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90results about How to "Reduce slag content" patented technology

Process for producing starch sugar

The invention discloses a process for producing starch sugar. The process comprises the following steps of: pulp-conditioning edible starch; liquefying; passing liquefied starch through a primary floating clarifier, guiding an upper floating sugar dreg liquid into a primary buffer tank, and then entering a primary disc-type centrifuge to be centrifugated and separated so as to extract sugar dregs; combining a clear sugar liquid flowing out of the primary disc-type centrifuge and a clear sugar liquid flowing out of the primary floating clarifier and flowing into a saccharifying tank to be saccharified into a saccharified liquid; passing the saccharified liquid through a secondary floating clarifier, guiding an upper floating sugar dreg liquid into a secondary buffer tank, and then enteringa secondary disc-type centrifuge to be separated so as to extract sugar dregs; combining a clear sugar liquid flowing out of the secondary disc-type centrifuge and a clear sugar liquid flowing out ofthe secondary floating scum clearing device and filtering by passing through a membrane micro-filtration system; and flowing a micro-filtered concentrated liquid containing dregs back to the secondary buffer tank, entering a micro-filtered clear sugar liquid into an ion exchange system to be decolorized and desalted, and then finally concentrating into a product. According to the process for producing the starch sugar disclosed by the invention, filter aids and activated carbon are not required in the clarification and the filtration processes, and high-purity sugar liquid can be obtained through the efficient operation of solid-liquid separation equipment; and meanwhile, sugar dregs without the filter aids and the activated carbon are extracted and can be used as a feedstuff raw materialfor animals, thereby changing waste into valuable, and no discharge of filtered solid wastes during the whole process exists.
Owner:双桥(厦门)有限公司

Aluminum alloy super-purification refining method

The invention discloses an aluminum alloy super-purification refining method, and aims to reduce the hydrogen content, oxide inclusion content and harmful alloy element content in the aluminum alloy. The method comprises the following steps of: arranging two aluminum alloy blanks to be melted on a lifting mechanism and connecting the two aluminum alloy blanks to the positive electrode and the negative electrode of a melting power supply respectively; arranging a non-metal crucible under the aluminum alloy blanks, placing the slag in the crucible and heating the slag to the working temperature of between 630 and 700 DEG C to change the slag into a liquid state; starting the lifting mechanism to drop the aluminum alloy blank and extend the lower end into the liquid-state slag, wherein the immersion depth is 10mm, and opening cooling water; preserving heat for a certain time and switching on the melting power supply after the slag in contact with the aluminum alloy blank is remelted, wherein the current is 250 to 280A and the voltage is 8 to 9V; automatically feeding by the lifting mechanism according to a voltage value and feeding downwards when the voltage value is more than 9V; stopping the feeding when the voltage value is less than 8V; when the feeding is stopped, increasing the voltage value along with the continuous melting of the aluminum alloy blank; automatically adjusting the feeding process by the lifting mechanism until all the aluminum alloy blanks are fed into the melting crucible by a feeding mechanism; ending the melting and closing the melting power supply when the feeding mechanism feeds the aluminum alloy blanks to the bottommost part and the voltage is more than 9V; and lifting the lifting mechanism, scratching the slag in the crucible out and casting an ingot with the refined aluminum alloy liquid or directly pouring a cast.
Owner:ZHONGBEI UNIV

Liquid slag trapping biomass combustion device and method

The invention relates to a liquid slag tapping biomass combustion device and a method, which belongs to the combustion technical field of the biomass. The device comprises a biomass combustion furnace, a surplus heat boiler and a flue on the tail part of the surplus heat boiler. A secondary draught port is horizontally and obliquely arranged on the upper part of a combustion part of the biomass combustion furnace, a smoke outlet on the bottom part of the combustion chamber is provided with a row of screen pipes, and the top part of each screen pipe is provided with slag trapping eaves to effectively screen the slag. The method comprises the following steps that: air is sent into the combustion chamber through the secondary draught port in a cyclone way after being preheated to 150 to 400 DEG C, the temperature of the combustion chamber is rapidly increased to 1300 DEG C, biomass slag is molten, so the slag tapping is realized, heat exchange is adequately conducted between smoke and an inner heated surface of a surplus heat boiler hearth, the temperature of the smoke is decreased to 500 DEG C to enter the tail flue, and the exhausted smoke is pumped by a draught fan after the temperature is decreased to 120 to 150 DEG C. The device has a simple and reasonable structure, the biomass combustion slag tapping can be adequately realized through the method, the smoke is clean, and the problems such as dust accumulation, coking, corrosion and the like inside the boiler caused by the low melting point of the biomass dust can be solved.
Owner:沈阳汇丰生物能源发展有限公司 +1

Paper-making reconstituted tobacco preparation method and method for improving coating liquid absorbability of paper-making reconstituted tobacco substrate

ActiveCN108308693AImprove liquid absorptionImprove porosityTobacco preparationBicarbonateChemistry
The invention provides a paper-making reconstituted tobacco preparation method and a method for improving coating liquid absorbability of a paper-making reconstituted tobacco substrate. The paper-making reconstituted tobacco preparation method includes steps: 1) after extracting with an extracting agent, performing solid-liquid separation to obtain tobacco insoluble matters and tobacco extract liquid; 2) subjecting the tobacco insoluble matters to pulping, and performing net forming and pressing to obtain a wet substrate; 3) subjecting the wet substrate to drying, coating of bicarbonate and drying to obtain a substrate; 4) subjecting the tobacco extract liquid to refining concentration to obtain coating liquid; or adding organic acid after refining concentration to obtain the coating liquid; 5) coating the substrate with the coating liquid, and drying and slitting to obtain reconstituted tobacco. Liquid absorbability of the substrate is improved by thermal decomposition action of bicarbonate; preferably, coating liquid absorbability of the paper-making reconstituted tobacco substrate is improved by improving substrate infiltration performance of the coating liquid through reductionof residue content of the coating liquid.
Owner:SHANGHAI TOBACCO GRP CO LTD +1

Preparation method of high-quality aluminum-titanium-boron alloy rods

ActiveCN107893178AEliminate aggregationAggregation controlSlagMedium frequency
The invention provides a preparation method of high-quality aluminum-titanium-boron alloy rods and belongs to preparation of refiners. The method is characterized by producing aluminum-titanium-boronalloys through cooperation of a frequency-variable induction electric furnace and a medium-frequency induction electric furnace, refining aluminum liquid before charging, adding a mixture of villiaumite and a diffusion agent, taking the mixture as a nucleating agent of TiAl3 and TiB2 mass points in the alloying process, wherein the TiAl3 and TiB2 mass points formed after completing alloying are fine and are more uniformly distributed; the formation of rod shape of the TiAl3 mass points and the aggregation of the TiB2 mass points are eliminated; the diffusion agent is added into the villiaumitemixture, so that the aggregation of the TiAl3 and TiB2 mass points is effectively controlled; the alloying process is equipped with mechanical stirring, so that the enlargement of the TiAl3 and TiB2mass points is effectively prevented; the separation and purification effect of villiaumite slag and alloys can be improved; through check analysis, the TiAl3 and TiB2 mass points in the produced products are fine, are uniform and dispersive in distribution and are extremely low in slag content; the problems that the TiAl3 mass points in the continuously cast and rolled aluminum-titanium-boron alloy rods in the current market are thick and big, the TiB2 mass points are aggregated, the content of the slag in the alloys is high, and the aluminum-titanium-boron alloy rods are poor in refining capacity in the aluminum alloys are effectively solved.
Owner:河北晶宝新金属有限公司

Preparation method of aluminum alloy for aerosol bottle cap

ActiveCN108642344AOvercoming technical deficienciesSolve problems such as slag inclusionSlagImpurity
The invention provides a preparation method of an aluminum alloy for an aerosol bottle cap. The method comprises the steps of S1, preparing a cast ingot through alloy components based on the mixing ratio; S2, milling the cast ingot; S3, uniformly thermally processing the cast ingot; S4, performing hot rolling on the cast iron to obtain a blank; S5, performing cold rolling to the blank which is subjected to hot rolling until the intermediate annealing thickness is reached; S6, washing the surface with weak alkali; S7, completely recrystallizing and annealing the middle; S8, performing pass rolling on a finished product; S9, stably chemically processing the finished product; and S10, stretching and bending and correcting back roll. According to the method, the Na content is effectively decreased based on the component mixing ratio and the technical method; the range of Na element which easily causes Na embrittlement in a high-magnesium alloy is avoided, and thus the problem of Na embrittlement is solved; and meanwhile, the component fluctuation is well controlled, and the problem that the magnesium element easily results to slag inclusion is solved; and meanwhile, the problem of liquid leaking caused by impurities adhering to the surface can be solved by a special weak alkali washing technology in the middle process; and the produced aluminum alloy for the aerosol bottle cap is high in stability in batch.
Owner:RUYUAN DONGYANG UACJ PRECISION FOIL CO LTD

Ferroalloy casting modeling device and ferroalloy casting modeling process in front of furnace

Provided are a ferroalloy casting modeling device and a ferroalloy casting modeling process in front of a furnace. The ferroalloy casting modeling device is composed of a ladle, a slag ladle, a ladle tip-over device, a slag and iron separating device, a casting tundish device and a cast iron car. The slag and iron separating device is composed of a slag and iron separating ladle and a tip-over device. A slag overflow port is arranged in the upper portion of the slag and iron separating ladle, a tap hole which is lower than the slag overflow port is arranged in the front portion of the slag and iron separating ladle, and a slag blocking wall is arranged inside the slag and iron separating ladle. The casting tundish device is composed of a casting tundish and a hydraulic cylinder. When the ferroalloy casting modeling device is used for conducting ferroalloy casting, firstly, the ladle and the slag ladle are used for conducting one-time slag removing to tap-off ferroalloy, secondly, the ladle is hoisted on the tip-over device, and the slag and iron separating device, the casting tundish device and a pig casting machine are used for carrying out secondary slag removing and casting modeling. According to the ferroalloy casting modeling process, through two times of slag removing, the effect of slag and iron separating is greatly improved, and not only is iron losing avoided, but also the slag content in the ferroalloy is lowered. Manual drossing is of no need, and labor power and cost are saved. Meanwhile, the granular size of the ferroalloy can be formed at one time according to the demands of users, and secondary processing and crushing are of no need.
Owner:LIAONING HENGDA HEAVY IND +1

Electromagnetically-driven low-pressure casting forming system

InactiveCN111299543ALow breathReduce slag contentSlagElectric field
The invention discloses an electrically-driven low-pressure casting forming system. The electrically-driven low-pressure casting forming system comprises a heat preserving furnace, a magnetic field system, an electric field system, a temperature control system, a cooling circulating water system and a control system, wherein the electric field system and the magnetic field system define an electrically-driven pump body, and are controlled by the control system; molten aluminum is stored in the heat preserving furnace; a charge hole is formed in the upper part of the heat preserving furnace; aradiation type heating device is arranged on the top of the heat preserving furnace; an opening is formed in the lower part of the heat preserving furnace, and the opening is connected to a bottom chute of the electrically-driven pump body; and an opening is formed in the top of the bottom chute, and the opening is in sealing connection with a riser tube. The electrically-driven low-pressure casting forming system drives molten aluminum forming by replacing compressed air with electromagnetic drive force, is stable in transmission in a casting process, does not generate turbulent flow and gasair entrainment, and is low in gas and slag content in molten aluminum; through the magnetic field effect, the molten aluminum improves structure performance of a casting, and does not need to repeatedly add gas for pressurization; and the molten aluminum in the heat preserving furnace is in a sealing state, oxidation and gas suction tendency is low, mechanical performance of the casting is improved, the production process is stable, and product consistency is good.
Owner:天津海特智能装备有限公司

Aluminum alloy super-purification refining method

The invention discloses an aluminum alloy super-purification refining method, and aims to reduce the hydrogen content, oxide inclusion content and harmful alloy element content in the aluminum alloy. The method comprises the following steps of: arranging two aluminum alloy blanks to be melted on a lifting mechanism and connecting the two aluminum alloy blanks to the positive electrode and the negative electrode of a melting power supply respectively; arranging a non-metal crucible under the aluminum alloy blanks, placing the slag in the crucible and heating the slag to the working temperatureof between 630 and 700 DEG C to change the slag into a liquid state; starting the lifting mechanism to drop the aluminum alloy blank and extend the lower end into the liquid-state slag, wherein the immersion depth is 10mm, and opening cooling water; preserving heat for a certain time and switching on the melting power supply after the slag in contact with the aluminum alloy blank is remelted, wherein the current is 250 to 280A and the voltage is 8 to 9V; automatically feeding by the lifting mechanism according to a voltage value and feeding downwards when the voltage value is more than 9V; stopping the feeding when the voltage value is less than 8V; when the feeding is stopped, increasing the voltage value along with the continuous melting of the aluminum alloy blank; automatically adjusting the feeding process by the lifting mechanism until all the aluminum alloy blanks are fed into the melting crucible by a feeding mechanism; ending the melting and closing the melting power supply when the feeding mechanism feeds the aluminum alloy blanks to the bottommost part and the voltage is more than 9V; and lifting the lifting mechanism, scratching the slag in the crucible out and castingan ingot with the refined aluminum alloy liquid or directly pouring a cast.
Owner:ZHONGBEI UNIV

Large-scale 2-series aluminum alloy ingot for civil aircraft and preparation method thereof

The invention discloses a large-scale 2-series aluminum alloy ingot for a civil aircraft and a preparation method thereof, and belongs to the field of preparation of 2-series aluminum alloys for civilaircrafts. The aluminum alloy ingot is prepared from the materials in percentage by mass: less than 0.05% of Si, less than 0.06% of Fe, 3.7% to 4.1% of Cu, 1.2% to 1.4% of Mg, less than 0.4% to 0.8%of Mn, less than 0.02% of Cr, 0.02% to 0.06% of Ti, 0.08% to 0.12% of Zr, less than 0.15% of other impurity elements, and the balance of Al. According to the large-scale 2-series aluminum alloy ingotfor the civil aircraft and the preparation method thereof, a three-stage degassing and five-stage slag removal melt purification technology, a refiner precise addition and efficient utilization technology and a casting temperature precise control technology are adopted, a series of technical problems such as melt purification, crystal grain coarsening, composition segregation and casting crackingare solved, the quality indicators of the large-scale 2-series ingot are comprehensively improved, the large-scale and high-quality 2-series aluminum alloy ingot which meets the requirements for the production and installation of a long stringer under wings of the civil aircraft is produced, and the domestic blank is filled.
Owner:SHANDONG NANSHAN ALUMINUM +2

Digestion system utilizing waste heat and temperature control method thereof

The invention discloses a digestion system utilizing waste heat and a temperature control method thereof. The digestion system comprises a heat exchanger, a hot water storage tank, a digestion slot, a first temperature control solenoid valve, a first temperature sensor and a first PID (proportion integration differentiation) controller, wherein the heat exchanger is used for heating cold water by utilizing waste heat; the hot water storage tank is connected with a hot water outlet of the heat exchanger, and is used for storing heat-exchanged hot water; the digestion slot is connected with the outlet of the hot water storage tank and used for receiving hot water and digesting lime; the first temperature control solenoid valve is connected at a cold water inlet of the heat exchanger; the first temperature sensor is used for sensing a temperature signal at a hot water inlet of the hot water storage tank; and the first PID controller is connected with the first temperature control solenoid valve and the first temperature controller, and used for receiving a temperature signal of the first temperature sensor and regulating flow opening of the first temperature control solenoid valve to regulate water amount of cold water which enters the heat exchanger. The digestion system is used for recycling tail gas waste heat and keeping the stability of the hot water storage tank and a digestion temperature by virtue of intelligent regulation to guarantee that the waste heat is utilized to the greatest extent, and the digestion quality is improved.
Owner:吉安市五峰材料股份有限公司 +1

Multi-cavity slag stop mechanism for metal liquid and method for recovering villaumite from aluminum electrolysis bath

The invention relates to the field of casting and metal electrolytic smelting, in particular to a multi-cavity slag stop mechanism for metal liquid and a method for recovering villaumite from an aluminum electrolysis bath. The mechanism comprises a separation wall arranged in a metal liquid container cavity; the separation wall divides the metal liquid conducting part in the metal liquid containercavity as a flowing-in cavity and the metal liquid flowing-out part as a flowing-out cavity; a communicating hole is formed in the bottom of the separation wall; a flowing mouth for enabling metal liquid to flow out from the flowing-out cavity is arranged on the cavity wall of the metal liquid container cavity corresponding to the flowing-out cavity; and an included angle between the part, corresponding to the flowing-out cavity, of the separation wall and the flowing-out direction of the metal liquid from the flowing mouth is larger than 45 degrees. In the electrolytic aluminum production process, aluminum liquid is sucked from the electrolysis bath through a vacuum negative-pressure hoisting bag with the multi-cavity slag stop mechanism; and then, the stop collecting effect of the multi-cavity slag stop mechanism on slag is used for conveniently collecting the sucked electrolyte and slag to feed in the electrolysis bath again, so that the investment cost of electrolytic aluminum additives is greatly saved.
Owner:王会智
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