Friction welding device and method for battery box

The motor-driven gear drives the brush to clean the burrs and spiral strips and cut and crush the welding material, which solves the burrs and keyhole problems on the surface of the battery box after welding, improves processing efficiency and reduces labor and material waste.

CN119187832AActive Publication Date: 2024-12-27ZHEJIANG TIANNENG BATTERY JIANGSU NEW ENERGY CO LTD

Patent Information

Application Number
CN202411696911.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2024-12-27
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

After welding, burrs and keyholes are prone to appear on the surface of the battery box, and the process of cleaning and filling the keyholes is cumbersome, resulting in low processing efficiency.

Method used

A battery box friction welding device is designed, including a friction welding mechanism, which uses a motor to drive the gear transmission, drives the brush to clean the burrs, and realizes the recycling and cutting and crushing of welding materials through spiral strips and cutting components, and automatically fills the keyhole.

Benefits of technology

The battery box leveling treatment efficiency after welding is improved, the damage caused by secondary clamping is avoided, manual time and material waste is reduced, and the purpose of automatic filling of keyholes is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a battery box friction welding device and method, belongs to the technical field of welding, and provides the following scheme that the battery box friction welding device comprises welding equipment, and a friction welding mechanism is arranged on the welding equipment; a motor drives a first gear and a second gear to conduct transmission, the upper section drives a welding head to rotate through a cutting assembly to achieve friction welding operation on a battery box, in the linear welding process, the second gear is further in transmission with a third gear, and a curved bar drives a movable frame to conduct reciprocating motion; the movable strip drives the dust collection part to swing through the second rotating rod, so that the suction area can be increased, welding material residues are avoided, the dust collection part swings to drive the brush to swing, the brush can clean burrs left after welding, the battery box after welding can be leveled, the machining efficiency is improved, and the practicability is high. And secondly, the purpose of recycling the welding materials can be achieved in cooperation with a recycling machine, so that damage to the battery box caused by secondary clamping is avoided.
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Description

Technical Field

[0001] The present invention relates to the field of welding technology, and in particular to a battery box friction welding device and method thereof. Background Art

[0002] In the process of welding the battery box, stir friction welding is often required. The stir friction welding device can linearly weld multiple connecting gaps of the battery box, and can achieve a sufficiently firm linear weld of the battery box. However, after welding, burrs will appear at the position where the weld is formed and its vicinity. In the process of welding, it is not convenient to clean and store the burrs, and they remain on the surface of the battery box. When the fixture is clamped for the second time, it is easy to cause wear on the surface of the battery box. It also needs to be cleaned after the processing is completed, which is very inconvenient. In addition, keyholes will be left after stir friction welding, and the additional filling of the keyholes also increases the processing steps, which will increase more labor and time, making the processing efficiency low.

[0003] In view of the above problems, the present invention document proposes a battery box friction welding device and method. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that burrs will appear at the position where the weld is formed and in its vicinity after welding, and it is inconvenient to clean and store the burrs during the welding process, and they will remain on the surface of the battery box. When the clamp is clamped for the second time, it is easy to cause wear on the surface of the battery box, and it is also necessary to clean it after the processing is completed, which is very inconvenient. In addition, keyholes will be left after stir friction welding, and the additional filling of keyholes also increases the processing steps, which will increase more labor and time, resulting in low processing efficiency. A battery box friction welding device and method are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A friction welding device for a battery box comprises a welding device, wherein the welding device is provided with a friction welding mechanism; The friction welding mechanism includes a recovery component, a reciprocating component is arranged below the recovery component, a driving component is arranged inside the recovery component, the driving component is connected to the detachable welding component, the driving component drives the detachable welding component to rotate to realize the welding operation, the driving component also drives the reciprocating component to drive the brush in the reflow component to swing for cleaning operation, and the recovery component recovers the welding material for subsequent cutting operation; The detachable welding component passes through the bottom of the reflow component, the detachable welding component is connected to a lifting component, the cutting component passes through the detachable welding component, and a spiral bar is also arranged above the inside of the detachable welding component. The lifting component drives the detachable component to make the spiral bar cooperate with the cutting component to rotate, thereby achieving the cutting and crushing of the solder and also realizing the purpose of automatically filling the keyhole.

[0006] Preferably, the recycling component includes a recycling box, which is connected to the driving end of the welding equipment, a filter is provided inside the recycling box, one side of the recycling box is connected to a recycling machine, the recycling machine is fixedly mounted on the recycling box, the recycling machine is also connected to a recycling pipe, the recycling pipe is a hose, the bottom end of the recycling pipe is connected to a dust suction part, and the bottom of the dust suction part is fixedly connected to a brush.

[0007] Preferably, the reciprocating motion assembly includes a curved rod, the top end of which is fixedly connected to a third gear, the curved rod is rotatably mounted on the recovery box via a bearing, the curved rod is arranged in a movable frame, one side of the movable frame is fixedly connected to a movable bar, and one end of the movable bar is fixedly connected to the dust collection part.

[0008] Preferably, a second rotating rod is fixedly connected to the upper part of the movable bar, and the second rotating rod is rotatably mounted on the recovery box through a bearing.

[0009] Preferably, the driving assembly includes a fixed seat, the fixed seat is fixedly connected in the recovery box, a motor is fixedly connected above the fixed seat, an output shaft of the motor is fixedly connected to a first gear, the first gear is meshed with a second gear, and the second gear is meshed with a third gear; A third sleeve is fixedly connected inside the second gear, and the third sleeve is rotatably installed in the recovery box through a bearing.

[0010] Preferably, the detachable welding assembly includes a welding head, the top end of the welding head is butted with a middle section, a plurality of heat conducting plates are arranged inside the middle section, the top end of the middle section is sleeved in a fixing sleeve, and the middle section is installed in the fixing sleeve by bolts.

[0011] Preferably, the fixed sleeve is fixedly connected to the upper section, the spiral strip is fixedly connected in the upper section, a recovery box is fixedly connected to the top end of the upper section, the recovery box is located in a recovery box, the recovery box, the upper section and the middle section are connected, a plurality of convex edges are fixedly connected to the outside of the upper section, the upper section slides in the third sleeve and the first sleeve through the convex edges, and the first sleeve is rotatably installed in the recovery box through a bearing.

[0012] Preferably, the cutting assembly comprises a first rotating rod, the upper and lower ends of the first rotating rod are respectively fixedly connected with an upper spiral sheet and a lower spiral sheet, the welding head is installed at the bottom end of the first rotating rod by bolts, the top end of the first rotating rod is fixedly connected with a knife column, the knife column is rotatably installed on the filter screen by a bearing, and a plurality of blades are fixedly connected to the outside of the knife column, and the blades are located above the filter screen; Both sides of the first rotating rod are fixedly connected with driving ends, one end of the driving end is an arc edge, and the arc edge of the driving end is slidably connected to the spiral strip.

[0013] Preferably, the lifting assembly includes a second sleeve, the second sleeve is fixedly connected to the outside of the upper section, the second sleeve is rotatably mounted on the connecting member through a bearing, an electric push rod is fixedly connected below the connecting member, and the electric push rod is fixedly mounted in the recovery box.

[0014] A method for using a battery box friction welding device comprises the following steps: S1. When performing friction welding of the battery box, the welding mechanism is controlled by the welding equipment to be on the battery box. At this time, the control motor drives the first gear to rotate, the first gear and the second gear are transmitted, the second gear drives the upper section to rotate through the third sleeve, the upper section drives the middle section to rotate, and the upper section also drives the first rotating rod to rotate through the spiral strip and the driving end, the first rotating rod drives the welding head to rotate, then the welding head welds the battery box by rotating friction heating, and the welding equipment drives the welding head to move forward to perform welding operations; S2. During the linear welding process, the second gear also drives the third gear to rotate, the third gear drives the crankshaft to rotate, the crankshaft drives the movable frame to reciprocate, so that the movable frame drives the movable bar to swing back and forth, the movable bar drives the dust suction part and the brush to swing, so that the brush cleans the burrs remaining from the welding, and the recycling machine is running at this time, so that the welding material after welding is recycled into the recycling box. Since the rotation process of the first rotating rod also drives the knife column and the blade to rotate, the blade cuts and crushes the welding material, so that the cut welding material falls into the recycling box; S3. After the linear welding is completed, the electric push rod is controlled to extend. The electric push rod drives the upper section and the middle section to move upward through the connecting piece, so that the middle section is separated from the welding head, and the upper section controls the driving end to rotate through the spiral bar. The driving end drives the upper spiral piece to rotate. The upper spiral piece transports the cut welding material in the recovery box downward to the middle section, and the middle section rotates at a high speed. The heat generated by friction is used to heat the welding material in the middle section, so that the welding material is in a molten liquid state. At this time, the lower spiral piece rotates to transport the remaining molten welding material in the original middle section downward to the keyhole, so as to complete the filling of the keyhole left by the welding. After the filling is completed, the welding head is controlled to rise by the welding equipment to perform the next welding operation.

[0015] Compared with the prior art, the present invention provides a battery box friction welding device and method thereof, which have the following beneficial effects: 1. The friction welding device and method for the battery box drive the first gear and the second gear to transmit through a motor, so that the upper section drives the welding head to rotate through a cutting assembly to realize the friction welding operation on the battery box, and in the linear welding process, the second gear is also transmitted with the third gear, so that the curved rod drives the movable frame to reciprocate, and the movable bar drives the dust suction part to swing through the second rotating rod, so that not only the suction area can be increased to avoid residual welding material, but also the dust suction part can swing to drive the brush to swing, and the brush can clean the burrs remaining after welding, so as to meet the leveling treatment of the battery box after welding and improve the processing efficiency. Secondly, the purpose of recycling the welding material can be achieved in cooperation with the recycling machine, so as to avoid damage to the battery box caused by secondary clamping.

[0016] 2. The friction welding device and method for the battery box, wherein the first gear and the second gear are driven by a motor, and the second gear drives the third sleeve to drive the upper section to rotate, so that the upper section drives the middle section to rotate, so that friction heat is generated between the middle section and the battery box, and the heat increases dramatically due to high-speed movement, thereby heating the solder in the middle section to make the solder in a molten liquid state, and then the upper section is controlled by an electric push rod to drive the middle section upward to separate from the welding head, and at the same time, the spiral bar is used to control the driving end to drive the first rotating rod to rotate, so that the lower spiral sheet conveys the molten solder downward and smoothly fills it in the keyhole along the welding head, thereby achieving the purpose of automatically filling the keyhole.

[0017] 3. The friction welding device and method for the battery box drive the first gear and the second gear to transmit through the motor, so that the second gear and the third gear are transmitted, and the curved rod drives the movable bar to swing through the movable frame, so that the brush removes the burrs after welding, and the recycling machine recycles the welding material into the recycling box. Since the middle section rotates, the spiral bar and the driving end can also drive the first rotating rod to rotate, so that the blade rotates to cut and crush the burrs, so that the welding material is in smaller particles, which is conducive to the subsequent hot melting operation, and the upper spiral piece can smoothly transport the welding material into the middle section. When the lifting assembly lifts the upper section and the middle section upward, the lower spiral piece can fill the molten welding material into the keyhole. Therefore, this method can use the residual raw materials after welding to realize the filling and sealing of the keyhole, without the need for separate filling, and reduces material waste and processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional view of a battery box friction welding device and method proposed by the present invention; Figure 2 A three-dimensional view of a friction welding mechanism of a battery box friction welding device and method proposed by the present invention; Figure 3 A three-dimensional view of a friction welding mechanism section of a battery box friction welding device and method thereof proposed by the present invention; Figure 4 A three-dimensional view of a partial structure of a friction welding mechanism of a battery box friction welding device and method proposed by the present invention; Figure 5 A three-dimensional view of a reciprocating motion component of a battery box friction welding device and method proposed by the present invention; Figure 6 A stereoscopic view of a driving assembly of a battery box friction welding device and method thereof proposed by the present invention; Figure 7 A three-dimensional view of a cross section of a detachable welding assembly of a battery box friction welding device and method thereof proposed by the present invention; Figure 8 A three-dimensional view of a cutting assembly of a battery box friction welding device and method thereof proposed by the present invention; Fig. 9 A three-dimensional view of a battery box friction welding device and method thereof proposed by the present invention, with the welding head and the first rotating rod separated; Fig.10 A three-dimensional view of a recovery box of a battery box friction welding device and method proposed by the present invention; Fig.11 The present invention provides a cross-sectional view of a battery box friction welding device and method thereof, with the middle section and the upper section separated.

[0019] In the figure: 100, welding equipment; 200, friction welding mechanism; 201, recycling assembly; 2011, recycling box; 2012, recycling machine; 2013, recycling pipe; 2014, dust suction unit; 2015, filter screen; 2016, brush; 202, detachable welding assembly; 2021, welding head; 2022, middle section; 2023, fixing sleeve; 2024, heat conducting sheet; 2025, upper section; 2026, first sleeve; 2027, flange; 203, driving assembly; 2031, first gear; 2032, motor; 2033, fixing seat; 2034, second gear; 2035, third sleeve; 204, cutting assembly; 2041, knife column; 2042, blade; 2043, upper spiral sheet; 2044, driving end; 2045, first rotating rod; 2046, lower spiral sheet; 205, recovery box; 206, lifting assembly; 2061, electric push rod; 2062, connecting piece; 2063, second sleeve; 207, reciprocating motion assembly; 2071, third gear; 2072, curved rod; 2073, movable frame; 2074, second rotating rod; 2075, movable bar; 208, spiral bar. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] Example 1: Reference Figure 1-6 and Fig.11 , a battery box friction welding device, comprising a welding device 100, on which a friction welding mechanism 200 is provided; The friction welding mechanism 200 includes a recycling component 201, and the recycling component 201 includes a recycling box 2011. The recycling box 2011 is connected to the driving end 2044 of the welding device 100. A filter 2015 is arranged inside the recycling box 2011. The filter 2015 can weld large particles of welding material until the welding material is broken to meet the aperture size of the filter 2015, so that the welding material can be smoothly dropped downward. One side of the recycling box 2011 is connected to a recycling machine 2012. The recycling machine 2012 can smoothly achieve the purpose of recycling welding material through the dust suction part 2014. The recycling machine 2012 is fixedly installed on the recycling box 2011. The recycling machine 2012 is also connected to a recycling pipe 2013. The recycling pipe 2013 is a hose. The recycling pipe 2013 The soldering material can be guided to be transported upward, and the recovery pipe 2013 is a hose, so that the dust suction part 2014 can move smoothly. The bottom end of the recovery pipe 2013 is connected to the dust suction part 2014, and the bottom of the dust suction part 2014 is fixedly connected to the brush 2016. The brush 2016 can start the cleaning function of the burrs remaining after welding. A reciprocating motion component 207 is arranged below the recovery component 201, and the reciprocating motion component 207 includes a curved rod 2072, and the top of the curved rod 2072 is fixedly connected to the third gear 2071. The curved rod 2072 is rotatably installed on the recovery box 2011 through a bearing. The curved rod 2072 is arranged in a movable frame 2073, and the bottom end of the curved rod 2072 is curved, and the opening on the movable frame 2073 can be The curved rod 2072 provides a movable space so that the curved rod 2072 can rotate smoothly and drive the movable frame 2073 to reciprocate. A movable bar 2075 is fixedly connected to one side of the movable frame 2073. One end of the movable bar 2075 is fixedly connected to the dust suction part 2014. The soldering material can be smoothly recovered into the recycling box 2011 through the dust suction part 2014. A second rotating rod 2074 is fixedly connected to the upper part of the movable bar 2075. The second rotating rod 2074 is rotatably installed on the recycling box 2011 through a bearing. The second rotating rod 2074 can be kept rotating smoothly through the bearing, and the second rotating rod 2074 can provide a center point for the movable bar 2075, so that the movable bar 2075 can swing smoothly. A driving assembly 203 is arranged inside, and the driving assembly 203 includes a fixing seat 2033, and the fixing seat 2033 is fixedly connected to the recycling box 2011. A motor 2032 is fixedly connected above the fixing seat 2033, and the motor 2032 can be fixed by the fixing seat 2033 to ensure the stability of the motor 2032. The output shaft of the motor 2032 is fixedly connected to a first gear 2031, and the first gear 2031 is meshed with the second gear 2034. The first gear 2031 and the second gear 2034 are driven to drive the third sleeve 2035 to rotate, and the second gear 2034 is meshed with the third gear 2071. The second gear 2034 and the third gear 2071 are driven to drive the crankshaft 2072 to rotate.The interior of the second gear 2034 is fixedly connected with a third sleeve 2035, and the third sleeve 2035 is sleeved on the upper section 2025, so that the upper section 2025 can slide smoothly in the third sleeve 2035. The third sleeve 2035 is rotatably installed in the recycling box 2011 through a bearing. The driving component 203 is connected to the detachable welding component 202, and the driving component 203 drives the detachable welding component 202 to rotate to realize the welding operation. The driving component 203 also drives the reciprocating motion component 207 to drive the brush 2016 in the reflow component to swing for cleaning operations, and the recycling component 201 recycles the solder for subsequent cutting operations; The detachable soldering assembly 202 passes through the bottom of the reflow assembly. The detachable soldering assembly 202 includes a soldering head 2021. The top end of the soldering head 2021 is butted with a middle section 2022. The middle section 2022 is provided with a plurality of heat conducting sheets 2024. The heat generated by friction can be guided into the middle section 2022 through the heat conducting sheets 2024, so as to heat the solder. The top end of the middle section 2022 is sleeved in a fixing sleeve 2023. The middle section 2022 is mounted on the fixing sleeve by bolts. In 2023, the middle section 2022 can be connected to the welding head 2021 through a sealing layer, so as to maintain sealing. The detachable welding component 202 is connected with a lifting component 206, and the cutting component 204 runs through the detachable welding component 202. A spiral bar 208 is also arranged above the inside of the detachable welding component 202. The lifting component 206 drives the detachable component to make the spiral bar 208 rotate in coordination with the cutting component 204, thereby achieving the cutting and crushing of the welding material and also realizing the purpose of automatically filling the keyhole.

[0023] In this embodiment: the motor 2032 drives the first gear 2031 and the second gear 2034 to transmit, so that the upper section 2025 drives the welding head 2021 to rotate through the cutting assembly 204 to realize the friction welding operation of the battery box, and in the linear welding process, the second gear 2034 also transmits with the third gear 2071, so that the curved rod 2072 drives the movable frame 2073 to reciprocate, and the movable bar 2075 drives the dust suction part 2014 to swing through the second rotating rod 2074, so that not only the suction area can be increased to avoid the residual welding material, but also the dust suction part 2014 can swing to drive the brush 2016 to swing, and the brush 2016 can clean the burrs remaining after welding, meet the leveling treatment of the battery box after welding, and improve the processing efficiency. Secondly, the recycling machine 2012 can be used to achieve the purpose of recycling the welding material, thereby avoiding the damage to the battery box caused by secondary clamping.

[0024] Example 2: Reference Figure 6-11A battery box friction welding device includes a driving assembly 203, the driving assembly 203 includes a fixing seat 2033, the fixing seat 2033 is fixedly connected in a recycling box 2011, a motor 2032 is fixedly connected above the fixing seat 2033, an output shaft of the motor 2032 is fixedly connected to a first gear 2031, the first gear 2031 is meshed with a second gear 2034, the second gear 2034 is meshed with a third gear 2071, a third sleeve 2035 is fixedly connected inside the second gear 2034, and the third sleeve 2035 is rotatably installed in the recycling box 2011 through a bearing; The lifting assembly 206 includes a second sleeve 2063, which is fixedly connected to the outside of the upper section 2025. The second sleeve 2063 is rotatably mounted on the connecting member 2062 through a bearing. The second sleeve 2063 can rotate smoothly through the bearing, so that the upper section 2025 can maintain smooth rotation. An electric push rod 2061 is fixedly connected below the connecting member 2062. The electric push rod 2061 can be extended and retracted to drive the second sleeve 2063 to achieve longitudinal movement through the connecting member 2062, thereby driving the upper section 2025 to move up and down. The electric push rod 2061 is fixedly mounted in the recovery box 2011; The detachable welding assembly 202 includes a welding head 2021, the top end of the welding head 2021 is butted with a middle section 2022, a sealing layer can be filled between the welding head 2021 and the middle section 2022 to increase the sealing performance, a plurality of heat conducting sheets 2024 are arranged inside the middle section 2022, the top end of the middle section 2022 is sleeved in a fixing sleeve 2023, the middle section 2022 is installed in the fixing sleeve 2023 by bolts, the position of the middle section 2022 can be fixed by bolts, so that the middle section 2022 and the upper section 2025 are stably connected, the fixing sleeve 2023 is fixedly connected to the upper section 2025, the spiral strip 208 is fixedly connected in the upper section 2025, and the top end of the upper section 2025 is fixedly connected with A recycling box 205, which can store the cut and crushed welding materials. The recycling box 205 is located in the recycling box 2011. The recycling box 205, the upper section 2025 and the middle section 2022 are connected. The upper section 2025 is fixedly connected with a plurality of convex edges 2027. The upper section 2025 slides in the third sleeve 2035 and the first sleeve 2026 through the convex edges 2027. The upper section 2025 can slide smoothly in the third sleeve 2035 and the first sleeve 2026. At the same time, the interior of the third sleeve 2035 is engaged with the convex edges 2027, so that the rotation of the third sleeve 2035 can drive the upper section 2025 to rotate smoothly. The first sleeve 2026 is rotatably installed in the recycling box 2011 through a bearing; The cutting assembly 204 includes a first rotating rod 2045, and the upper and lower ends of the first rotating rod 2045 are respectively fixedly connected with an upper spiral piece 2043 and a lower spiral piece 2046. The upper spiral piece 2043 can smoothly convey the solder to the middle section 2022, and the lower spiral piece 2046 can convey the molten solder to the keyhole, so as to fill the keyhole. The welding head 2021 is installed at the bottom end of the first rotating rod 2045 by bolts. The welding head 2021 can maintain a stable connection with the first rotating rod 2045 by bolts, and the removal operation of the welding head 2021 can also be realized. The top of the first rotating rod 2045 is fixedly connected with a knife column 2041. The knife column 204 1 is rotatably mounted on the filter screen 2015 through a bearing, and a plurality of blades 2042 are fixedly connected to the outside of the knife column 2041, and the blades 2042 are located above the filter screen 2015. The welding material can be cut and crushed by the rotation of the blades 2042, so that the welding material is in a small particle state, which is convenient for subsequent heating of the welding material in a molten state. Both sides of the first rotating rod 2045 are fixedly connected with a driving end 2044, one end of the driving end 2044 is an arc edge, and the arc edge of the driving end 2044 is slidably connected to the spiral strip 208. During the movement of the spiral strip 208, the spiral strip 208 can control the driving end 2044 to realize rotational movement, thereby controlling the rotation of the first rotating rod 2045; In this embodiment: the motor 2032 drives the first gear 2031 and the second gear 2034 to transmit, and the second gear 2034 drives the third sleeve 2035 to drive the upper section 2025 to rotate, so that the upper section 2025 drives the middle section 2022 to rotate, so that friction heat is generated between the middle section 2022 and the battery box, and the heat increases dramatically due to high-speed movement, so that the solder in the middle section 2022 can be heated to make the solder in a molten liquid state, and then the electric push rod 2061 controls the upper section 2025 to drive the middle section 2022 to move upward and separate from the welding head 2021, and at the same time, the spiral bar 208 controls the driving end 2044 to drive the first rotating rod 2045 to rotate, so that the lower spiral sheet 2046 transports the molten solder downward, and smoothly fills it in the keyhole along the welding head 2021, thereby achieving the purpose of automatically filling the keyhole.

[0025] Example 3: Reference Figure 3 , Figure 5-6 and Figure 8 A friction welding device for a battery box includes a cutting assembly 204, wherein the cutting assembly 204 includes a first rotating rod 2045, wherein upper and lower ends of the first rotating rod 2045 are respectively fixedly connected with an upper spiral sheet 2043 and a lower spiral sheet 2046, and both sides of the first rotating rod 2045 are fixedly connected with a driving end 2044, wherein one end of the driving end 2044 is an arc edge, and the arc edge of the driving end 2044 is slidably connected to a spiral strip 208; The recycling assembly 201 includes a recycling box 2011, which is connected to the driving end 2044 of the welding device 100. A filter screen 2015 is arranged inside the recycling box 2011. One side of the recycling box 2011 is connected to a recycling machine 2012. The recycling machine 2012 is fixedly installed on the recycling box 2011. The recycling machine 2012 is also connected to a recycling pipe 2013. The recycling pipe 2013 is a hose. The bottom end of the recycling pipe 2013 is connected to a dust collecting part 2014. The bottom of the dust collecting part 2014 is fixedly connected to a brush 2016. The reciprocating motion assembly 207 includes a curved rod 2072, the top of which is fixedly connected to a third gear 2071, the curved rod 2072 is rotatably mounted on the recycling box 2011 via a bearing, the curved rod 2072 is arranged in a movable frame 2073, one side of the movable frame 2073 is fixedly connected to a movable bar 2075, one end of the movable bar 2075 is fixedly connected to the dust collecting part 2014, the upper part of the movable bar 2075 is fixedly connected to a second rotating rod 2074, and the second rotating rod 2074 is rotatably mounted on the recycling box 2011 via a bearing; The driving assembly 203 includes a fixed seat 2033, which is fixedly connected to the recycling box 2011. A motor 2032 is fixedly connected to the top of the fixed seat 2033. The output shaft of the motor 2032 is fixedly connected to a first gear 2031. The first gear 2031 is meshed with the second gear 2034. The second gear 2034 is meshed with the third gear 2071. The interior of the second gear 2034 is fixedly connected with a third sleeve 2035. The third sleeve 2035 is rotatably installed in the recycling box 2011 through a bearing.

[0026] In this embodiment, the motor 2032 drives the first gear 2031 and the second gear 2034 to drive the second gear 2034 and the third gear 2071 to drive, so that the crankshaft 2072 drives the movable bar 2075 to swing through the movable frame 2073, so that the brush 2016 removes the burrs after welding, and the recycling machine 2012 recycles the welding material into the recycling box 2011. Due to the rotation of the middle section 2022, the first rotating rod 2045 can also be driven to rotate through the spiral bar 208 and the driving end 2044, so that the knife The blade 2042 rotates to cut and crush the burrs, so that the solder is in smaller particles, which is conducive to the subsequent hot melt operation, and the upper spiral blade 2043 can smoothly transport the solder into the middle section 2022. When the lifting assembly lifts the upper section 2025 and the middle section 2022 upward, the lower spiral blade 2046 can fill the molten solder into the keyhole. In this way, the raw materials remaining after welding can be used to fill and seal the keyhole, without the need for separate filling, and it reduces material waste and processing costs.

[0027] A method for using a battery box friction welding device comprises the following steps: S1. When friction welding of the battery box is performed, the welding mechanism is controlled by the welding device 100 to be on the battery box. At this time, the control motor 2032 drives the first gear 2031 to rotate, the first gear 2031 and the second gear 2034 are transmitted, the second gear 2034 drives the upper section 2025 to rotate through the third sleeve 2035, the upper section 2025 drives the middle section 2022 to rotate, and the upper section 2025 also drives the first rotating rod 2045 to rotate through the spiral strip 208 and the driving end 2044, the first rotating rod 2045 drives the welding head 2021 to rotate, then the welding head 2021 welds the battery box by means of rotational friction heating, and the welding device 100 drives the welding head 2021 to move forward to perform welding operations; S2. During the linear welding process, the second gear 2034 also drives the third gear 2071 to rotate, and the third gear 2071 drives the driving crankshaft 2072 to rotate, and the crankshaft 2072 drives the movable frame 2073 to reciprocate, so that the movable frame 2073 drives the movable bar 2075 to swing back and forth, and the movable bar 2075 drives the dust suction part 2014 and the brush 2016 to swing, so that the brush 2016 cleans the burrs remaining from the welding, and at this time the recycling machine 2012 is running, so that the welding material after welding is recycled into the recycling box 2011, because the rotation process of the first rotating rod 2045 also drives the knife column 2041 and the blade 2042 to rotate, the blade 2042 cuts and crushes the welding material, so that the cut welding material falls into the recycling box 205; S3. After the linear welding is completed, the electric push rod 2061 is controlled to extend, and the electric push rod 2061 drives the upper section 2025 and the middle section 2022 to move upward through the connecting piece 2062, so that the middle section 2022 is separated from the welding head 2021, and the upper section 2025 controls the driving end 2044 to rotate through the spiral bar 208, and the driving end 2044 drives the upper spiral piece 2043 to rotate, and the upper spiral piece 2043 pushes the cut welding material in the recovery box 205 downward. The soldering material in the middle section 2022 is heated by frictional heat, and the soldering material is in a molten liquid state. At this time, the lower spiral sheet 2046 rotates to transport the remaining molten solder in the original middle section 2022 downward into the keyhole, thereby completing the filling of the keyhole left by the welding. After the filling is completed, the welding head 2021 is controlled to rise by the welding equipment 100 to perform the next welding operation.

[0028] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A battery box friction welding device, comprising a welding device (100), characterized in that: The welding device (100) is provided with a friction welding mechanism (200); The friction welding mechanism (200) comprises a recovery component (201), a reciprocating component (207) is arranged below the recovery component (201), a driving component (203) is arranged inside the recovery component (201), the driving component (203) is connected to the detachable welding component (202), the driving component (203) drives the detachable welding component (202) to rotate to achieve welding operation, the driving component (203) is also driven by the reciprocating component (207) to drive the brush (2016) in the reflow component to swing to perform cleaning operation, and the recovery component (201) recovers the welding material for subsequent cutting operation; The detachable soldering component (202) passes through the bottom of the reflow component, the detachable soldering component (202) is connected to a lifting component (206), the cutting component (204) passes through the detachable soldering component (202), and a spiral bar (208) is also arranged above the inside of the detachable soldering component (202). The lifting component (206) drives the detachable component to make the spiral bar (208) cooperate with the cutting component (204) to rotate, thereby achieving the purpose of cutting and crushing the solder and automatically filling the keyhole.

2. A battery box friction welding device according to claim 1, characterized in that: The recycling component (201) comprises a recycling box (2011), the recycling box (2011) is connected to the driving end (2044) of the welding device (100), a filter screen (2015) is arranged inside the recycling box (2011), one side of the recycling box (2011) is connected to a recycling machine (2012), the recycling machine (2012) is fixedly mounted on the recycling box (2011), the recycling machine (2012) is also connected to a recycling pipe (2013), the recycling pipe (2013) is a hose, the bottom end of the recycling pipe (2013) is connected to a dust suction part (2014), and the bottom of the dust suction part (2014) is fixedly connected to a brush (2016).

3. A battery box friction welding device according to claim 2, characterized in that: The reciprocating motion component (207) comprises a curved rod (2072), the top end of the curved rod (2072) is fixedly connected to a third gear (2071), the curved rod (2072) is rotatably mounted on the recovery box (2011) via a bearing, the curved rod (2072) is arranged in a movable frame (2073), one side of the movable frame (2073) is fixedly connected to a movable bar (2075), and one end of the movable bar (2075) is fixedly connected to the dust collection part (2014).

4. A battery box friction welding device according to claim 3, characterized in that: A second rotating rod (2074) is fixedly connected above the movable bar (2075), and the second rotating rod (2074) is rotatably mounted on the recovery box (2011) via a bearing.

5. A battery box friction welding device according to claim 3, characterized in that: The driving assembly (203) comprises a fixing seat (2033), the fixing seat (2033) is fixedly connected in the recycling box (2011), a motor (2032) is fixedly connected above the fixing seat (2033), an output shaft of the motor (2032) is fixedly connected to a first gear (2031), the first gear (2031) is meshed with a second gear (2034), and the second gear (2034) is meshed with a third gear (2071); A third sleeve (2035) is fixedly connected to the interior of the second gear (2034), and the third sleeve (2035) is rotatably mounted in the recovery box (2011) via a bearing.

6. A battery box friction welding device according to claim 5, characterized in that: The detachable welding assembly (202) comprises a welding head (2021), the top end of the welding head (2021) is butted against a middle section (2022), a plurality of heat conducting plates (2024) are arranged inside the middle section (2022), the top end of the middle section (2022) is sleeved in a fixing sleeve (2023), and the middle section (2022) is mounted in the fixing sleeve (2023) by means of bolts.

7. A battery box friction welding device according to claim 6, characterized in that: The fixed sleeve (2023) is fixedly connected to the upper section (2025), the spiral strip (208) is fixedly connected in the upper section (2025), a recovery box (205) is fixedly connected to the top of the upper section (2025), the recovery box (205) is located in the recovery box (2011), the recovery box (205), the upper section (2025) and the middle section (2022) are connected, a plurality of convex edges (2027) are fixedly connected to the outside of the upper section (2025), the upper section (2025) slides in the third sleeve (2035) and the first sleeve (2026) via the convex edges (2027), and the first sleeve (2026) is rotatably mounted in the recovery box (2011) via a bearing.

8. A battery box friction welding device according to claim 6, characterized in that: The cutting assembly (204) comprises a first rotating rod (2045), the upper and lower ends of the first rotating rod (2045) are respectively fixedly connected with an upper spiral sheet (2043) and a lower spiral sheet (2046), the welding head (2021) is mounted on the bottom end of the first rotating rod (2045) by means of bolts, the top end of the first rotating rod (2045) is fixedly connected with a knife column (2041), the knife column (2041) is rotatably mounted on the filter screen (2015) by means of a bearing, a plurality of blades (2042) are fixedly connected to the outside of the knife column (2041), and the blades (2042) are located above the filter screen (2015); Both sides of the first rotating rod (2045) are fixedly connected to driving ends (2044), one end of the driving end (2044) is an arc edge, and the arc edge of the driving end (2044) is slidably connected to the spiral strip (208).

9. A battery box friction welding device according to claim 7, characterized in that: The lifting assembly (206) comprises a second sleeve (2063), the second sleeve (2063) is fixedly connected to the outside of the upper section (2025), the second sleeve (2063) is rotatably mounted on a connecting member (2062) via a bearing, an electric push rod (2061) is fixedly connected below the connecting member (2062), and the electric push rod (2061) is fixedly mounted in a recovery box (2011).

10. A method for using a friction welding device for a battery box according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. When friction welding of a battery box is performed, the welding mechanism is controlled by the welding device (100) to be on the battery box. At this time, the control motor (2032) drives the first gear (2031) to rotate, the first gear (2031) and the second gear (2034) are driven, the second gear (2034) drives the upper section (2025) to rotate through the third sleeve (2035), the upper section (2025) drives the middle section (2022) to rotate, and the upper section (2025) also drives the first rotating rod (2045) to rotate through the spiral strip (208) and the driving end (2044), the first rotating rod (2045) drives the welding head (2021) to rotate, and the welding head (2021) welds the battery box by means of rotational friction heating, and the welding device (100) drives the welding head (2021) to move forward to perform the welding operation; S2, during the linear welding process, the second gear (2034) also drives the third gear (2071) to rotate, the third gear (2071) drives the driving crankshaft (2072) to rotate, the crankshaft (2072) drives the movable frame (2073) to reciprocate, so that the movable frame (2073) drives the movable bar (2075) to swing back and forth, the movable bar (2075) drives the dust suction part (2014) and the brush (2016) to swing, so that the brush (2016) cleans the burrs remaining from the welding, and at this time the recycling machine (2012) operates to recycle the welding material into the recycling box (2011), because the rotation process of the first rotating rod (2045) also drives the knife column (2041) and the blade (2042) to rotate, the blade (2042) cuts and crushes the welding material, so that the cut welding material falls into the recycling box (205); S3. After the linear welding is completed, the electric push rod (2061) is controlled to extend, and the electric push rod (2061) drives the upper section (2025) and the middle section (2022) to move upward through the connecting piece (2062), so that the middle section (2022) is separated from the welding head (2021), and the upper section (2025) controls the driving end (2044) to rotate through the spiral strip (208), and the driving end (2044) drives the upper spiral plate (2043) to rotate, and the upper spiral plate (2043) cuts the recovery box (205). The soldering material is then transported downward to the middle section (2022), where it undergoes a high-speed rotation process, generating heat through friction to heat the soldering material in the middle section (2022), so that the soldering material is in a molten liquid state. At this time, the lower spiral sheet (2046) rotates to transport the remaining molten soldering material in the original middle section (2022) downward to the keyhole, thereby completing the filling of the keyhole left by the welding. After the filling is completed, the welding head (221) is controlled by the welding equipment (100) to rise to perform the next stage of welding.

Citation Information

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