Textile dust removal device

By designing an automated textile dust removal device, using a negative pressure machine and a drive device to automatically clean the filter components, the problems of high maintenance costs and low filtration efficiency of traditional devices are solved, and efficient online cleaning and air purification are achieved.

CN119186134APending Publication Date: 2024-12-27SICHUAN HENGLI INTELLIGENT TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202411490552.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Traditional textile dust removal devices require frequent cleaning when the filter components are blocked, resulting in high maintenance costs and non-compliance with air emission standards, and existing devices cannot achieve automated cleaning.

Method used

A textile dust removal device including vertical dust removal tank, cleaning tank, filter assembly and driving device is designed. The dust is extracted through a negative press and filtered through a filter plate. After a certain period of operation, the filter assembly is driven down into the cleaning tank for operation. Automatic cleaning, the cleaning liquid is stored in the cleaning tank and discharged uniformly, achieving no manual online cleaning.

Benefits of technology

It effectively reduces maintenance costs, ensures filtration efficiency, avoids clogging of filter components, realizes efficient and automated cleaning, reduces the use of cleaning liquid, and does not require complete shutdown for cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a dust removal device and provides a spinning dust removal device which comprises a dust removal tank vertically arranged and provided with an opening in the lower end, a cleaning tank communicated with the lower end of the dust removal tank, a filtering assembly arranged in the dust removal tank, an air inlet pipe connected with the side wall of the lower end of the dust removal tank, a negative pressure pipe connected with the side wall of the upper end of the dust removal tank and a negative pressure machine connected with the negative pressure pipe. The cleaning device is arranged in the cleaning tank; the air inlet pipe is connected with a dust hood; the filter assembly comprises a connecting rod vertically arranged in the dust removal tank, a plurality of filter plates arranged on the connecting rod, and a driving device for driving the connecting rod to lift; and the plurality of filter plates are distributed along the vertical direction. According to the spinning dust removal device, the filtering device can be automatically cleaned, the filtering efficiency is guaranteed, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of dust removal devices, and in particular to a textile dust removal device. Background Art

[0002] When textile workers use textile machines to work, a large amount of floc dust will be generated. Most of this dust is very fine natural or artificial fibers. Due to its low density, it will float in the air as the loom runs. If there is no corresponding dust removal device, it will not only affect the quality of textile workmanship, but also endanger the health of the textile workers themselves, and easily cause respiratory infections to the textile workers.

[0003] Traditional dust removal devices mostly use negative pressure machines, pipes, dust hoods and other structures. The dust hood is placed above the loom, and the negative pressure is generated by the negative pressure machine to suck the dust into the dust hood. However, if the sucked air is discharged directly without treatment, it will pollute the air in large quantities and will not meet the air emission standards. If filtering treatment is performed, since the dust contains a large number of long and thin fibers, it will easily clog the relevant filter components. In general, there are many looms in factories, so the dust generated is also large, and the filter components are easily clogged. When clogged, they need to be cleaned, which is not only troublesome but also costly. Therefore, a dust removal and filtering device that can be automatically cleaned can be designed. Summary of the invention

[0004] The object of the present invention is to provide a textile dust removal device, which can automatically clean the filter device, ensure the filtering efficiency and reduce the maintenance cost.

[0005] The present invention is achieved through the following technical solutions: the textile dust removal device of the present invention comprises a dust removal tank which is vertically arranged and opened at the lower end, a cleaning tank connected to the lower end of the dust removal tank, a filter assembly arranged in the dust removal tank, an air inlet pipe connected to the lower end side wall of the dust removal tank, a negative pressure pipe connected to the upper end side wall of the dust removal tank, a negative pressure machine connected to the negative pressure pipe, and a cleaning device arranged in the cleaning tank; the air inlet pipe is connected to a dust hood; the filter assembly comprises a connecting rod vertically arranged in the dust removal tank, a plurality of filter plates arranged on the connecting rod, and a driving device for driving the connecting rod to rise and fall; the plurality of filter plates are distributed in the vertical direction.

[0006] Furthermore, the filter plate includes a fixed block connected to the connecting rod, a fixed ring coaxially arranged with the connecting rod, a plurality of reinforcing rods for connecting the fixed block and the fixed ring, and a filter net laid between the fixed block and the fixed ring.

[0007] Furthermore, the filter plate and the connecting rod are both made of metal; and the connecting rod is connected to an electrostatic generator.

[0008] Furthermore, the driving device includes a pull rope connected to the upper end of the connecting rod, a winding roller arranged on the outer wall of the upper end of the dust removal tank, and a motor connected to the winding roller; the pull rope passes through the upper end wall of the dust removal tank and is wound around the winding roller.

[0009] Furthermore, the inner diameter of the cleaning tank is larger than the inner diameter of the dust removal tank.

[0010] Furthermore, the cleaning device includes an annular cleaning pipe arranged on the inner wall of the cleaning tank, a water supply pipe connected to the cleaning pipe, a first valve arranged on the water supply pipe, a water pump connected to the water supply pipe, and a plurality of nozzles arranged on the inner wall of the cleaning pipe.

[0011] Furthermore, the nozzle is arranged obliquely downward.

[0012] Furthermore, the cleaning device is provided in plurality, and the plurality of cleaning tanks are distributed in the vertical direction.

[0013] Furthermore, a drainage hopper is provided at the lower end of the cleaning tank, and a second valve is provided at the lower end of the drainage hopper.

[0014] The technical solution of the present invention has at least the following advantages and beneficial effects: the textile dust removal device of the present invention, when in use, the negative pressure machine extracts the air in the dust removal tank and the air inlet pipe through the negative pressure pipe, and then absorbs the dust, impurities, etc. generated by the textile machine during operation through the dust hood. The dust, etc. enter the dust removal tank and pass through the filter plate in the dust removal tank. The filter plate can leave the dust, etc., and the cleaned air flows out through the negative pressure pipe. After running for a certain period of time, the driving device drives the filter assembly to descend, so that part of the filter plate enters the cleaning tank, and the cleaning device is used to rinse the several filter plates located below (the power of the negative pressure machine can be appropriately reduced during the cleaning process). The cleaning liquid temporarily stays in the cleaning tank and is discharged uniformly after being stored to a certain amount. Since the several filter plates below undertake most of the filtering work, frequent cleaning of them can effectively ensure the filtering efficiency. After a certain period of time, all the filter plates in the entire filter assembly are lowered to the cleaning tank for cleaning. In this way, there is no need to clean all the filter plates all the time, which can effectively save the cleaning liquid. Moreover, the entire cleaning process does not require complete shutdown, and the filter plate does not need to be taken out for cleaning, thus achieving efficient and manual online cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 A schematic structural diagram of a textile dust removal device provided by an embodiment of the present invention;

[0017] Figure 2 A schematic diagram of the internal structure of a textile dust removal device provided by an embodiment of the present invention;

[0018] Figure 3 A schematic structural diagram of the filter plate portion provided in an embodiment of the present invention.

[0019] Icons: 11-dust removal tank, 12-air inlet pipe, 13-negative pressure pipe, 14-cleaning tank, 15-drainage bucket, 20-filter assembly, 21-connecting rod, 22-filter plate, 221-fixing block, 222-fixing ring, 223-reinforcement rod, 224-filter net, 30-cleaning device, 31-cleaning pipe, 32-water supply pipe, 33-nozzle, 40-driving device, 41-pull rope, 42-winding roller, 43-motor. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0023] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example

[0026] The following is further described in conjunction with specific embodiments. Figure 1 -Attached Figure 3As shown, the textile dust removal device of this embodiment includes a dust removal tank 11 which is vertically arranged and opened at the lower end, a cleaning tank 14 connected to the lower end of the dust removal tank 11, a filter assembly 20 arranged in the dust removal tank 11, an air inlet pipe 12 connected to the lower end side wall of the dust removal tank 11, a negative pressure pipe 13 connected to the upper end side wall of the dust removal tank 11, a negative pressure machine connected to the negative pressure pipe 13, and a cleaning device 30 arranged in the cleaning tank 14; the air inlet pipe 12 is connected to a dust hood; the filter assembly 20 includes a connecting rod 21 vertically arranged in the dust removal tank 11, a plurality of filter plates 22 arranged on the connecting rod 21, and a driving device 40 for driving the connecting rod 21 to rise and fall; the plurality of filter plates 22 are distributed along the vertical direction. Specifically, when in use, the negative pressure machine extracts the air in the dust removal tank 11 and the air inlet pipe 12 through the negative pressure pipe 13, and then absorbs the dust, impurities, etc. generated by the textile machine during operation through the dust hood. The dust, etc. enter the dust removal tank 11 and pass through the filter plate 22 in the dust removal tank 11. The filter plate 22 can leave the dust, etc., and the cleaned air flows out through the negative pressure pipe 13. After running for a certain period of time, the driving device 40 drives the filter assembly 20 to descend, so that part of the filter plate 22 enters the cleaning tank 14, and the cleaning device 30 is used to rinse the several filter plates 22 located below (the power of the negative pressure machine can be appropriately reduced during the cleaning process). At this time, the several filter plates 22 located in the dust removal tank 11 still have a filtering effect, and the cleaning liquid temporarily stays in the cleaning tank 14, and is uniformly discharged after being stored to a certain amount. Since the several filter plates 22 below undertake most of the filtering work, frequent cleaning of them can effectively ensure the filtering efficiency. After a certain period of time, all the filter plates 22 in the entire filter assembly 20 are lowered to the cleaning tank 14 for cleaning. In this way, it is not necessary to clean all the filter plates 22 all the time, which can effectively save cleaning liquid. In addition, it is not necessary to completely shut down the machine during the entire cleaning process, and it is not necessary to take out the filter plates 22 for cleaning, thus achieving efficient and manual online cleaning.

[0027] The filter plate 22 in this embodiment includes a fixed block 221 connected to the connecting rod 21, a fixed ring 222 coaxially arranged with the connecting rod 21, a plurality of reinforcing rods 223 for connecting the fixed block 221 and the fixed ring 222, and a filter screen 224 laid between the fixed block 221 and the fixed ring 222. The filter plate 22 and the connecting rod 21 are both made of metal; the connecting rod 21 is connected to an electrostatic generator. Specifically, since the dust generated during the textile process is mostly short or long fibers, the filter screen 224 made of metal can well block it. At the same time, the filter plate 22 is continuously charged with static electricity through the electrostatic generator, which can better absorb the dust.

[0028] The driving device 40 in this embodiment includes a pull rope 41 connected to the upper end of the connecting rod 21, a winding roller 42 provided on the outer wall of the upper end of the dust removal tank 11, and a motor 43 connected to the winding roller 42; the pull rope 41 passes through the upper end wall of the dust removal tank 11 and is wound on the winding roller 42. Specifically, the winding roller 42 is driven to rotate by the motor 43 to achieve winding or loosening of the pull rope 41, thereby well driving the filter assembly 20 to rise and fall, wherein since the connecting rod 21 needs to be connected to the electrostatic generator, the relevant wires can be bound together with the pull rope 41.

[0029] In this embodiment, the inner diameter of the cleaning tank 14 is larger than the inner diameter of the dust removal tank 11 .

[0030] The cleaning device 30 in this embodiment includes an annular cleaning pipe 31 provided on the inner wall of the cleaning tank 14, a water supply pipe 32 connected to the cleaning pipe 31, a first valve provided on the water supply pipe 32, a water pump connected to the water supply pipe 32, and a plurality of nozzles 33 provided on the inner wall of the cleaning pipe 31. The nozzles 33 are arranged obliquely downward. Specifically, the water pump delivers the cleaning liquid into the cleaning pipe 31 through the water supply pipe 32, and then sprays the cleaning liquid onto the filter plate 22 through the nozzles 33 to clean the filter plate 22. Since the impurities are basically on the lower surface of the filter plate 22, when the nozzles 33 flush the upper surface of the filter plate 22, it has a backwashing effect, which can better flush the impurities from the filter plate 22.

[0031] In this embodiment, multiple cleaning devices 30 are provided, and multiple cleaning tanks 14 are distributed in the vertical direction. Specifically, multiple cleaning devices 30 can effectively improve the cleaning efficiency, and each cleaning device 30 is independent. When only the several filter plates 22 located at the bottom are cleaned, only the several cleaning devices 30 at the top can be started. When all the filter plates 22 need to be cleaned, all the cleaning devices 30 can be started at the same time.

[0032] In this embodiment, a drain bucket is provided at the lower end of the cleaning tank 14, and a second valve is provided at the lower end of the drain bucket.

[0033] In summary, in the textile dust removal device of this embodiment, when in use, the negative pressure machine extracts the air in the dust removal tank 11 and the air inlet pipe 12 through the negative pressure pipe 13, and then absorbs the dust, impurities, etc. generated by the textile machine during operation through the dust hood. The dust, etc. enter the dust removal tank 11 and pass through the filter plate 22 in the dust removal tank 11. The filter plate 22 can leave the dust, etc., and the cleaned air flows out through the negative pressure pipe 13. After running for a certain period of time, the driving device 40 drives the filter assembly 20 to descend, so that part of the filter plate 22 enters the cleaning tank 14, and the cleaning device 30 is used to rinse the several filter plates 22 located below (the power of the negative pressure machine can be appropriately reduced during the cleaning process). The cleaning liquid temporarily stays in the cleaning tank 14 and is discharged uniformly after being stored to a certain amount. Since the several filter plates 22 below undertake most of the filtering work, frequent cleaning of them can effectively ensure the filtering efficiency. After a certain period of time, all the filter plates 22 in the entire filter assembly 20 are lowered to the cleaning tank 14 for cleaning. In this way, it is not necessary to clean all the filter plates 22 all the time, which can effectively save cleaning liquid. In addition, it is not necessary to completely shut down the machine during the entire cleaning process, and it is not necessary to take out the filter plates 22 for cleaning, thus achieving efficient and manual online cleaning.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A textile dust removal device, characterized in that: The invention comprises a dust removal tank (11) which is vertically arranged and has an opening at the lower end, a cleaning tank (14) which is connected to the lower end of the dust removal tank (11), a filter assembly (20) arranged in the dust removal tank (11), an air inlet pipe (12) connected to the lower end side wall of the dust removal tank (11), a negative pressure pipe (13) connected to the upper end side wall of the dust removal tank (11), a negative pressure machine connected to the negative pressure pipe (13), and a cleaning device (30) arranged in the cleaning tank (14); The air inlet pipe (12) is connected to a dust hood; the filter assembly (20) comprises a connecting rod (21) vertically arranged in the dust removal tank (11), a plurality of filter plates (22) arranged on the connecting rod (21), and a driving device (40) for driving the connecting rod (21) to rise and fall; the plurality of filter plates (22) are distributed in the vertical direction.

2. The textile dust removal device according to claim 1, characterized in that: The filter plate (22) comprises a fixing block (221) connected to the connecting rod (21), a fixing ring (222) coaxially arranged with the connecting rod (21), a plurality of reinforcing rods (223) for connecting the fixing block (221) and the fixing ring (222), and a filter net (224) laid between the fixing block (221) and the fixing ring (222).

3. The textile dust removal device according to claim 2, characterized in that: The filter plate (22) and the connecting rod (21) are both made of metal; the connecting rod (21) is connected to an electrostatic generator.

4. The textile dust removal device according to claim 1, characterized in that: The driving device (40) comprises a pull rope (41) connected to the upper end of the connecting rod (21), a winding roller (42) arranged on the outer wall of the upper end of the dust removal tank (11), and a motor (43) connected to the winding roller (42); The pull rope (41) passes through the upper end wall of the dust removal tank (11) and is then wound around the winding roller (42).

5. The textile dust removal device according to claim 1, characterized in that: The inner diameter of the cleaning tank (14) is greater than the inner diameter of the dust removal tank (11).

6. The textile dust removal device according to claim 5, characterized in that: The cleaning device (30) comprises an annular cleaning pipe (31) arranged on the inner wall of the cleaning tank (14), a water supply pipe (32) connected to the cleaning pipe (31), a first valve arranged on the water supply pipe (32), a water pump connected to the water supply pipe (32), and a plurality of nozzles (33) arranged on the inner wall of the cleaning pipe (31).

7. The textile dust removal device according to claim 6, characterized in that: The nozzle (33) is arranged obliquely downward.

8. The textile dust removal device according to claim 6, characterized in that: The cleaning device (30) is provided in plurality, and the plurality of cleaning tanks (14) are distributed in a vertical direction.

9. The textile dust removal device according to claim 1, characterized in that: A liquid drain hopper is provided at the lower end of the cleaning tank (14), and a second valve is provided at the lower end of the liquid drain hopper.

Citation Information

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