be greater than 90 degrees, so that the shell camera A513 can inspect the C shell surface, that is, the keyboard surface of the notebook. Then, the positioning component is used to push the A shell surface of the notebook to rotate to a direction perpendicular to the illumination angle of the shell camera B514. During this period, the output of the motor F621 is synchronized to move the movable frame 62 downward, driving the Mark point plate 623 to move downward to the working position of the shell camera B514, so that the shell camera B514 can perform point positioning, thereby facilitating the inspection of the A shell of the notebook.
[0072] The above describes an embodiment of the present invention, but this embodiment is not limited to the above-mentioned specific implementation mode. The above-mentioned specific implementation mode is merely illustrative and not restrictive. Under the guidance of this embodiment, ordinary technicians in this field can also make more forms of equivalent embodiments, all of which are within the protection of this embodiment.
Claims
1. A highly integrated test device for laptop camera, light and screen, characterized in that: include: Body (1); A loading assembly is arranged in the machine body (1), the loading assembly comprises a plurality of slide rails (2) fixedly connected to the inside of the machine body (1), the surface of the slide rails (2) is slidably connected to a carrier bottom plate (21), the slide rails (2) are connected to the carrier bottom plate (21) via a first driving mechanism, a carrier plate (211) is installed on the surface of the carrier bottom plate (21), and a notebook body (23) is arranged on the surface of the carrier plate (211); A positioning assembly is arranged on the surface of the carrier bottom plate (21), the positioning assembly comprises a support frame (4) fixedly connected to the surface of the carrier bottom plate (21), a push plate (41) is slidably connected to the top of the support frame (4), the support frame (4) is connected to the push plate (41) via a second driving mechanism, one end of the push plate (41) close to the notebook body (23) is rotatably connected to a positioning roller (411) for directly contacting the notebook shell, both sides of the push plate (41) are fixedly connected to a connecting frame (43), one end of the connecting frame (43) is fixedly connected to a bracket (431), the inner wall of the bracket (431) is rotatably connected to a push plate (44), and the bracket (431) is connected to the push plate (44) via a third driving mechanism; A detection component is arranged in the body (1), the detection component comprises a test board (34), the body (1) is connected to the test board (34) via a three-axis adjustment component, a visual camera (341) and a screen detection probe (342) are respectively installed on the surface of the test board (34), and a displacement sensor (343) for determining the position of the notebook screen is installed on the top and bottom of the screen detection probe (342), and when the two displacement sensors (343) detect that the relative screen distance values are the same, the propulsion board (41) stops propulsion and maintains.
2. A highly integrated testing device for laptop camera, light and screen according to claim 1, characterized in that: The third driving mechanism comprises a protective shell (432) fixedly connected to one side of the bracket (431), a motor D (433) fixedly connected inside the protective shell (432), two movable rods (434) fixedly connected to the output end of the motor D (433), a driving wheel (435) rotatably connected to the inner wall of the protective shell (432) relative to the output end of the motor D (433), two arc-shaped holes adapted to the movable rods (434) are provided on the surface of the driving wheel (435), and the movable rods (434) are inserted into the arc-shaped holes, a driven wheel (441) is fixedly connected to one end of the hinge shaft between the push plate (44) and the bracket (431), the driven wheel (441) is located inside the protective shell (432), and a plurality of tooth grooves are provided on the surfaces of the driven wheel (441) and the driving wheel (435), and the surfaces are meshed with each other.
3. A highly integrated testing device for laptop camera, light and screen according to claim 2, characterized in that: An auxiliary plate (442) is fixedly connected to the top of the push plate (44), and a plurality of suction cups (443) are fixedly connected to the surface of the auxiliary plate (442). A connecting pipe (444) is provided on the side of the auxiliary plate (442) away from the suction cup (443), and a plurality of suction cups (443) are connected to the connecting pipe (444), and an air valve (445) is fixedly connected to the surface of the connecting pipe (444). An end of the air valve (445) away from the connecting pipe (444) is opened and connected to an external air source device. A plurality of contact switches (436) are fixedly connected to the surface of the driving wheel (435). Under normal conditions, the movable rod (434) will contact the contact switch (436). A controller is also installed in the housing, and the controller is respectively connected to the motor D (433), the air valve (445) and the contact switch (436).
4. A highly integrated testing device for laptop camera, light and screen according to claim 3, characterized in that: The visual camera (341), the screen detection probe (342) and the two displacement sensors (343) are all inclined at a certain angle relative to the test board (34), and the two displacement sensors (343) are parallel to the screen detection probe (342).
5. A highly integrated testing device for laptop camera, light and screen according to claim 4, characterized in that: The first driving mechanism comprises a motor B (22) fixedly connected between two relative slide rails (2), one of the slide rails (2) is rotatably connected to the surface of two synchronous wheels (221), one of the synchronous wheels (221) is axially fixedly connected to the output end of the motor B (22), a synchronous belt (222) is transmission-connected between the two synchronous wheels (221), a connecting block (223) is fixedly connected to the bottom of the carrier bottom plate (21), and the connecting block (223) is fixedly connected to the synchronous belt (222); Also included is a synchronization component for positioning the notebook body (23).
6. A highly integrated testing device for laptop camera, light and screen according to claim 5, characterized in that: The synchronization component comprises two side limit plates (213) sliding on both sides of the carrier (211), the two side limit plates (213) are fixedly connected to the opposite sides with racks A (214), the two racks A (214) are parallel to each other but do not overlap, the bottom of the carrier bottom plate (21) is fixedly connected to a motor A (215), the output end of the motor A (215) is fixedly connected to a gear A (216), and the gear A (216) is respectively meshed with the two racks A (214).
7. A highly integrated testing device for laptop camera, light and screen according to claim 6, characterized in that: The surface of the carrier plate (211) is also fixedly connected to a front baffle (212).
8. The highly integrated testing device for laptop camera, light and screen according to claim 7, characterized in that: The three-axis adjustment assembly comprises two fixed frames (3) installed in the machine body (1); the top of the fixed frame (3) is fixedly connected to an X-axis movable rail (31); the inner wall of the X-axis movable rail (31) is fixedly connected to an X-axis motor (311); the output end of the X-axis motor (311) is fixedly connected to an X-axis screw rod (312); the X-axis movable rail (31) is internally limited and slidably connected to a Y-axis movable rail (32); the Y-axis movable rail (32) is threadedly connected to the X-axis screw rod (312); the Y-axis movable rail (32) is threadedly connected to the X-axis screw rod (312); ) is fixedly connected to the inner wall of the Y-axis motor (321), the output end of the Y-axis motor (321) is fixedly connected to the Y-axis screw (322), the inner wall of the Y-axis movable rail (32) is limitedly slidably connected to the Z-axis movable rail (33), the top of the Z-axis movable rail (33) is fixedly connected to the Z-axis motor (331), the output end of the Z-axis motor (331) is fixedly connected to the Z-axis screw (332), and the test board (34) is limitedly slidably on the inner wall of the Z-axis movable rail (33) and is threadedly connected to the Z-axis screw (332).
9. A highly integrated testing device for laptop camera, light and screen according to claim 8, characterized in that: The second driving mechanism comprises a motor C (42) fixedly connected to the inner wall of the support frame (4), the output end of the motor C (42) is fixedly connected to a gear B (421), the bottom of the propulsion plate (41) is fixedly connected to a rack B (412), and the gear B (421) is meshed with the rack B (412).
10. A highly integrated testing device for laptop camera, light and screen according to claim 9, characterized in that: A display screen (11) is installed on the surface of the machine body (1).
