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Rapid degassing method of vacuum induction furnace

A vacuum induction furnace, fast technology, applied in the direction of improving process efficiency, etc., can solve the problems of complex equipment, slow degassing speed, large investment, etc.

Inactive Publication Date: 2011-10-12
武钢集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because the RH vacuum degassing level mainly depends on its equipment capability, the ultimate vacuum degree that can be achieved by general equipment is about 0.067Pa. When investing in a vacuum pump with a larger capacity, the degassing ability of this method is only suitable for the production of ultra-low carbon high-quality steel with a carbon content of less than 15ppm, and the ability to remove the oxygen and nitrogen elements in the steel is very small
[0004] A Chinese invention patent with application number 01126597.3 discloses a method of vacuum degassing and refining. The dipping tube at the bottom of the vacuum chamber is inserted into the molten steel in the ladle, and driving gas is passed into one of the dipping tubes, and the steel in the ladle The liquid passes through the dipping tube and flows through the vacuum chamber to complete the circulation. The special feature is that at least one magnetic field generator is installed on the periphery of at least one dipping tube. The magnetic field generator can generate an electromagnetic force that is consistent with the circulation direction of the molten steel. , so that the driving gas is set to drive the molten steel circulation together to improve the degassing ability, but this invention increases the degassing ability by increasing the molten steel circulation flow rate, and its equipment is complicated, the investment is large, and it is difficult to adapt to large-scale production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] For a certain steel, the weight percentage content of each component is required to be C≤30ppm, Si≤0.03%, Mn: 1.3-1.5%, P≤0.01%, S≤15ppm, Als: 0.02-0.05%.

[0027] 1) According to the calculation of steel composition requirements, it is calculated that 47kg of dry rust-free industrial pure iron, 5g of pre-deoxidizer Al pellets, 15g of alloy Al pellets, and 700g of Mn are required, and the pre-deoxidizer and alloy are baked at 200°C for 4 hours;

[0028] 2) loading the scrap steel raw material into the crucible of the vacuum induction furnace, and the pre-deoxidizer and the alloy into the feed bin of the vacuum induction furnace;

[0029] 3) Evacuate the vacuum chamber of the vacuum induction furnace for 3 minutes, so that the vacuum degree of the vacuum chamber reaches 0.1 Pa;

[0030] 4) Send electrified steel to the vacuum induction furnace. After the steel is finished, keep the vacuum at 0.1 Pa, and continue to vacuum for 20 minutes;

[0031] 5) Stop vacuuming, fill...

Embodiment 2

[0037] Some kind of steel, its composition requirement is the same as embodiment 1.

[0038] 1) According to the calculation of the steel composition requirements, it is calculated that 47kg of dry rust-free industrial pure iron, 5g of pre-deoxidizer Al pellets, 15g of alloy Al pellets, and 700g of Mn are required, and the pre-deoxidizer and alloy are baked at 350°C for 2 hours;

[0039] 2) loading the scrap steel raw material into the crucible of the vacuum induction furnace, and the pre-deoxidizer and the alloy into the feed bin of the vacuum induction furnace;

[0040]3) Evacuate the vacuum chamber of the vacuum induction furnace for 5 minutes, so that the vacuum degree of the vacuum chamber reaches 0.05Pa;

[0041] 4) Send electrified steel to the vacuum induction furnace, keep the vacuum degree at 0.05Pa after the steel is finished, and continue to vacuumize for 15 minutes;

[0042] 5) Stop vacuuming, fill the vacuum chamber with argon to a pressure of 667Pa, then start ...

Embodiment 3

[0048] Some kind of steel, its composition requirement is the same as embodiment 1.

[0049] 1) According to the calculation of steel composition requirements, it is calculated that 47kg of dry rust-free industrial pure iron, 5g of pre-deoxidizer Al pellets, 15g of alloy Al pellets, and 700g of Mn are required, and the pre-deoxidizer and alloy are baked at 300°C for 3 hours;

[0050] 2) loading the scrap steel raw material into the crucible of the vacuum induction furnace, and the pre-deoxidizer and the alloy into the feed bin of the vacuum induction furnace;

[0051] 3) Evacuate the vacuum chamber of the vacuum induction furnace for 8 minutes, so that the vacuum degree of the vacuum chamber reaches 0.08Pa;

[0052] 4) Send electrified steel to the vacuum induction furnace, keep the vacuum at 0.08Pa after the steel is finished, and continue to vacuum for 15 minutes;

[0053] 5) Stop vacuuming, fill the vacuum chamber with argon to a pressure of 700Pa, then start the vacuum pu...

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PUM

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Abstract

The invention discloses a rapid degassing method of a vacuum induction furnace. The method comprises the following steps: (1) according to the requirements of steel components, calculating weight of the needed scrap steel raw material and pre-deoxidizer as well as various alloys, weighing the materials, and pre-drying the pre-deoxidizer and the alloys; (2) placing the scrap steel raw material in a crucible, and placing the pre-deoxidizer and the alloys in a storage bin; (3) closing a vacuum chamber of the vacuum induction furnace and vacuumizing for 3-8 minutes; (4) transferring electrochemical steel into an inductor, then keeping vacuum degree at 0.05-0.1Pa, and continuously vacuumizing for 10-20 minutes; (5) stopping vacuumizing, charging argon into the vacuum chamber until pressure reaches 500-700Pa, starting a vacuum pump for vacuumizing to 0.05-0.1Pa, and then maintaining the vacuum degree for 10-20 minutes; (6) stopping vacuumizing, and then filling argon into the vacuum chamber until pressure reaches 500-700Pa; (7) adding the pre-deoxidizer and the alloys in the storage bin to molten steel for full circulation; and (8) naturally cooling the molten steel for 5-10 minutes in a vacuum state and then performing vacuum breaking and demoulding. Practices prove that, in the molten steel treated by the degassing method, the contents of the carbon element, the nitrogen element and the oxygen element are extremely low and are respectively not more than 15ppm, not more than 15ppm and not more than 20ppm.

Description

technical field [0001] The invention belongs to the technical field of vacuum induction furnace smelting, and specifically refers to a method for rapid degassing of a vacuum induction furnace. Background technique [0002] Gas in steel not only reduces the mechanical properties of steel, but also is the main cause of defects such as cracks, subcutaneous bubbles, and loose centers. Therefore, reducing the gas content in steel to a minimum is an important measure to improve steel quality and reduce costs. [0003] The basic principle of the existing RH vacuum degassing device is to blow argon gas through the argon channel installed in the riser, and drive the molten steel in the ladle into the riser under the action of vacuuming, and then pass through the vacuum chamber, and then the downcomer Back to the ladle to complete a cycle, so as to realize the batch processing of molten steel. The Chinese invention patent with application number 02147730.2 discloses a method for vacu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C7/10
CPCY02P10/20
Inventor 陈子宏王炜张贤忠吴莉岳江波
Owner 武钢集团有限公司
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