High-efficiency laser cutting equipment and method for metal pipe processing
By designing an efficient laser cutting equipment including material transport assembly and cutting assembly, the problem of low cutting efficiency of metal pipes in the prior art is solved, and efficient cutting and automated operation of metal pipe fittings is realized.
Patent Information
- Application Number
- CN202411710454.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-11-27
AI Technical Summary
The existing pipe laser cutting equipment is less efficient when cutting metal pipes and requires multiple cutting operations, resulting in lower cutting efficiency of a single pipe.
An efficient laser cutting equipment for metal pipe fittings processing is designed, including material transport components and cutting components. The material transport assembly realizes automatic feeding and position correction of metal pipe fittings through the material change mechanism and the positioning mechanism, and the cutting assembly realizes efficient cutting of metal pipe fittings through the rolling mechanism and the slitting mechanism.
Through automated feeding and position correction, combined with an efficient cutting mechanism, efficient cutting of metal pipe fittings is achieved, cutting efficiency is improved, and operating steps are reduced.
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Figure CN119187949B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting equipment, and more specifically to a high-efficiency laser cutting equipment and method for metal pipe processing. Background Art
[0002] Laser cutting is one of the ways to cut workpieces. Laser cutting uses the generated laser beam to melt the material to be cut, and then blows away the melted material with a high-speed airflow, thereby achieving the effect of cutting the workpiece. Since laser cutting is efficient and stable, laser cutting devices are also used when cutting some pipes.
[0003] The shortcomings of the existing technology: When existing pipe laser cutting equipment cuts metal pipes, it can only continuously cut metal pipes one section at a time. When cutting a single pipe, multiple cutting operations are required, resulting in low laser cutting efficiency for a single pipe. For this reason, we propose a high-efficiency laser cutting equipment and method for metal pipe processing. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high-efficiency laser cutting device and method for metal pipe processing to solve the problems existing in the above-mentioned background technology.
[0005] The present invention provides the following technical solutions: a high-efficiency laser cutting equipment for metal pipe processing, comprising a machine base, a housing, a rotating seat and a support frame are installed on the upper end of the machine base, a material transport component is arranged in the rotating seat, a cutting component is arranged in the support frame, the material transport component comprises a material changing mechanism and a positioning mechanism, the cutting component comprises a rolling mechanism and a slitting mechanism, the material changing mechanism comprises a driving column, a material changing roller, a material storage trough and a supporting steel roller, the driving column is rotatably connected in the rotating seat, the material changing roller is installed on the circumferential surface of the driving column, the material changing roller is rotatably connected to the machine base, a plurality of the material storage troughs are all provided in the material changing roller, a plurality of groups of supporting steel rollers are rotatably connected in the material changing roller, a first motor is installed at the lower end of the machine base, a driving shaft is installed at the output end of the first motor, and the driving shaft is connected to the driving column through a first sprocket group;
[0006] The rolling mechanism includes a lifting seat, a connecting frame, a driving rod and a rubber friction wheel. The lifting seat is slidably connected to a guide rod installed at the lower end of the support frame. The upper end of the lifting seat is connected to the output end of a cylinder installed at the upper end of the support frame. The connecting frame is installed at the lower end of the lifting seat. A pair of driving rods are rotatably connected in the connecting frame. The rubber friction wheel is installed on the circumferential surface of the driving rod. A second motor is installed on the surface of the connecting frame. A rotating shaft is installed at the output end of the second motor. The rotating shaft is connected to the driving rod through a second sprocket set, and the rotating shafts are connected through a third sprocket set.
[0007] The slitting mechanism includes a mounting rod, a slider, a laser cutting gun and a positioning frame. The mounting rod is installed in the connecting frame, the slider is installed on the circumferential surface of the mounting rod, a lead screw is rotatably connected in the slider, the lower end of the lead screw is rotatably connected to an extrusion block slidably connected to the slider, the extrusion block is fitted with the mounting rod, a scale groove is opened on the surface of the mounting rod, the laser cutting gun and the positioning frame are both installed at the lower end of the slider, and the rubber friction wheels are both located in the corresponding positioning frames.
[0008] Preferably, the positioning mechanism includes a sliding rod, a positioning block and a bidirectional screw rod, the sliding rod is installed in the material changing roller, the positioning block is slidably connected to the circumferential surface of the sliding rod and is slidably connected to the material changing roller, the bidirectional screw rod is rotationally connected in the material changing roller, and the positioning block and the bidirectional screw rod are threadedly connected.
[0009] Preferably, the circumferential surface of the bidirectional screw rod is installed with a first gear, the circumferential surface of the first gear is meshed with a bidirectional gear ring, the first gear is meshed with the inner ring of the bidirectional gear ring, a third motor is installed in the rotating seat, a linkage shaft is installed at the output end of the third motor, and the circumferential surface of the linkage shaft is installed with a second gear meshed with the outer ring of the bidirectional gear ring.
[0010] Preferably, a cleaning component is installed in the machine base, and the cleaning component includes a cleaning mechanism and a suction mechanism. The cleaning mechanism includes a rotating frame slidably connected to the machine base via a guide rod, and a plurality of rotating rods are rotatably connected in the rotating frame. The circumferential surfaces of the rotating rods are fixedly connected with wire brushes, one of the rotating rods is connected to the output end of a motor installed on the surface of the rotating frame, and the rotating rods are connected to each other via a fourth sprocket set, and the wire brush is slidably connected to a supporting steel roller, and an electric push rod is installed at the lower end of the machine base, and the output end of the electric push rod is fixedly connected to the rotating frame.
[0011] Preferably, the suction mechanism includes a mounting frame installed at the lower end of the machine base, a negative pressure pump and an impurity storage box are installed on the mounting frame, the negative pressure pump and the impurity storage box are connected by a connecting pipe, a negative pressure pipe is installed at the input end of the impurity storage box, an air intake shell is installed in the machine base, and the negative pressure pipe is connected to the air intake shell at one end away from the impurity storage box.
[0012] Preferably, a loading rack is installed on the upper end of the machine base, and the loading rack is located in front of the material changing roller. A first connecting roller is rotatably connected inside the loading rack, and a loading belt is connected between the first connecting rollers. A plurality of first limiting convex strips are arranged on the surface of the loading belt.
[0013] Preferably, a material unloading rack is installed at the upper end of the machine base, and the material unloading rack is located behind the material changing roller. A second connecting roller is rotatably connected inside the material unloading rack, and a material unloading belt is connected between the second connecting rollers. A plurality of second limiting convex strips are arranged on the surface of the material unloading belt.
[0014] A cutting method of a high-efficiency laser cutting device for metal pipe processing, the specific steps comprising:
[0015] Step 1: By placing the metal pipe on the feeding belt, and then conveying the metal pipe forward in cooperation with the angle rotation of the material changing roller, the automatic feeding of the metal pipe can be completed;
[0016] Step 2: By controlling the operation of the rolling assembly, the rubber friction wheel moves downward to squeeze the metal pipe on the material changing roller, and then cooperates with the supporting steel roller under the metal pipe to drive the metal pipe to rotate when the rubber friction wheel rotates, which is convenient for subsequent cutting operations;
[0017] Step 3: By controlling multiple groups of laser cutting guns to start, the laser cutting guns will emit lasers to a point, and with the rotation of the metal pipe, the metal pipe can be cut at multiple locations to complete the efficient cutting of the metal pipe;
[0018] Step 4: When the metal pipe is being cut, the material change roller is in a stationary state. At this time, the upward position of the rotating frame below is controlled to make the wire brush contact with another supporting steel roller. At the same time, the rotating rod rotates at high speed to clean the surface of the supporting steel roller. Then, the impurities and dust on the surface of the supporting steel roller can be sucked away by the suction mechanism to avoid foreign matter on the surface of the supporting steel roller, thus ensuring the balance of the metal pipe when cutting;
[0019] Step 5: By controlling the rotation of the material changing roller, the cut metal pipes will fall onto the unloading belt at the rear under the action of gravity, and the cut metal pipes will be transported through the unloading belt.
[0020] Technical effects and advantages of the present invention:
[0021] The present invention controls the operation of the first motor, and the first motor drives the driving shaft to rotate, so that the material changing roller is at the feeding angle, and then by controlling the rotation of the feeding belt, the metal pipe fittings on the feeding belt can be added to the storage slot in the material changing roller. At this time, the metal pipe fittings will be located between the supporting steel rollers for support and storage, and then the rotation of the material changing roller is controlled again to make the added metal pipe fittings face upward, thereby completing the effect of automatic feeding.
[0022] The present invention controls the rotation of the bidirectional screw rod. At this time, under the guidance of the sliding rod on the positioning block, the bidirectional screw rod will drive the sliding rod to slide in the material changing roller, so that the positioning blocks on both sides move inward at the same time, and then push the position of the metal pipe fitting, thereby achieving the effect of correcting the position of the metal pipe fitting and ensuring the accuracy of the cutting size of the metal pipe fitting.
[0023] The present invention controls the operation of the cylinder so that the lifting seat moves the rubber friction wheel downward. According to the outer diameter of the metal pipe and the lowered position of the lifting seat, the rubber friction wheel squeezes the metal pipe from above, which can meet the cutting operation of metal pipes with different outer diameters. Subsequently, the second motor can be controlled to rotate to drive the driving rod to rotate the rubber friction wheel. At this time, the metal pipe can be driven to rotate under the action of the supporting steel roller in the material changing roller. Then, the friction force between the rubber friction wheel and the metal pipe can drive the metal pipe to rotate. Then, multiple laser cutting guns can be controlled to start, so that the metal pipe can be cut at multiple locations at the same time, thereby achieving the effect of efficient cutting of the metal pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 A schematic diagram of the housing of the present invention being removed;
[0026] Figure 3 It is a schematic diagram of the present invention when viewed from above;
[0027] Figure 4 It is a schematic diagram of the rotation angle of the material changing roller during material loading in the present invention;
[0028] Figure 5 It is a schematic diagram of the material changing mechanism in the present invention;
[0029] Figure 6 For the present invention Figure 5 Schematic diagram of part A;
[0030] Figure 7 It is a schematic diagram of the positioning block in the present invention;
[0031] Figure 8 It is a schematic diagram of a cross-section of a rubber friction wheel clamping a metal pipe in the present invention;
[0032] Fig. 9 It is a schematic diagram of the rubber friction wheel pressing down the metal pipe in the present invention;
[0033] Fig.10 is a schematic diagram of a cutting assembly in the present invention;
[0034] Fig.11 For the present invention Fig.10 Schematic diagram of part B;
[0035] Fig.12 For the present invention Fig.10 Schematic diagram of part C;
[0036] Fig.13 It is a schematic diagram of the decontamination mechanism of the present invention when it descends and resets;
[0037] Fig.14 is a schematic diagram of the decontamination mechanism of the present invention;
[0038] Fig.15 It is a schematic diagram of a cross-section of the decontamination mechanism in the present invention at the ascending position;
[0039] Fig.16 It is a schematic diagram of the right side view of the decontamination mechanism in the present invention;
[0040] Fig.17 It is a schematic diagram of the decontamination mechanism of the present invention from the left side;
[0041] Fig.18 It is a schematic diagram of the suction mechanism in the present invention.
[0042] The accompanying drawings are marked as follows: 1, machine base; 101, machine casing; 102, rotating seat; 103, supporting frame; 2, material transport assembly; 21, material changing mechanism; 211, driving column; 212, material changing roller; 213, material storage trough; 214, supporting steel roller; 215, first motor; 216, driving shaft; 217, first sprocket group; 22, positioning mechanism; 221, sliding rod; 222, positioning block; 223, bidirectional screw rod; 224, first gear; 225, bidirectional gear ring; 226, third motor; 227, linkage shaft; 228, second gear; 3, cutting assembly; 31, rolling mechanism; 311, lifting seat; 312, connecting frame; 313, driving rod; 314, rubber friction wheel; 315, second motor; 316, rotating shaft; 317, second Sprocket group; 318, third sprocket group; 319, cylinder; 32, slitting mechanism; 321, mounting rod; 322, slider; 323, screw rod; 324, extrusion block; 325, scale groove; 326, laser cutting gun; 327, positioning frame; 4, cleaning component; 41, decontamination mechanism; 411, rotating frame; 412, rotating rod; 413, wire brush; 414, electric push rod; 415, motor; 416, fourth sprocket group; 42, suction mechanism; 421, mounting frame; 422, negative pressure pump; 423, impurity storage box; 424, connecting pipe; 425, negative pressure pipe; 426, suction shell; 5, loading rack; 501, loading belt; 502, first limiting convex strip; 6, unloading rack; 601, unloading belt; 602, second limiting convex strip. DETAILED DESCRIPTION
[0043] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are only examples. The high-efficiency laser cutting equipment and method for metal pipe processing involved in the present invention are not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0044] like Figure 1-12 As shown, in one embodiment, a high-efficiency laser cutting device for metal pipe processing is proposed, including a machine base 1, a housing 101, a rotating base 102 and a support frame 103 are installed on the upper end of the machine base 1, a material transport component 2 is arranged in the rotating base 102, a cutting component 3 is arranged in the support frame 103, the material transport component 2 includes a material changing mechanism 21 and a positioning mechanism 22, the cutting component 3 includes a rolling mechanism 31 and a slitting mechanism 32, the material changing mechanism 21 includes a driving column 211, a material changing roller 212, a material storage tank 213 and a support Steel roller 214 and driving column 211 are rotatably connected in the rotating seat 102, material changing roller 212 is installed on the circumferential surface of driving column 211, material changing roller 212 is rotatably connected with housing 101, multiple material storage troughs 213 are arranged in material changing roller 212, multiple groups of supporting steel rollers 214 are rotatably connected in material changing roller 212, a first motor 215 is installed at the lower end of the machine base 1, a driving shaft 216 is installed at the output end of the first motor 215, and the driving shaft 216 is connected with driving column 211 through a first sprocket group 217;
[0045] The rolling mechanism 31 includes a lifting seat 311, a connecting frame 312, a driving rod 313 and a rubber friction wheel 314. The lifting seat 311 is slidably connected to a guide rod installed at the lower end of the support frame 103. The upper end of the lifting seat 311 is connected to the output end of a cylinder 319 installed at the upper end of the support frame 103. The connecting frame 312 is installed at the lower end of the lifting seat 311. A pair of driving rods 313 are rotatably connected in the connecting frame 312. The rubber friction wheel 314 is installed on the circumferential surface of the driving rod 313. A second motor 315 is installed on the surface of the connecting frame 312. A rotating shaft 316 is installed at the output end of the second motor 315. The rotating shaft 316 is connected to the driving rod 313 through a second sprocket set 317. The rotating shafts 316 are connected through a third sprocket set 318.
[0046] The slitting mechanism 32 includes a mounting rod 321, a slider 322, a laser cutting gun 326 and a positioning frame 327. The mounting rod 321 is installed in the connecting frame 312. The slider 322 is installed on the circumferential surface of the mounting rod 321. A screw rod 323 is rotatably connected in the slider 322. The lower end of the screw rod 323 is rotatably connected to an extrusion block 324 that is slidably connected to the slider 322. The extrusion block 324 is fitted with the mounting rod 321. A scale groove 325 is provided on the surface of the mounting rod 321. The laser cutting gun 326 and the positioning frame 327 are both installed at the lower end of the slider 322. The rubber friction wheels 314 are all located in the corresponding positioning frames 327.
[0047] In actual application, the embodiment of the present invention controls the first motor 215 to operate, and the first motor 215 drives the driving shaft 216 to rotate, so that the material changing roller 212 is at a feeding angle, and then the metal pipes can be added to the storage slot 213 in the material changing roller 212. At this time, the metal pipes will be located between the supporting steel rollers 214 for support and storage, and then the material changing roller 212 is controlled to rotate again, so that the added metal pipes face upwards;
[0048] By controlling the operation of the air cylinder 319, the cylinder 319 pushes the lifting seat 311 to move downward, and the lifting seat 311 causes the rubber friction wheel 314 to move downward. According to the outer diameter of the metal pipe and the lowered position of the lifting seat 311, the rubber friction wheel 314 squeezes the metal pipe from above, which can meet the cutting operation of metal pipes with different outer diameters. Then, the second motor 315 can be controlled to operate to drive the driving rod 313 to rotate, so that the rubber friction wheel 314 rotates. At this time, under the action of the supporting steel roller 214 in the material changing roller 212, the metal pipe can be driven to rotate under the action of the friction between the rubber friction wheel 314 and the metal pipe, which is convenient for the subsequent cutting of the metal pipe.
[0049] After the metal pipe rotates, when the lifting seat 311 drives the rubber friction wheel 314 to descend, it will also drive the laser cutting gun 326 to descend, so that the laser cutting gun 326 is close to the metal pipe. At this time, by controlling multiple laser cutting guns 326 to turn on, the metal pipe can be cut at multiple locations at the same time, thereby achieving the effect of efficiently cutting the metal pipe. After the metal pipe is cut, the rubber friction wheel 314 and the laser cutting gun 326 are controlled to move upward and reset, and then the material changing roller 212 can be controlled to rotate again to enter the material replenishment state. After the metal pipe is replenished, the new metal pipe is rotated upward. At this time, the metal pipe that has been decomposed will roll backwards under the action of gravity, completing the effect of automatic unloading.
[0050] In one case of an embodiment of the present invention, the distance between the laser cutting guns 326 can be adjusted by the action of the scale groove 325, and then the length of the metal pipe cut can be adjusted. After the adjustment is completed, by rotating the screw rod 323, the screw rod 323 will press down the extrusion block 324, so that the extrusion block 324 and the mounting rod 321 are tightly fitted, so that the current position of the laser cutting gun 326 can be positioned. At the same time, when adjusting the position of the laser cutting gun 326, the rubber friction wheel 314 can be synchronously pushed to slide on the driving rod 313 under the action of the positioning frame 327, so that the rubber friction wheel 314 is always located on both sides of the laser cutting gun 326. At the same time, the metal pipe can be cut into several sections as needed, and the number of laser cutting guns 326 opened can be adjusted. In addition, by disassembling the connecting frame 312 away from the side of the second motor 315, the number of rubber friction wheels 314 and laser cutting guns 326 can be increased and decreased on the driving rod 313 and the mounting rod 321, so that the device has stronger expansibility.
[0051] like Figure 7 and 8 As shown, as a preferred embodiment of the present invention, the positioning mechanism 22 includes a slide rod 221, a positioning block 222 and a bidirectional screw rod 223. The slide rod 221 is installed in the material changing roller 212. The positioning block 222 is slidably connected on the circumferential surface of the slide rod 221 and is slidably connected to the material changing roller 212. The bidirectional screw rod 223 is rotatably connected in the material changing roller 212, and the positioning block 222 and the bidirectional screw rod 223 are threadedly connected.
[0052] When the embodiment of the present invention is actually used, after the metal pipe is input into the storage trough 213, the bidirectional screw rod 223 is controlled to rotate. At this time, under the guidance of the slide bar 221 on the positioning block 222, the bidirectional screw rod 223 will drive the slide bar 221 to slide in the material changing roller 212, so that the positioning blocks 222 on both sides move inward at the same time, and then push the position of the metal pipe, thereby achieving the effect of correcting the position of the metal pipe, ensuring the accuracy of the cutting size of the metal pipe, and after the position of the metal pipe is corrected, the bidirectional screw rod 223 is controlled to reverse, so that the positioning block 222 is reset.
[0053] like Figure 5 and 6 As shown, as another preferred embodiment of the present invention, the circumferential surface of the bidirectional screw rod 223 is installed with a first gear 224, the circumferential surface of the first gear 224 is meshed with a bidirectional ring gear 225, the first gear 224 is meshed with the inner ring of the bidirectional ring gear 225, a third motor 226 is installed in the rotating seat 102, a linkage shaft 227 is installed at the output end of the third motor 226, and the circumferential surface of the linkage shaft 227 is installed with a second gear 228 meshed with the outer ring of the bidirectional ring gear 225.
[0054] When the embodiment of the present invention is actually applied, by controlling the operation of the third motor 226, the third motor 226 will drive the linkage shaft 227 to rotate, the linkage shaft 227 will drive the second gear 228 to rotate, the second gear 228 will drive the bidirectional ring gear 225 to rotate, and the rotating bidirectional ring gear 225 will drive the first gear 224 to rotate under the action of the inner ring teeth, thereby achieving the effect of driving the reciprocating screw 323 to rotate.
[0055] like Figure 13-18 As shown, as another preferred embodiment of the present invention, a cleaning component 4 is installed in the machine base 1, and the cleaning component 4 includes a cleaning mechanism 41 and a suction mechanism 42. The cleaning mechanism 41 includes a rotating frame 411 slidably connected to the machine base 1 through a guide rod, and a plurality of rotating rods 412 are rotatably connected in the rotating frame 411, and the circumferential surfaces of the rotating rods 412 are fixedly connected with wire brushes 413, one of the rotating rods 412 is connected to the output end of a motor 415 installed on the surface of the rotating frame 411, and the rotating rods 412 are connected by a fourth sprocket set 416, and the wire brush 413 is slidably connected to the supporting steel roller 214, and an electric push rod 414 is installed at the lower end of the machine base 1, and the output end of the electric push rod 414 is fixedly connected to the rotating frame 411.
[0056] When the embodiment of the present invention is actually applied, when cutting metal pipes, the material changing roller 212 is in a stationary state, and the material storage trough 213 below is facing downward. At this time, the motor 415 is controlled to operate, and then under the action of the fourth sprocket group 416, the multiple rotating rods 412 are rotated, thereby driving the wire brush 413 to rotate. Subsequently, the electric push rod 414 is controlled to operate, and the electric push rod 414 will push the rotating frame 411 upward to move, thereby driving the rotating rod 412 to move upward, so that the high-speed rotating wire brush 413 contacts the supporting steel roller 214. At the same time, due to the high-speed rotating wire brush 413, the friction force will drive the supporting steel roller 214 to rotate slowly, so that the dust and impurities on the surface of the supporting steel roller 214 can be cleaned, so that the surface of the supporting steel roller 214 is clean, and dust and impurities are avoided to affect the flatness of the metal pipe during loading and storage.
[0057] In one case of an embodiment of the present invention, after the cutting of the metal pipe is completed, the rotating frame 411 can be controlled to descend and reset to avoid interfering with the subsequent rotational movement of the material changing roller 212.
[0058] like Figure 3 and 18As shown, as another preferred embodiment of the present invention, the suction mechanism 42 includes a mounting frame 421 installed at the lower end of the base 1, and a negative pressure pump 422 and an impurity storage box 423 are installed on the mounting frame 421. The negative pressure pump 422 and the impurity storage box 423 are connected by a connecting pipe 424, and a negative pressure pipe 425 is installed at the input end of the impurity storage box 423. An air suction shell 426 is installed in the base 1, and the end of the negative pressure pipe 425 away from the impurity storage box 423 is connected to the air suction shell 426.
[0059] When the embodiment of the present invention is actually used, after the dust and impurities on the surface of the supporting steel roller 214 are cleaned by the wire brush 413, the negative pressure pump 422 is turned on to generate negative pressure suction in the suction shell 426 to suck away the cleaned dust and impurities, which are then extracted through the negative pressure pipe 425 and stored in the impurity storage box 423.
[0060] like Figure 4 As shown, as another preferred embodiment of the present invention, a loading rack 5 is installed on the upper end of the machine base 1, and the loading rack 5 is located in front of the material changing roller 212. A first connecting roller is rotatably connected inside the loading rack 5, and a loading belt 501 is connected between the first connecting rollers. A plurality of first limiting convex strips 502 are arranged on the surface of the loading belt 501.
[0061] In actual application, the embodiment of the present invention stores metal pipes on the loading belt 501. Under the action of the first limiting convex strip 502, the metal pipes can be neatly arranged to avoid rolling. When the material changing roller 212 rotates to the loading angle, the loading belt 501 can be controlled to rotate so that a metal pipe can be conveyed forward into the storage tank 213, thereby achieving the effect of automatic loading of the metal pipes.
[0062] like Figure 4 As shown, as another preferred embodiment of the present invention, a material unloading rack 6 is installed on the upper end of the machine base 1, and the material unloading rack 6 is located behind the material changing roller 212. A second connecting roller is rotatably connected inside the material unloading rack 6, and a material unloading belt 601 is connected between the second connecting rollers. A plurality of second limiting convex strips 602 are arranged on the surface of the material unloading belt 601.
[0063] In actual application of the embodiment of the present invention, after the metal pipe is cut, the material changing roller 212 is rotated backward, and then the metal pipe falls on the unloading belt 601 under the action of gravity. The unloading belt 601 is rotated to convey the cut metal pipe. At the same time, during the conveying process, the second limiting convex strip 602 can prevent the metal pipe from rolling, so that the conveying process is more stable.
[0064] The embodiment of the present invention also provides a cutting method of a high-efficiency laser cutting device for metal pipe processing, the specific steps comprising:
[0065] Step 1: The metal pipe is placed on the feeding belt 501, and then the metal pipe is conveyed forward by the cooperation with the angle rotation of the material changing roller 212, so that the automatic feeding of the metal pipe can be completed;
[0066] Step 2: By controlling the operation of the rolling assembly, the rubber friction wheel 314 moves downward to squeeze the metal pipe on the material changing roller 212, and then cooperates with the supporting steel roller 214 under the metal pipe to drive the metal pipe to rotate when the rubber friction wheel 314 rotates, which is convenient for subsequent cutting operations;
[0067] Step 3: By controlling the multiple groups of laser cutting guns 326 to start, the laser cutting guns 326 will emit lasers to a point, and with the action of the rotation of the metal pipe, the metal pipe can be cut off at multiple locations, thus completing the efficient cutting of the metal pipe;
[0068] Step 4: When the metal pipe is being cut, the material changing roller 212 is in a stationary state. At this time, the rotating frame 411 below is controlled to rise, so that the wire brush 413 contacts the supporting steel roller 214 at another position. At the same time, the rotating rod 412 rotates at a high speed, so that the surface of the supporting steel roller 214 can be cleaned and brushed off. Then, the impurities and dust on the surface of the supporting steel roller 214 can be sucked away by the suction mechanism 42, so as to avoid foreign matter on the surface of the supporting steel roller 214 and ensure the balance of the metal pipe when cutting.
[0069] Step 5: By controlling the rotation of the material changing roller 212 , the cut metal pipe will fall onto the unloading belt 601 at the rear under the action of gravity, and the unloading belt 601 will complete the transportation of the cut metal pipe.
[0070] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0071] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0072] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency laser cutting device for metal pipe processing, comprising a machine base (1), characterized in that: The upper end of the machine base (1) is provided with a housing (101), a rotating base (102) and a support frame (103); a material transport assembly (2) is arranged in the rotating base (102); a cutting assembly (3) is arranged in the support frame (103); the material transport assembly (2) comprises a material changing mechanism (21) and a positioning mechanism (22); the cutting assembly (3) comprises a rolling mechanism (31) and a slitting mechanism (32); the material changing mechanism (21) comprises a driving column (211), a material changing roller (212), a material storage trough (213) and a supporting steel roller (214); the driving column (211) rotates The material-changing roller (212) is connected to the rotating seat (102), the material-changing roller (212) is mounted on the circumferential surface of the driving column (211), the material-changing roller (212) is rotatably connected to the housing (101), a plurality of material storage grooves (213) are arranged in the material-changing roller (212), a plurality of groups of supporting steel rollers (214) are rotatably connected in the material-changing roller (212), a first motor (215) is mounted at the lower end of the machine seat (1), a driving shaft (216) is mounted at the output end of the first motor (215), and the driving shaft (216) is connected to the driving column (211) via a first sprocket group (217); The rolling mechanism (31) comprises a lifting seat (311), a connecting frame (312), a driving rod (313) and a rubber friction wheel (314); the lifting seat (311) is slidably connected to a guide rod mounted on the lower end of the support frame (103); the upper end of the lifting seat (311) is connected to the output end of a cylinder (319) mounted on the upper end of the support frame (103); the connecting frame (312) is mounted on the lower end of the lifting seat (311); a pair of driving rods (313) are rotatably connected in the connecting frame (312); the rubber friction wheel (314) is mounted on the circumferential surface of the driving rod (313); a second motor (315) is mounted on the surface of the connecting frame (312); a rotating shaft (316) is mounted on the output end of the second motor (315); the rotating shaft (316) is connected to the driving rod (313) via a second sprocket set (317); and the rotating shafts (316) are connected via a third sprocket set (318); The slitting mechanism (32) comprises a mounting rod (321), a slider (322), a laser cutting gun (326) and a positioning frame (327); the mounting rod (321) is mounted in a connecting frame (312); the slider (322) is mounted on a circumferential surface of the mounting rod (321); a screw rod (323) is rotatably connected in the slider (322); a squeezing block (324) slidably connected to the slider (322) is rotatably connected at the lower end of the screw rod (323); the squeezing block (324) is fitted to the mounting rod (321); a graduated groove (325) is provided on the surface of the mounting rod (321); the laser cutting gun (326) and the positioning frame (327) are both mounted at the lower end of the slider (322); and the rubber friction wheels (314) are both located in corresponding positioning frames (327); A cleaning assembly (4) is installed in the machine base (1), the cleaning assembly (4) comprising a decontamination mechanism (41) and a suction mechanism (42), the decontamination mechanism (41) comprising a rotating frame (411) slidably connected to the machine base (1) via a guide rod, a plurality of rotating rods (412) are rotatably connected to the rotating frame (411), the circumferential surfaces of the rotating rods (412) are all fixedly connected to wire brushes (413), one of the rotating rods (412) is connected to an output end of a motor (415) installed on the surface of the rotating frame (411), the rotating rods (412) are connected to each other via a fourth sprocket set (416), the wire brush (413) is slidably connected to a supporting steel roller (214), an electric push rod (414) is installed at the lower end of the machine base (1), the output end of the electric push rod (414) is fixedly connected to the rotating frame (411); The suction mechanism (42) comprises a mounting frame (421) mounted at the lower end of the machine base (1); a negative pressure pump (422) and an impurity storage box (423) are mounted on the mounting frame (421); the negative pressure pump (422) and the impurity storage box (423) are connected via a connecting pipe (424); a negative pressure pipe (425) is mounted at the input end of the impurity storage box (423); an air suction shell (426) is mounted in the machine base (1); and an end of the negative pressure pipe (425) away from the impurity storage box (423) is connected to the air suction shell (426).
2. The high-efficiency laser cutting equipment for metal pipe processing according to claim 1 is characterized in that: The positioning mechanism (22) comprises a sliding rod (221), a positioning block (222) and a bidirectional screw rod (223); the sliding rod (221) is installed in the material changing roller (212); the positioning block (222) is slidably connected to the circumferential surface of the sliding rod (221) and is slidably connected to the material changing roller (212); the bidirectional screw rod (223) is rotationally connected in the material changing roller (212); and the positioning block (222) and the bidirectional screw rod (223) are threadedly connected.
3. The high-efficiency laser cutting equipment for metal pipe processing according to claim 2 is characterized in that: The circumferential surface of the bidirectional screw rod (223) is mounted with a first gear (224), the circumferential surface of the first gear (224) is meshed with a bidirectional gear ring (225), the first gear (224) is meshed with the inner ring of the bidirectional gear ring (225), a third motor (226) is mounted in the rotating seat (102), a linkage shaft (227) is mounted at the output end of the third motor (226), and a second gear (228) meshed with the outer ring of the bidirectional gear ring (225) is mounted on the circumferential surface of the linkage shaft (227).
4. The high-efficiency laser cutting equipment for metal pipe processing according to claim 1 is characterized in that: A loading rack (5) is installed at the upper end of the machine base (1), and the loading rack (5) is located in front of the material changing roller (212). A first connecting roller is rotatably connected inside the loading rack (5), and a loading belt (501) is connected between the first connecting rollers. A plurality of first limiting convex strips (502) are arranged on the surface of the loading belt (501).
5. The high-efficiency laser cutting equipment for metal pipe processing according to claim 1 is characterized in that: A material unloading rack (6) is installed at the upper end of the machine base (1), and the material unloading rack (6) is located behind the material changing roller (212). A second connecting roller is rotatably connected inside the material unloading rack (6), and a material unloading belt (601) is connected between the second connecting rollers. A plurality of second limiting convex strips (602) are arranged on the surface of the material unloading belt (601).
6. A cutting method of a high-efficiency laser cutting device for metal pipe processing, applied to a high-efficiency laser cutting device for metal pipe processing as claimed in any one of claims 1 to 5, characterized in that: The specific steps include: Step 1: The metal pipe is placed on the feeding belt (501), and then the metal pipe is conveyed forward by the cooperation with the angle rotation of the material changing roller (212), so that the metal pipe can be automatically fed; Step 2: by controlling the operation of the rolling assembly, the rubber friction wheel (314) moves downward to squeeze the metal pipe on the material changing roller (212), and then cooperates with the supporting steel roller (214) below the metal pipe to drive the metal pipe to rotate when the rubber friction wheel (314) rotates, so as to facilitate the subsequent cutting operation; Step 3: By controlling the multiple groups of laser cutting guns (326) to start, the laser cutting guns (326) will emit lasers to a point, and with the action of the rotation of the metal pipe, the metal pipe can be cut at multiple locations, thereby completing the efficient cutting of the metal pipe; Step 4: When the metal pipe is being cut, the material changing roller (212) is in a stationary state. At this time, the upward position of the rotating frame (411) below is controlled so that the wire brush (413) contacts the supporting steel roller (214) at another position. At the same time, the rotating rod (412) rotates at a high speed to clean the surface of the supporting steel roller (214). Subsequently, the impurities and dust on the surface of the supporting steel roller (214) can be sucked away by the suction mechanism (42), thereby avoiding the appearance of foreign matter on the surface of the supporting steel roller (214) and ensuring the balance of the metal pipe during cutting. Step 5: By controlling the rotation of the material changing roller (212), the cut metal pipe will fall onto the unloading belt (601) at the rear under the action of gravity, and the cut metal pipe will be transported by the unloading belt (601).
Citation Information
Patent Citations
High-efficiency laser cutting and punching device for hardware
CN117102700A
Metal pipe fitting cutting device capable of achieving automatic feeding
CN117884701A