Welding device and method for cylinder of magnetic floater liquid level meter
The magnetic float level gauge cylinder welding device addresses the fixed distance issue by incorporating adjustable components, enhancing welding efficiency and safety through automated position adjustment and stability.
Patent Information
- Application Number
- CN202411710081.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing magnetic float level gauge cylinder welding devices face limitations due to fixed distance between the cylinder and the welding gun, leading to reduced welding effectiveness and safety risks from manual adjustments.
A magnetic float level gauge cylinder welding device with a multi-dimensional assembly and adjustable components, including supporting wheels, drive sliders, and linkage mechanisms, allowing for precise adjustment of the cylinder's position relative to the welding equipment, enhancing stability and accuracy.
Improves welding efficiency and safety by allowing automatic adjustment of the cylinder's position, reducing manual intervention, and minimizing deviations during the welding process, while ensuring stable and precise welding operations.
Smart Images

Figure CN119188150A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, and in particular relates to a magnetic float liquid level gauge cylinder welding device and a method thereof. Background Art
[0002] The magnetic float level gauge is based on the principle of buoyancy and magnetic coupling. The magnetic float floats up and down in the measured medium as the liquid level changes. The magnet in the float drives the external indicator (such as a flap, ribbon, etc.) through magnetic coupling, thereby intuitively displaying the height of the liquid level. The magnetic float level gauge is mainly composed of a measuring cylinder, a float and an indicator. During use, the existing magnetic float level gauge cylinder welding device needs to clamp the cylinder to fix it to avoid shaking during welding. However, after the cylinder is fixed, the device cannot adjust the distance between the cylinder and the welding gun. If the distance between the two is not appropriate, the welding effect of the device will be reduced, which makes the device have strong limitations when used. Summary of the invention
[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a magnetic float level gauge cylinder welding device and method, which effectively solves the problems in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a magnetic float level gauge cylinder welding device, comprising a workbench and a cylinder, the cylinder is located on the top of the workbench; a multi-dimensional welding assembly is arranged on the workbench, and the multi-dimensional welding assembly is used for welding the cylinder; a plurality of U-shaped substrates are arranged on the top of the workbench, and the opening of the U-shaped substrate faces the workbench; a plurality of storage square grooves are arranged on the U-shaped substrate, one side of the storage square groove extends to the top of the U-shaped substrate, and the other side extends to the bottom of the U-shaped substrate; a supporting round wheel is arranged in the storage square groove, and the side wall of the supporting round wheel away from the workbench is in contact with the side wall of the cylinder; transmission wheels are also installed on both sides of the U-shaped substrate. Axle, one end of the transmission shaft close to the U-shaped base plate is connected to the supporting circular wheel, and the other end is connected to a transmission bevel gear, and a double-motion deflection measuring mechanism is arranged on the transmission bevel gear, and the double-motion deflection measuring mechanism is used to monitor the moving state of the cylinder; a driving motor is also arranged on the top of the workbench through bolts, and a double pulley is installed on the output end of the driving motor, and a fitting lock contact unit is arranged on the double pulley; the fitting lock contact unit comprises two forked square rods, and the two forked square rods are symmetrically arranged with the horizontal central axis of the workbench as the symmetry axis, the end points of the two forked square rods are both facing the cylinder and are also installed with an auxiliary horizontal plate, and a drive slide is arranged on the auxiliary horizontal plate, and the drive slide is used to adjust the welding position of the cylinder.
[0005] Preferably, the drive slide comprises two drive cross blocks, which are symmetrically arranged with the vertical center axis of the auxiliary cross plate as the symmetry axis; an L-shaped connecting rod is installed on the side of the drive cross block away from the cylinder, and the L-shaped connecting rod is connected to the auxiliary cross plate; a drive square column is slidably arranged on the drive cross block, and a drive U seat is also installed on the end of the drive square column close to the cylinder; a drive spring is sleeved on the drive square column, one end of the drive spring is fixedly connected to the side of the drive U seat away from the cylinder, and the other end is fixedly connected to the side of the drive cross block close to the cylinder.
[0006] Preferably, a driving wheel is installed in the driving U-seat, and the side wall of the cylinder is located on the moving path of the driving wheel; a rotating motor is installed on the side of the driving U-seat, and the output end of the rotating motor is connected to the driving wheel; a rubber ring is also installed on the side wall of the driving wheel.
[0007] Preferably, the multi-dimensional welding assembly includes two support frames, which are symmetrically arranged on the top of the workbench; a telescopic cylinder is installed on the support frame, the output end of the telescopic cylinder faces the workbench and a driving disc is also installed, a guide ring groove is provided on the side wall of the driving disc, and a guide ring block is rotatably arranged on the guide ring groove; a plurality of air ducts are also provided on the side of the driving disc close to the workbench.
[0008] Preferably, a linkage motor is installed on the side of the driving disc away from the workbench, a linkage gear is installed on the output end of the linkage motor, the linkage gear is meshingly connected with a linkage gear ring, the inner side wall of the linkage gear ring is connected to the outer side wall of the guide ring block; an extension frame is also installed on the linkage gear ring, welding equipment is installed on the extension frame, and the output end of the welding equipment faces the cylinder.
[0009] Preferably, two L-shaped base plates are symmetrically arranged on the top of the workbench, and driving shafts are installed on the two L-shaped base plates. One end of the two driving shafts is connected to a driving bevel gear, and the other end is connected to a driving pulley. A transmission belt is connected to each of the two driving pulleys, and a plurality of transmission belts are slidably matched with the double pulleys; the two driving bevel gears are meshingly connected to driven bevel gears, and a displacement screw is installed on the driven bevel gear, one end of the displacement screw is connected to the workbench, and the other end is connected to a U-shaped frame, and the U-shaped frame is connected to the workbench; a displacement cross block is threadedly installed on the displacement screw, and limiting blocks are installed on both sides of the displacement cross block; a limiting slide groove is provided on the inner wall of the U-shaped frame, and the limiting slide groove is slidably connected to the limiting block; the bottom of the forked square rod is arranged at the top of the displacement cross block.
[0010] Preferably, auxiliary cylinders are symmetrically arranged on the auxiliary horizontal plate, an arc-shaped plate is installed on one end of the auxiliary cylinder close to the cylinder, a lubrication pad is provided on the inner wall of the arc-shaped plate, and the side wall of the cylinder is located on the moving path of the lubrication pad; an auxiliary spring is sleeved on the auxiliary cylinder, one end of the auxiliary spring is connected to the auxiliary horizontal plate, and the other end is connected to the outer wall of the arc-shaped plate.
[0011] Preferably, the compound-motion deflection measuring mechanism includes a rotating bevel gear meshingly connected to the transmission bevel gear, a rotating shaft is installed on the rotating bevel gear, a rotating L-block is installed on the rotating shaft, and the rotating L-block is arranged on a U-shaped base plate; a rotating cam is also installed on the end of the rotating shaft away from the rotating bevel gear; rotating base plates are installed on both sides of the rotating L-block, and a positioning slide column is slidably arranged on the rotating base plate, one end of the positioning slide column is connected to the positioning limit plate, and the other end is connected to the positioning square plate; a positioning spring is sleeved on the positioning slide column, one end of the positioning spring is connected to the positioning limit plate, and the other end is connected to the positioning square plate.
[0012] Preferably, the two positioning square plates are commonly connected to a positioning cross block, and the positioning cross block is located on the rotation path of the rotating cam; a double-moving cross plate is installed on the top of the positioning cross block, and elastic square rods are symmetrically arranged on the opposite surfaces of the two double-moving cross plates, and buffer pads are installed on the end points of the elastic square rods, and a plurality of trigger wheels are provided on the side of the buffer pad close to the cylinder, and the side wall of the cylinder is located on the moving path of the trigger wheel.
[0013] The present invention also provides a method for welding a cylinder of a magnetic float level gauge, comprising the following steps: S1. Place the cylinder to be welded on a number of supporting round wheels, and operate the fitting and locking units to clamp and set the cylinder; S2. By using a multi-dimensional welding assembly, the output end of the welding equipment is used to weld the clamped cylinder; S3. Operate the drive slider to move the cylinder, so as to adjust the distance between the cylinder and the welding equipment, and to perform welding at different positions on the cylinder.
[0014] Compared with the prior art, the present invention has the following beneficial effects: (1) Start the rotating motor so that its output end drives the driving wheel to rotate, and several driving wheels rotate in the same direction. Under the action force, the cylinder in contact with the driving wheel is driven to move, so that it moves on the supporting circular wheel. Several supporting circular wheels guide the movement of the cylinder, and at the same time, the supporting circular wheel is in a rotating state, which reduces the resistance encountered by the cylinder when it moves and improves the stability of the cylinder when it moves, so that the cylinder can continue to move after being clamped to adjust the welding position of the cylinder, so that the device can continue to adjust the distance between the cylinder and the welding equipment, avoiding the distance between the two being fixed and unable to be adjusted during welding, resulting in the need for manual operation by the operator, avoiding excessive contact between the operator and the welding equipment and raw materials during welding, resulting in safety risks, reducing the limitations of the device during use, and improving the welding effect of the device; at the same time, the friction between the driving wheel and the cylinder is increased by the rubber ring, avoiding the inability of the driving wheel to drive the cylinder to move due to insufficient friction when rotating, thereby improving the use effect of the device; (2) The reciprocating cross plate moves back and forth, and under the action of the elastic square rod, the buffer pad is driven to move back and forth, so that it is constantly in contact with the cylinder to monitor the movement state of the cylinder. When the movement state of the cylinder is normal, the deformation amount generated by the buffer pad each time it contacts the cylinder is consistent. When the movement state of the cylinder deviates, such as offset, the deformation amount of the buffer pad will be different, indicating that the movement of the cylinder has deviated. The built-in signal device sends a signal to the controller to remind the operator to avoid welding problems of the device and prevent the cylinder from dislocating during movement, thereby improving the welding accuracy of the device and further improving the welding effect of the device. It is worth mentioning that when the reciprocating cross plate moves toward the direction of the cylinder, the buffer pad is driven to move under the action of the elastic square rod, so that several trigger wheels are in contact with the side wall of the cylinder, avoiding excessive resistance when the buffer pad contacts the cylinder to affect the normal movement of the cylinder, improving the stability of the cylinder during movement, and further reducing the limitations of the device during use; (3) The displacement cross block moves in the limit slot through the limit block, thereby driving the forked square rod to move. Since the threads of the two displacement screws are opposite, the forked square rods on both sides of the workbench move toward each other, so that the auxiliary cross plates on both sides of the cylinder move toward the direction of the cylinder. Under the action of the auxiliary cylinder and the auxiliary spring, the arc plate is driven to move so that its inner wall fits with the cylinder, thereby clamping the placed cylinder to avoid its movement due to non-human factors during the welding process, which affects the welding effect and improves the welding efficiency of the device. The lubrication pad on the inner wall of the arc plate is in contact with the cylinder. After the cylinder is clamped, the friction between the arc plate and the cylinder is prevented from being too large to affect the movement of the cylinder, and the resistance encountered when the cylinder moves is reduced. At the same time, the clamping of the cylinder is not affected during the movement, and the cylinder is prevented from being dislocated when clamped. At the same time, the auxiliary horizontal plate continues to be moved to move within the upper limit of the auxiliary cylinder, so that the auxiliary spring is in a buffer state, which strengthens the contact strength between the arc plate and the cylinder, and further improves the clamping effect and strength of the device. (4) When the fitting lock contact unit clamps the cylinder, the auxiliary horizontal plate moves, and the driving square column and the driving spring drive the driving U seat to move, so that the driving wheel moves. It is worth mentioning that the driving wheel contacts the cylinder earlier than the arc plate, so that the driving wheels on both sides of the workbench contact the side wall of the cylinder placed on the supporting round wheels, thereby initially limiting the cylinder to avoid the position of the cylinder being offset due to non-human factors during the clamping process, improving the clamping accuracy of the device, avoiding the deviation of the clamping position affecting the welding operation of the device, improving the accuracy of the device during welding, and further reducing the limitations of the device during use. At the same time, by continuing to move the auxiliary horizontal plate, the driving cross block moves within the upper limit of the driving square column, and the driving spring is in a buffering state, which strengthens the contact strength and friction between the driving wheels and the side wall of the cylinder, so that the effect of the device during use is also improved; (5) Start the linkage motor so that its output end drives the linkage gear to rotate, thereby engaging the linkage gear ring to rotate, so that it rotates in the guide ring groove through the guide ring block, thereby driving the welding equipment to rotate under the action of the extension frame, limiting the rotation of the welding equipment, avoiding the phenomenon of shaking of the welding equipment during rotation, and improving the stability of the welding equipment during rotation, so that the welding equipment rotates around the welding position of the cylinder, continuously adjusting the welding position, avoiding the need for the operator to frequently adjust the welding position, improving the welding efficiency of the device, and ensuring the safety of the device during use. The cylinder can be welded at multiple positions, reducing the limitations of the device during use, avoiding the limitations being too large to affect the normal use of the device, so that the welding effect of the device is improved; it is worth mentioning that through the provision of several air ducts, the waste gas, toxic gas and other polluted gases generated by the device during welding can be guided to other areas, avoiding the accumulation of waste gas, toxic gas and other polluted gases at the welding position of the cylinder to affect the operator or the device, thereby improving the safety of the device during use. At the same time, a filtering device can be provided to reduce the pollution generated by the device during welding, so that the device can be adjusted when welding the cylinder without affecting the body of the staff, further improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0016] In the attached picture: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the supporting circular wheel structure of the present invention; Figure 3 It is a schematic diagram of the displacement screw structure of the present invention; Figure 4 It is a schematic diagram of the structure of the rotary cam of the present invention; Figure 5 This is a schematic diagram of the structure of the driving disc of the present invention; Figure 6 This is a schematic diagram of the structure of the curved plate of the present invention; Figure 7 This is a schematic diagram of the structure of the buffer pad of the present invention; Figure 8 This is an exploded view of the guide ring groove of the present invention; Fig. 9 It is a schematic diagram of the structure of the rotating electrical machine of the present invention; In the figure: 1. workbench; 2. U-shaped base plate; 3. storage square groove; 4. supporting round wheel; 5. transmission shaft; 6. transmission bevel gear; 7. driving motor; 8. double pulley; 9. forked square rod; 10. auxiliary horizontal plate; 11. driving horizontal block; 12. L-shaped connecting rod; 13. driving square column; 14. driving U seat; 15. driving spring; 16. driving wheel; 17. rotating motor; 18. rubber ring; 19. supporting frame; 20. telescopic cylinder; 21. driving disc; 22. guide ring groove; 23. guide ring block; 24. air duct; 25. linkage motor; 26. linkage gear; 27. linkage gear ring; 28. extension frame; 29. welding equipment; 30. L-shaped Base plate; 31. driving shaft; 32. active bevel gear; 33. driving pulley; 34. transmission belt; 35. driven bevel gear; 36. displacement screw; 37. U-shaped frame; 38. displacement cross block; 39. limiting square block; 40. limiting slide groove; 41. auxiliary cylinder; 42. arc plate; 43. lubricating pad; 44. auxiliary spring; 45. rotating bevel gear; 46. rotating shaft; 47. rotating L block; 48. rotating cam; 49. rotating base plate; 50. positioning slide column; 51. positioning limit plate; 52. positioning square plate; 53. positioning spring; 54. positioning cross block; 55. compound cross plate; 56. elastic square rod; 57. buffer pad; 58. trigger wheel. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0018] Example, by Figures 1 to 9The present invention comprises a workbench 1 and a cylinder, wherein the cylinder is located on the top of the workbench 1; a multi-dimensional welding assembly is arranged on the workbench 1, and the multi-dimensional welding assembly is used for welding the cylinder; a plurality of U-shaped substrates 2 are arranged on the top of the workbench 1, and the opening of the U-shaped substrate 2 faces the workbench 1; a plurality of storage square grooves 3 are arranged on the U-shaped substrate 2, and one side of the storage square groove 3 extends to the top of the U-shaped substrate 2, and the other side extends to the bottom of the U-shaped substrate 2; a supporting round wheel 4 is arranged in the storage square groove 3, and the supporting round wheel 4 is in contact with the side wall of the cylinder away from the side wall of the workbench 1; transmission shafts 5 are also installed on both sides of the U-shaped substrate 2, and the transmission shaft 5 is close to the U-shaped substrate 2. One end is connected to the supporting round wheel 4, and the other end is connected to the transmission bevel gear 6, and the transmission bevel gear 6 is provided with a double-motion deflection measuring mechanism, which is used to monitor the moving state of the cylinder; the top of the workbench 1 is also provided with a driving motor 7 by bolts, and a double pulley 8 is installed on the output end of the driving motor 7, and a fitting lock contact unit is provided on the double pulley 8; the fitting lock contact unit includes two forked square rods 9, and the two forked square rods 9 are symmetrically arranged with the transverse central axis of the workbench 1 as the symmetry axis, and the end points of the two forked square rods 9 are both facing the cylinder and are also provided with an auxiliary horizontal plate 10, and a drive slide is provided on the auxiliary horizontal plate 10, and the drive slide is used to adjust the welding position of the cylinder; Two L-shaped base plates 30 are symmetrically arranged on the top of the workbench 1, and a driving shaft 31 is installed on the two L-shaped base plates 30. One end of the two driving shafts 31 is connected to an active bevel gear 32, and the other end is connected to a driving pulley 33. A transmission belt 34 is connected to each of the two driving pulleys 33, and a plurality of transmission belts 34 are slidably matched with the double pulley 8; the two active bevel gears 32 are meshed and connected to a driven bevel gear 35, and a displacement screw 36 is installed on the driven bevel gear 35, one end of the displacement screw 36 is connected to the workbench 1, and the other end is connected to a U-shaped frame 37, and the U-shaped frame 37 is connected to the workbench 1; a threaded installation is arranged on the displacement screw 36 A displacement cross block 38 is installed, and limit blocks 39 are installed on both sides of the displacement cross block 38; a limit slide groove 40 is provided on the inner wall of the U-shaped frame 37, and the limit slide groove 40 is slidably connected with the limit block 39; the bottom of the forked square rod 9 is set at the top of the displacement cross block 38; the auxiliary cylinder 41 is symmetrically arranged on the auxiliary cross plate 10, and an arc plate 42 is installed at one end of the auxiliary cylinder 41 close to the cylinder body, and a lubricating pad 43 is provided on the inner side wall of the arc plate 42, and the side wall of the cylinder body is located on the moving path of the lubricating pad 43; an auxiliary spring 44 is sleeved on the auxiliary cylinder 41, and one end of the auxiliary spring 44 is connected to the auxiliary cross plate 10, and the other end is connected to the outer side wall of the arc plate 42; The cylinder to be welded is placed on the U-shaped base plate 2, and several supporting round wheels 4 are used to support it. By starting the driving motor 7, its output end drives the double pulley 8 to rotate, and the two driving pulleys 33 are driven to rotate respectively under the action of the two transmission belts 34, and the active bevel gear 32 is rotated under the action of the driving shaft 31, so that it meshes with the driven bevel gear 35 to rotate during rotation. It is worth mentioning that the size of the driven bevel gear 35 is larger than the active bevel gear 32, so that the driven bevel gear 35 has a high torque during rotation, thereby driving the displacement screw 36 to rotate, so that the threaded displacement cross block 38 is limitedly moved in the limiting slide groove 40 through the limiting block 39, thereby driving the forked square rod 9 to move. Since the threads of the two displacement screws 36 are opposite, the forked square rods 9 on both sides of the workbench 1 are moved toward each other, so that the auxiliary cross plates 10 on both sides of the cylinder are both facing the direction of the cylinder. The auxiliary cylinder 41 and the auxiliary spring 44 move the arc plate 42 to move, so that the inner wall of the arc plate 42 fits with the cylinder, thereby clamping the placed cylinder to avoid the movement of the arc plate 42 due to non-human factors during the welding process, thereby improving the welding effect of the device. At the same time, the lubricating pad 43 on the inner wall of the arc plate 42 is in contact with the cylinder. After the cylinder is clamped, the friction between the arc plate 42 and the cylinder is prevented from being too large to affect the movement of the cylinder, thereby reducing the resistance encountered when the cylinder moves. At the same time, the clamping of the cylinder is not affected during the movement, thereby avoiding the dislocation of the cylinder when clamping. At the same time, the auxiliary cross plate 10 continues to be moved to move within the upper limit of the auxiliary cylinder 41, so that the auxiliary spring 44 is in a buffering state, thereby strengthening the contact strength between the arc plate 42 and the cylinder, thereby further improving the clamping effect and strength of the device.
[0019] The drive slider of this embodiment includes two drive cross blocks 11, which are symmetrically arranged with the vertical central axis of the auxiliary cross plate 10 as the symmetry axis; an L-shaped connecting rod 12 is installed on the side of the drive cross block 11 away from the cylinder, and the L-shaped connecting rod 12 is connected to the auxiliary cross plate 10; a drive square column 13 is slidably arranged on the drive cross block 11, and a drive U seat 14 is also installed on the end of the drive square column 13 close to the cylinder; a drive spring 15 is sleeved on the drive square column 13, one end of the drive spring 15 is fixedly connected to the side of the drive U seat 14 away from the cylinder, and the other end is fixedly connected to the side of the drive cross block 11 close to the cylinder; a drive wheel 16 is installed in the drive U seat 14, and the side wall of the cylinder is located on the moving path of the drive wheel 16; a rotating motor 17 is installed on the side of the drive U seat 14, and the output end of the rotating motor 17 is connected to the drive wheel 16; a rubber ring 18 is also installed on the side wall of the drive wheel 16; When the cylinder is clamped by the fitting lock contact unit, the driving wheels 16 on both sides of the cylinder are in contact with and fit with the side walls of the cylinder, and the cylinder is placed on the supporting wheels 4 on the U-shaped base plate 2 to support the cylinder. At this time, the rotating motor 17 is started to drive the driving wheel 16 to rotate at its output end, and the driving wheels 16 rotate in the same direction. Under the force, the cylinder in contact with the driving wheel 16 is driven to move, so that it moves on the supporting wheels 4. The supporting wheels 4 guide the movement of the cylinder, and at the same time, the supporting wheels 4 are in a rotating state, reducing The resistance of the cylinder when it moves is reduced, and the stability of the cylinder when it moves is improved, so that the cylinder can continue to move after being clamped to adjust the welding position of the cylinder, so that the device can continue to adjust the distance between the cylinder and the welding equipment 29, avoiding the need for manual operation by the operator due to the fixed distance between the two during welding. It avoids the safety risk caused by excessive contact between the operator and the welding equipment and raw materials during welding, reduces the limitations of the device when in use, and improves the welding effect of the device; at the same time, the rubber ring 18 is provided to make the driving wheel 16 The friction force in contact with the cylinder body is increased, so that the driving wheel 16 is prevented from being unable to drive the cylinder body to move due to insufficient friction when rotating, thereby improving the use effect of the device; it is worth mentioning that when the fitting lock contact unit clamps the cylinder body, the auxiliary horizontal plate 10 moves, and the driving square column 13 and the driving spring 15 drive the driving U seat 14 to move, so that the driving wheel 16 moves. It is worth mentioning that the driving wheel 16 contacts the cylinder body earlier than the arc plate 42, so that the driving wheels 16 on both sides of the workbench 1 are in contact with the side walls of the cylinder body placed on the supporting round wheels 4, thereby initially The cylinder is limited to avoid the position of the cylinder being offset due to non-human factors during the clamping process, thereby improving the clamping accuracy of the device, avoiding deviations in the clamping position that affect the welding operation of the device, improving the accuracy of the device during welding, and further reducing the limitations of the device during use. At the same time, by continuing to move the auxiliary cross plate 10, the driving cross block 11 moves within the upper limit of the driving square column 13, and the driving spring 15 is in a buffering state, which strengthens the contact strength and friction between the several driving wheels 16 and the side wall of the cylinder, thereby improving the effect of the device during use.
[0020] The multi-dimensional welding assembly of this embodiment includes two support frames 19, which are symmetrically arranged on the top of the workbench 1; a telescopic cylinder 20 is installed on the support frame 19, the output end of the telescopic cylinder 20 faces the workbench 1 and is also installed with a driving disc 21, and a guide ring groove 22 is provided on the side wall of the driving disc 21, and a guide ring block 23 is rotatably arranged on the guide ring groove 22; a plurality of air ducts 24 are also provided on the side of the driving disc 21 close to the workbench 1; a linkage motor 25 is installed on the side of the driving disc 21 away from the workbench 1, and a linkage gear 26 is installed on the output end of the linkage motor 25, and the linkage gear 26 is meshed and connected with a linkage gear ring 27, and the inner side wall of the linkage gear ring 27 is connected to the outer side wall of the guide ring block 23; an extension frame 28 is also installed on the linkage gear ring 27, and a welding device 29 is installed on the extension frame 28, and the output end of the welding device 29 faces the cylinder; After the cylinder is clamped by the fitting lock contact unit, the telescopic cylinder 20 is started, so that its output end drives the driving disc 21 to descend, and the welding equipment 29 is arranged on the driving disc 21, thereby driving the welding equipment 29 to descend, and after the welding equipment 29 is adjusted to a suitable height, the position on the cylinder to be welded is adjusted to a suitable distance from the welding equipment 29 by operating the drive slider, so that the output end of the welding equipment 29 is located at a suitable position of the required welding position on the cylinder, and the cylinder of the magnetic float liquid level gauge can be welded. At the same time, by starting the linkage motor 25, the output end drives the linkage gear 26 to rotate, thereby engaging the linkage gear ring 27 to rotate, so that it rotates in the guide ring groove 22 through the guide ring block 23, thereby driving the welding equipment 29 to rotate under the action of the extension frame 28, and limiting the rotation of the welding equipment 29 to avoid shaking of the welding equipment 29 during rotation, thereby improving the welding equipment 29 in The stability during rotation allows the welding equipment 29 to rotate around the welding position of the cylinder, constantly adjust the welding position, avoid the need for the operator to frequently adjust the welding position, improve the welding efficiency of the device, and ensure the safety of the device during use. The cylinder can be welded at multiple positions, reducing the limitations of the device during use, avoiding the limitations being too large to affect the normal use of the device, so that the welding effect of the device is improved; it is worth mentioning that through the provision of a number of air ducts 24, the waste gas, toxic gas and other polluted gases generated by the device during welding can be guided to other areas to avoid gathering at the welding point of the cylinder to affect the operator or the device, thereby improving the safety of the device during use. At the same time, a filtering device can be provided to reduce the pollution generated by the device during welding, so that the device can be adjusted when welding the cylinder without affecting the body of the staff, further improving the use effect of the device.
[0021] The compound motion deflection measuring mechanism of the present embodiment comprises a rotating bevel gear 45 meshingly connected with the transmission bevel gear 6, a rotating shaft 46 is mounted on the rotating bevel gear 45, a rotating L block 47 is mounted on the rotating shaft 46, and the rotating L block 47 is arranged on the U-shaped base plate 2; a rotating cam 48 is also mounted on the end of the rotating shaft 46 away from the rotating bevel gear 45; rotating base plates 49 are mounted on both sides of the rotating L block 47, and a positioning slide post 50 is slidably arranged on the rotating base plate 49, one end of the positioning slide post 50 is connected to a positioning limit plate 51, and the other end is connected to a positioning square plate 52; the positioning slide post A positioning spring 53 is sleeved on 50, one end of the positioning spring 53 is connected to the positioning limit plate 51, and the other end is connected to the positioning square plate 52; the two positioning square plates 52 are commonly connected to a positioning cross block 54, and the positioning cross block 54 is located on the rotation path of the rotating cam 48; a double-acting cross plate 55 is installed on the top of the positioning cross block 54, and elastic square rods 56 are symmetrically arranged on the opposite surfaces of the two double-acting cross plates 55, and buffer pads 57 are installed on the ends of the elastic square rods 56. A plurality of trigger wheels 58 are arranged on the side of the buffer pad 57 close to the cylinder, and the side wall of the cylinder is located on the moving path of the trigger wheel 58; When the cylinder moves on the workbench 1, that is, it moves under the support of the plurality of supporting circular wheels 4, so that the plurality of supporting circular wheels 4 rotate, thereby driving the transmission bevel gear 6 to rotate, so that the meshing rotating bevel gear 45 rotates, and the rotating cam 48 is driven to rotate under the action of the rotating shaft 46, so that it continuously contacts the positioning cross block 54; when the rotating cam 48 contacts the positioning cross block 54, it is moved on the rotating base plate 49 by the positioning slide 50, so that the positioning spring 53 is in a buffering state; when the rotating cam 48 is no longer in contact with the positioning cross block 54, the positioning cross block 54 is reset and moved by the reset of the positioning spring 53, so that the positioning cross block 54 is in a reciprocating state, thereby driving the reciprocating cross plate 55 to reciprocate, and driving the buffer pad 57 to reciprocate under the action of the elastic square rod 56, so that it continuously contacts with the cylinder, so as to monitor the moving state of the cylinder. When the cylinder moves When the state is normal, the deformation amount generated by the buffer pad 57 each time it contacts the cylinder is consistent. When the moving state of the cylinder deviates, such as offset, the deformation amount of the buffer pad 57 will be different, which means that the movement of the cylinder deviates. The built-in signal device sends a signal to the controller to alert the operator to avoid problems in the welding of the device and avoid dislocation of the cylinder when moving, thereby improving the welding accuracy of the device and further improving the welding effect of the device. It is worth mentioning that when the double-acting cross plate 55 moves toward the direction of the cylinder, the buffer pad 57 is driven to move under the action of the elastic square rod 56, so that several trigger wheels 58 are in contact with the side wall of the cylinder, avoiding excessive resistance when the buffer pad 57 contacts the cylinder and affecting the normal movement of the cylinder, thereby improving the stability of the cylinder when moving and further reducing the limitations of the device when in use.
[0022] The present invention also provides a method for welding a cylinder of a magnetic float level gauge, comprising the following steps: S1. Place the cylinder to be welded on a plurality of supporting round wheels 4, and operate the fitting and locking units to clamp and set the cylinder; S2, by using a multi-dimensional welding assembly, the output end of the welding equipment 29 is used to weld the clamped cylinder; S3. Operate the drive slider to move the cylinder, so as to adjust the distance between the cylinder and the welding equipment 29, so as to perform welding at different positions on the cylinder.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A magnetic float level gauge cylinder welding device, comprising a workbench (1), welding equipment (29) and a cylinder, wherein the cylinder is located on the top of the workbench (1); characterized in that: The workbench (1) is provided with a multi-dimensional welding assembly, which is used for welding the cylinder; a plurality of U-shaped base plates (2) are provided on the top of the workbench (1), and the opening of the U-shaped base plates (2) faces the workbench (1); a plurality of storage square grooves (3) are provided on the U-shaped base plates (2), and one side of the storage square grooves (3) extends to the top of the U-shaped base plates (2), and the other side extends to the bottom of the U-shaped base plates (2); a supporting round wheel (4) is provided in the storage square groove (3), and the side wall of the supporting round wheel (4) away from the workbench (1) is in contact with the side wall of the cylinder; transmission shafts (5) are also installed on both sides of the U-shaped base plates (2), and the end of the transmission shaft (5) close to the U-shaped base plates (2) is connected to the supporting round wheel (4). The workbench (1) is connected to a transmission bevel gear (6) at one end, and a double-motion deflection measuring mechanism is arranged on the transmission bevel gear (6), and the double-motion deflection measuring mechanism is used to monitor the movement state of the cylinder; the top of the workbench (1) is also provided with a driving motor (7) by bolts, and a double pulley (8) is installed on the output end of the driving motor (7), and a fitting lock contact unit is arranged on the double pulley (8); the fitting lock contact unit comprises two forked square rods (9), and the two forked square rods (9) are symmetrically arranged with the transverse central axis of the workbench (1) as the symmetry axis, the end points of the two forked square rods (9) are both facing the cylinder and are also provided with an auxiliary horizontal plate (10), and the auxiliary horizontal plate (10) is provided with a drive slide, and the drive slide is used to adjust the welding position of the cylinder.
2. A magnetic float level gauge cylinder welding device according to claim 1, characterized in that: The drive slider comprises two drive cross blocks (11), the two drive cross blocks (11) being symmetrically arranged with the vertical center axis of the auxiliary cross plate (10) as the symmetry axis; an L-shaped connecting rod (12) is installed on the side of the drive cross block (11) away from the cylinder, and the L-shaped connecting rod (12) is connected to the auxiliary cross plate (10); a drive square column (13) is slidably arranged on the drive cross block (11), and a drive U seat (14) is also installed on one end of the drive square column (13) close to the cylinder; a drive spring (15) is sleeved on the drive square column (13), one end of the drive spring (15) is fixedly connected to the side of the drive U seat (14) away from the cylinder, and the other end is fixedly connected to the side of the drive cross block (11) close to the cylinder.
3. A magnetic float level gauge cylinder welding device according to claim 2, characterized in that: A driving wheel (16) is installed in the driving U-base (14), and the side wall of the cylinder is located on the moving path of the driving wheel (16); a rotating motor (17) is installed on the side of the driving U-base (14), and the output end of the rotating motor (17) is connected to the driving wheel (16); and a rubber ring (18) is also installed on the side wall of the driving wheel (16).
4. A magnetic float level gauge cylinder welding device according to claim 1, characterized in that: The multi-dimensional welding assembly comprises two support frames (19), the two support frames (19) being symmetrically arranged on the top of a workbench (1); a telescopic cylinder (20) is installed on the support frame (19), the output end of the telescopic cylinder (20) faces the workbench (1) and is also installed with a driving disc (21), a guide ring groove (22) is provided on the side wall of the driving disc (21), and a guide ring block (23) is rotatably arranged on the guide ring groove (22); a plurality of air ducts (24) are also provided on a side of the driving disc (21) close to the workbench (1).
5. A magnetic float level gauge cylinder welding device according to claim 4, characterized in that: A linkage motor (25) is installed on the side of the driving disc (21) away from the workbench (1); a linkage gear (26) is installed on the output end of the linkage motor (25); the linkage gear (26) is meshingly connected with a linkage gear ring (27); the inner side wall of the linkage gear ring (27) is connected to the outer side wall of the guide ring block (23); an extension frame (28) is also installed on the linkage gear ring (27); a welding device (29) is installed on the extension frame (28); the output end of the welding device (29) faces the cylinder.
6. A magnetic float level gauge cylinder welding device according to claim 1, characterized in that: Two L-shaped base plates (30) are symmetrically arranged on the top of the workbench (1). A driving shaft (31) is mounted on each of the two L-shaped base plates (30). One end of each of the two driving shafts (31) is connected to an active bevel gear (32), and the other end is connected to a driving pulley (33). Each of the two driving pulleys (33) is connected to a transmission belt (34). The transmission belts (34) are slidably matched with the double pulleys (8). Each of the two active bevel gears (32) is meshedly connected to a driven bevel gear (35). The driven bevel gear (35) is mounted with a drive belt (34). A displacement screw rod (36) is provided, one end of the displacement screw rod (36) is connected to the workbench (1), and the other end is connected to a U-shaped frame (37), and the U-shaped frame (37) is connected to the workbench (1); a displacement cross block (38) is threadedly mounted on the displacement screw rod (36), and limiting blocks (39) are mounted on both sides of the displacement cross block (38); a limiting slide groove (40) is provided on the inner wall of the U-shaped frame (37), and the limiting slide groove (40) is slidably connected to the limiting block (39); and the bottom of the bifurcated square rod (9) is arranged on the top of the displacement cross block (38).
7. A magnetic float level gauge cylinder welding device according to claim 6, characterized in that: The auxiliary cylinder (41) is symmetrically arranged on the auxiliary horizontal plate (10), and an arc plate (42) is installed on one end of the auxiliary cylinder (41) close to the cylinder body, and a lubricating pad (43) is arranged on the inner side wall of the arc plate (42), and the side wall of the cylinder body is located on the moving path of the lubricating pad (43); the auxiliary cylinder (41) is sleeved with an auxiliary spring (44), one end of the auxiliary spring (44) is connected to the auxiliary horizontal plate (10), and the other end is connected to the outer side wall of the arc plate (42).
8. The magnetic float level gauge cylinder welding device according to claim 1, characterized in that: The double-action deflection measuring mechanism comprises a rotating bevel gear (45) meshingly connected with the transmission bevel gear (6), a rotating shaft (46) being mounted on the rotating bevel gear (45), a rotating L block (47) being mounted on the rotating shaft (46), and the rotating L block (47) being arranged on the U-shaped base plate (2); a rotating cam (48) being mounted on one end of the rotating shaft (46) away from the rotating bevel gear (45); rotating base plates (49) being mounted on both sides of the rotating L block (47), a positioning slide post (50) being slidably mounted on the rotating base plate (49), one end of the positioning slide post (50) being connected to a positioning limit plate (51), and the other end being connected to a positioning square plate (52); a positioning spring (53) being sleeved on the positioning slide post (50), one end of the positioning spring (53) being connected to the positioning limit plate (51), and the other end being connected to the positioning square plate (52).
9. A magnetic float level gauge cylinder welding device according to claim 8, characterized in that: The two positioning square plates (52) are commonly connected to a positioning horizontal block (54), and the positioning horizontal block (54) is located on the rotation path of the rotating cam (48); a reciprocating horizontal plate (55) is installed on the top of the positioning horizontal block (54), and elastic square rods (56) are symmetrically arranged on the opposite surfaces of the two reciprocating horizontal plates (55), and buffer pads (57) are installed on the ends of the elastic square rods (56), and a plurality of actuating wheels (58) are arranged on the side of the buffer pad (57) close to the cylinder, and the side wall of the cylinder is located on the moving path of the actuating wheels (58).
10. A method for welding a cylinder of a magnetic float level gauge, using the magnetic float level gauge cylinder welding device as claimed in claim 1, characterized in that: Includes steps: S1. Place the cylinder to be welded on a plurality of supporting round wheels (4), and operate the fitting and locking units to clamp and set the cylinder; S2, by using a multi-dimensional welding assembly, the output end of the welding equipment (29) is used to weld the clamped cylinder; S3. Operate the drive slider to move the cylinder, thereby adjusting the distance between the cylinder and the welding equipment (29) so as to perform welding at different positions on the cylinder.
Citation Information
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