LED support installation method

Abstract

The invention provides an LED support mounting method, which comprises the following steps of: arranging a plurality of non-penetrating supports to obtain an arrangement piece; the arrangement piece comprises a plurality of non-penetrating supports which are arranged in a stacked mode in the first direction and arranged in a staggered mode in the second direction. Adjusting the inclination angle of a non-penetrating bracket in the arrangement piece to obtain an inclined piece; an inclined angle is formed between the inclined part bracket surface and the target slot surface; the number of the target slots is multiple, the multiple target slots are sequentially arranged at intervals in the first direction, each target slot is used for containing one non-penetrating support, and the target slots extend in the second direction; the inclined part is moved in the second direction, so that at least part of the target support of the inclined part penetrates into the corresponding target inserting groove, and a penetrated support is obtained; the target support is a first non-penetrating support of the inclined part in the first direction; judging whether the number of brackets which are not penetrated into the arrangement piece is zero or not; if not, the inclined part and the target support are confirmed again, and the target support is penetrated. The time for mounting the bracket is short, and the mounting efficiency is high.

Description

Technical Field

[0001] The present invention relates to the field of semiconductor technology, and in particular to a method for installing an LED bracket. Background Art

[0002] Light-emitting diodes (hereinafter referred to as LEDs) are semiconductor light-emitting devices that are widely used in lighting and display fields. LED brackets are key components that connect LED lamp beads to external circuits. In the process of LED production, before die bonding, multiple LED brackets need to be loaded into a material box for easy protection and transportation.

[0003] Take a certain material box as an example. The material box is provided with a plurality of slots, and the plurality of slots are evenly spaced along the height direction of the material box. In the prior art, the LED bracket is usually installed by a threading machine or manually. During installation, the LED bracket needs to be inserted into the corresponding slots one by one, which takes a long time to install and has a low installation efficiency. Summary of the invention

[0004] The LED bracket installation method provided by the embodiment of the present invention at least solves the problem that the installation time of the existing LED bracket is long and the installation efficiency is low, and the installation time is short and the installation efficiency is high.

[0005] The present invention provides an LED bracket installation method, comprising the following steps: arranging a plurality of non-penetrated brackets to obtain an arrangement member; wherein the arrangement member comprises a plurality of non-penetrated brackets which are sequentially stacked and arranged along a first direction and sequentially staggered and arranged along a second direction; adjusting the inclination angle of the non-penetrated brackets in the arrangement member to obtain an inclined member; wherein an inclination angle is provided between the bracket surface of the inclined member and the slot surface of a target slot; a plurality of target slots are provided, and the plurality of target slots are sequentially spaced along the first direction, each of the target slots is used to accommodate one non-penetrated bracket, and each of the target slots extends along the second direction; moving the inclined member along the second direction so that the target bracket of the inclined member at least partially penetrates into the corresponding target slot to obtain a penetrated bracket; wherein the target bracket is the first non-penetrated bracket of the inclined member in the first direction; judging whether the number of the non-penetrated brackets in the arrangement member is zero; if not, reconfirming the inclined member and the target bracket, and penetrating the target bracket.

[0006] In one embodiment of the present invention, before arranging a plurality of non-penetrated stents, the following steps are included: obtaining a plurality of non-penetrated stents and their numbers; determining whether the number of the non-penetrated stents matches the target number; if not, adjusting the current number of the non-penetrated stents until the number of the non-penetrated stents matches the target number; wherein the target number N satisfies the relationship, 10≤N≤20.

[0007] In one embodiment of the present invention, arranging a plurality of the non-penetrating brackets to obtain an arrangement member comprises the following steps: determining whether the misalignment size B of two adjacent non-penetrating brackets in the second direction matches the first target size L1; if not, re-adjusting the current two adjacent non-penetrating brackets until the misalignment size B of the two adjacent non-penetrating brackets in the second direction matches the first target size L1. 1 Wherein, the first target size L 1 Satisfy the relationship, 0.5cm≤L 1 ≤3.0cm.

[0008] In one embodiment of the present invention, the misalignment size B and the first target size L of two adjacent stents that have not been inserted in the second direction are determined. 1 Whether it is consistent includes the following steps: determining the first misalignment size B 1 and the second target size L 2 If not, readjust the corresponding uninserted stent until the first misalignment size B 1 and the second target size L 2 Wherein, the first misalignment size B 1 is the misalignment dimension between the first unpenetrated bracket and the second unpenetrated bracket of the arrangement member in the first direction in the second direction; the second target dimension L 2 Satisfy the relationship, 1.0cm≤L 2 ≤2.5cm; Determine the second misalignment size B 2 and the third target size L 3 If not, readjust the corresponding uninserted stent until the second misalignment size B 2 and the third target size L 3 Wherein, the second misalignment size B 2 is the misalignment dimension between the second bracket that has not been penetrated and the third bracket that has not been penetrated in the first direction of the arrangement member in the second direction; the third target dimension L 3 Satisfy the relationship, 1.0cm≤L 3 ≤2.0cm; Determine the i-th misalignment size B i and the fourth target size L 4 If not, readjust the corresponding uninserted stent until the i-th misalignment size B i and the fourth target size L 4 Wherein, the i-th misalignment size B iis the misalignment size between the i-th unpenetrated bracket and the (i+1)-th unpenetrated bracket of the arrangement member in the first direction in the second direction, 3≤i≤N-1; the fourth target size L 4 Satisfy the relationship, 0.5cm≤L 4 ≤1.5cm.

[0009] In one embodiment of the present invention, adjusting the tilt angle of the non-penetrated stent in the arranging member to obtain the tilted member comprises the following steps: adjusting the arranging member so that the penetration direction of the non-penetrated stent in the arranging member is parallel to the second direction to obtain a pre-tilted member; determining the tilt angle α of the pre-tilted member and the first target angle β 1 If not, readjust the pre-tilting member until the inclination angle α of the pre-tilting member and the first target angle β 1 The first target angle β 1 Satisfy the relationship, 15°≤β 1 ≤45°.

[0010] In one embodiment of the present invention, the misalignment size B and the first target size L of two adjacent stents that have not been inserted in the second direction are determined. 1 The consistency includes the following steps: determining the misalignment size B of two adjacent stents that have not been inserted in the second direction and the fifth target size L 5 If not, readjust the current two adjacent unpenetrated brackets until the misalignment size B of the two adjacent unpenetrated brackets in the second direction and the fifth target size L are equal. 5 Wherein, the fifth target size L 5 Satisfy the relationship, 0.5cm≤L 5 ≤1.0cm.

[0011] In one embodiment of the present invention, adjusting the tilt angle of the non-penetrated stent in the arranging member to obtain the tilted member comprises the following steps: adjusting the arranging member so that the penetration direction of the non-penetrated stent in the arranging member is parallel to the second direction to obtain a pre-tilted member; determining the tilt angle α of the pre-tilted member and the second target angle β 2 If not, readjust the pre-tilting member until the inclination angle α of the pre-tilting member and the second target angle β 2 The second target angle β 2 Satisfy the relationship, 35°≤β 2 ≤40°.

[0012] In one embodiment of the present invention, arranging a plurality of the non-penetrated brackets to obtain an arrangement piece comprises the following steps: pre-arranging a plurality of the non-penetrated brackets to obtain a pre-arranged piece; wherein the pre-arranged piece comprises a plurality of the non-penetrated brackets sequentially stacked along the first direction, and projections of the plurality of the non-penetrated brackets along the first direction overlap; and moving and displacing the plurality of the non-penetrated brackets of the pre-arranged piece along the second direction to obtain the arrangement piece.

[0013] In one embodiment of the present invention, the following step is also included: moving the inserted bracket along the second direction and completely inserting the inserted bracket into the target slot to obtain an installed bracket.

[0014] In one embodiment of the present invention, the inserted bracket is moved along the second direction and completely inserted into the target slot to obtain an installed bracket, which includes the following steps: applying a supporting force to the inserted bracket so that the bracket surface of the inserted bracket is parallel to the slot surface of the target slot to obtain a bracket to be installed; moving the bracket to be installed along the second direction and completely inserted into the target slot to obtain an installed bracket.

[0015] The above technical solution of the present invention has the following beneficial effects compared with the prior art: The LED bracket installation method described in the present invention arranges and adjusts multiple LED brackets simultaneously before inserting the LED brackets into the slots, so that the multiple LED brackets can be inserted into the corresponding slots in one threading. Since the LED brackets are arranged and adjusted before insertion, the time used to insert the LED brackets into the slots is shortened, the overall threading and installation efficiency is improved, and the LED brackets are not easily damaged. The LED bracket installation method described in the present invention is particularly suitable for inserting small batches of specially customized or specially processed LED brackets into the slots, reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments can be obtained based on these drawings without creative work. In the drawings.

[0017] Figure 1 It is a flow chart of the LED bracket installation method in the preferred embodiment of the present invention.

[0018] Figure 2 It is a schematic diagram of the structure of the target slot in the preferred embodiment of the present invention.

[0019] Figure 3 It is a schematic diagram of the misalignment dimensions of the stent that has not been inserted in the preferred embodiment of the present invention.

[0020] Figure 4 It is a schematic diagram of the structure of the penetration inclined member in the preferred embodiment of the present invention.

[0021] Figure 5 It is an angle schematic diagram of the inclined member in the preferred embodiment of the present invention.

[0022] The above drawings include the following reference numerals: D1, first direction; D2, second direction; 11, not inserted into the bracket; 111, target bracket; 12, installed bracket; 20, target slot. DETAILED DESCRIPTION

[0023] Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.

[0024] Reference Figure 1 As shown, the present invention provides a method for installing an LED bracket, comprising the following steps:

[0025] A plurality of non-penetrated brackets 11 are arranged to obtain an arranged member.

[0026] The tilt angle of the arrangement member that does not penetrate the bracket 11 is adjusted to obtain a tilted member.

[0027] The inclined member is moved along the second direction D2 so that the target bracket 111 of the inclined member at least partially penetrates into the corresponding target slot 20 to obtain a penetrated bracket.

[0028] It is determined whether the number of the unpenetrated brackets 11 in the arrangement part is zero. If not, the tilting part and the target bracket 111 are reconfirmed, and the target bracket 111 is penetrated.

[0029] Among them, refer to Figure 2 , Figure 3 and Figure 4 As shown, the arrangement member includes a plurality of non-penetrated brackets 11 which are sequentially stacked along the first direction D1 and sequentially staggered along the second direction D2. Preferably, both the non-penetrated brackets 11 and the penetrated brackets are LED brackets.

[0030] There is an inclination angle between the support surface of the inclined member and the groove surface of the target slot 20 .

[0031] There are multiple target slots 20, which are arranged in sequence along the first direction D1, each of which is used to accommodate a bracket 11 that has not been inserted, and each of which extends along the second direction D2. Preferably, the target slots 20 are arranged on the material box, the first direction D1 is parallel to the height direction of the material box, the second direction D2 is perpendicular to the first direction D1, and the second direction D2 is parallel to the length direction of the material box.

[0032] The target bracket 111 is the first bracket 11 of the inclined member in the first direction D1 that has not been penetrated. Preferably, when the material is penetrated, the material is penetrated from the bottom of the material box to the top of the material box.

[0033] It should be noted that when reconfirming the step of the inclined member and the target bracket 111, the arrangement members composed of the remaining brackets 11 that have not been penetrated after the last penetration are adjusted to obtain a new inclined member, and the first bracket 11 that has not been penetrated in the first direction D1 of the inclined member is the new target bracket 111.

[0034] The LED bracket installation method described in the present invention arranges and adjusts multiple LED brackets simultaneously before inserting the LED brackets into the slots, so that the multiple LED brackets can be inserted into the corresponding slots in one threading. Since the LED brackets are arranged and adjusted before insertion, the time used to insert the LED brackets into the slots is shortened, the overall threading and installation efficiency is improved, and the LED brackets are not easily damaged. The LED bracket installation method described in the present invention is particularly suitable for inserting small batches of specially customized or specially processed LED brackets into the slots, reducing production costs.

[0035] In some embodiments, the LED bracket installation method of the present invention includes the following steps before arranging a plurality of un-penetrated brackets 11:

[0036] A plurality of non-penetrated stents 11 and their numbers are obtained.

[0037] It is determined whether the number of the stents 11 that have not been penetrated matches the target number.

[0038] If they do not match, the current number of the stents 11 that have not been inserted is adjusted until the number of the stents 11 that have not been inserted matches the target number.

[0039] Among them, the target number N satisfies the relationship, 10≤N≤20.

[0040] When threading the LED bracket, in the case of a single variable, the number of brackets 11 that have not been penetrated at a single time is related to the difficulty of threading.

[0041] When the target number N is too small, less than 10, it is easy to obtain LED brackets, but the number of times to fill the same material box increases, which reduces the overall work efficiency. When the target number N is too large, greater than 20, it is difficult to obtain, and the LED bracket is easily damaged during threading, and the threading and installation efficiency is reduced. When the target number N is between 10 and 20, it can maintain high efficiency and is not easy to damage the LED bracket.

[0042] Those skilled in the art can set a specific target number N according to actual needs. For example, the target number N is set to 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20. Preferably, the target number and the number n of the target slots 20 satisfy the relationship, n=k*N, k is an integer, so as to further improve the threading and installation efficiency.

[0043] Furthermore, in some embodiments of the LED bracket installation method of the present invention, arranging a plurality of unpenetrated brackets 11 to obtain an arrangement member includes the following steps:

[0044] Determine the misalignment size B of two adjacent stents 11 that have not been inserted in the second direction D2 and the first target size L 1 Whether it matches.

[0045] If they do not match, the current two adjacent brackets 11 that have not been inserted are readjusted until the offset size B of the two adjacent brackets 11 that have not been inserted in the second direction D2 and the first target size L 1 Match.

[0046] Among them, the first target size L 1 Satisfy the relationship, 0.5cm≤L 1 ≤3.0cm.

[0047] When threading the LED bracket, under the condition of a single variable, the misalignment size of two adjacent brackets 11 that have not been threaded in the second direction D2 is related to the difficulty of threading.

[0048] When the first target size L 1 When the first target size L is too small, less than 0.5 cm, it is convenient to obtain more LED brackets at one time, but correspondingly, it is more difficult to insert these LED brackets into the slots, and the LED brackets are easily damaged during insertion, which reduces the work efficiency and increases the work cost. 1 When the size is too large (greater than 3.0 cm), although the difficulty of penetration is reduced and the LED bracket is not easily damaged, the number of LED brackets that can be obtained at one time is reduced, and the number of times to fill the same material box increases, which reduces the overall work efficiency. 1 When the distance is between 0.5 and 3.0 cm, the efficiency can be maintained at a high level without damaging the LED bracket.

[0049] Those skilled in the art can set the specific first target size L according to actual needs. 1 , exemplarily, the first target size L 1 Settings: 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, etc.

[0050] Preferably, refer to Figure 3 As shown, the LED bracket installation method of the present invention, in some embodiments, determines the misalignment size B of two adjacent brackets 11 that have not been inserted in the second direction D2 and the first target size L 1 Compliance includes the following steps:

[0051] Determine the first misalignment size B 1 and the second target size L 2 Whether it matches.

[0052] If not, readjust the corresponding bracket 11 that has not been inserted until the first misalignment size B 1 and the second target size L 2 Match.

[0053] Determine the second misalignment size B 2 and the third target size L 3 Whether it matches.

[0054] If not, readjust the corresponding bracket 11 that has not been inserted until the second misalignment size B 2 and the third target size L 3 Match.

[0055] Determine the i-th misalignment size B i and the fourth target size L 4 Whether it matches.

[0056] If not, readjust the corresponding bracket 11 that has not been inserted until the i-th misalignment size B i and the fourth target size L 4 Match.

[0057] Among them, the first misalignment size B 1 The second target size L is the misalignment size in the second direction D2 between the first and second arranging members that have not penetrated the bracket 11 in the first direction D1. 2 Satisfy the relationship, 1.0cm≤L 2 ≤2.5cm.

[0058] Second offset size B 2 The third target size L is the misalignment size in the second direction D2 between the second and third brackets 11 that have not been inserted into the bracket 11 in the first direction D1. 3 Satisfy the relationship, 1.0cm≤L 3 ≤2.0cm.

[0059] The i-th misalignment size B i The fourth target size L is the misalignment size in the second direction D2 between the i-th bracket 11 that has not been inserted into the bracket 11 and the (i+1)-th bracket 11 that has not been inserted into the bracket 11 in the first direction D1. 3≤i≤N-1. 4 Satisfy the relationship, 0.5cm≤L 4 ≤1.5cm.

[0060] In this embodiment, by further standardizing the misalignment size between the brackets 11 of the same batch that have not been penetrated, the threading and installation efficiency of the LED brackets can be effectively improved, and the LED brackets are not easily damaged.

[0061] The first bracket 11 that has not been inserted into the slot has a relatively low requirement for the tilt angle. 2 When the distance is set between 1.0 cm and 2.5 cm, it is easy to insert the bracket into the slot quickly and avoid the bracket from being damaged or detached during the subsequent insertion of other brackets. From the second bracket 11 that has not been inserted, the requirement for the tilt angle of each bracket increases with the number of inserted brackets. 3 Set at 1.0cm to 2.0cm, the fourth target size L 4 When the distance is set between 0.5 cm and 1.5 cm, on the one hand, it is easy to quickly obtain and arrange the brackets, reduce the difficulty of threading, and improve efficiency. On the other hand, it can avoid problems such as damage and separation during the threading process.

[0062] Those skilled in the art can set the specific second target size L according to actual needs. 2 , the third target size L 3 and the fourth target size L 4 For example, the second target size L 2 Set to 1.0cm, 1.1cm, 1.2cm, 1.3cm, 1.4cm, 1.5cm, 1.6cm, 1.7cm, 1.8cm, 1.9cm, 2.0cm, 2.1cm, 2.2cm, 2.3cm, 2.4cm, 2.5cm, etc. The third target size L 3Set to 1.0cm, 1.1cm, 1.2cm, 1.3cm, 1.4cm, 1.5cm, 1.6cm, 1.7cm, 1.8cm, 1.9cm, 2.0cm, etc. Fourth target size L 4 Set to 0.5cm, 0.6cm, 0.7cm, 0.8cm, 0.9cm, 1.0cm, 1.1cm, 1.2cm, 1.3cm, 1.4cm, 1.5cm, etc.

[0063] When each misalignment size meets the second target size L 2 , the third target size L 3 , the fourth target size L 4 Based on this, further reference Figure 4 and Figure 5 As shown, in some embodiments of the LED bracket installation method of the present invention, adjusting the tilt angle of the arrangement member that does not penetrate the bracket 11 to obtain the tilted member includes the following steps:

[0064] The arranging member is adjusted so that the penetration direction of the arranging member that has not penetrated the bracket 11 is parallel to the second direction D2, thereby obtaining a pre-tilted member.

[0065] Determine the inclination angle α and the first target angle β of the pre-tilt member 1 Whether it matches.

[0066] If they do not match, the pre-tilt member is readjusted until the inclination angle α of the pre-tilt member and the first target angle β are equal. 1 Match and get the tilted piece.

[0067] Among them, the first target angle β 1 Satisfy the relationship, 15°≤β 1 ≤45°.

[0068] When the LED bracket is being threaded, in the case of a single variable, the inclination angle α of the tilting member is related to the damage of the LED bracket during threading.

[0069] When the first target angle β 1 When the angle is too small, less than 15°, although the LED bracket is not easily damaged during threading, the offset dimension B of two adjacent brackets 11 that are not threaded in the second direction D2 is required to be large, resulting in a reduction in the number of LED brackets that can be obtained at one time, and an increase in the number of times to fill the same material box, which reduces the overall work efficiency. 1 If it is too large, greater than 45°, the LED bracket is prone to bending and damage. 1 At 15° to 45°, high efficiency can be maintained without damaging the LED bracket.

[0070] Those skilled in the art can set the specific first target angle β according to actual needs. 1 , exemplarily, the first target angle β 1 It is set to 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24°, 25°, 26°, 27°, 28°, 29°, 30°, 31°, 32°, 33°, 34°, 35°, 36°, 37°, 38°, 39°, 40°, 41°, 42°, 43°, 44°, 45°, etc. Preferably, the angle α of the inclination angle of the inclined member is positively correlated with the number of stents that have been inserted.

[0071] Preferably, in the LED bracket installation method of the present invention, in some embodiments, the misalignment size B of two adjacent brackets 11 that have not been inserted in the second direction D2 and the first target size L are determined. 1 Compliance includes the following steps:

[0072] It is determined whether the misalignment size B of two adjacent stents 11 that have not been inserted in the second direction D2 matches the fifth target size L5.

[0073] If they do not match, the current two adjacent brackets 11 that have not been inserted are readjusted until the offset size B of the two adjacent brackets 11 that have not been inserted in the second direction D2 and the fifth target size L 5 Match.

[0074] Among them, the fifth target size L 5 Satisfy the relationship, 0.5cm≤L 5 ≤1.0cm.

[0075] In this embodiment, by further standardizing the misalignment size between the brackets 11 of the same batch that have not been penetrated, the threading and installation efficiency of the LED brackets can be effectively improved, and the LED brackets are not easily damaged.

[0076] When the fifth target size L 5 If the size is too small, less than 0.5 cm, it will be more difficult to insert the LED bracket into the slot, and the requirement for the tilt angle will be higher, which may cause damage to the LED bracket or detachment. 5 If the fifth target size L is too large, greater than 1.0 cm, the number of LED brackets that can be obtained at one time is reduced, and the efficiency is relatively reduced. 5 When the diameter is between 0.5 and 1.0 cm, it is particularly suitable for situations where the amount of material to be pierced is large.

[0077] Those skilled in the art can set the specific fifth target size L according to actual needs. 5 For example, the fifth target size L 5Set to 0.5cm, 0.6cm, 0.7cm, 0.8cm, 0.9cm, 1.0cm, etc.

[0078] When each misalignment dimension meets the fifth target dimension L 5 Based on this, further reference Figure 4 and Figure 5 As shown, in some embodiments of the LED bracket installation method of the present invention, adjusting the tilt angle of the arrangement member that does not penetrate the bracket 11 to obtain the tilted member includes the following steps:

[0079] The arranging member is adjusted so that the penetration direction of the arranging member that has not penetrated the bracket 11 is parallel to the second direction D2, thereby obtaining a pre-tilted member.

[0080] Determine the angle α of the inclination angle of the pre-tilt member and the second target angle β 2 Whether it matches.

[0081] If they do not match, the pre-tilt member is readjusted until the inclination angle α of the pre-tilt member is equal to the second target angle β. 2 Match and get the tilted piece.

[0082] Among them, the second target angle β 2 Satisfy the relationship, 35°≤β 2 ≤40°.

[0083] When the LED bracket is being threaded, in the case of a single variable, the inclination angle α of the tilting member is related to the damage of the LED bracket during threading.

[0084] When the second target angle β 2 When the angle is too small, less than 35°, although the LED bracket is not easily damaged during threading, the offset dimension B of two adjacent brackets 11 that are not threaded in the second direction D2 is required to be large, resulting in a reduction in the number of LED brackets that can be obtained at one time, and an increase in the number of times to fill the same material box, which reduces the overall work efficiency. 2 If it is too large, greater than 40°, the LED bracket will be easily bent and damaged. 2 At 35° to 40°, high efficiency can be maintained without damaging the LED bracket.

[0085] Those skilled in the art can set the specific second target angle β according to actual needs. 2 , exemplarily, the second target angle β 2 Settings include 35°, 36°, 37°, 38°, 39°, 40°, etc.

[0086] In some embodiments of the LED bracket installation method of the present invention, arranging a plurality of unpenetrated brackets 11 to obtain an arrangement member comprises the following steps:

[0087] Pre-arrange a plurality of non-penetrating supports 11 to obtain pre-arranged pieces.

[0088] The plurality of pre-arranged pieces that have not been inserted into the brackets 11 are displaced along the second direction D2 to obtain an arranged piece.

[0089] The pre-arrangement member includes a plurality of non-penetrating brackets 11 stacked in sequence along the first direction D1, and the projections of the plurality of non-penetrating brackets 11 along the first direction D1 overlap.

[0090] By arranging the brackets before displacing them, it is easy to adjust and thread the materials during subsequent operations, thereby improving the operation efficiency and avoiding damage to the brackets.

[0091] The LED bracket installation method of the present invention, in some embodiments, further comprises the following steps:

[0092] The inserted bracket is moved along the second direction D2 and completely inserted into the target slot 20 to obtain an installed bracket 12 .

[0093] Before the next bracket is installed, the currently inserted bracket is inserted into the slot first, which can avoid interference in the subsequent operation process and improve the operation efficiency. In addition, it can also avoid damage to the inserted bracket.

[0094] Furthermore, in some embodiments of the LED bracket installation method of the present invention, the inserted bracket is moved along the second direction D2 and completely inserted into the target slot 20 to obtain the installed bracket 12, which includes the following steps:

[0095] A supporting force is applied to the inserted bracket so that the bracket surface of the inserted bracket is parallel to the groove surface of the target slot 20, thereby obtaining a bracket to be installed.

[0096] The bracket to be installed is moved along the second direction D2 and completely inserted into the target slot 20 to obtain an installed bracket 12 .

[0097] When inserting the inserted bracket into the slot, keeping the bracket surface parallel to the slot surface can facilitate the insertion of the bracket and improve the working efficiency. In addition, it can also prevent the bracket from being damaged during the insertion.

[0098] In the following, in combination with various embodiments and comparative examples, the installation time and bracket conditions of the LED bracket under different conditions are compared.

[0099] Among them, each embodiment and comparative example uses 150 outdoor TOP type 1820 LED brackets, and the number of slots in each material box is 30. The time is recorded by a timer. At the same time, the appearance of the LED bracket is checked for damage. If one damage is found, it is damaged, otherwise there is no damage. Example 1

[0100] In this embodiment, the number of LED brackets obtained at a time is 10. After the 10 LED brackets are pre-arranged, they are arranged according to the first offset size B. 1 2.5cm~3.0cm, the second offset size B 2 2cm~2.5cm, the third offset size B 3 To the ninth offset dimension B 9 Arranged in 1.0cm~1.5cm manner.

[0101] After the arrangement is completed, the LED brackets are inserted into the slots from the bottom of the box to the top of the box. Before insertion, the angles between the bracket surface of the corresponding LED bracket and the slot surface are 15°~18°; 15°~18°; 18°~21°; 18°~21°; 21°~24°; 21°~24°; 24°~27°; 24°~27°; 27°~30°; 27°~30°.

[0102] After all 10 LED brackets are inserted, align the bracket surface of the LED bracket with the groove surface of the slot and insert them all into the slot.

[0103] Repeat the above steps until 100 LED brackets are installed, record the time, and check the appearance of the LED brackets for damage. Example 2

[0104] The rest is the same as in Example 1. The difference is that in this embodiment, the number of LED brackets obtained at a time is 15. When arranging, the first offset size B 1 2.0cm~2.5cm, the second offset size B 2 1.5cm~2.0cm, the third offset size B 3 To the fourteenth offset dimension B 14 When threading, the angles between the bracket surface of the corresponding LED bracket and the groove surface of the slot are 15°~18°; 15°~18°; 18°~21°; 18°~21°; 21°~24°; 21°~24°; 24°~27°; 24°~27°; 27°~30°; 27°~30°; 30°~33°; 30°~33°; 33°~36°; 33°~36°; 36°~39°. Example 3

[0105] The rest is the same as in Example 1. The difference is that in this embodiment, the number of LED brackets obtained at a time is 20. When arranging, the first offset size B 1 1.0cm~2.0cm, the second offset size B 2 1.0cm~1.5cm, the third offset size B 3 To the nineteenth offset dimension B 19 When threading, the angles between the bracket surface of the corresponding LED bracket and the groove surface of the slot are 15°~18°; 15°~18°; 18°~21°; 18°~21°; 21°~24°; 21°~24°; 24°~27°; 24°~27°; 27°~30°; 27°~30°; 30°~33°; 30°~33°; 33°~36°; 33°~36°; 36°~39°; 36°~39°; 39°~42°; 39°~42°; 42°~45°; 42°~45°. Example 4

[0106] The rest is the same as that of Example 1. The difference is that, in this embodiment, the offset size is set to 0.5 cm to 1.0 cm, and the angle between the bracket surface of the corresponding LED bracket and the slot surface of the slot is 35° to 40°. Example 5

[0107] The rest is the same as that of Embodiment 4. The difference is that, in this embodiment, the number of LED brackets obtained at a time is 15. Example 6

[0108] The rest is the same as that of Example 4. The difference is that, in this embodiment, the number of LED brackets obtained at a time is 20. Comparative Example 1

[0109] The rest is the same as Example 1. The difference is that in this comparative example, the number of LED brackets obtained at a time is 5. Comparative Example 2

[0110] The rest is the same as in Example 1. The difference is that in this comparative example, the number of LED brackets obtained at a time is 25. When arranging, the first offset size B 1 1.0cm~1.5cm, the second offset size B 2 1.0 cm ~1.5 cm, the third offset size B 3 To the twenty-fourth offset dimension B 24The angle between the bracket surface of the corresponding LED bracket and the groove surface of the slot is 0.5cm~1.0cm. When threading, the angle between the bracket surface of the corresponding LED bracket and the groove surface of the slot is 15°~18°; 15°~18°; 18°~21°; 18°~21°; 21°~24°; 21°~24°; 24°~27°; 24°~27°; 27°~30°; 27°~30°; 30°~33°; 30°~33°; 33°~36°; 33°~36°; 36°~39°; 36°~39°; 39°~42°; 39°~42°; 42°~45°; 42°~45°, 45°~48°, 45°~48°, 48°~51°, 48°~51°, 51°~53°. Comparative Example 3

[0111] The rest is the same as Example 4. The difference is that in this comparative example, the number of LED brackets obtained at a time is 5. Comparative Example 4

[0112] The rest is the same as Example 4. The difference is that in this comparative example, the number of LED brackets obtained at a time is 25. Comparative Example 5

[0113] In this comparative example, one LED bracket is obtained each time and completely inserted into the slot, and then repeated until 100 LED brackets are installed, and the time is recorded and the appearance of the LED brackets is checked for damage.

[0114] The test results are shown in Table 1 below:

[0115] Table 1 Test results of LED brackets installed using different methods

[0116] Bracket condition Total time Example 1 No damage 21′13″ Example 2 No damage 20′56″ Example 3 No damage 20′05″ Example 4 No damage 20′35″ Example 5 No damage 20′15″ Example 6 No damage 21′56″ Comparative Example 1 No damage 39′44″ Comparative Example 2 damage 36′23″ Comparative Example 3 No damage 40′45″ Comparative Example 4 damage 25′09″ Comparative Example 5 No damage 68′35″

[0117] According to the data in Table 1, it can be seen that the LED bracket installation method described in the present invention can efficiently and non-destructively complete the threading and installation of the LED bracket, the threading operation is efficient, and the LED bracket is not easily damaged.

[0118] It should be noted that the term "including" and its variations used in the embodiments of the present invention are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". The modifications of "one" and "multiple" mentioned in the embodiments of the present invention are illustrative and not restrictive. Those skilled in the art should understand that unless the context clearly indicates otherwise, it should be understood as "one or more".

[0119] The user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in the embodiments of the present invention are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with the relevant laws, regulations and standards of relevant countries and regions, and provide corresponding operation entrances for users to choose to authorize or refuse.

[0120] The various steps described in the method implementation methods provided by the embodiments of the present invention may be performed in different orders and / or in parallel. In addition, the method implementation methods may include additional steps and / or omit the steps shown. The scope of protection of the present invention is not limited in this respect.

[0121] The term "embodiment" in this specification refers to specific features, structures or characteristics described in conjunction with the embodiment that can be included in at least one embodiment of the present invention. The appearance of this phrase in various places in the specification does not necessarily mean the same embodiment, nor does it mean that it is mutually exclusive with other embodiments and is independent or optional. The various embodiments in this specification are described in a related manner, and the same or similar parts between the various embodiments refer to each other. In particular, for the device, equipment, and system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and the relevant parts refer to the partial description of the method embodiment.

[0122] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of protection. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the attached claims.

Claims

1. A method for installing an LED bracket, characterized in that: The following steps are involved: Arranging a plurality of non-penetrated brackets to obtain an arrangement member; wherein the arrangement member comprises a plurality of the non-penetrated brackets sequentially stacked along a first direction and sequentially staggered along a second direction; The tilt angle of the unpenetrated bracket in the arranging member is adjusted to obtain a tilted member; wherein the bracket surface of the tilted member and the slot surface of the target slot have a tilt angle; a plurality of target slots are provided, and the plurality of target slots are sequentially arranged at intervals along the first direction, each of the target slots is used to accommodate one of the unpenetrated brackets, and each of the target slots extends along the second direction; Move the tilted member along the second direction so that the target bracket of the tilted member at least partially penetrates into the corresponding target slot to obtain a penetrated bracket; wherein the target bracket is the first unpenetrated bracket of the tilted member in the first direction; Determine whether the number of the unpenetrated brackets in the arranging member is zero; if not, reconfirm the tilting member and the target bracket, and penetrate the target bracket.

2. The LED bracket installation method according to claim 1, characterized in that: Prior to arranging multiple unthreaded stents, the following steps are included: Obtain multiple unpenetrated stents and their numbers; Determine whether the number of unpenetrated stents matches the target number; if not, adjust the current number of unpenetrated stents until the number of unpenetrated stents matches the target number; wherein the target number N satisfies the relationship, 10≤N≤20.

3. The LED bracket installation method according to claim 1 or 2, characterized in that: Arranging a plurality of the non-penetrated stents to obtain an arrangement member comprises the following steps: Determine whether the misalignment size B of two adjacent unpenetrated brackets in the second direction matches the first target size L1; if not, readjust the current two adjacent unpenetrated brackets until the misalignment size B of the two adjacent unpenetrated brackets in the second direction matches the first target size L1; wherein, the first target size L1 satisfies the relationship, 0.5cm≤L1≤3.0cm.

4. The LED bracket installation method according to claim 3, characterized in that: Determining whether the misalignment size B of two adjacent stents that have not been inserted in the second direction matches the first target size L1 comprises the following steps: Determine whether the first misalignment size B1 and the second target size L2 match; if not, readjust the corresponding non-penetrated bracket until the first misalignment size B1 and the second target size L2 match; wherein the first misalignment size B1 is the misalignment size between the first non-penetrated bracket and the second non-penetrated bracket of the arrangement member in the first direction in the second direction; the second target size L2 satisfies the relationship, 1.0cm≤L2≤2.5cm; Determine whether the second misalignment size B2 and the third target size L3 match; if not, readjust the corresponding unpenetrated bracket until the second misalignment size B2 and the third target size L3 match; wherein the second misalignment size B2 is the misalignment size between the second unpenetrated bracket and the third unpenetrated bracket of the arrangement member in the first direction in the second direction; the third target size L3 satisfies the relationship, 1.0cm≤L3≤2.0cm; Determine the i-th misalignment size B i and whether it is consistent with the fourth target size L4; if not, readjust the corresponding unpenetrated stent until the i-th misalignment size B i and the fourth target size L4; wherein the i-th misalignment size B i is the misalignment size between the i-th unpenetrated bracket and the (i+1)-th unpenetrated bracket of the arranging member in the first direction in the second direction, 3≤i≤N-1; the fourth target size L4 satisfies the relationship, 0.5cm≤L4≤1.5cm.

5. The LED bracket installation method according to claim 4, characterized in that: Adjusting the inclination angle of the arrangement member that does not penetrate the bracket to obtain the inclined member comprises the following steps: Adjusting the arranging member so that the penetration direction of the non-penetrated stent in the arranging member is parallel to the second direction, thereby obtaining a pre-tilted member; Determine whether the inclination angle α of the pre-tilt member matches the first target angle β1; if not, readjust the pre-tilt member until the inclination angle α of the pre-tilt member matches the first target angle β1 to obtain a tilted member; wherein the first target angle β1 satisfies the relationship, 15°≤β1≤45°.

6. The LED bracket installation method according to claim 3, characterized in that: Determining whether the misalignment size B of two adjacent stents that have not been inserted in the second direction matches the first target size L1 comprises the following steps: Determine whether the misalignment size B of two adjacent unpenetrated brackets in the second direction matches the fifth target size L5; if not, readjust the current two adjacent unpenetrated brackets until the misalignment size B of two adjacent unpenetrated brackets in the second direction matches the fifth target size L5; wherein the fifth target size L5 satisfies the relationship, 0.5cm≤L5≤1.0cm.

7. The LED bracket installation method according to claim 6, wherein adjusting the tilt angle of the arrangement member that does not penetrate the bracket to obtain the tilted member comprises the following steps: Adjusting the arranging member so that the penetration direction of the non-penetrated stent in the arranging member is parallel to the second direction, thereby obtaining a pre-tilted member; Determine whether the inclination angle α of the pre-tilt member is consistent with the second target angle β2; if not, readjust the pre-tilt member until the inclination angle α of the pre-tilt member is consistent with the second target angle β2, to obtain a tilted member; wherein the second target angle β2 satisfies the relationship, 35°≤β2≤40°.

8. The LED bracket installation method according to claim 1, characterized in that: Arranging a plurality of the non-penetrated stents to obtain an arrangement member comprises the following steps: Pre-arranging a plurality of the non-penetrated brackets to obtain a pre-arranged piece; wherein the pre-arranged piece comprises a plurality of the non-penetrated brackets sequentially stacked along the first direction, and the projections of the plurality of the non-penetrated brackets along the first direction overlap; The plurality of non-penetrated supports of the pre-arrangement piece are moved and displaced along the second direction to obtain the arrangement piece.

9. The LED bracket installation method according to claim 1, characterized in that: The following steps are also included: The inserted bracket is moved along the second direction and completely inserted into the target slot to obtain an installed bracket.

10. The LED bracket installation method according to claim 9, characterized in that: Moving the inserted bracket along the second direction and inserting the entire bracket into the target slot to obtain the installed bracket comprises the following steps: Applying a supporting force to the inserted bracket so that the bracket surface of the inserted bracket is parallel to the slot surface of the target slot, thereby obtaining a bracket to be installed; The bracket to be installed is moved along the second direction and completely inserted into the target slot to obtain an installed bracket.

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