This invention discloses an aluminum
powder sintered
electrolytic capacitor anode without an
aluminum foil carrier, its preparation method, and its application. Belonging to the field of electrochemical device fabrication technology, the method involves
grinding and depolymerizing aluminum
powder, filling it into a mold, inserting aluminum wire into the aluminum
powder, and pressing it into shape to obtain a
green body. After
vacuum sintering,
anodizing is performed in an
ammonium salt or borate solution to obtain the aluminum powder sintered
electrolytic capacitor anode without an
aluminum foil carrier. By directly pressing pure aluminum powder and aluminum wire leads into shape and then
vacuum sintering, a self-supporting porous
anode block without an
aluminum foil carrier is obtained. This structurally eliminates the risk of interface failure between the foil carrier and the
coating layer, avoids the introduction of organic binders, simplifies the process flow, and improves the designability of the pore structure and the
mechanical reliability of the anode. The
capacitance density after formation can reach 4.0 × 10⁻⁶. 4 μF·V / g, volumetric
capacitance density not less than 7.1×10 4 μF·V / cm 3 With a leakage current not exceeding 1.0 nA / (μF·V), it achieves a synergistic improvement in
high energy storage capacity and long-term electrical reliability, providing a solution for the
miniaturization and
high capacitance of aluminum electrolytic capacitors.