An extrusion device for processing aluminum flat tubes

The extrusion mechanism and material control mechanism driven by the electric push rod and electromagnetic block solve the problems of unstable mold installation and manual replacement in aluminum flat tube processing equipment, realize the stable installation and automatic replacement of the mold, improve the processing efficiency and save manpower.

CN119187267BActive Publication Date: 2025-09-26JIANGSU GERRARD METAL CO LTD
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Patent Information

Application Number
CN202411423445.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-26
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

Existing aluminum flat tube processing equipment has deficiencies in mold installation stability and safety, and mold replacement requires manual operation and consumes manpower, and the transmission method may shorten the life of the thread.

Method used

The extrusion mechanism is driven by an electric push rod and an electromagnetic block. The stable installation and rapid replacement of the mold are achieved through the limiting groove and electromagnetic adsorption. Combined with the material control mechanism, automatic loading is achieved to reduce manual participation.

Benefits of technology

It improves the stability and safety of mold installation, realizes rapid mold replacement and automatic loading, saves labor costs and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of aluminum flat tube processing, and discloses an extrusion device for aluminum flat tube processing, comprising a base plate, an extrusion mechanism fixedly connected to the top of the base plate, and the extrusion mechanism comprising a placement seat. Through the design of the extrusion mechanism, when performing the aluminum flat tube extrusion task, the push plate is controlled to move to push the material rod toward the extrusion die to achieve the purpose of extrusion molding. The extrusion die is placed inside the mounting seat and supported by limiting grooves to ensure the stability of the extrusion die. Extrusion dies of different aperture models are placed on different mounting seats, and the mounting seats are arranged on the platform plate. After the electromagnetic block is energized to adsorb the metal blocks on different mounting seats, the mounting seat can be pulled out of the placement seat or pushed back into a new mounting seat, thereby quickly replacing the extrusion die without excessive human involvement, and the convenience is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of aluminum flat tube processing, in particular to an extrusion device for aluminum flat tube processing. Background Art

[0002] Aluminum is a light metal, and its compounds are widely distributed in nature, ranking third after oxygen and silicon. It is the largest type of metal among metal varieties. It is not only light in weight and strong in texture, but also has good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance. Aluminum flat tube, also known as "parallel flow aluminum flat tube", is a thin-walled porous flat tubular material made of refined aluminum rods, through hot extrusion and surface zinc spraying for corrosion protection.

[0003] The Chinese patent application with announcement number CN218775409U proposes an extrusion device for flat tube production, including an operating table, a first slide groove is provided on the top of the operating table, and two mounting brackets are slidably connected to the inner side of the first slide groove. The upper side of the mounting bracket is respectively connected to the first extrusion die and the second extrusion die. An aluminum flat tube body is provided on one side of the first extrusion die and the second extrusion die. By rotating the connecting rod around the rotating shaft to the inner side of the limit groove and inserting the connecting rod into one side of the pressure plate, the spring is compressed by the action of the inclined surface on one side of the locking block. Under the action of the elastic force of the spring, the locking block is inserted into the inner side of the locking groove, and the installation of the first extrusion die and the second extrusion die is completed. The operation is simple and convenient. Workers do not need to tighten multiple threaded bolts when installing the mold, which reduces the time spent by workers on fixing the first extrusion die and the second extrusion die, thereby improving the work efficiency of workers.

[0004] When the above device is installed on the extrusion die, the die is fixed by locking the locking block. Although this type of fixation is convenient for loading and unloading, it is also possible that the installation may be released due to accidental touch or external collision with the unlocking component. The stability and safety are not high enough, and the replacement of the extrusion die requires manual operation, which is relatively labor-intensive. Secondly, the two dies are combined and the extrusion task is performed by relying on the threaded rod transmission method. The thread is required to withstand the force during the extrusion process, and the thread life may be shortened, affecting the use. Summary of the Invention

[0005] In order to solve the above-mentioned problems, the present invention provides an extrusion device for processing aluminum flat tubes.

[0006] The present invention provides an extrusion device for processing aluminum flat tubes, which adopts the following technical solutions:

[0007] An extrusion device for processing aluminum flat tubes, comprising a bottom plate, the top of which is fixedly connected to an extrusion mechanism;

[0008] The extrusion mechanism includes a placement seat, the placement seat is fixedly connected to the top of the bottom plate, a mounting seat is placed inside the placement seat, the mounting seat matches the placement seat, the top of the placement seat is fixedly connected to a U-shaped plate, a positioning plate is provided inside the U-shaped plate, the inside of the positioning plate is fixedly connected to a fixing plate, the positioning plate and the fixing plate both extend into the interior of the placement seat, a positioning groove is provided on the top of the mounting seat, the positioning plate extends into the interior of the positioning groove and matches the positioning groove, an extrusion mold is placed inside the mounting seat, a limiting groove is provided inside the mounting seat, the extrusion mold extends into the interior of the limiting groove and matches the limiting groove, the fixing plate and the extrusion mold are fixedly connected to the extrusion mold. The top of the mold is fitted together, the top of the positioning plate is fixedly connected to the first electric push rod, the bottom of the first electric push rod is fixedly connected to the top of the positioning plate, an auxiliary plate is provided on the top of the bottom plate, the bottom of the auxiliary plate is fixedly connected to the base plate, the base plate is slidably connected to the top of the bottom plate, a platform plate is provided on the inner side of the auxiliary plate, the base plate passes through the platform plate, the top of the bottom plate is fixedly connected to the vertical plate, the vertical plate is fixedly connected to the telescopic plate, one end of the telescopic plate is fixedly connected to the electromagnetic block, the telescopic plate is fixedly connected to the square plate, the second electric push rod is fixedly connected between the square plate and the vertical plate, and the mounting seat is fixedly connected to a metal block;

[0009] A bearing plate is provided on the top of the base plate, and the bearing plate is provided on one side of the placement seat. An extension plate is integrally formed on one side of the bearing plate, and a first hydraulic rod is fixedly connected to the extension plate. One end of the first hydraulic rod is fixedly connected to a push plate. Two rectangular frames are fixedly connected to the top of the base plate, and the bottoms of the bearing plate and the extension plate are fixedly connected to plug-in plates, which extend into the interior of the rectangular frame and match the rectangular frame.

[0010] By adopting the above technical solution, when performing the aluminum flat tube extrusion task, the material rod used for extrusion molding into the aluminum flat tube can be placed on the supporting plate, and then the push plate is controlled to move to push the material rod toward the extrusion die to achieve the purpose of extrusion molding. The extrusion die is placed inside the mounting seat and supported by the limiting groove to ensure the stability of the extrusion die. Extrusion dies of different aperture models are placed on different mounting seats, and the mounting seats are arranged on the platform plate. After the electromagnetic block is energized to adsorb the metal blocks on different mounting seats, the mounting seat can be pulled out of the placement seat or pushed back into a new mounting seat, so that the extrusion die can be quickly replaced without excessive human intervention, and it is very convenient.

[0011] Preferably, a middle groove is opened on the inner side of the supporting plate, a horizontal plate is fixedly connected between the two plug-in plates, a third electric push rod is fixedly connected to the bottom of the horizontal plate, and the third electric push rod is fixedly connected to the top of the base plate.

[0012] By adopting the above technical solution, the middle groove is conducive to placing the material rod on the supporting plate, and the material rod can stay in the center position of the middle groove.

[0013] Preferably, the top of the platform plate is fixedly connected with an isolation strip, and the isolation strips are arranged at equal intervals on the top of the platform plate. A bidirectional threaded rod is rotatably connected to the inner side of the base plate, and a first motor is fixedly connected to one side of the base plate. The first motor is fixedly connected to one end of the bidirectional threaded rod through an output shaft. Two first trapezoidal blocks are slidably connected to the inner side of the base plate, and the bidirectional threaded rod passes through the two first trapezoidal blocks in sequence, and the bidirectional threaded rod is connected to the first trapezoidal block by threads. Two trapezoidal grooves are provided at the bottom of the platform plate, and the two first trapezoidal blocks extend into the two trapezoidal grooves respectively and match the trapezoidal grooves.

[0014] By adopting the above technical solution, the mounting seat can be placed between adjacent isolation bars, and the isolation bars play a role of spacing and protection, which can prevent the mounting seat from shaking left and right.

[0015] Preferably, a rectangular plate is fixedly connected to the top of the base plate, a fourth electric push rod is fixedly connected to one side of the rectangular plate, and one end of the fourth electric push rod is fixedly connected to one side of the base plate.

[0016] By adopting the above technical solution, after the fourth electric push rod is put into operation, it pushes and pulls the base plate horizontally to control its movement.

[0017] Preferably, a movable groove is opened on the inner side of the mounting seat, the fixed plate extends into the movable groove and matches the movable groove, the bottom of the telescopic plate is fixedly connected to a support rod, one end of the support rod is fixedly connected to the vertical plate, and the top of the positioning plate is fixedly connected to two first limit plates, and the first limit plates pass through the top wall of the U-shaped plate.

[0018] By adopting the above technical solution, the first limiting plate can provide limiting for the positioning plate, so that it can maintain stable vertical movement.

[0019] Preferably, the extrusion mechanism includes a cutting assembly, the cutting assembly includes a second hydraulic rod, the second hydraulic rod is fixedly connected to the top of the U-shaped plate, the bottom of the second hydraulic rod is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a cutting knife, the cutting knife extends into the interior of the placement seat, the inner side of the U-shaped plate is fixedly connected to a second limiting plate, the second limiting plate passes through the connecting plate, and the bottom of the second limiting plate is fixedly connected to the top of the placement seat.

[0020] By adopting the above technical solution, the cutting knife can cut off the remaining part of the aluminum flat tube after the extrusion process after moving downward.

[0021] Preferably, a material storage frame is provided on the top of the base plate, a bracket is fixedly connected to the bottom of the material storage frame, the bracket is fixedly connected to the top of the base plate, a material control mechanism is provided on the material storage frame, the material control mechanism includes a first mounting plate and a second mounting plate, and the first mounting plate and the second mounting plate are both provided at the bottom of the material storage frame.

[0022] By adopting the above technical solution, the material storage frame can store aluminum rod workpieces for processing into aluminum flat tubes.

[0023] Preferably, the top of the first mounting plate is fixedly connected to the first blocking bar, the top of the second mounting plate is fixedly connected to the second blocking bar, the first blocking bar extends into the inner side of the material storage frame, and a through slot is provided on the bottom wall of the material storage frame, and the second blocking bar passes through the through slot and matches the through slot, and the first mounting plate and the second mounting plate are integrally formed with a second trapezoidal block, and the bottom wall of the material storage frame is provided with a slide slot, and a slider is slidably connected inside the slide slot, and the slider is arranged on the top of the second mounting plate, and the slider and the bottom of the material storage frame are fixedly connected to guide rods, which pass through the first mounting plate and the second mounting plate respectively, and the outside of the guide rod is fixedly connected to a spring, and the spring is fixedly connected to the first mounting plate and the second mounting plate respectively.

[0024] By adopting the above technical solution, the first blocking bar and the second blocking bar can block the first and second material rods counted from the bottom to the top in the material storage frame.

[0025] Preferably, two track plates are fixedly connected to the bottom of the material storage frame, and two long plates are provided on one side of the second mounting plate. A rectangular groove is opened on the second mounting plate, and a round rod is fixedly connected to the inside of the rectangular groove. The long plate extends into the inside of the rectangular groove, and the round rod passes through the long plate. The two long plates pass through the two track plates respectively, and the long plates are slidably connected to the track plates. A strip plate is fixedly connected between the two long plates, and a friction plate is provided on the top of the strip plate. A threaded control rod is rotatably connected to the friction plate, and the threaded control rod passes through the strip plate and is connected to the strip plate by threads. A limiting rod is fixedly connected to the friction plate, and the limiting rod passes through the strip plate.

[0026] By adopting the above technical solution, the threaded control rod can drive the friction plate to move up and down after rotation. When the friction plate is in contact with the bottom wall of the storage frame, there is a large friction force between the two.

[0027] Preferably, the bottom of the material storage frame is fixedly connected to a support plate, one side of the support plate is rotatably connected to a threaded adjustment rod, and the other side of the support plate is fixedly connected to a second motor, the second motor is fixedly connected to one end of the threaded adjustment rod through an output shaft, and a trapezoidal control block is provided on the outside of the threaded adjustment rod, the top of the trapezoidal control block contacts the bottom of the material storage frame, and the trapezoidal control block is provided between two second trapezoidal blocks, and the threaded adjustment rod passes through the trapezoidal control block and is connected to the trapezoidal control block by threads.

[0028] By adopting the above technical solution, after the top of the trapezoidal control block fits against the bottom wall of the storage frame, the trapezoidal control block can be prevented from rotating with the threaded adjustment rod, thereby ensuring that the trapezoidal control block moves.

[0029] In summary, the present invention has the following beneficial technical effects:

[0030] 1. An extrusion equipment for processing aluminum flat tubes. Through the design of the extrusion mechanism, when performing the aluminum flat tube extrusion task, the push plate is controlled to move to push the material rod toward the extrusion die to achieve the purpose of extrusion molding. The extrusion die is placed inside the mounting seat and is limited and supported by a limiting groove to ensure the stability of the extrusion die. Extrusion dies of different aperture models are placed on different mounting seats, and the mounting seats are arranged on the platform plate. After the electromagnetic block is energized to adsorb the metal blocks on different mounting seats, the mounting seat can be pulled out of the placement seat or pushed back into a new mounting seat. In this way, the extrusion die can be quickly replaced without excessive human intervention, and it is very convenient.

[0031] 2. An extrusion device for processing aluminum flat tubes. Through the design of a material control mechanism, the raw material rods for processing into aluminum flat tubes can be arranged and placed in a storage frame, and the first blocking bar and the second blocking bar can block the first and second material rods counted from the bottom to the top in the storage frame. When feeding, the movement of the two blocking bars is controlled separately to realize feeding. This method of feeding is simpler and more convenient, and saves more labor costs than manual feeding.

[0032] 3. An extrusion equipment for processing aluminum flat tubes realizes the functions of self-loading and convenient replacement of extrusion dies, and does not require excessive human intervention during the operation, saving labor costs. Compared with traditional automated equipment, its structural design is simple, which is more conducive to production and manufacturing and controlling manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 A schematic diagram of the structure of the present invention;

[0034] Figure 2 It is a top view of the structure of the present invention;

[0035] Figure 3 It is a structural schematic diagram of the electromagnetic block in the present invention;

[0036] Figure 4 This is a cross-sectional view of the structure of the base plate of the present invention;

[0037] Figure 5 Schematic diagram of the structure of the load-bearing plate in the present invention;

[0038] Figure 6 It is a side structural diagram of the placement seat in the present invention;

[0039] Figure 7 This is a disassembled diagram of the mounting base and the placement base in the present invention;

[0040] Figure 8 This is a bottom view of the material storage frame of the present invention;

[0041] Figure 9 It is a structural cross-sectional view of the material storage frame in the present invention;

[0042] Figure 10 for Figure 9 A magnified view of point A in the figure;

[0043] Figure 11 This is a bottom view of the long board of the present invention;

[0044] Figure 12 It is a structural schematic diagram of the second mounting plate in the present invention.

[0045] Explanation of reference numerals: 1. bottom plate; 2. extrusion mechanism; 21. placement seat; 22. mounting seat; 23. U-shaped plate; 24. positioning plate; 25. fixing plate; 26. positioning groove; 27. extrusion die; 28. limiting groove; 29. ​​first electric push rod; 291. auxiliary plate; 292. base plate; 293. platform plate; 294. vertical plate; 295. telescopic plate; 296. electromagnetic block; 297. square plate; 298. second electric push rod; 299. metal block; 281. bearing plate; 282. extension plate; 283. first hydraulic rod; 284. pushing plate; 285. rectangular frame; 286. plug-in plate; 287. middle groove; 288. horizontal plate; 289. third electric push rod; 271. partition Separation bar; 272, bidirectional threaded rod; 273, first motor; 274, first trapezoidal block; 275, fourth electric push rod; 276, second hydraulic rod; 277, connecting plate; 278, cutting knife; 3, material storage frame; 4, bracket; 5, material control mechanism; 51, first mounting plate; 52, second mounting plate; 53, first blocking bar; 54, second blocking bar; 55, through groove; 56, second trapezoidal block; 57, slide groove; 58, slider; 59, spring; 591, track plate; 592, long plate; 593, rectangular groove; 594, strip plate; 595, friction plate; 596, threaded control rod; 597, support plate; 598, threaded adjustment rod; 599, second motor; 581, trapezoidal control block. DETAILED DESCRIPTION

[0046] The following is combined with Figure 1-12 The present invention is described in further detail.

[0047] The present invention discloses an extrusion device for processing aluminum flat tubes. Figure 1-12 , an extrusion device for processing aluminum flat tubes, includes a base plate 1, an extrusion mechanism 2 is fixedly connected to the top of the base plate 1, the extrusion mechanism 2 includes a placement seat 21, the placement seat 21 is fixedly connected to the top of the base plate 1, a mounting seat 22 is placed inside the placement seat 21, the mounting seat 22 matches the placement seat 21, a U-shaped plate 23 is fixedly connected to the top of the placement seat 21, a positioning plate 24 is provided inside the U-shaped plate 23, a fixing plate 25 is fixedly connected inside the positioning plate 24, the positioning plate 24 and the fixing plate 25 both extend into the interior of the placement seat 21, a positioning groove 26 is provided on the top of the mounting seat 22, the positioning plate 24 extends into the interior of the positioning groove 26 and matches the positioning groove 26, an extrusion die 27 is placed inside the mounting seat 22, a limiting groove 28 is provided inside the mounting seat 22, the extrusion die 27 extends into the interior of the limiting groove 28 and matches the limiting groove 28, and the fixing plate 25 fits with the top of the extrusion die 27;

[0048] The top of the positioning plate 24 is fixedly connected to the first electric push rod 29, and the bottom of the first electric push rod 29 is fixedly connected to the top of the positioning plate 24. An auxiliary plate 291 is provided on the top of the bottom plate 1, and a base plate 292 is fixedly connected to the bottom of the auxiliary plate 291. The base plate 292 is slidably connected to the top of the bottom plate 1. A platform plate 293 is provided on the inside of the auxiliary plate 291. The base plate 292 passes through the platform plate 293. The top of the bottom plate 1 is fixedly connected to a vertical plate 294, and a telescopic plate 295 is fixedly connected to the vertical plate 294. One end of the telescopic plate 295 is fixedly connected to the bottom plate 1. An electromagnetic block 296 is fixedly connected to the telescopic plate 295, a square plate 297 is fixedly connected to the telescopic plate 295, a second electric push rod 298 is fixedly connected between the square plate 297 and the vertical plate 294, a metal block 299 is fixedly connected to the mounting seat 22, a bearing plate 281 is provided on the top of the bottom plate 1, the bearing plate 281 is provided on one side of the placement seat 21, an extension plate 282 is integrally formed on one side of the bearing plate 281, a first hydraulic rod 283 is fixedly connected to the extension plate 282, and one end of the first hydraulic rod 283 is fixedly connected to the push plate 284;

[0049] There are two rectangular frames 285 fixedly connected to the top of the bottom plate 1, and the bottoms of the supporting plate 281 and the extension plate 282 are fixedly connected with the plug-in plate 286, which extends into the interior of the rectangular frame 285 and matches the rectangular frame 285. When performing the aluminum flat tube extrusion task, the material rod used for extrusion molding into the aluminum flat tube can be placed on the supporting plate 281, and then the push plate 284 is controlled to move to push the material rod toward the extrusion die 27 to achieve the purpose of extrusion molding. The extrusion die 27 is placed inside the mounting seat 22 and The limiting groove 28 is used for limiting support to ensure the stability of the extrusion die 27. Extrusion dies 27 of different aperture models are placed on different mounting seats 22, and the mounting seats 22 are arranged on the platform plate 293. After the electromagnetic block 296 is energized to adsorb the metal blocks 299 on different mounting seats 22, the mounting seat 22 can be pulled out of the placement seat 21 or pushed back into a new mounting seat 22, so that the extrusion die 27 can be quickly replaced without excessive human intervention, which is very convenient.

[0050] An intermediate groove 287 is provided on the inner side of the carrying plate 281, and a horizontal plate 288 is fixedly connected between the two plug-in plates 286. A third electric push rod 289 is fixedly connected to the bottom of the horizontal plate 288, and the third electric push rod 289 is fixedly connected to the top of the bottom plate 1. The intermediate groove 287 is conducive to the placement of the material rod on the carrying plate 281, and it can stay in the center position of the intermediate groove 287. The top of the platform plate 293 is fixedly connected to the isolation strip 271, and the isolation strips 271 are arranged at equal intervals on the top of the platform plate 293. The inner side of the base plate 292 is rotatably connected to a bidirectional threaded rod 272, and one side of the base plate 292 is fixedly connected to The first motor 273 is fixedly connected to one end of the bidirectional threaded rod 272 through an output shaft. Two first trapezoidal blocks 274 are slidably connected to the inner side of the base plate 292. The bidirectional threaded rod 272 passes through the two first trapezoidal blocks 274 in sequence, and the bidirectional threaded rod 272 and the first trapezoidal blocks 274 are connected by threads. Two trapezoidal grooves are defined at the bottom of the platform plate 293. The two first trapezoidal blocks 274 extend into the two trapezoidal grooves and match the trapezoidal grooves respectively. The mounting seat 22 can be placed between adjacent isolation bars 271. The isolation bars 271 serve as a spacing protection to prevent the mounting seat 22 from shaking left and right.

[0051] A rectangular plate is fixedly connected to the top of the bottom plate 1, and a fourth electric push rod 275 is fixedly connected to one side of the rectangular plate. One end of the fourth electric push rod 275 is fixedly connected to one side of the base plate 292. After the fourth electric push rod 275 works, it pushes and pulls the base plate 292 horizontally to control its movement. A movable groove is provided on the inner side of the mounting seat 22, and the fixed plate 25 extends into the movable groove and matches the movable groove. A support rod is fixedly connected to the bottom of the telescopic plate 295, and one end of the support rod is fixedly connected to the vertical plate 294. Two first limit plates are fixedly connected to the top of the positioning plate 24. The first limit plate passes through the top wall of the U-shaped plate 23. The first limit plate can provide a limit for the positioning plate 24 to keep it stable in vertical movement.

[0052] The extrusion mechanism 2 includes a cutting assembly, which includes a second hydraulic rod 276, the second hydraulic rod 276 is fixedly connected to the top of the U-shaped plate 23, the bottom of the second hydraulic rod 276 is fixedly connected to a connecting plate 277, the bottom of the connecting plate 277 is fixedly connected to a cutting knife 278, and the cutting knife 278 extends into the interior of the placement seat 21, and the inner side of the U-shaped plate 23 is fixedly connected to a second limiting plate, the second limiting plate passes through the connecting plate 277, and the bottom of the second limiting plate is fixedly connected to the top of the placement seat 21. After the cutting knife 278 moves downward, it can cut off the remaining part of the aluminum flat tube after extrusion processing. A storage frame 3 is provided on the top of the bottom plate 1, and a bracket 4 is fixedly connected to the bottom of the storage frame 3. The bracket 4 is fixedly connected to the top of the bottom plate 1. A material control mechanism 5 is provided on the storage frame 3, and the material control mechanism 5 includes a first mounting plate 51 and a second mounting plate 52. The first mounting plate 51 and the second mounting plate 52 are both arranged at the bottom of the storage frame 3. The storage frame 3 can store aluminum material rod workpieces for processing into aluminum flat tubes;

[0053] The first blocking bar 53 is fixedly connected to the top of the first mounting plate 51, and the second blocking bar 54 is fixedly connected to the top of the second mounting plate 52. The first blocking bar 53 extends into the inner side of the storage frame 3, and a through slot 55 is provided on the bottom wall of the storage frame 3. The second blocking bar 54 passes through the through slot 55 and matches the through slot 55. A second trapezoidal block 56 is integrally formed on the first mounting plate 51 and the second mounting plate 52. A slide groove 57 is provided on the bottom wall of the storage frame 3. A slider 58 is slidably connected to the slide groove 57. The slider 58 is arranged on the top of the second mounting plate 52. The slider 58 and the bottom of the storage frame 3 are fixedly connected to the guide rod, which passes through the first mounting plate 51 and the second mounting plate 52 respectively. The outside of the guide rod is fixedly connected to the spring 59, which is fixedly connected to the first mounting plate 51 and the second mounting plate 52 respectively. The first blocking bar 53 and the second blocking bar 54 can block the first and second material rods in the storage frame 3 from the bottom up;

[0054] The two cams 592 are connected to each other in a sliding manner so that the cam 592 can slide in and out of the groove 593.

[0055] A support plate 597 is fixedly connected to the bottom of the material storage frame 3, and a threaded adjustment rod 598 is rotatably connected to one side of the support plate 597. A second motor 599 is fixedly connected to the other side of the support plate 597. The second motor 599 is fixedly connected to one end of the threaded adjustment rod 598 through an output shaft. A trapezoidal control block 581 is provided on the outside of the threaded adjustment rod 598. The top of the trapezoidal control block 581 contacts the bottom of the material storage frame 3. The trapezoidal control block 581 is arranged between the two second trapezoidal blocks 56. The threaded adjustment rod 598 passes through the trapezoidal control block 581 and is connected to the trapezoidal control block 581 by threads. After the top of the trapezoidal control block 581 is in contact with the bottom wall of the material storage frame 3, the trapezoidal control block 581 can be prevented from rotating with the threaded adjustment rod 598, thereby ensuring that the trapezoidal control block 581 moves.

[0056] During actual operation, first, the device is powered on. The extrusion die 27 can be placed directly on the inner side of the mounting seat 22 during installation. When placed, the limiting groove 28 can provide limiting support for the extrusion die 27 to ensure the stability of the extrusion die 27 after installation. The extrusion die 27 used for processing aluminum flat tubes of different models can be placed on different mounting seats 22. After placement, the mounting seat 22 can be placed between adjacent isolation strips 271 on the platform plate 293. The isolation strips 271 not only play a spacing role, but also prevent the mounting seat 22 from rocking left and right. When the mounting seat 22 on the platform plate 293 is idle, the platform plate 293 is slightly lower than the auxiliary plate 291. When the auxiliary plate 291 is slightly higher than the platform plate 293, a limit can be provided for the mounting seat 22 to prevent the mounting seat 22 from rocking back and forth due to factors such as collision.

[0057] When the extrusion die 27 needs to be replaced, the fourth electric push rod 275 pushes and pulls the base plate 292, and the base plate 292 drives the platform plate 293 to move, thereby adjusting the position of the mounting seat 22 on the top of the platform plate 293, so that the mounting seat 22 to be placed can stay in front of the placement seat 21 or in front of the placement seat 21 in the area where there is a vacant space between adjacent isolation strips 271. Then the second electric push rod 298 works and pushes the square plate 297 on the telescopic plate 295, causing the telescopic plate 295 to extend. When the second electric push rod 298 is operated, the mounting seat 22 in the placement seat 21 can be pulled out and the mounting seat 22 on the platform plate 293 can be pushed into the placement seat 21. In this way, the extrusion die 27 can be quickly replaced, which is more labor-saving than manual operation.

[0058] After the mounting seat 22 is placed inside the placement seat 21, the first electric push rod 29 works and pushes the positioning plate 24 downward. While the positioning plate 24 moves downward, it also drives the fixing plate 25 to move. When the fixing plate 25 moves to fit the extrusion die 27, the positioning plate 24 is inserted into the positioning groove 26 to limit the mounting seat 22, thereby ensuring the stable placement of the mounting seat 22 in the placement seat 21 and the stable installation of the extrusion die 27 inside the mounting seat 22.

[0059] The material rods for processing into aluminum flat tubes can be arranged and placed in the material storage frame 3 to facilitate loading during processing. When placing them, the first blocking bar 53 and the second blocking bar 54 can block the first and second material rods counted from the bottom to the top in the material storage frame 3, and in order to effectively block material rods of different sizes, the spacing between the first blocking bar 53 and the second blocking bar 54 can be adjusted. When adjusting, the strip plate 594 is directly pulled, and the strip plate 594 drives the long plate 592 to move, and the long plate 592 drives the round rod to move, and the round rod drives the second mounting plate 52 to move, and the second mounting plate 52 drives the second blocking bar 54 to move. When it moves to the appropriate position, the threaded control rod 596 is rotated, and the threaded control rod 596 drives the friction plate 595 to move until it fits the bottom wall of the material storage frame 3. There is friction between the two, and at this time the strip plate 594 can no longer move, thereby ensuring the stability of the second blocking bar 54 after adjustment, so as to meet the placement requirements of material rods of different diameters;

[0060] When unloading, the second motor 599 works and drives the threaded adjustment rod 598 to rotate. After the threaded adjustment rod 598 rotates, it drives the trapezoidal control block 581 to move. After the trapezoidal control block 581 moves, it first squeezes the inclined surface of the second trapezoidal block 56 on the inner side of the first mounting plate 51. As the trapezoidal control block 581 continues to move, the second trapezoidal block 56 drives the first mounting plate 51 to move downward. The first mounting plate 51 drives the first blocking bar 53 to move downward until it no longer blocks the material rod raw material. The lowermost material rod raw material rolls outward and enters the interior of the supporting plate 281. The central groove inside the supporting plate 281 can provide space for the material rod raw material. The material stays in the center position. When the lowest material rod falls out, the trapezoidal control block 581 stops squeezing the second trapezoidal block 56. The elastic force of the spring 59 pushes the first mounting plate 51, prompting the first blocking bar 53 to re-enter the material storage frame 3. Then, the trapezoidal control block 581 is controlled to squeeze the oblique surface of the second trapezoidal block 56 on the second mounting plate 52. Similar to the above steps, the aluminum material rod blocked by the second blocking bar 54 rolls to the position blocked by the first blocking bar 53, thereby re-blocking the two material rods at the end to facilitate the next loading work.

[0061] After the material rod enters the interior of the supporting plate 281, the first hydraulic rod 283 pushes the pushing plate 284 after operation, and the pushing plate 284 pushes the material rod in the supporting plate 281 toward the extrusion die 27, thereby performing the extrusion molding purpose. After extrusion molding, the second hydraulic rod 276 pushes the connecting plate 277, and the connecting plate 277 drives the cutting knife 278 to move, so that the extruded aluminum flat tube can be cut off from the residual part remaining in the extrusion die 27. Before extrusion processing, the height of the supporting plate 281 can also be adjusted according to the diameter of the material rod. During adjustment, the third electric push rod 289 pushes the horizontal plate 288 up and down, and the horizontal plate 288 drives the plug-in plate 286 to move, and the plug-in plate 286 drives the supporting plate 281 to move up and down. This adjustment step can make the center position of material rods of different sizes correspond to the center of the inlet end on the extrusion die 27.

[0062] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. An extrusion device for processing aluminum flat tubes, comprising a base plate (1), characterized in that: An extrusion mechanism (2) is fixedly connected to the top of the bottom plate (1); The extrusion mechanism (2) includes a placement seat (21), the placement seat (21) is fixedly connected to the top of the bottom plate (1), a mounting seat (22) is placed inside the placement seat (21), the mounting seat (22) matches the placement seat (21), a U-shaped plate (23) is fixedly connected to the top of the placement seat (21), a positioning plate (24) is provided inside the U-shaped plate (23), a fixing plate (25) is fixedly connected inside the positioning plate (24), and the positioning plate (24) and the fixing plate (25) are fixedly connected. 5) are extended into the interior of the placement seat (21), a positioning groove (26) is provided on the top of the mounting seat (22), the positioning plate (24) extends into the interior of the positioning groove (26) and matches the positioning groove (26), an extrusion die (27) is placed on the inside of the mounting seat (22), a limiting groove (28) is provided on the inside of the mounting seat (22), the extrusion die (27) extends into the interior of the limiting groove (28) and matches the limiting groove (28), the fixing plate (25) is connected to the extrusion die (2 7) The top of the positioning plate (24) is in contact with each other, the top of the positioning plate (24) is fixedly connected to a first electric push rod (29), the bottom of the first electric push rod (29) is fixedly connected to the top of the positioning plate (24), the top of the bottom plate (1) is provided with an auxiliary plate (291), the bottom of the auxiliary plate (291) is fixedly connected to a base plate (292), the base plate (292) is slidably connected to the top of the bottom plate (1), the inner side of the auxiliary plate (291) is provided with a platform plate (293), the base plate (292 ) passes through the platform plate (293), the top of the bottom plate (1) is fixedly connected to a vertical plate (294), a telescopic plate (295) is fixedly connected to the vertical plate (294), one end of the telescopic plate (295) is fixedly connected to an electromagnetic block (296), a square plate (297) is fixedly connected to the telescopic plate (295), a second electric push rod (298) is fixedly connected between the square plate (297) and the vertical plate (294), and a metal block (299) is fixedly connected to the mounting seat (22); A bearing plate (281) is provided on the top of the base plate (1), and the bearing plate (281) is provided on one side of the placement seat (21). An extension plate (282) is integrally formed on one side of the bearing plate (281). A first hydraulic rod (283) is fixedly connected to the extension plate (282), and one end of the first hydraulic rod (283) is fixedly connected to a push plate (284). Two rectangular frames (285) are fixedly connected to the top of the base plate (1). A plug-in plate (286) is fixedly connected to the bottom of each of the bearing plate (281) and the extension plate (282). The plug-in plate (286) extends into the interior of the rectangular frame (285) and matches the rectangular frame (285). The extrusion mechanism (2) includes a cutting assembly, which includes a second hydraulic rod (276), the second hydraulic rod (276) is fixedly connected to the top of the U-shaped plate (23), the bottom of the second hydraulic rod (276) is fixedly connected to a connecting plate (277), the bottom of the connecting plate (277) is fixedly connected to a cutting knife (278), the cutting knife (278) extends into the interior of the placement seat (21), the inner side of the U-shaped plate (23) is fixedly connected to a second limiting plate, the second limiting plate passes through the connecting plate (277), and the bottom of the second limiting plate is fixedly connected to the top of the placement seat (21); A material storage frame (3) is provided on the top of the bottom plate (1), a bracket (4) is fixedly connected to the bottom of the material storage frame (3), and the bracket (4) is fixedly connected to the top of the bottom plate (1). A material control mechanism (5) is provided on the material storage frame (3), and the material control mechanism (5) comprises a first mounting plate (51) and a second mounting plate (52). The first mounting plate (51) and the second mounting plate (52) are both provided at the bottom of the material storage frame (3). A first blocking bar (53) is fixedly connected to the top of the first mounting plate (51), and a second blocking bar (54) is fixedly connected to the top of the second mounting plate (52). The first blocking bar (53) extends into the inner side of the material storage frame (3), and a through groove (54) is provided on the bottom wall of the material storage frame (3). 5), the second blocking bar (54) passes through the through slot (55) and matches the through slot (55), the first mounting plate (51) and the second mounting plate (52) are both integrally formed with a second trapezoidal block (56), a slide groove (57) is provided on the bottom wall of the storage frame (3), a slider (58) is slidably connected inside the slide groove (57), the slider (58) is arranged on the top of the second mounting plate (52), the slider (58) and the bottom of the storage frame (3) are fixedly connected with a guide rod, the guide rod passes through the first mounting plate (51) and the second mounting plate (52) respectively, the guide rod is fixedly connected to the outside with a spring (59), and the spring (59) is fixedly connected to the first mounting plate (51) and the second mounting plate (52) respectively.

2. The extrusion equipment for processing aluminum flat tubes according to claim 1, characterized in that: A middle groove (287) is provided on the inner side of the bearing plate (281), a transverse plate (288) is fixedly connected between the two plug-in plates (286), a third electric push rod (289) is fixedly connected to the bottom of the transverse plate (288), and the third electric push rod (289) is fixedly connected to the top of the base plate (1).

3. The extrusion equipment for processing aluminum flat tubes according to claim 1, characterized in that: The top of the platform plate (293) is fixedly connected to an isolation bar (271), and the isolation bars (271) are arranged at equal intervals on the top of the platform plate (293). The inner side of the base plate (292) is rotatably connected to a bidirectional threaded rod (272). One side of the base plate (292) is fixedly connected to a first motor (273). The first motor (273) is fixedly connected to one end of the bidirectional threaded rod (272) via an output shaft. The inner side of the base plate (292) is slidably connected to two first trapezoidal blocks (274). The bidirectional threaded rod (272) sequentially passes through the two first trapezoidal blocks (274), and the bidirectional threaded rod (272) and the first trapezoidal blocks (274) are connected by threads. Two trapezoidal grooves are provided at the bottom of the platform plate (293), and the two first trapezoidal blocks (274) respectively extend into the inside of the two trapezoidal grooves and match the trapezoidal grooves.

4. The extrusion equipment for processing aluminum flat tubes according to claim 1, characterized in that: A rectangular plate is fixedly connected to the top of the bottom plate (1), a fourth electric push rod (275) is fixedly connected to one side of the rectangular plate, and one end of the fourth electric push rod (275) is fixedly connected to one side of the base plate (292).

5. The extrusion equipment for processing aluminum flat tubes according to claim 1, characterized in that: A movable groove is provided on the inner side of the mounting seat (22), the fixed plate (25) extends into the movable groove and matches the movable groove, the bottom of the telescopic plate (295) is fixedly connected to a support rod, one end of the support rod is fixedly connected to the vertical plate (294), and the top of the positioning plate (24) is fixedly connected to two first limiting plates, and the first limiting plates pass through the top wall of the U-shaped plate (23).

6. The extrusion equipment for processing aluminum flat tubes according to claim 1, characterized in that: The bottom of the material storage frame (3) is fixedly connected to two track plates (591), and one side of the second mounting plate (52) is provided with two long plates (592). The second mounting plate (52) is provided with a rectangular groove (593). A round rod is fixedly connected inside the rectangular groove (593). The long plate (592) extends into the rectangular groove (593). The round rod passes through the long plate (592). The two long plates (592) pass through the two track plates (591) respectively, and the long plates (592) A strip plate (594) is fixedly connected to the track plate (591) and the two long plates (592). A friction plate (595) is provided on the top of the strip plate (594). A threaded control rod (596) is rotatably connected to the friction plate (595). The threaded control rod (596) passes through the strip plate (594) and is connected to the strip plate (594) by a thread. A limiting rod is fixedly connected to the friction plate (595), and the limiting rod passes through the strip plate (594).

7. The extrusion equipment for processing aluminum flat tubes according to claim 1, characterized in that: The bottom of the material storage frame (3) is fixedly connected to a support plate (597), one side of the support plate (597) is rotatably connected to a threaded adjustment rod (598), and the other side of the support plate (597) is fixedly connected to a second motor (599), and the second motor (599) is fixedly connected to one end of the threaded adjustment rod (598) via an output shaft. A trapezoidal control block (581) is provided on the outside of the threaded adjustment rod (598), and the top of the trapezoidal control block (581) contacts the bottom of the material storage frame (3). The trapezoidal control block (581) is provided between the two second trapezoidal blocks (56), and the threaded adjustment rod (598) passes through the trapezoidal control block (581) and is connected to the trapezoidal control block (581) via a thread.

Citation Information

Patent Citations

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