Constant-pressure spraying equipment for steel wire machining and spraying process

Abstract

The invention is applicable to the technical field of steel wire processing, and provides constant-pressure spraying equipment for steel wire processing and a spraying technology.The constant-pressure spraying equipment comprises a winding unit, a water storage unit is arranged on one side of the winding unit, a spraying unit is mounted on the side, away from the water storage unit, of the winding unit, and a constant-pressure unit is mounted on the side, close to the water storage unit, of the winding unit; the winding unit comprises a cabinet, a mounting frame is arranged on the side wall of the cabinet, and a take-up assembly is mounted on the mounting frame; the water storage unit comprises a water storage tank, a filter is mounted on the side wall of the water storage tank, and a water pump is mounted on one side wall of the water storage tank; and the constant voltage unit comprises a turntable assembly arranged on the cabinet. According to the device, the problems that the steel wire spraying pressure is not uniform and the spraying liquid pressure cannot be adjusted are solved, and the purposes that the steel wire spraying liquid pressure can be the same through adjustment, the spraying liquid pressure can be adjusted, and the adjustable constant pressure is achieved are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of steel wire processing, and more specifically, to a constant pressure spraying device and a spraying process for steel wire processing. Background Art

[0002] Steel wire is one of the four major types of steel: plate, tube, profile and wire. It is a reprocessed product made from hot-rolled wire rods through cold drawing. The main processes of steel wire production include raw material selection, wire cleaning, drying, coating treatment, heat treatment, wire drawing, plating treatment, etc.

[0003] At present, cleaning and spraying of the produced steel wire is a crucial step in the steel wire processing process. Whether the steel wire can be cleaned determines whether the subsequent spraying effect is uniform. If the steel wire is not completely cleaned, the spray liquid will be sprayed onto the oxide layer when the steel wire is sprayed subsequently. With subsequent use, the oxide layer will fall off, causing the spray liquid to fall off, and the effect provided by the spray liquid cannot be achieved.

[0004] Using different spray liquids will achieve different effects, such as fire-proof spray liquid and anti-rust spray liquid. In actual use, whether the spray liquid is completely attached to the surface of the steel wire is the basis for whether it can achieve fire prevention and rust prevention. If a certain part of the steel wire is not sprayed, the rust-proof steel wire will start to rust from this place, causing the entire section of the steel wire to lose its anti-rust function. Therefore, uniform and complete spraying of the spray liquid is a necessary means to achieve the purpose of fire prevention, rust prevention, etc.

[0005] At present, the steel wire spraying equipment on the market can basically realize the spraying of steel wire, but because its spraying only uses water pumps and nozzles, it is difficult to control the water pressure of the spraying liquid in a long production line, which leads to uneven pressure of the liquid sprayed by the nozzle. When spraying the cleaning liquid, it cannot be guaranteed that the sprayed liquid has been sprayed to the surface of the steel wire with the same force, so that the entire steel wire cannot be cleaned; at the same time, when spraying the spray liquid, since the water pressure cannot be adjusted freely, there will be waste of spray liquid due to uneven water pressure or excessive water pressure; therefore, it is necessary to propose a constant pressure spraying equipment and spraying process for steel wire processing. Summary of the invention

[0006] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a constant pressure spraying equipment and a spraying process for steel wire processing that can adjust the pressure of the spray liquid and ensure that the spray liquid is always sprayed at a constant pressure while adjusting, thereby obtaining a good spraying effect.

[0007] To achieve the above object, the present invention provides the following technical solutions: A constant-pressure spraying device for wire processing, comprising a wire winding unit, a water storage unit is arranged on one side of the wire winding unit, a spraying unit is installed on the side of the wire winding unit away from the water storage unit, and a constant-pressure unit is installed on the side of the wire winding unit close to the water storage unit; the wire winding unit comprises a cabinet, a mounting frame is arranged on the side wall of the cabinet, and a wire taking-up assembly is installed on the mounting frame; the water storage unit comprises a water reservoir, a filter is installed on the side wall of the water reservoir, and a water pump is installed on one side wall of the water reservoir; the constant-pressure unit comprises a turntable assembly arranged on the cabinet, the turntable assembly comprises a rotating ring, a constant-pressure reservoir is rotatably connected to the turntable assembly, and a water outlet is opened on the constant-pressure reservoir; the spraying unit comprises a spraying assembly plugged into the mounting frame, and a wire outlet assembly is sleeved on the outer wall of the spraying assembly.

[0008] The present invention is further configured as follows: a cable winding assembly is provided on the cabinet, the cable winding assembly includes a drive module, an auxiliary cable winding reel is provided on one side of the drive module, a cable winding reel is installed on the side of the auxiliary cable winding reel away from the drive module, and a cable aligning plate is fitted on the bottom of the cable winding reel.

[0009] The present invention is further configured as follows: the cable drum is provided with a cable groove, the cable drum is provided with a plurality of groups of auxiliary grooves, the opening direction of the auxiliary grooves is perpendicular to the opening direction of the cable grooves, and the plurality of groups of auxiliary grooves are equidistantly provided.

[0010] The present invention is further configured as follows: the wire taking-up assembly includes a wire taking-up drive, a wire taking-up column is installed at the output end of the wire taking-up drive, and a group of wire taking-up reels are respectively arranged at both ends of the wire taking-up column.

[0011] By adopting the above technical solution, a plurality of auxiliary grooves are provided on the wire drum, the opening direction of the auxiliary grooves is perpendicular to the opening direction of the wire grooves, and the plurality of auxiliary grooves are provided at equal distances. When the wire needs to be removed, the operator can remove the wire through the auxiliary grooves. A wire aligning plate is provided at the bottom of the wire drum, and the wire aligning plate further ensures that the wire grooves ensure that the position of the wire wound on the wire drum does not deviate.

[0012] The present invention is further configured as follows: the turntable assembly includes a rotating module, a turntable shell is arranged on the top of the rotating module, a rotating ring is rotatably connected to the middle of the rotating module, and the diameter of the rotating ring close to the rotating module is larger than the diameter of the end away from the rotating module.

[0013] The present invention is further configured as follows: the end of the rotating ring with a smaller diameter is rotatably connected to a mating ring, a rotating column is arranged on the side of the mating ring away from the rotating column, the rotating column passes through the mating ring and is arranged at the center of the rotating ring, a turntable is arranged on the end of the rotating column away from the mating ring, and the constant pressure pool is installed on the end of the turntable away from the rotating column.

[0014] By adopting the above technical scheme, the liquid in the constant pressure tank that exceeds the water outlet will flow out from the water outlet, and then flow into the water reservoir to be recovered, so that the water flowing out of the constant pressure tank can be recycled, avoiding the waste of cooling water and spray liquid, and saving resources. The turntable assembly can drive the constant pressure tank to rotate, thereby controlling different water depths in the constant pressure tank, thereby having different water pressures.

[0015] The present invention is further configured as follows: the rotating module includes a mounting seat, and a group of mounting plates are respectively installed on the side walls on both sides of the mounting seat, a cylinder is installed on one side of each group of mounting plates, and a slider is installed on the other side of each group of mounting plates, and the slider is slidably connected to a slide rail at one end away from the mounting plate.

[0016] The present invention is further configured as follows: a slot is installed at one end of the slide rail away from the slider, a lifting column is arranged at the top of the slot, one end of the lifting column is connected to the top of the slot, and the other end is located corresponding to the cylinder, and the shape of the slot is adapted to the shape of the rotating ring.

[0017] By adopting the above technical solution, the relative position of the lifting column can be changed by the extension of the cylinder, and the lifting column on one side can drive the position of the slot and the slide rail to rise in the vertical direction, and through the change of the position of the slot and the slide rail, it can drive the rotating ring to rotate. At the same time, the rotation of the rotating ring will cause the lifting column on the other side to descend. The cooperation of the two sets of lifting columns can realize rotation in two directions. The rotation of the rotating ring can make the rotating column rotate relatively, and the rotation of the rotating column drives the turntable to rotate. The rotation of the turntable can drive the constant pressure pool to rotate. A plurality of groups of grooves are provided on the end with a larger diameter on the rotating ring, and the shape of the grooves is adapted to the shape of the slot. Through the precise engagement of the rotating ring and the slot, the rotating ring can be controlled to rotate stably, and there will be no uneven rotation speed causing the water in the constant pressure pool to splash out from all sides, ensuring that the water pressure in the constant pressure pool is always consistent.

[0018] A constant pressure spraying process for steel wire processing, according to the above-mentioned constant pressure spraying equipment for steel wire processing, comprises the following steps: S1. Wind the steel wire on the take-up assembly, pass it through the outlet assembly, and wind it on the wire reel; S2. The steel wire passing through the outlet assembly is sprayed by the spray assembly; the spray water is placed in a water reservoir, the water is pumped into the filter by a water pump, and the water is continuously injected into the constant pressure tank through the filter; S3. If the purpose of the spraying component spraying cooling water is to clean the dirt on the surface of the steel wire, execute S4; If the purpose of the spraying assembly spraying cooling water is to cool the steel wire, execute S5; S4, the constant pressure pool is kept horizontal relative to the turntable assembly to ensure a large constant pressure at this time; S5. The constant pressure pool rotates relative to the turntable assembly to reduce the water depth in the constant pressure pool, ensuring a lower constant pressure at this time.

[0019] In summary, the present application includes at least one of the following beneficial technical effects: 1. There are several groups of auxiliary grooves on the cable drum, and the opening direction of the auxiliary grooves is perpendicular to the opening direction of the wire grooves. Several groups of auxiliary grooves are opened at equal distances. When the wire needs to be removed, the operator can remove the wire through the auxiliary grooves. A wire-aligning plate is fitted at the bottom of the cable drum, which further ensures that the wire grooves ensure that the position of the wire wound on the cable drum does not shift.

[0020] 2. The liquid in the constant pressure tank that exceeds the water outlet will flow out from the water outlet and then flow into the water reservoir to be recovered, so that the water flowing out of the constant pressure tank can be recycled, avoiding the waste of cooling water and spray liquid and saving resources. The turntable assembly can drive the constant pressure tank to rotate, thereby controlling different water depths in the constant pressure tank and thus having different water pressures.

[0021] 3. The relative position of the lifting column can be changed by the extension of the cylinder. The lifting column on one side can drive the position of the slot and the slide rail to rise in the vertical direction, and the position change of the slot and the slide rail can drive the rotating ring to rotate. At the same time, the rotation of the rotating ring will cause the lifting column on the other side to drop. The cooperation of the two sets of lifting columns can realize rotation in two directions. The rotation of the rotating ring can make the rotating column rotate relatively, and the rotation of the rotating column drives the turntable to rotate. The rotation of the turntable can drive the constant pressure pool to rotate. Several groups of grooves are opened on the end with a larger diameter on the rotating ring. The shape of the grooves is adapted to the shape of the slot. Through the precise engagement of the rotating ring and the slot, the rotating ring can be controlled to rotate stably, and there will be no uneven rotation speed causing the water in the constant pressure pool to splash out from all sides, ensuring that the water pressure in the constant pressure pool is always consistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the constant pressure spraying equipment for steel wire processing of the present invention.

[0023] Figure 2 It is a structural schematic diagram of the winding unit and the spraying unit in the present invention.

[0024] Figure 3 It is a schematic diagram of the structure of the coil wire assembly in the present invention.

[0025] Figure 4 It is a schematic diagram of the structure of the wire take-up assembly in the present invention.

[0026] Figure 5 for Figure 2 A partial enlarged schematic diagram of area A in the middle.

[0027] Figure 6 It is a structural schematic diagram of the water storage unit in the present invention.

[0028] Figure 7 It is a structural schematic diagram of the constant voltage unit in the present invention.

[0029] Figure 8 It is a schematic diagram of the explosion of the constant pressure unit in the present invention.

[0030] Fig. 9 It is a structural schematic diagram of the rotating module in the present invention.

[0031] Fig.10 It is an exploded schematic diagram of the rotating module in the present invention.

[0032] Fig.11 It is a schematic diagram of the explosion of the spray unit in the present invention.

[0033] Description of reference numerals: 1. winding unit; 11. winding assembly; 111. drive module; 112. auxiliary winding reel; 113. line follower plate; 114. winding reel; 1141. wire slot; 1142. auxiliary slot; 12. take-up assembly; 121. take-up drive; 122. take-up column; 123. take-up reel; 13. cabinet; 14. mounting frame; 2. Water storage unit; 21. Water reservoir; 22. Filter; 23. Water pump; 3. Constant pressure unit; 31. Turntable assembly; 311. Turntable shell; 312. Rotation module; 3121. Cylinder; 3122. Mounting seat; 3123. Mounting plate; 3124. Slider; 3125. Slide rail; 3126. Slot; 3127. Lifting column; 313. Rotating ring; 314. Matching ring; 315. Rotating column; 316. Turntable; 32. Constant pressure pool; 321. Water outlet; 4. Spray unit; 41. Spray assembly; 411. Ring water pipe; 412. Baffle; 413. Water inlet pipe; 414. Spray head; 42. Outlet assembly. DETAILED DESCRIPTION

[0034] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0035] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0036] See also Figure 1-Figure 11 , the present invention provides the following technical solutions: For example, see Figure 1-Figure 6 , Fig.11 , specifically refers to a steel wire processing constant pressure spraying equipment and spraying process, including a winding unit 1. The winding unit 1 can realize the winding and transportation of the steel wire during the steel wire processing process, so that it can realize the subsequent steps of spraying cooling and spraying special functional liquid. A water storage unit 2 is arranged on one side of the winding unit 1. The water storage unit 2 can store coolant and spray liquid, and can also transport the coolant and spray liquid to the constant pressure unit 3. A spray unit 4 is installed on the side of the winding unit 1 away from the water storage unit 2. The spray unit 4 can realize the transmission of the steel wire and can also realize the steel wire spraying. It can not only spray coolant to cool it, but also spray spray liquid to realize fire prevention, rust prevention and other functions. A constant pressure unit 3 is installed on the side of the winding unit 1 close to the water storage unit 2. The constant pressure unit 3 includes a constant pressure tank 32. The constant pressure unit 3 can ensure that the spray liquid or coolant is always at a constant pressure, ensuring that the spraying effect is good and the spraying effect is the same.

[0037] See also Figure 2 , Figure 3 The winding unit 1 includes a cabinet 13, on which a winding assembly 11 is arranged. The winding assembly 11 includes a driving module 111, which is connected to an auxiliary winding reel 112 and a winding reel 114 through a pulley. The driving module 111 provides power for the entire winding assembly 11. An auxiliary winding reel 112 is arranged on one side of the driving module 111, and a winding reel 114 is installed on the side of the auxiliary winding reel 112 away from the driving module 111. The winding reel 114 is provided with a wire groove 1141, and the steel wire is wound inside the wire groove 1141. The wire groove 1141 ensures that the steel wire is wound in the center of the winding reel 114 without deviation, thereby ensuring its winding effect. The cable drum 114 is provided with a plurality of auxiliary grooves 1142, the opening direction of the auxiliary grooves 1142 is perpendicular to the opening direction of the wire grooves 1141, and the plurality of auxiliary grooves 1142 are equidistantly provided, and when the wire needs to be removed, the operator can remove the wire through the auxiliary grooves 1142. The bottom of the cable drum 114 is fitted with a line-aligning plate 113, and the line-aligning plate 113 further ensures that the wire grooves 1141 ensure that the position of the wire wound on the cable drum 114 does not deviate.

[0038] See also Figure 3 , Figure 4The side wall of the cabinet 13 is provided with a mounting frame 14, and a wire-receiving assembly 12 is installed on the mounting frame 14. The wire-receiving assembly 12 serves as the starting end of the steel wire winding. The operator winds the steel wire onto the wire-receiving assembly 12. Hundreds of meters of steel wire can be wound around the wire-receiving assembly 12, thereby realizing the storage of the steel wire. The wire-receiving assembly 12 includes a wire-receiving drive 121, which provides power for the wire-receiving assembly 12. A wire-receiving column 122 is installed at the output end of the wire-receiving drive 121. The wire-receiving column 122 has a certain width, and hundreds of meters of steel wire can be wound around the wire-receiving column 122. A group of wire-receiving drums 123 are respectively provided at both ends of the wire-receiving column 122. The two groups of wire-receiving drums 123 ensure that hundreds of meters of steel wire are wound around the wire-receiving column 122 without falling off.

[0039] See also Figure 1 , Figure 6 The water storage unit 2 includes a water reservoir 21, which can store a large amount of coolant and spray liquid. A water pump 23 is installed on one side wall of the water reservoir 21. The water pump 23 can pump the coolant and spray liquid in the water reservoir 21 into the water pipe and then transport it to the filter 22. A filter 22 is installed on the side wall of the water reservoir 21. The filter 22 can filter the coolant and spray liquid in the water reservoir 21 to prevent impurities from entering the water pipe. The filtered liquid is then pumped into the constant pressure tank 32.

[0040] See also Fig.11 The spray unit 4 includes a spray assembly 41 plugged into the mounting frame 14, and the outer wall of the spray assembly 41 is sleeved with an outlet assembly 42. The spray assembly 41 includes an annular water pipe 411, and the annular water pipe 411 can be used for cooling liquid and spray liquid to pass through. A baffle 412 is connected to one end of the annular water pipe 411. The annular water pipe 411 and the baffle 412 cooperate to form an annular liquid outlet environment, so that the outlet assembly 42 can be accommodated inside and the liquid outlet function can be completed. Several groups of spray heads 414 are arranged on the inner wall of the annular water pipe 411. Several groups of spray heads 414 are arranged in a surrounding manner to ensure that the steel wire can be evenly sprayed as a whole when passing through. A group of water inlet pipes 413 are opened at one end of the annular water pipe 411 away from the baffle 412. One end of the water inlet pipe 413 is connected to the bottom of the constant pressure tank 32. The water inlet pipe 413 allows the liquid in the constant pressure tank 32 to enter the annular water pipe 411 to achieve the spraying function.

[0041] For example 2, please refer to Figure 7-Figure 11, the second embodiment makes the following improvements on the basis of the first embodiment. Although the spraying treatment of the steel wire can be achieved through the cooperation of the above-mentioned units, in the actual production process, the spraying of the steel wire often requires a constant pressure, and in different production stages, the steel wire needs to be sprayed with different materials and thus requires different constant pressures; when the steel wire needs to be cleaned, a larger pressure is required to flush its surface, and when the steel wire needs to be sprayed with spray liquid, a smaller pressure can be used to spray it. At this time, if a larger pressure is used, it will cause a waste of spray liquid. Therefore, a set of turntable components 31 is specifically set in the constant pressure unit 3 to be connected to the constant pressure pool 32, and the pressure is adjusted by adjusting the water depth in the constant pressure pool 32.

[0042] See also Figure 8 The turntable assembly 31 includes a rotating module 312, which provides power for the turntable assembly 311. A turntable shell 311 is arranged on the top of the rotating module 312, and the shape of the turntable shell 311 and the rotating module 312 are adapted. A rotating ring 313 is rotatably connected to the middle of the rotating module 312, and the diameter of the rotating ring 313 close to the rotating module 312 is larger than the diameter of the end away from the rotating module 312. The end of the rotating ring 313 with a smaller diameter is rotatably connected to a matching ring 314, and the end of the rotating ring 313 with a larger diameter is meshed and connected to the rotating module 312, and the rotating ring 313 can be driven to rotate through the rotating module 312. A rotating column 315 is arranged on the side of the matching ring 314 away from the rotating column 315, and the rotating column 315 passes through the matching ring 314 and the center of the rotating ring 313. A turntable 316 is provided at one end of the rotating column 315 away from the matching ring 314. The turntable 316 is arranged in the vertical direction. A constant pressure pool 32 is installed at one end of the turntable 316 away from the matching ring 31. The rotation of the turntable 316 can drive the constant pressure pool 32 to rotate, thereby controlling the water depth in the constant pressure pool 32.

[0043] See also Figure 7 The constant pressure unit 3 includes a turntable assembly 31 arranged on the cabinet 13, the turntable assembly 31 includes a rotating ring 313, and a constant pressure tank 32 is rotatably connected to the turntable assembly 31. The constant pressure tank 32 is provided with a water outlet 321. The liquid in the constant pressure tank 32 that exceeds the water outlet 321 will flow out from the water outlet 321 and then flow into the water reservoir 21, so that the water flowing out of the constant pressure tank 32 can be recycled, avoiding the waste of cooling water and spray liquid and saving resources. The turntable assembly 31 can drive the constant pressure tank 32 to rotate, so as to control the different water depths of the constant pressure tank 32. Different water depths have different liquid pressures. The higher the water depth, the greater the water pressure; the lower the water depth, the lower the water pressure. When a lower water pressure is required, the rotation angle of the constant pressure tank 32 is large, so that the water depth inside it is low.

[0044] See also Figure 8 , Fig. 9The rotating module 312 includes a mounting seat 3122, and a group of mounting plates 3123 are respectively installed on the side walls of both sides of the mounting seat 3122. The mounting seat 3122 provides an installation environment for the mounting plates 3123. A cylinder 3121 is installed on one side of each group of mounting plates 3123, and the cylinder 3121 can be extended and retracted in the vertical direction. The mounting seat 3122 cooperates with the mounting plate 3123 to ensure that the cylinder 3121 operates stably during actual use. A slider 3124 is installed on the side of each group of mounting plates 3123 away from the cylinder 3121. The slider 3124 is fixed on the mounting plate 3123. The fixed mounting plate 3123 provides an installation environment for the slider 3124, ensuring that the slider 3124 is arranged in the vertical direction. A slide rail 3125 is slidably connected to the end of the slider 3124 away from the mounting plate 3123. The slider 3124 and the slide rail 3125 are adapted in shape, and the slide rail 3125 can move vertically relative to the slider 3124.

[0045] See also Fig. 9 , Fig.10 A slot 3126 is installed at one end of the slide rail 3125 away from the slider 3124, and the slide rail 3125 and the slot 3126 are arranged in a close fit, and the slide rail 3125 and the slot 3126 are both arranged in the vertical direction. A lifting column 3127 is arranged at the top of the slot 3126, and one end of the lifting column 3127 is connected to the top of the slot 3126, and the position of the other end corresponds to the position of the output end of the cylinder 3121. The lifting column 3127 can be displaced by extending the cylinder 3121, and the movement of the lifting column 3127 can realize the movement of the slide rail 3125. The movement of the slide rail 3125 can drive the movement of the slot 3126. The shape of the slot 3126 is adapted to the shape of the rotating ring 313, and the slot 3126 can drive the rotating ring 313 to rotate.

[0046] Specifically, when the steel wire needs to be cleaned, a higher pressure is required to flush its surface, and when the steel wire needs to be sprayed with spray liquid, a lower pressure can be used to spray it. If a higher pressure is used at this time, the spray liquid will be wasted. Therefore, when spraying the spray liquid, the water pressure needs to be adjusted down for spraying, so as to ensure uniform spraying without wasting the spray liquid.

[0047] Specifically, when it is necessary to adjust the pressure of the spray liquid, it is necessary to control the water depth in the constant pressure pool 32. The water depth inside the constant pressure pool 32 can be changed by rotating the angle of the constant pressure pool 32. The relative position of the lifting column 3127 can be changed by extending the cylinder 3121. The lifting column 3127 on one side can drive the position of the slot 3126 and the slide rail 3125 to rise in the vertical direction, and the position change of the slot 3126 and the slide rail 3125 can drive the rotating ring 313 to rotate. At the same time, the rotation of the rotating ring 313 will cause the lifting column 3127 on the other side to descend. The cooperation of the two groups of lifting columns 3127 can realize clockwise and counterclockwise rotation. The rotation of the rotating ring 313 can make the rotating column 315 rotate relatively. The rotation of the rotating column drives the turntable 316 to rotate. The rotation of the turntable 316 can drive the constant pressure pool 32 to rotate, thereby changing the water depth in the constant pressure pool 32, and thus causing the water pressure in the constant pressure pool 32 to change accordingly.

[0048] Specifically, a plurality of groups of grooves are provided on the end with a larger diameter on the rotating ring 313, and the shape of the grooves is adapted to the shape of the card slot 3126. Through the precise engagement of the rotating ring 313 with the card slot 3126, the rotating ring 313 can be controlled to rotate stably, and the rotation speed of the rotating ring 313 is constant. There will be no uneven rotation speed causing the water in the constant pressure pool 32 to splash out from all sides, thereby ensuring that the water pressure in the constant pressure pool 32 is always consistent.

[0049] Embodiment 3, a constant pressure spraying process for steel wire processing, according to the above-mentioned constant pressure spraying equipment for steel wire processing, comprises the following steps: S1, winding the steel wire on the wire taking-up assembly 12, passing through the wire outlet assembly 42, and winding it on the wire coiling assembly 11; More specific steps are: S11, driving the wire take-up column 122 to rotate by the wire take-up drive 121, winding the steel wire around the outer wall of the wire take-up column 122, and limiting the position of the steel wire by the wire take-up drum 123 during the winding process; S12, after the steel wire is wound on the take-up assembly 12, it continues to pass through the outlet assembly 42 and finally reaches the coiling assembly 11 for winding; S13, after the steel wire enters the wire winding assembly 11, the auxiliary wire winding drum 112 is driven to rotate by the driving module 111, and the steel wire is wound on the auxiliary wire winding drum 112; S14, after the steel wire is wound around the auxiliary winding drum 112, it is wound around the outer wall of the winding drum 114; S15, when the steel wire is wound around the outer wall of the wire coiling drum 114, it is wound in close contact with the wire groove 1141, and the steel wire is limited by the wire aligning plate 113 to ensure that the steel wire is wound in close contact with the wire groove 1141; S2, the steel wire passing through the outlet assembly 42 is sprayed by the spray assembly 41; the spray water is placed in the water reservoir 21, the water is pumped into the filter 22 by the water pump 23, and the water is continuously injected into the constant pressure tank 32 after being filtered by the filter 22; More specific steps are: S21, the spray water is transported from the constant pressure tank 32 to the turntable assembly 31 for spraying, and the excess spray water flows out from the water outlet 321; S22, the excess spray water flows out from the water outlet 321 and flows back into the constant pressure tank 32; S3, if the purpose of the spraying component 41 spraying cooling water is to clean the dirt on the surface of the steel wire, execute S4; If the purpose of the spraying component 41 spraying cooling water is to cool the steel wire, then S5 is executed; S4, the constant pressure pool 32 is kept horizontal relative to the turntable assembly 31 to ensure a large constant pressure at this time; More specific steps are: S41, the water in the constant pressure pool 32 has a relatively high pressure and is sprayed through the spray assembly 41; S411, the spray liquid passes through the water pipe connected to the bottom of the constant pressure tank 32 to the spray assembly 41; S412, the spray liquid enters the annular water pipe 411 from the water inlet pipe 413; S413, spray liquid is sprayed from a plurality of groups of spray heads 414 to the outlet of the outlet assembly 42; S5, the constant pressure pool 32 rotates relative to the turntable assembly 31, so that the water depth in the constant pressure pool 32 is reduced, ensuring a lower constant pressure at this time; More specific steps are: S51, the cylinder 3121 on one side rises, driving the rotating ring 313 to rotate; S52, the rotating ring 313 rotates to drive the rotating column 315 to rotate, and then drives the rotating disk 316 connected thereto to rotate; S53, the rotating disk 316 rotates to drive the constant pressure pool 32 to rotate; S54. The water in the constant pressure pool 32 has different water depths due to the angle difference of the constant pressure pool 32, thereby achieving different water pressures.

[0050] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. A constant pressure spraying equipment for steel wire processing, characterized in that: It comprises a wire winding unit (1), a water storage unit (2) being arranged on one side of the wire winding unit (1), a spray unit (4) being installed on the side of the wire winding unit (1) away from the water storage unit (2), and a constant pressure unit (3) being installed on the side of the wire winding unit (1) close to the water storage unit (2); The wire winding unit (1) comprises a cabinet (13), a side wall of the cabinet (13) is provided with a mounting frame (14), and a wire take-up assembly (12) is mounted on the mounting frame (14); The water storage unit (2) comprises a water reservoir (21), a filter (22) being installed on a side wall of the water reservoir (21), and a water pump (23) being installed on a side wall of the water reservoir (21); The constant pressure unit (3) comprises a turntable assembly (31) arranged on the cabinet (13), the turntable assembly (31) comprising a rotating ring (313), a constant pressure tank (32) being rotatably connected to the turntable assembly (31), and a water outlet hole (321) being provided on the constant pressure tank (32); The spray unit (4) comprises a spray assembly (41) plugged into a mounting frame (14); an outlet wire assembly (42) is sleeved on an outer wall of the spray assembly (41).

2. The constant pressure spraying equipment for steel wire processing according to claim 1, characterized in that: The cabinet (13) is provided with a cable winding assembly (11), the cable winding assembly (11) comprising a drive module (111), an auxiliary cable winding reel (112) being provided on one side of the drive module (111), a cable winding reel (114) being installed on a side of the auxiliary cable winding reel (112) away from the drive module (111), and a cable alignment plate (113) being provided on the bottom of the cable winding reel (114).

3. The constant pressure spraying equipment for steel wire processing according to claim 2, characterized in that: The wire coiling drum (114) is provided with a wire groove (1141), and the wire coiling drum (114) is provided with a plurality of groups of auxiliary grooves (1142), the opening direction of the auxiliary grooves (1142) being perpendicular to the opening direction of the wire grooves (1141), and the plurality of groups of auxiliary grooves (1142) being equidistantly opened.

4. The constant pressure spraying equipment for steel wire processing according to claim 1, characterized in that: The wire take-up assembly (12) comprises a wire take-up drive (121), a wire take-up post (122) being mounted at the output end of the wire take-up drive (121), and a group of wire take-up reels (123) being respectively disposed at both ends of the wire take-up post (122).

5. The constant pressure spraying equipment for steel wire processing according to claim 1, characterized in that: The turntable assembly (31) comprises a rotating module (312), a turntable shell (311) being arranged on the top of the rotating module (312), a rotating ring (313) being rotatably connected to the middle of the rotating module (312), and a diameter of an end of the rotating ring (313) close to the rotating module (312) being larger than a diameter of an end away from the rotating module (312).

6. The constant pressure spraying equipment for steel wire processing according to claim 5, characterized in that: The end of the rotating ring (313) with a smaller diameter is rotatably connected to a matching ring (314); a rotating column (315) is provided on the side of the matching ring (314) away from the rotating column (315); the rotating column (315) passes through the matching ring (314) and is arranged at the center of the rotating ring (313); a rotating disk (316) is provided on the end of the rotating column (315) away from the matching ring (314); and the constant pressure cell (32) is installed on the end of the rotating disk (316) away from the rotating column (315).

7. The constant pressure spraying equipment for steel wire processing according to claim 6, characterized in that: The rotating module (312) comprises a mounting seat (3122), and a group of mounting plates (3123) are respectively mounted on the side walls on both sides of the mounting seat (3122), a cylinder (3121) is mounted on one side of each group of mounting plates (3123), and a slider (3124) is mounted on the other side of each group of mounting plates (3123), and one end of the slider (3124) away from the mounting plate (3123) is slidably connected to a slide rail (3125).

8. The constant pressure spraying equipment for steel wire processing according to claim 7, characterized in that: A slot (3126) is installed at one end of the slide rail (3125) away from the slider (3124), and a lifting column (3127) is arranged at the top of the slot (3126). One end of the lifting column (3127) is connected to the top of the slot (3126), and the other end is located at a position corresponding to the cylinder (3121). The shape of the slot (3126) is adapted to the shape of the rotating ring (313).

9. The constant pressure spraying equipment for steel wire processing according to claim 1, characterized in that: The spray assembly (41) comprises an annular water pipe (411), the annular water pipe (411) being arranged in an annular structure, one end of the annular water pipe (411) being connected to a baffle (412), a plurality of groups of spray heads (414) being arranged around the inner wall of the annular water pipe (411), and a group of water inlet pipes (413) being provided at one end of the annular water pipe (411) away from the baffle (412).

10. A constant pressure spraying method for steel wire processing, using a constant pressure spraying device for steel wire processing as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, winding the steel wire on the wire take-up assembly (12), passing the wire outlet assembly (42), and winding the steel wire on the wire winding drum (114); S2, the steel wire passing through the outlet assembly (42) is sprayed through the spray assembly (41); the spray water is placed in the water reservoir (21), the water is pumped into the filter (22) by the water pump (23), and the water is filtered by the filter (22) and continuously injected into the constant pressure tank (32); S3, if the purpose of the spraying assembly (41) spraying cooling water is to clean the dirt on the surface of the steel wire, execute S4; If the purpose of spraying by the spraying assembly (41) is to spray a coating on the steel wire, the liquid in the water reservoir (21) is replaced with the desired spraying liquid, and S5 is executed; S4, the constant pressure pool (32) is kept horizontal relative to the turntable assembly (31) to ensure a relatively large constant pressure; S5. The constant pressure pool (32) rotates relative to the rotating disk assembly (31) so that the water depth in the constant pressure pool (32) decreases, thereby ensuring a lower constant pressure.

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