319results about How to "Improve degassing effect" patented technology

An inline degassing apparatus for removing solid solution gases as well as nonmetallic inclusions from molten metal in a degassing container, to which the molten metal is continuously introduced for degassing operation and from which the degassed molten metal is continuously removed. A rotary diffusing device is arranged in the degassing container for generating bubbles of inert gas diffused into the molten metal, thereby entrapping solid solution gases as well as nonmetallic inclusions into the bubbles, which are then floated and separated. Heaters are provided, which extend, in a cantilever fashion, from a side wall of container at a position adjacent the bottom wall of the container substantially parallel to the bottom wall.

The invention discloses an X80-level straight seam submerged-arc welded pipe with hydrogen sulfide stress corrosion resistance as well as a manufacturing method thereof. The straight seam submerged-arc welded pipe comprises a welding seam and a welded pipe body, and is characterized in that the welded pipe body consists of the following elements in percent by mass: not greater than 0.04% of C, 0.20%-0.40% of Si, 1.20%-1.80% of Mn, not greater than 0.008% of P, not greater than 0.002% of S, 0.10%-0.30% of Ni, not greater than 0.15% of Cr, not greater than 0.15% of Cu, 0.01%-0.10% of Nb, 0.01%-0.10% of Ti, 0.10%-0.30% of Mo, 0.04%-0.10% of Al, not greater than 0.0005% of B, not greater than 0.002% of Ca, and the balance of Fe and inevitable impurities. According to the X80-level straight seam submerged-arc welded pipe and the manufacturing method thereof disclosed by the invention, the X80 straight seam submerged-arc welded pipe disclosed by the invention has good strength, toughness, welding performance, ductility and corrosion resistance through reasonably deploying and controlling material components, a manufacturing process, a manufacturing technology and subsequent processing. Besides, high-pressure large-flow conveying requirements of oil gas under an acidic environment are satisfied.

The invention relates to an aluminum alloy for a high power radiator. The aluminum alloy is characterized by being prepared from the following chemical components in percentage by weight: 0.50-0.55% of Mg, 0.40-0.45% of Si, less than 0.19% of Fe, less than or equal to 0.05% of Ti, less than or equal to 0.02% of Cr, less than or equal to 0.02% of Mn, less than or equal to 0.02% of Zn, less than or equal to 0.02% of Cu, less than or equal to 0.02% of a single content of other impurity elements, less than or equal to 0.15% of total content of other impurity elements and the balance of Al. According to a purification method of the melt of the aluminum alloy for the high power radiator, the hydrogen content in the aluminum alloy melt is reduced to below 0.07ml/100g and the dregginess of the melt is reduced to below 0.01% by virtue of process control of aluminum alloy smelting, refining, degassing, deslagging and the like, so that the processing quality requirement on the aluminum alloy for the high power radiator is satisfied.

The invention belongs to the technical field of ionic membranes and particularly relates to a novel ionic conduction membrane for chlor-alkali industry. The membrane consists of a perfluorosulfonate ion-exchange resin based membrane, a porous reinforcing material and a surface layer formed by mixing microparticles of fluorine-containing resin and particles of an inorganic compound. The particles of the inorganic compound are selected from one or more of oxides, hydroxides and nitrides of group IV-A, group IV-B, group V-B, iron, cobalt, nickel, chromium, manganese or boron. The microparticles of fluorine-containing resin comprise one or more of microparticles of polytetrafluoroethylene, microparticles of PFA (Polyfluoroalkoxy), microparticles of polyfluorinated ethylene propylene, microparticles of polyfluorinated propyl vinyl ether or microparticles of polyvinylidene fluoride. The ionic conduction membrane for chlor-alkali industry can stably and efficiently treat alkali chloride solutions with wide concentration range and is suitable for operation in a zero polar distance electrolytic bath under a novel electric current density condition, so that the product purity is high. The invention further provides a preparation method of the ionic conduction membrane and the preparation method is simple and reasonable in process and easy for industrialized production.

The invention relates to a tantalum-silicon alloy sputtering target material and a preparation method thereof. The preparation method comprises the steps: (1) tantalum powder and silicon powder are mixed; (2) a mixture is loaded into a mold, and the mold is sealed; (3) the sealed mold is subjected to cold isostatic pressing treatment, and a tantalum-silicon blank is obtained; (4) the obtained tantalum-silicon blank is subjected to degassing treatment; (5) a degassed casing is subjected to hot isostatic pressing treatment at 1050-1350 DEG C, and a tantalum-silicon alloy sputtering target material crude product is obtained; and (6) the tantalum-silicon alloy sputtering target material is obtained by machining. According to the preparation method, oxidation of the silicon powder is effectively prevented, the product purity is guaranteed, the prepared tantalum-silicon alloy sputtering target material can further reach the density of 99% or above, the requirements of uniform density and internal organization structure of the tantalum-silicon alloy sputtering target material are met, a more excellent performance guarantee is provided for subsequent sputtering use, and the characteristicsof simple process, convenient operation and short production cycle are achieved.

The invention belongs to the technical field of ion membranes and specifically relates to an ion-conducting membrane and a preparation method thereof. The ion-conducting membrane comprises a perfluorinated ion-exchange resin-based membrane, a porous reinforced material and a perfluorinated sulfonic acid resin micro-particle surface layer. The perfluorinated ion-exchange resin-based membrane comprises a resin layer which is mainly composed of perfluorinated sulfonic acid resin and another resin layer which is mainly composed of perfluorinated carboxylic acid resin. The surface layer of the ion-conducting membrane provided by the invention has good compatibility and adhesion, so that the good degassing effect throughout the whole life of the ion-conducting membrane can be ensured. When used in the chlor-alkali industry, the ion-conducting membrane is capable of treating an alkali metal chloride solution in a wide concentration range stably and efficiently; and the ion-conducting membrane is suitable for operation in a zero-polar distance electrolyzer under high current density condition and has very excellent product purity index. The invention further provides the preparation method thereof, the process is simple and reasonable and the industrial production is easy to realize.

The invention relates to a smelting process of seamless petroleum casing steel in iron and steel industries and particularly relates to a preparation method of V150-steel-grade high-strength high-toughness casing steel. The preparation method comprises the following steps: smelting; carrying out LF refining; carrying out VD vacuum processing; and finally casting to prepare a continuous casting round blank. Round tube blank steel prepared by virtue of the preparation method is high in steel purity degree and small in segregation; a seamless steel tube is high in matching degree of strength and toughness, excellent in comprehensive mechanical property and long in service life.

The invention relates to a pure purification smelting method of an alloy, in particular to a pure purification smelting method for a nickel-based high-temperature alloy master alloy, and belongs to the technical field of metal smelting. According to the method, pure purification smelting of a master alloy is completed through material distributing and alloy melting, primary refining, alloying andsecondary refining, microalloying controlling and casting. The method has the advantages that the purity of vacuum melting can be effectively improved, the element segregation can be improved, and a nickel-based high-temperature alloy prepared by the method has the advantages that the purity is high, the segregation is low, the quality is remarkably higher than that of an alloy prepared through the existing technology and method, the quality of the nickel-based high-temperature alloy is improved, and the application field is expanded; nickel-based high-temperature alloys with different gradesand marks smelted by adopting the method has good effects; vacuum induction furnaces with the furnace types of 250 kg-grade and 1.5 ton-grade are adopted; and compared with an alloy before smelting and prepared through other technologies and methods, the alloy is remarkably improved in purity and uniformity.

An efficient mass-transfer tower tray with central down-flow spout and conic liquid distributor is composed of a sieve-or float valve-type tower plate, a cyclone-type down-flow spout in the center of tower plate, a liquid-retaining ring dam on the tower plate, and a conic liquid distributor with blind top. Its advantages are high space utilization rate, flowing uniformity and degassing power, and high efficiency of tower plate.

The invention discloses an efficient refining agent for smelting an aluminum alloy. The efficient refining agent is prepared from the following raw materials in parts by weight: 6-8 parts of plant ash, 8-10 parts of bentonite, 3-5 parts of wollastonite in powder, 3.5-5.5 parts of celestite powder, 0.5-2 parts of graphite powder, 3-5 parts of jade powder, 2-4 parts of quartz sand, 8-10 parts of magnesium hydroxide, 8-10 parts of lithium chloride, 6-8 parts of zinc chloride, 3-4 parts of calcium chloride, 2-4 parts of barium chloride, 4-5 parts of potassium fluosilicate, 1-2 parts of potassium tripolyphosphate, 2-3 parts of sodium sulfate, 1-2 parts of sodium metasilicate, 7-8 parts of rare earth carbonate, 0.1-1.0 part of boron oxide, 0.8-1.2 parts of yttrium fluoride and 3-5 parts of cerium oxide. The efficient refining agent can be used for effectively removing nonmetallic inclusions from an aluminum alloy melt and reducing the loss of rare earth elements in the alloy, and has a good degassing effect; and when the efficient refining agent is used for refining, aluminum dross is separated thoroughly, so that the porosity and oxide inclusions in an alloy casting are obviously reduced, and the comprehensive performance of an aluminum alloy profile is improved.

The invention discloses a heat filler type deaerator with a stable deaerating function and an atomizing function. The heat filler type deaerator is characterized in that a heat-side inlet of an exhaust heat exchanger is communicated with a blowoff valve through a pipeline, a cold-side inlet of the exhaust heat exchanger is communicated with a deaerator water supply pipe, a cold-side water outlet of the exhaust heat exchanger is communicated with a deaerator water supply inlet through a pipeline, a heat-side inlet of a water outlet heat exchanger is communicated with a deaerator water outlet, a boiler water supply pump is connected to a heat-side outlet pipeline, a cold-side water inlet of the water outlet heat exchanger is communicated with the deaerator water supply pipe, a water supply pump is arranged on the deaerator water supply pipe, a differential pressure transmitter is arranged in a deaerator water tank, detected water level signals in the deaerator water tank are transmitted to a controller through the differential pressure transmitter, the controller transmits signals to a frequency converter, the frequency converter controls rotation speed of the water pump to adjust water supply, a pressure control gauge transmits pressure signals to the controller which controls opening of preheating pipeline electromagnetic valves, a temperature sensor transmits temperature signals to the controller, and then the controller controls opening of reheating steam electromagnetic valves.

An elongated fluid degassing apparatus may be employed as a fluid transfer line for fluidly connecting components in a liquid system, while at the same time degassing, or preventing re-gassing of, the fluid. The fluid transfer line degassing apparatus forms a shell and tube degassing arrangement, wherein shell-side fluid flow is facilitated by one or more spacer elements that centrally position a semi-permeable separation membrane in the shell chamber. The degasser may include one or more tubular separation membranes that provide a gas-permeable, liquid-impermeable contact surface to effect the gas-liquid separation of the process fluid.

The invention discloses an emulsified high-alcohol degasifying agent for papermaking. Based on the totally 100-percent weight of the components, the agent comprises the following components in percentage by weight: (1) 30 to 59 percent of degasifying active substance, (2) 0.01 to 5 percent of non-cationic surfactant and (3) 40 to 69 percent of water, wherein the degasifying active substance comprises the following components in percentage by weight: (A) 20 to 40 percent of high alcohols, (B) 40 to 20 percent of fatty acid ester, (C) 40 to 20 percent of low melting grease, (D) 0.05 to 0.25 percent of polysaccharide compound and (E) 0.01 to 0.1 percent of water-soluble styrene-maleamic acid copolymer which are added into 100 percent in percentage by weight. The emulsified high-alcohol degasifying agent for the papermaking has the advantages of good storage stability, good high-temperature degasifying property, moderate preparation condition and the like, and can be widely applied to a papermaking process in the papermaking industry and other industries to achieve highly-efficient degasifying and deforming effect.

The invention discloses a rapid degassing method of a vacuum induction furnace. The method comprises the following steps: (1) according to the requirements of steel components, calculating weight of the needed scrap steel raw material and pre-deoxidizer as well as various alloys, weighing the materials, and pre-drying the pre-deoxidizer and the alloys; (2) placing the scrap steel raw material in a crucible, and placing the pre-deoxidizer and the alloys in a storage bin; (3) closing a vacuum chamber of the vacuum induction furnace and vacuumizing for 3-8 minutes; (4) transferring electrochemical steel into an inductor, then keeping vacuum degree at 0.05-0.1Pa, and continuously vacuumizing for 10-20 minutes; (5) stopping vacuumizing, charging argon into the vacuum chamber until pressure reaches 500-700Pa, starting a vacuum pump for vacuumizing to 0.05-0.1Pa, and then maintaining the vacuum degree for 10-20 minutes; (6) stopping vacuumizing, and then filling argon into the vacuum chamber until pressure reaches 500-700Pa; (7) adding the pre-deoxidizer and the alloys in the storage bin to molten steel for full circulation; and (8) naturally cooling the molten steel for 5-10 minutes in a vacuum state and then performing vacuum breaking and demoulding. Practices prove that, in the molten steel treated by the degassing method, the contents of the carbon element, the nitrogen element and the oxygen element are extremely low and are respectively not more than 15ppm, not more than 15ppm and not more than 20ppm.

The invention discloses an aluminum alloy welding process and belongs to the technical field of metal welding. The aluminum alloy welding process comprises the following steps: (1) a welding area of the surface of an aluminum alloy plate is put into a cleaning fluid for ultrasonic cleaning and then dried; (2) the welding area of the to-be-welded aluminum alloy plate is heated to 150-200 DEG C; (3) the welding area of the to-be-welded aluminum alloy plate is heated to 750-830 DEG C, a degasifier is sprayed to the welding area of the aluminum alloy plate, and the aluminum alloy plate is welded with a special aluminum alloy welding wire; (4) the welded part of the aluminum alloy plate is subjected to solid solution at the temperature of 300-450 DEG C, and the aluminum alloy plate is subjected to degasification treatment through ultrasonic waves; (5) the welded part of the aluminum alloy plate after solid solution treatment is transferred to cold water and cooled to the room temperature; (6) clearing and removal of welding powder or slag are performed. With the adoption of the aluminum alloy welding process, the pore problem can be effectively solved, and incomplete fusion, incomplete penetration and cracking phenomena are unlikely to occur.

The invention relates to the technical field of aluminum alloy processing, in particular to a preparation method of an aluminum alloy plate for aviation. The aluminum alloy comprises the following chemical components of, in percentage by mass, 0.05%-0.2% of zirconium, 0.05%-0.2% of scandium, 3.0%-6.0% of zinc, 3.0%-6.0% of magnesium, 3.0%-4.0% of copper, 0.2%-0.4% of silver, 0.05%-0.2% of lithium,1.0%-1.5% of manganese, 0.8%-1.5% of silicon, 0.20%-0.40% of titanium, 0.05%-0.1% of ruthenium, and the balance aluminum and inevitable impurities, and the content of the impurities is controlled tobe 0.15% or below; and an aluminum alloy melt is prepared according to pre-prepared materials, ultrasonic vibration is adopted in a refining process to refine grains, and then the aluminum alloy platefor the aviation is obtained through pouring, homogenization, extrusion, solid solution treatment, pre-stretching and three-stage aging treatment. According to the corrosion resistance aluminum alloyplate for the aviation and the preparation method of the corrosion resistance aluminum alloy plate, the Vickers hardness of the prepared aluminum alloy plate ranges from 175 Hv to 190 Hv, the yield strength ranges from 520 MPa to 562 MPa, the tensile strength ranges from 605 MPa to 656 MPa, the elongation ranges from 9.4% to 12%, the overall performance is excellent, and the aluminum alloy plateis particularly suitable for being used in the aerospace field.

The invention provides a nickel-chromium-molybdenum alloy welding wire for surfacing welding of ball valves. The nickel-chromium-molybdenum alloy welding wire includes the following chemical components including, by mass percentage, 0.01% of C, not larger than 0.3% of Si, not larger than 0.5% of Mn, not larger than 0.015% of P, not larger than 0.01% of S, not larger than 0.2% of Al, not larger than 0.3% of Ti, 21.5%-22.2% of Cr, not larger than 0.3% of Fe, 8.5%-9% of Mo, 3.5%-3.8% of the sum of Nb and Ta and the balance Ni. According to the nickel-chromium-molybdenum alloy welding wire, the type and content of elements in the alloy composition are strictly controlled, an alloy is conveniently processed into thinner welding wires, and element ratio control helps to reduce the occurrence ofhot cracks during welding; and a vacuum smelting and electroslag double smelting process is adopted, and a refining method combining high-temperature instantaneous refining and low-temperature long-term refining is adopted in the vacuum smelting process, the purity and the degassing effect are further improved, the quality and performance of alloy ingots are improved, and plasticity and impact toughness are improved.

The invention provides an interlayer film for laminated glass and the laminated glass containing the same. Both sides of the interlayer film are embossed to form a plurality of V-shaped grooves on each side, and angles of the V-shaped included angles between adjacent V-shaped grooves are different. Because of arrangement of the grooves, a ripple phenomenon cannot be generated when the interlayer film is used in the laminated glass, the interlayer film is allowed to have excellent processability during a cutting or laminating process, and a good exhaust property is provided during a pre-compression connection process.

The invention belongs to the field of metal smelting, and relates to a 2-system aluminum alloy with high Fe and Ni content and a smelting and casting method thereof. The 2-system aluminum alloy comprises, in weight percent, 0.15-0.2% of Si, 1.4-1.6% of Fe, 1.4-1.6% of Ni, 2.6-2.8% of Cu, 1.7-1.9% of Mg, less than or equal to 0.1% of Zn, 0.06-0.09% of Ti, less than or equal to 0.1% of Mn, less thanor equal to 0.1% of Cr and the balance Al. The smelting and casting method includes the steps: performing smelting, refining, degassing, slag removal and casting on raw materials; performing castingby the aid of a semi-continuous casting process; adding 1.0-2.0% of yttrium aluminum intermediate alloys in the refining process; controlling casting temperature to be 690-700 DEG C, controlling casting speed to be 20-30mm/min, and connecting single water flow to be 15-16m<3>/h to obtain 2-system aluminum alloy cast ingots. The 2-system aluminum alloy cast ingots with high content of Fe and Ni produced by the smelting and casting method are less in shortcoming and good in heat resistance and has good economic benefits, finished product rate is increased, and energy consumption and production cost are reduced.

The invention provides a production method as well as application of 5A03 aluminum alloy ingots and 5A03 aluminum alloy ingots, and relates to the technical field of alloy processing. The production method of the 5A03 aluminum alloy ingots comprises the steps of smelting an aluminum alloy waste material and unalloyed aluminium ingots for remelting, blending, refining, standing and casting, whereinin the casting process, a two-stage filtration system and a four-rotor continuous degassing system are adopted; after the production method is adopted, oversized 5A03 aluminum alloy ingots having widths of 2400-2850mm are obtained, the technical problems that in the prior art, the production of the oversized 5A03 aluminum alloy ingots is high in requirements for equipment and technology and complicated in wide-width casting technology, and the ingots with maximum widths of 2400mm only can be produced are solved. The invention also provides the 5A03 aluminum alloy ingots, which are processed by using the production method.