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High-performance automobile die casting aluminum alloy material and preparation method thereof

A technology for aluminum alloy materials and die-casting parts, which is applied in the field of aluminum alloy materials, can solve the problems that affect the application of aluminum alloy die-casting parts, the quality is not very stable, and the cost is high, so as to improve the pass rate of leak test, high pass rate of leak test, Ease of Die Casting Production

Pending Publication Date: 2019-12-13
南通众福新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most manufacturers at home and abroad use raw aluminum ingots and increase the corresponding required alloy elements for production, which costs a lot and the quality is not very stable.
In addition, foreign aluminum alloy production technology, equipment and other technologies are relatively confidential, and it is still relatively difficult to fully master the technology in China.
However, the current die-casting aluminum alloys have incomparable defects in die-castability and mechanical strength, which seriously affects the application of aluminum alloy die-castings in load-bearing parts such as automobiles.

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0027] A method for preparing a high-performance automotive die-casting aluminum alloy material, comprising the following steps:

[0028] 1) Raw material preparation: Circular casting aluminum alloy scraps are prepared from the warehouse, 18000-21000Kg of cast aluminum alloys containing 5-8% metal silicon, 8000-9000kg of regenerated deformed aluminum alloy scraps, metal Cu: 300-310kg, metal Si : 800-850Kg, 50Kg of Al-Sr alloy containing 20% ​​Sr, wherein the cast aluminum alloy does not contain free non-Al metal and non-metal slag inclusions;

[0029] 2) Melting: Add 18,000-21,000kg of circulating cast aluminum alloy scraps to the melting furnace in batches, adding 1,500-2,000kg each time. The principle is to melt them all without heating up, and it needs to be done after adding 2 to 3 times. A chemical composition analysis. Circular casting aluminum alloy scrap is added in multiple batches. The specific amount depends on the content of Fe and Zn elements. The composition of ...

Embodiment 1

[0037] A high-performance automotive die-casting aluminum alloy material, including the following components in mass percentage: Si: 8%, Fe: 0.5%, Cu: 3.2%, Mn: 0.15%, Mg: 0.2%, Zn: 1.3%, Sr : 0.008%, Al: 84.2%.

[0038] A method for preparing a high-performance automotive die-casting aluminum alloy material, comprising the following steps:

[0039] 1) Raw material preparation: Circular casting aluminum alloy scraps are prepared from the warehouse, 18000-21000Kg of cast aluminum alloys containing 5-8% metal silicon, 8000-9000kg of regenerated deformed aluminum alloy scraps, metal Cu: 300-310kg, metal Si : 800-850Kg, 50Kg of Al-Sr alloy containing 20% ​​Sr, wherein the cast aluminum alloy does not contain free non-Al metal and non-metal slag inclusions;

[0040] 2) Melting: Add 18,000kg of recycled casting aluminum alloy scrap into the melting furnace, add 1,500kg each time, heat to 700°C and stir to completely melt the added alloy scrap, keep the alloy scrap in a molten state...

Embodiment 2

[0048] A high-performance automotive die-casting aluminum alloy material, including the following components in mass percentage: Si: 9%, Fe: 0.8%, Cu: 3.8%, Mn: 0.40%, Mg: 0.3%, Zn: 1.5%, Sr : 0.02%, Al: 88.1%.

[0049] A method for preparing a high-performance automotive die-casting aluminum alloy material, comprising the following steps:

[0050] 1) Raw material preparation: Circular casting aluminum alloy scraps are prepared from the warehouse, 18000-21000Kg of cast aluminum alloys containing 5-8% metal silicon, 8000-9000kg of regenerated deformed aluminum alloy scraps, metal Cu: 300-310kg, metal Si : 800-850Kg, 50Kg of Al-Sr alloy containing 20% ​​Sr, wherein the cast aluminum alloy does not contain free non-Al metal and non-metal slag inclusions;

[0051] 2) Melting: Add 21,000kg of recycled casting aluminum alloy scraps to the melting furnace in batches, 2,000kg each time, heat to 740°C and stir to completely melt the added alloy scraps, and keep the alloy scraps in a m...

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Abstract

The invention discloses a high-performance automobile die casting aluminum alloy material and a preparation method thereof. The high-performance automobile die casting aluminum alloy material comprises the following components of, by mass, 8%-9% of Si, 0.5%-0.8% of Fe, Cu 3.2%-3.8% of Cu, 0.15%-0.40% of Mn, less than or equal to 0.3% of Mg, less than or equal to 1.5% of Zn, 0.008%-0.02% of Sr, less than or equal to 0.05% of other single impurity element, less than or equal to 0.15% of impurity element total amount, and 84.2%-88.1% of Al. The preparation method of the high-performance automobile die casting aluminum alloy material comprises the following steps of material preparation, smelting, alloying, cooling and component adjustment, refining, standing and modification. According to thehigh-performance automobile die casting aluminum alloy material and the preparation method thereof, the composition proportion of the aluminum alloy material is optimized, so that die casting production is facilitated, sufficient strength is achieved so as to meet load requirements of an automobile die casting, and wide applicability is achieved.

Description

technical field [0001] The invention relates to an aluminum alloy material and a preparation method thereof, in particular to a high-performance automobile die-casting aluminum alloy material and a preparation method thereof, belonging to the technical field of aluminum alloy materials. Background technique [0002] With the extensive application of aluminum alloy materials in various aspects of the automobile manufacturing industry, the demand for aluminum alloys in the world, especially in China, is increasing. The development of the modern die-casting industry also requires the market to provide more and more high-quality products. Aluminum alloy casting materials for automobiles have been widely used in Europe, America, Japan and other developed countries in the world, especially in the automobile industry. The amount of aluminum used for each car in foreign countries reaches 140Kg, while the amount of aluminum used for each car in China It is only about 60Kg. The domest...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/04C22C1/03C22C1/06
CPCC22C1/026C22C1/03C22C1/06C22C21/04
Inventor 张军国
Owner 南通众福新材料科技有限公司
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