A coating device for cable processing and a method of use
By designing an integrated cable processing and cladding device, combining the cladding, winding, swinging and cutting functions, the existing equipment has been solved with low efficiency, inconsistent quality, high labor costs and poor compatibility, and an efficient and automated cable processing process has been achieved.
Patent Information
- Application Number
- CN202411651210.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-11-19
AI Technical Summary
The existing cable processing equipment is low efficiency, inconsistent quality, high labor costs and poor equipment compatibility, making it difficult to meet diversified production needs.
An integrated covering device is designed, combining cable covering, winding, swinging and cutting functions. Through the organic combination of base, cable covering machine, winding structure, side stop structure, cycloid structure and cutting structure, the automation and integration of the cable processing process is realized.
It significantly improves production efficiency and product quality, reduces manual operation, has good adaptability and versatility, and can flexibly handle cables of different specifications and types.
Smart Images

Figure CN119181544B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable processing equipment, and in particular to a coating device for cable processing and a use method thereof. Background Art
[0002] With the development of modern industry and the advancement of science and technology, cables are increasingly used in power transmission, communications, electronic equipment and other fields. The production and processing of cables requires multiple steps, including the manufacture of conductors, the coating of insulation layers, the winding and cutting of cables, etc. Traditional cable processing equipment often requires multiple independent machines and manual operations, which is not only inefficient, but also difficult to ensure the consistency and quality of processing.
[0003] In the prior art, the coating, winding and cutting of cables are usually completed separately by different equipment. This separate processing method has the following problems:
[0004] 1. Low efficiency: The need to transfer cables between different machines increases the number of operation steps and time, reducing the overall processing efficiency.
[0005] 2. Poor consistency: It is difficult to make the operating parameters and precision of different equipment completely consistent, which can easily lead to problems such as uneven cable coating thickness and inconsistent winding tightness, affecting product quality.
[0006] 3. High labor costs: Traditional equipment requires a lot of manual operation and monitoring, which not only increases labor costs, but also easily leads to production accidents due to operational errors.
[0007] 4. Poor equipment compatibility: Cables of different models and specifications require different equipment for processing. Existing equipment is insufficient in adaptability and versatility, and it is difficult to meet diverse production needs.
[0008] In view of the above problems, there is a need for an integrated cable processing equipment that can complete multiple steps such as cable coating, winding and cutting in one device, improve processing efficiency and product quality, reduce labor costs, and have good adaptability and versatility. Summary of the invention
[0009] The present invention provides a coating device for cable processing and a method of use, which integrates functions such as cable coating, winding, swinging and cutting, and aims to solve the problems of low efficiency, poor quality, high labor cost and poor equipment compatibility in the prior art; the device realizes the automation and integration of the cable processing process through the organic combination of a base, a cable coating machine, a winding structure, a side stop structure, a cycloid structure and a cutting structure, greatly improves production efficiency and product quality, and has broad application prospects.
[0010] In order to achieve the above-mentioned solution, the present invention provides the following technical solutions: a covering device for cable processing, comprising a base and a cable covering machine, the cable covering machine being fixedly arranged at the top end of the base, the covering device for cable processing also comprising a winding structure, a side stop structure, a cycloid structure and a cutting structure; the base is rectangular, the winding structure is fixedly arranged at the rear end of the base, the side stop structure is fixedly arranged on the upper wall of the base and is located on the left side of the winding structure, the cycloid structure is fixedly arranged on the upper wall of the base and is located on the front side of the winding structure, and the cutting structure is fixedly arranged on the cycloid structure.
[0011] Preferably, the winding structure includes a first bracket, a pair of cross frames, a second bracket, a worm, a winding shaft, a first electric slide rail, a pair of winding rods, a first motor, a turbine, a third bracket and a transmission assembly; one end of the first bracket is fixedly arranged on the upper wall of the right end of the base and close to the rear end, a first bearing is embedded in the middle of the top of the first bracket, one end of a pair of cross frames is respectively welded parallel to the left side wall of the first bracket and close to the top, the second bracket is vertically welded to the other end of the cross frame, and the second bracket is symmetrically parallel to the top of the first bracket, the middle of the cross frames are embedded with second bearings, the middle of the top of the second bracket is embedded with a third bearing, the two ends of the worm are respectively fixed and pass through the first bracket and the middle of the third bearing at the top of the second bracket, one end of the winding shaft is fixedly sleeved on the left end of the worm and is located on the left side of the second bracket, and the winding shaft is The cam is an angular channel structure, and the cam is provided with a first clamping block on the inner wall of the other end. The first electric slide rail is fixedly passed through the middle part of one end of the winding shaft, and a pair of first movable seats that are relatively movable are provided on the first electric slide rail. A first threaded hole is provided in the middle part of the first movable seat. One end of a pair of winding rods are respectively detachably screwed on the first movable seat of the first electric slide rail, and the winding rods are respectively parallel to the winding shaft, and a turning handle is provided on the other end of the winding rods. The first motor is fixedly arranged on the right side wall of the top end of the first bracket, and the driving end of the first motor is connected to the right end of the worm. The turbine is movably arranged in the middle part of one of the horizontal frames, and the turbine and the worm are relatively engaged. One end of the third bracket is fixedly arranged on the upper wall of the right end of the base and the third bracket is opposite to the middle part of another horizontal frame. A fourth bearing is embedded in the middle part of the top end of the third bracket, and the transmission assembly is fixedly arranged on the horizontal frame.
[0012] Preferably, the transmission assembly includes a pair of transmission shafts, a pair of pulleys, a transmission belt, a transmission sleeve, an electric push rod and a toggle arm; one end of a pair of the transmission shafts are respectively fixedly passed through a fourth bearing in the middle of the top end of the third bracket and a second bearing in the middle of another cross frame, and force application grooves are provided on the upper and lower side walls at opposite ends of the transmission shaft, a pair of the pulleys are respectively fixedly sleeved on the rear end of one of the transmission shafts located on the cross frame and a turbine, the transmission belts are respectively movably sleeved on the pulleys, the inner side walls of the transmission sleeve are symmetrically provided with driving blocks corresponding to the force application grooves, and one end of the transmission sleeve is H-shaped, one end of the transmission sleeve is movably sleeved on the rear end of the transmission shaft on the third bracket, and the other end of the transmission sleeve is movably sleeved on the front end of the transmission shaft on the cross frame, one end of the electric push rod is fixedly arranged on the front side wall of the cross frame and is located on the left side of the transmission shaft, one end of the toggle arm is fixedly connected to the telescopic end of the electric push rod, and the other end of the toggle arm is movably inserted into the side wall of one end of the transmission sleeve.
[0013] Preferably, the side stop structure includes a second electric slide rail, a flip frame, a lock frame and a handwheel rod; the second electric slide rail is fixedly arranged on the upper wall of the left end of the base and is opposite to the first bracket, one end of the flip frame is fixedly arranged on the second electric slide rail, and the flip frame can move left and right, the other end of the flip frame is a concave structure, and a lock hole is opened in the middle of the inner upper wall, and lifting grooves are arranged in the middle of the front and rear sides of the other end of the flip frame, the lock frame is a rectangular rod body, and a lock column is arranged in the middle of the lower wall of the bottom end, and the lock Pins are provided on both side walls of the frame near the top, and the bottom end of the lock frame is movably embedded in the top of the flip frame, and the pins are movably inserted in the lifting grooves, and the lock column at the bottom end of the lock frame can be inserted in the lock hole, and a fifth bearing is embedded in the middle of the top of the lock frame, one end of the handwheel rod is fixedly passed through the fifth bearing at the top of the lock frame, and a second clamping block corresponding to the first clamping block is provided on the upper wall of one end of the handwheel rod, and one end of the handwheel rod can be inserted in the winding shaft, and the second clamping block and the first clamping block can fit together to bear force.
[0014] Preferably, the cycloid structure comprises a fourth bracket, a swing shaft, a swing arm, two pairs of guide rollers, a turntable, a telescopic tube, a telescopic arm and an adjusting bolt; one end of the fourth bracket is fixedly arranged on the upper wall of the base and is located near the front end, the fourth bracket is opposite to the middle of the winding shaft, the swing shaft is L-shaped, one end of the swing shaft movably passes through the middle of the top end of the fourth bracket, one end of the swing arm is fixedly arranged on one end of the swing shaft, and the other end of the swing arm is located above the winding shaft, a conveying port is provided at the middle of the top end of the swing arm, two pairs of guide rollers are respectively movably embedded in the conveying port at the top end of the swing arm in a clockwise direction, the turntable is fixedly sleeved on the front end of the transmission shaft on the third bracket, one end of the telescopic tube is movably connected to the front side wall of the turntable and close to the edge, one end of the telescopic arm is movably inserted in the other end of the telescopic tube, and the other end of the telescopic arm is obliquely movably connected to the other end of the swing shaft, the adjusting bolt movably passes through the front side wall of the telescopic tube and is screwed into one end of the telescopic arm, and the length of one end of the telescopic arm in the telescopic tube can be adjusted by adjusting the bolt limit.
[0015] Preferably, the cutting structure includes a third electric slide rail, a pair of transfer rods, a pair of cutting frames, a pair of cutters, two pairs of slide rods, a pair of roller boxes, two pairs of springs, a pair of conveying rollers and a pair of second motors; a pair of third movable seats that move relatively to each other are arranged on the third electric slide rail, one end of a pair of transfer rods are symmetrically arranged at the middle of the right side wall of the third electric slide rail, and the other ends of the transfer rods are fixedly arranged at both sides of the top of the swing arm, the pair of cutting frames are both concave, the pair of cutting frames are symmetrically arranged on the third movable seat of the third electric slide rail, and the cutting frames are respectively located at the upper and lower sides of the conveying port, the cutting frames The two ends are respectively located on the front and rear sides of the swing arm, a pair of the cutters are respectively detachably mounted on one end of the cutting frame and are located on the rear side of the swing arm, one end of the two pairs of slide bars are respectively movably passed through the front end of the cutting frame, and are symmetrical to each other and cannot be separated from the cutting frame, a pair of the roller boxes are respectively symmetrically arranged between the opposite ends of the slide bars, two pairs of the springs are respectively movably mounted on the slide bars, and are located between the roller boxes and the cutting frame, a pair of the conveying rollers are respectively movably embedded in the roller boxes, and the opposite side walls of the conveying rollers are both located outside the roller boxes, a pair of the second motors are respectively symmetrically arranged on the left side wall of the roller box, and the driving ends of the second motors are respectively connected to the conveying rollers.
[0016] Preferably, in order to protect the cable from escaping from the swing arm, the side wall relative to the conveying roller and the blade relative to the cutting knife are at the same level.
[0017] Preferably, the transmission sleeve can be detached from the transmission shaft on the third bracket.
[0018] A method for using a coating device for cable processing comprises the following steps:
[0019] Step 1: Put the rolled carrier on the roll-up shaft in the roll-up structure, or install a roll-up rod for expansion and rolling;
[0020] Step 2: Use a cable wrapping machine to wrap the cable with an insulating layer, pass the wrapped cable through a cycloid structure, and rewind the cable by driving the first motor in the rewinding structure, while driving the swing arm to swing left and right to adjust the cable winding position for arrangement and rewinding;
[0021] Step 3: After winding, the cable is cut off between the swing arm and the winding shaft through the cutting structure. At the same time, the cable on the front side of the swing arm is clamped and limited and conveyed to a certain length to prevent the end of the cable from detaching from the swing arm, so as to facilitate traction for the next winding.
[0022] The present invention provides a coating device for cable processing and a method of use, which has the following beneficial effects:
[0023] 1. Versatility: By integrating the cable coating, winding and cutting functions into one device, the transfer time of cables between different devices is reduced, and the overall processing efficiency is significantly improved. The device can be installed with a winding carrier wire roller for winding longer cables, or a winding rod for supporting and winding shorter cables, providing flexible usage.
[0024] 2. High degree of automation: The equipment is driven by the first motor, which can not only drive the wire roller to rotate, but also drive the swing arm in the cycloid structure to swing left and right, so as to realize the automatic arrangement of the cable and adjust the width of the winding position.
[0025] 3. Precise control: The left and right swing range of the swing arm can be adjusted, and the cable winding position and width can be precisely controlled as needed, improving the winding accuracy and consistency.
[0026] 4. Automatic cutting function: The equipment is equipped with a cutting structure, which can automatically cut the cable after winding is completed without manual intervention, which improves work efficiency and reduces the labor intensity of operators.
[0027] 5. Continuous operation capability: The cut cable will not fall off the swing arm and can be transported to a certain length for the next traction and winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the assembly structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;
[0030] Figure 3 This is a schematic diagram of the first split structure of the present invention;
[0031] Figure 4 It is a schematic diagram of the second split structure of the present invention;
[0032] Figure 5 It is a schematic diagram of the third split structure of the present invention;
[0033] Figure 6 for Figure 5 Schematic diagram of assembly display structure;
[0034] Figure 7 For the present invention Figure 3 A local enlarged view of point A in FIG.
[0035] Figure 8 For the present invention Figure 3 A local enlarged view of point B in FIG.
[0036] Fig. 9 For the present invention Figure 4 A local enlarged view of point C in FIG.
[0037] Fig.10 For the present invention Figure 4 A partial enlarged view of point D in the figure.
[0038] In the figure: 1, base; 2, winding structure; 20, first bracket; 21, horizontal frame; 22, second bracket; 23, worm; 24, winding shaft; 25, first electric slide; 26, winding rod; 27, first motor; 28, turbine; 29, third bracket; 30, transmission assembly; 301, transmission shaft; 302, pulley; 303, transmission belt; 304, transmission sleeve; 305, electric push rod; 306, toggle arm; 4, side stop structure; 41, second electric slide ; 42. Flip frame; 43. Lock frame; 44. Handwheel rod; 5. Cycloid structure; 51. Fourth bracket; 52. Swing shaft; 53. Swing arm; 54. Guide roller; 55. Turntable; 56. Telescopic tube; 57. Telescopic arm; 58. Adjusting bolt; 6. Cutting structure; 61. Third electric slide rail; 62. Transfer rod; 63. Cutting frame; 64. Cutter; 65. Slide rod; 66. Roller box; 67. Spring; 68. Conveyor roller; 69. Second motor, 7. Cable wrapping machine. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-Figure 10The present invention provides a technical solution: a coating device for cable processing, comprising a base 1, a cable coating machine 7, a winding structure 2, a side stop structure 4, a cycloidal structure 5 and a cutting structure 6; the base 1 is rectangular, the cable coating machine 7 is fixedly arranged at the top of the base 1, the winding structure 2 is fixedly arranged at the rear end of the base 1, the side stop structure 4 is fixedly arranged on the upper wall of the base 1 and is located on the left side of the winding structure 2, the cycloidal structure 5 is fixedly arranged on the upper wall of the base 1 and is located on the front side of the winding structure 2, and the cutting structure 6 is fixedly arranged on the cycloidal structure 5; the cable can be coated with an insulating layer of the outer skin of the cable by the cable coating machine 7, the coated cable can be limited to swing left and right by the cycloidal structure 5, the swinging cable can be rolled up by the winding structure 2 and formed into an arrangement and winding, the side of the winding structure 2 can be shielded by the side stop structure 4, and the winding carrier for disassembly and application is also convenient, and the cable can be cut by the cutting structure 6.
[0041] As a further solution of the present invention, the winding structure 2 includes a first bracket 20, a pair of cross frames 21, a second bracket 22, a worm 23, a winding shaft 24, a first electric slide rail 25, a pair of winding rods 26, a first motor 27, a turbine 28, a third bracket 29 and a transmission assembly 30; one end of the first bracket 20 is fixedly arranged on the upper wall of the right end of the base 1 and close to the rear end, a first bearing is embedded in the middle of the top of the first bracket 20, one end of the pair of cross frames 21 is respectively welded parallel to the left side wall of the first bracket 20 and close to the top end, The second bracket 22 is vertically welded to the other end of the cross frame 21, and the second bracket 22 is symmetrically parallel to the top of the first bracket 20. The middle of the cross frame 21 is embedded with a second bearing, and the middle of the top of the second bracket 22 is embedded with a third bearing. The two ends of the worm 23 are respectively fixed through the first bracket 20 and the middle of the third bearing at the top of the second bracket 22. One end of the winding shaft 24 is fixedly sleeved on the left end of the worm 23 and is located on the left side of the second bracket 22. The winding shaft 24 is a round tube structure, and the inner wall of the other end is provided with a first block. The first electric slide rail 2 5 is fixedly passed through the middle of one end of the winding shaft 24, and a pair of first movable seats that move relatively are arranged on the first electric slide rail 25, and a first threaded hole is arranged in the middle of the first movable seat, one end of a pair of winding rods 26 are respectively detachably screwed on the first movable seats of the first electric slide rail 25, and the winding rods 26 are respectively parallel to the winding shaft 24, and the other ends of the winding rods 26 are respectively provided with a rotating handle, the first motor 27 is fixedly arranged on the right side wall of the top end of the first bracket 20, and the driving end of the first motor 27 is connected to the right end of the worm 23, and the turbine 28 is movably arranged In the middle of one of the horizontal frames 21, the turbine 28 is engaged with the worm 23, one end of the third bracket 29 is fixedly arranged on the upper wall of the right end of the base 1 and the third bracket 29 is opposite to the middle of the other horizontal frame 21, and a fourth bearing is embedded in the middle of the top of the third bracket 29. The transmission assembly 30 is fixedly arranged on the horizontal frame 21; the turbine 28 can be driven to rotate by the first motor 27 and the winding shaft 24 can be driven to rotate, and the spacing of the winding rod 26 can be adjusted by the first electric slide rail 25 on the winding shaft 24 for winding up cables of shorter lengths.
[0042] As a further solution of the present invention, the transmission assembly 30 includes a pair of transmission shafts 301, a pair of pulleys 302, a transmission belt 303, a transmission sleeve 304, an electric push rod 305 and a toggle arm 306; one end of the pair of transmission shafts 301 is respectively fixed to the fourth bearing that passes through the middle of the top of the third bracket 29 and the second bearing in the middle of another cross frame 21, and the upper and lower side walls of the opposite ends of the transmission shaft 301 are both provided with force grooves, a pair of pulleys 302 are respectively fixedly sleeved on the rear end of one of the transmission shafts 301 located on the cross frame 21 and the turbine 28, the transmission belt 303 is respectively movably sleeved on the pulleys 302, the inner side wall of the transmission sleeve 304 is symmetrically provided with driving blocks corresponding to the force grooves, and the transmission One end of the movable sleeve 304 is H-shaped, one end of the transmission sleeve 304 is movably sleeved on the rear end of the transmission shaft 301 on the third bracket 29, and the other end of the transmission sleeve 304 is movably sleeved on the front end of the transmission shaft 301 on the cross frame 21, one end of the electric push rod 305 is fixedly arranged on the front side wall of the cross frame 21 and is located on the left side of the transmission shaft 301, one end of the toggle arm 306 is fixedly connected to the telescopic end of the electric push rod 305, and the other end of the toggle arm 306 is movably inserted into the side wall of one end of the transmission sleeve 304; through the linkage between the turbine 28 and the worm 23, the transmission shaft 301 can be driven to rotate through the transmission belt 303 and the pulley 302, and the connection or disconnection between the two transmission shafts 301 can be adjusted by telescoping the electric push rod 305.
[0043] As a further solution of the present invention, the side block structure 4 includes a second electric slide rail 41, a flip frame 42, a lock frame 43 and a handwheel rod 44; the second electric slide rail 41 is fixedly arranged on the upper wall of the left end of the base 1 and is opposite to the first bracket 20, one end of the flip frame 42 is fixedly arranged on the second electric slide rail 41, and the flip frame 42 can move left and right, the other end of the flip frame 42 is a concave structure, and a lock hole is opened in the middle of the inner upper wall, and the middle of the front and rear sides of the other end of the flip frame 42 are both provided with lifting grooves, the lock frame 43 is a rectangular rod body, and a lock column is arranged in the middle of the lower wall at the bottom end, and the lock frame 43 is provided with a pin shaft near the front and rear side walls of the top, and the bottom end of the lock frame 43 is movable. It is installed in the top of the flip frame 42, and the pins are movably inserted in the lifting grooves, and the lock column at the bottom of the lock frame 43 can be inserted in the lock hole. A fifth bearing is embedded in the middle of the top of the lock frame 43, and one end of the handwheel rod 44 is fixedly passed through the fifth bearing at the top of the lock frame 43, and a second clamping block corresponding to the first clamping block is provided on the upper wall of one end of the handwheel rod 44, and one end of the handwheel rod 44 can be inserted in the winding shaft 24, and the second clamping block and the first clamping block can fit together to bear force; the handwheel rod 44 can be driven by the second electric slide rail 41 to be relatively connected and separated from the winding shaft 24, and the lock frame 43 can be turned over on the flip frame 42 to separate the winding shaft 24, so as to facilitate the disassembly and assembly of the winding carrier.
[0044] As a further solution of the present invention, the cycloid structure 5 comprises a fourth bracket 51, a swing shaft 52, a swing arm 53, two pairs of guide rollers 54, a turntable 55, a telescopic tube 56, a telescopic arm 57 and an adjusting bolt 58; one end of the fourth bracket 51 is fixedly arranged on the upper wall of the base 1 and is located near the front end, the fourth bracket 51 is opposite to the middle of the winding shaft 24, the swing shaft 52 is L-shaped, one end of the swing shaft 52 movably passes through the middle of the top of the fourth bracket 51, one end of the swing arm 53 is fixedly arranged on one end of the swing shaft 52, and the other end of the swing arm 53 is located above the winding shaft 24, a conveying port is arranged in the middle of the top of the swing arm 53, two pairs of guide rollers 54 are movably embedded in the conveying port at the top of the swing arm 53 in a clockwise direction, and the turntable 55 is fixedly sleeved on the third bracket 51. At the front end of the transmission shaft 301 on the bracket 29, one end of the telescopic tube 56 is movably connected to the front side wall of the turntable 55, and near the edge, one end of the telescopic arm 57 is movably inserted into the other end of the telescopic tube 56, and the other end of the telescopic arm 57 is tilted and movably connected to the other end of the swing shaft 52, and the adjusting bolt 58 movably penetrates the front side wall of the telescopic tube 56 and is screwed into one end of the telescopic arm 57. The length of one end of the telescopic arm 57 in the telescopic tube 56 can be adjusted by the adjusting bolt 58; the rotation of the transmission shaft 301 can drive the turntable 55 to rotate, and the eccentric connection between the turntable 55 and the telescopic tube 56 can realize driving the swing arm 53 to swing back and forth left and right, and the range of the swing of the swing arm 53 left and right can be adjusted by adjusting the length of the telescopic arm 57 in the telescopic tube 56.
[0045] As a further solution of the present invention, the cutting structure 6 includes a third electric slide rail 61, a pair of transfer rods 62, a pair of cutting frames 63, a pair of cutters 64, two pairs of slide rods 65, a pair of roller boxes 66, two pairs of springs 67, a pair of conveying rollers 68 and a pair of second motors 69; a pair of third movable seats that move relatively to each other are arranged on the third electric slide rail 61, one end of a pair of transfer rods 62 are symmetrically arranged at the middle of the right side wall of the third electric slide rail 61, and the other ends of the transfer rods 62 are fixedly arranged at both sides of the top of the swing arm 53, a pair of cutting frames 63 are both concave, a pair of cutting frames 63 are symmetrically arranged on the third movable seat of the third electric slide rail 61, and the cutting frames 63 are respectively located at the upper and lower sides of the conveying port, and the two ends of the cutting frames 63 are respectively located at the front and rear sides of the swing arm 53, a pair of cutters 64 are respectively detachably arranged on one end of the cutting frame 63 and are located at the rear side of the swing arm 53, one end of the two pairs of slide rods 65 are respectively movably passed through the front end of the cutting frame 63, and are mutually Symmetrical and unable to separate from the cutting frame 63, a pair of roller boxes 66 are symmetrically arranged between the opposite ends of the slide bar 65, two pairs of springs 67 are movably mounted on the slide bar 65, and are located between the roller box 66 and the cutting frame 63, a pair of conveying rollers 68 are movably embedded in the roller box 66, and the opposite side walls of the conveying rollers 68 are located outside the roller box 66, a pair of second motors 69 are symmetrically arranged on the left side wall of the roller box 66, and the driving ends of the second motors 69 are respectively connected to the conveying rollers 68; driven by the third electric slide rail 61, the two cutters 64 can be driven to move relative to each other for cutting. When the cutters 64 move relative to each other, the conveying rollers 68 will first contact with the cable to increase the limit. As the cutters 64 continue to move relative to each other, the cables will force the conveying rollers 68 to move through the slide bar 65 and compress the springs 67 to relieve the pressure, and the cutters 64 are relatively cut, and the conveying rollers 68 are driven by the festival motor to rotate to convey a certain length to prevent the cables from separating from the swing arm 53.
[0046] As a further solution of the present invention, the transmission sleeve 304 can be separated from the transmission shaft 301 on the third bracket 29, which can be used for design requirements to stop the swing arm 53 from swinging.
[0047] Working principle: After the equipment is powered on with the support of the base 1, the cable wrapping machine 7 wraps the outer skin of the insulation layer of the cable, and one end of the wrapped cable passes through the conveying port of the swing arm 53 and is shielded by the guide roller 54 in the conveying port, so as to facilitate the movement and transportation of the cable;
[0048] When winding a long cable, the corresponding winding roller can be mounted on the winding shaft 24, and the lock frame 43 can be turned 90 degrees from the flip frame 42 to keep it in place. Then, the lock column can be inserted into the lock hole and fixed by lowering the lifting slot, and the second electric slide rail 41 in the side stop structure 4 can be driven to move the flip frame 42 to the right, and the hand wheel rod 44 can be inserted into the winding shaft 24 to fit it, and the first clamp block and the second clamp block can be relatively fitted to achieve linkage.
[0049] When winding a shorter length, if a winding roller is not needed, the winding rod 26 can be installed on the first electric push rod 305, and the first electric slide rail 25 can be driven to adjust the spacing of the winding rod 26 according to the inner wall diameter requirement after winding, and then the winding rod 26 can be wound on the winding rod 26 by rotating the winding shaft 24. When disassembling, the relative spacing of the winding rod 26 can be shortened to facilitate disassembly;
[0050] In the above winding operation, after the cable passing through the swing arm 53 is fixed on the corresponding winding roller or winding rod 26, the first motor 27 on the first bracket 20 drives the worm 23 to rotate, and through the connection of the cross plate, the worm 23 will rotate between the first bracket 20 and the third bracket 29 to drive the winding shaft 24 to rotate for winding;
[0051] The connection between the worm 23 and the turbine 28 drives the turbine 28 to rotate, and the pulley 302 in the transmission assembly 30 is linked with the transmission belt 303 to drive the transmission shaft 301 on the horizontal plate to rotate. The transmission sleeve 304 is driven to move forward and backward on the transmission shaft 301 on the horizontal plate through the toggle arm 306 through the telescopic drive of the electric push rod 305. When the transmission sleeve 304 is relatively sleeved with the transmission shaft 301 on the third bracket 29, the power of the first motor 27 can be used to drive the turntable 55 in the cycloid structure 5 to rotate. When the transmission sleeve 304 is disengaged from the transmission shaft 301, the connection is disconnected, and the turntable 55 cannot rotate, that is, the swing arm 53 cannot be forced to swing;
[0052] When the turntable 55 rotates, since the turntable 55 is movably connected to the telescopic tube 56, the eccentric reciprocating rotation is formed by the rotation of the turntable 55, and then the telescopic arm 57 is movably connected to the swing shaft 52, so as to drive the swing shaft 52 to swing back and forth on the fourth bracket 51, and drive the cable on the swing arm 53 to move left and right to adjust the winding position; the length of the telescopic arm 57 in the telescopic tube 56 can be adjusted by adjusting the bolt 58 to adjust the swing angle and range of the swing arm 53;
[0053] When the winding is completed, the third electric slide rail 61 arranged at the conveying port of the swing arm 53 can be driven by the transfer rod 62 to drive the cutting frames 63 in the two cutting structures 6 to move relatively. When the cutter 64 contacts the cable, the conveying rollers 68 in the roller box 66 are relatively squeezed on the upper and lower sides of the cable for support. With the relative movement of the cutter 64, the cable on the rear side of the swing arm 53 is cut off, and the cable on the front side of the swing arm 53 is subjected to force by the conveying rollers 68 that continuously move relatively, which will cause the slide bar 65 to slide on the cutting frame 63 and compress the spring 67 to keep the clamping limit of the cable; and then after cutting, the conveying rollers 68 are driven to rotate by the second motor 69 to convey the cable to a certain length to prevent the cut end of the cable from detaching from the swing arm 53, so as to facilitate the next traction use;
[0054] After winding is completed, the hand wheel rod 44 can be separated from the winding shaft 24, and the lock frame 43 can be moved up and then turned left 90 degrees to separate from the winding roller.
[0055] The above-mentioned use can be adjusted according to the actual winding length and carrier width, and the hand wheel rod 44 can also be manually rotated to drive the winding shaft 24 to rotate and rewind.
[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coating device for cable processing, comprising a base (1) and a cable coating machine (7), wherein the cable coating machine (7) is fixedly arranged on the top of the base (1), and is characterized in that: The coating device for cable processing further comprises a winding structure (2), a side stop structure (4), a cycloid structure (5) and a cutting structure (6); the base (1) is rectangular, the winding structure (2) is fixedly arranged at the rear end of the base (1), the side stop structure (4) is fixedly arranged on the upper wall of the base (1) and is located on the left side of the winding structure (2), the cycloid structure (5) is fixedly arranged on the upper wall of the base (1) and is located on the front side of the winding structure (2), and the cutting structure (6) is fixedly arranged on the cycloid structure (5); The winding structure (2) comprises a first bracket (20), a pair of cross frames (21), a second bracket (22), a worm (23), a winding shaft (24), a first electric slide rail (25), a pair of winding rods (26), a first motor (27), a turbine (28), a third bracket (29) and a transmission assembly (30); One end of the first bracket (20) is fixedly arranged on the upper wall of the right end of the base (1) and close to the rear end portion, and a first bearing is embedded in the middle of the top of the first bracket (20). One end of a pair of cross frames (21) are respectively welded parallel to the left side wall of the first bracket (20) and close to the top portion, and the second bracket (22) is vertically welded to the other end of the cross frame (21), and the second bracket (22) is symmetrically parallel to the top of the first bracket (20). The middle of the cross frame (21) is embedded with a second bearing, and the middle of the top of the second bracket (22) is embedded with a third bearing. The two ends of the worm (23) are respectively fixed and penetrated through the middle of the third bearing at the top of the first bracket (20) and the second bracket (22). One end of the winding shaft (24) is fixedly sleeved on the left end of the worm (23) and is located on the left side of the second bracket (22). The winding shaft (24) is a round tube structure, and a first clamping block is arranged on the inner wall of the other end. The first electric slide rail (25) is fixed and penetrated through the winding shaft (24). ), and a pair of first movable seats that move relatively to each other are arranged on the first electric slide rail (25), and a first threaded hole is arranged in the middle of the first movable seat, one end of a pair of winding rods (26) are respectively detachably screwed to the first movable seat of the first electric slide rail (25), and the winding rods (26) are respectively parallel to the winding shaft (24), and the other ends of the winding rods (26) are respectively provided with a rotating handle, the first motor (27) is fixedly arranged on the right side wall of the top end of the first bracket (20), and the first A motor (27) driving end is connected to the right end of the worm (23), the turbine (28) is movably arranged in the middle of one of the cross frames (21), and the turbine (28) and the worm (23) are relatively engaged, one end of the third bracket (29) is fixedly arranged on the upper wall of the right end of the base (1), and the third bracket (29) is opposite to the middle of another cross frame (21), a fourth bearing is embedded in the middle of the top end of the third bracket (29), and the transmission assembly (30) is fixedly arranged on the cross frame (21).
2. A coating device for cable processing according to claim 1, characterized in that: The transmission assembly (30) comprises a pair of transmission shafts (301), a pair of pulleys (302), a transmission belt (303), a transmission sleeve (304), an electric push rod (305) and a toggle arm (306); One end of a pair of transmission shafts (301) is respectively fixed to a fourth bearing penetrating the middle of the top end of the third bracket (29) and a second bearing in the middle of another cross frame (21), and force application grooves are provided on the upper and lower side walls of the opposite ends of the transmission shaft (301), a pair of pulleys (302) are respectively fixedly sleeved on the rear end of one of the transmission shafts (301) located on the cross frame (21) and the turbine (28), the transmission belts (303) are respectively movably sleeved on the pulleys (302), and the inner side wall of the transmission sleeve (304) is symmetrically provided with driving blocks corresponding to the force application grooves, and One end of the transmission sleeve (304) is H-shaped, one end of the transmission sleeve (304) is movably sleeved on the rear end of the transmission shaft (301) on the third bracket (29), and the other end of the transmission sleeve (304) is movably sleeved on the front end of the transmission shaft (301) on the cross frame (21), one end of the electric push rod (305) is fixedly arranged on the front side wall of the cross frame (21) and is located on the left side of the transmission shaft (301), one end of the toggle arm (306) is fixedly connected to the telescopic end of the electric push rod (305), and the other end of the toggle arm (306) is movably inserted into the side wall of one end of the transmission sleeve (304).
3. A coating device for cable processing according to claim 2, characterized in that: The side stop structure (4) comprises a second electric slide rail (41), a tilting frame (42), a locking frame (43) and a hand wheel rod (44); The second electric slide rail (41) is fixedly arranged on the upper wall of the left end of the base (1) and is opposite to the first bracket (20); one end of the flip frame (42) is fixedly arranged on the second electric slide rail (41), and the flip frame (42) can move left and right; the other end of the flip frame (42) is a concave structure, and a lock hole is opened in the middle of the inner upper wall; the middle of the front and rear sides of the other end of the flip frame (42) are both provided with lifting grooves; the lock frame (43) is a rectangular rod body, and a lock column is arranged in the middle of the lower wall of the bottom end; the lock frame (43) is provided with a lock on both the front and rear side walls near the top end; A pin shaft, the bottom end of the lock frame (43) is movably embedded in the top end of the flip frame (42), and the pin shafts are movably inserted in the lifting grooves, and the lock column at the bottom end of the lock frame (43) can be inserted in the lock hole, a fifth bearing is embedded in the middle of the top end of the lock frame (43), one end of the handwheel rod (44) is fixedly passed through the fifth bearing at the top end of the lock frame (43), and a second clamping block corresponding to the first clamping block is arranged on the upper wall of one end of the handwheel rod (44), one end of the handwheel rod (44) can be inserted in the winding shaft (24), and the second clamping block and the first clamping block can be fitted to receive force.
4. A coating device for cable processing according to claim 3, characterized in that: The cycloid structure (5) comprises a fourth bracket (51), a swing shaft (52), a swing arm (53), two pairs of guide rollers (54), a rotating disk (55), a telescopic tube (56), a telescopic arm (57), and an adjusting bolt (58); One end of the fourth bracket (51) is fixedly arranged on the upper wall of the base (1) and is located near the front end. The fourth bracket (51) is opposite to the middle of the winding shaft (24). The swing shaft (52) is L-shaped. One end of the swing shaft (52) movably passes through the middle of the top of the fourth bracket (51). One end of the swing arm (53) is fixedly arranged on one end of the swing shaft (52), and the other end of the swing arm (53) is located above the winding shaft (24). A conveying port is arranged in the middle of the top of the swing arm (53). Two pairs of guide rollers (54) are respectively movably embedded in the conveying port at the top of the swing arm (53) in a clockwise direction. The turntable (55) is fixedly mounted on the front end of the transmission shaft (301) on the third bracket (29); one end of the telescopic tube (56) is movably connected to the front side wall of the turntable (55) near the edge; one end of the telescopic arm (57) is movably inserted into the other end of the telescopic tube (56); and the other end of the telescopic arm (57) is obliquely movably connected to the other end of the swing shaft (52); the adjusting bolt (58) movably penetrates the front side wall of the telescopic tube (56) and is screwed into one end of the telescopic arm (57); and the length of one end of the telescopic arm (57) in the telescopic tube (56) can be limited and adjusted by the adjusting bolt (58).
5. A coating device for cable processing according to claim 4, characterized in that: The cutting structure (6) comprises a third electric slide rail (61), a pair of transfer rods (62), a pair of cutting frames (63), a pair of cutters (64), two pairs of slide rods (65), a pair of roller boxes (66), two pairs of springs (67), a pair of conveying rollers (68) and a pair of second motors (69); A pair of third movable seats that move relatively to each other are arranged on the third electric slide rail (61); one end of a pair of transfer rods (62) are symmetrically arranged at the middle of the right side wall of the third electric slide rail (61); and the other ends of the transfer rods (62) are fixedly arranged at both sides of the top of the swing arm (53); the pair of cutting frames (63) are both concave; the pair of cutting frames (63) are symmetrically arranged on the third movable seats of the third electric slide rail (61); and the cutting frames (63) are respectively located at the upper and lower sides of the conveying port; the two ends of the cutting frames (63) are respectively located at the front and rear sides of the swing arm (53); and the pair of cutters (64) are respectively detachably arranged on one end of the cutting frame (63) and located at the swing arm (53). 3) on the rear side, one end of the two pairs of slide bars (65) are respectively movably inserted into the front end of the cutting frame (63), and are symmetrical with each other and cannot be separated from the cutting frame (63); a pair of roller boxes (66) are respectively symmetrically arranged between opposite ends of the slide bars (65); two pairs of springs (67) are respectively movably mounted on the slide bars (65) and are located between the roller boxes (66) and the cutting frame (63); a pair of conveying rollers (68) are respectively movably embedded in the roller boxes (66), and the opposite side walls of the conveying rollers (68) are both located outside the roller boxes (66); a pair of the second motors (69) are respectively symmetrically arranged on the left side wall of the roller box (66), and the driving ends of the second motors (69) are respectively connected to the conveying rollers (68).
6. A coating device for cable processing according to claim 5, characterized in that: The transmission sleeve (304) can be detached from the transmission shaft (301) on the third bracket (29).
7. A method for using a coating device for cable processing according to claim 6, characterized in that: The following steps are involved: Step 1: The rolled carrier is mounted on the roll-up shaft (24) in the roll-up structure (2), or a roll-up rod (26) is installed for expansion and rolling; Step 2: The cable is coated with an insulating layer by a cable coating machine (7), and the coated cable is passed through the swing arm (53) of the cycloid structure (5). The first motor (27) in the winding structure (2) is driven to wind the cable, and the swing arm (53) is driven to swing left and right to adjust the winding position of the cable for arrangement and winding. Step 3: After winding, the portion of the cable between the swing arm (53) and the winding shaft (24) is cut off by the cutting structure (6), and at the same time, the cable on the front side of the swing arm (53) is clamped and limited and conveyed to a certain length to prevent the end of the cable from escaping from the swing arm (53), so as to facilitate traction for the next winding.
Citation Information
Patent Citations
Electric power cable rolling equipment with trimming function
CN110203761A