A pressing and assembling mechanism and a pipe fitting feeding and assembling system

By designing a pipe fitting loading assembly system, using a sliding guide base and a symmetrically arranged assembly mechanism, synchronous assembly of the side plates at both ends of the pipe fittings is achieved, and the problems of many equipment, many processes, high costs and low efficiency in the prior art are solved.

CN119188233BActive Publication Date: 2025-06-13SUZHOU RMK MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411679601.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-06-13
Estimated Expiration
2044-11-22

AI Technical Summary

Technical Problem

The existing press fitting assembly mechanism can only assemble one end of the pipe fitting, resulting in two processing required when both ends need to assemble the side plate, which increases production time and equipment cost.

Method used

A pipe fitting loading assembly system is designed, including a sliding guide rail base, a left assembly mechanism and a right assembly mechanism. By mirroring the assembly mechanism at both ends, synchronous assembly of the side plates at both ends is realized.

Benefits of technology

Synchronous processing of the side plates at both ends of the pipe fittings is achieved, reducing production time and equipment quantity, reducing costs and improving production efficiency.

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Abstract

The present application discloses a pressing and assembling mechanism and a pipe fitting feeding and assembling system. The pressing and assembling mechanism includes a sliding guide rail base, a left assembling mechanism and a right assembling mechanism, and the left assembling mechanism and the right assembling mechanism are symmetrically arranged on the sliding guide rail base. By providing the sliding guide rail base, the left assembling mechanism and the right assembling mechanism, the present application can achieve synchronous processing when assembling side plates at both ends of the pipe fitting, and can form an inner limiting ring at any end of the pipe fitting at one time, sleeving a side plate on the pipe fitting, and forming an outer limiting ring at the end of the pipe fitting after sleeving the side plate on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring. Moreover, multiple process devices are highly integrated, avoiding high costs, increasing production efficiency, and improving production capacity.
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Description

Technical Field

[0001] This application relates to the technical field of assembly mechanisms, and particularly to a pressing and assembling mechanism and a pipe fitting feeding and assembling system. Background Art

[0002] In the current production process, the existing pressing and assembling mechanism has obvious limitations. This mechanism only has the ability to punch and assemble side plates at one end of the pipe fitting, which has caused a series of problems in actual production. When it is necessary to assemble side plates at both ends of the pipe fitting, due to the single function of this mechanism, it has to be processed in two separate times, that is, two independent processes are required to complete. There is a time interval between these two processes, and each process requires pre-work such as equipment debugging and material preparation, which undoubtedly greatly increases the time consumed in the entire production process, resulting in very low production efficiency.

[0003] In addition, from each link of the processing, steps such as flaring the end of the pipe fitting, sleeving the side plate, and sealing the mouth are all realized separately in the existing production mode. Each step requires special equipment to complete, which means that a large number of equipment with different functions need to be equipped. The use of multiple equipment not only increases the equipment procurement cost, but also requires more manpower, material resources and financial resources in terms of equipment maintenance, maintenance, storage, etc. At the same time, the increase in the number of equipment also makes the layout of the production workshop more complex, increasing the difficulty of production management. Therefore, from the perspective of reducing costs and improving efficiency, there is an urgent need to develop an integrated equipment for assembling side plates at both ends of pipe fittings, through which the synchronous processing of each step of assembling side plates at both ends of the pipe fitting can be realized, thus effectively solving the current problems of high cost and low efficiency. Summary of the Invention

[0004] An embodiment of this application provides a pipe fitting feeding and assembling system, which is used to solve the technical problems that the existing pressing and assembling mechanism realizes flaring the end of the pipe fitting, sleeving the side plate, and sealing the mouth separately, resulting in a large number of equipment and processes, and high cost and low efficiency.

[0005] An embodiment of this application provides a pipe fitting feeding and assembling system. The pressing and assembling mechanism includes a sliding guide rail base, a left assembling mechanism and a right assembling mechanism. The left assembling mechanism and the right assembling mechanism are symmetrically arranged on the sliding guide rail base. The left assembling mechanism includes a left pipe fitting clamping device, a left pipe fitting flaring mechanism, a left side plate hanging mechanism and a left pipe fitting sealing mechanism. The right assembling mechanism includes a right pipe fitting clamping device, a right pipe fitting flaring mechanism, a right side plate hanging mechanism and a right pipe fitting sealing mechanism. The left pipe fitting clamping device and the right pipe fitting clamping device are correspondingly arranged on a straight line.

[0006] In some embodiments, the left pipe fitting clamping device is used to clamp and fix the left end of the pipe fitting, and the right pipe fitting clamping device is used to clamp and fix the right end of the pipe fitting; the left pipe fitting flaring mechanism is used to form an inner limiting ring at the left end of the pipe fitting when the right pipe fitting clamping device clamps and fixes the right end of the pipe fitting, the left side plate hanging mechanism is used to sleeved a side plate on the pipe fitting, and the left pipe fitting sealing mechanism is used to form an outer limiting ring at the left end of the pipe fitting after sleeving the side plate on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring; the right pipe fitting flaring mechanism is used to form an inner limiting ring at the right end of the pipe fitting when the left pipe fitting clamping device clamps and fixes the left end of the pipe fitting, the right side plate hanging mechanism is used to sleeved a side plate on the pipe fitting, and the right pipe fitting sealing mechanism is used to form an outer limiting ring at the right end of the pipe fitting after sleeving the side plate on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring.

[0007] In some embodiments, the left assembly mechanism and the right assembly mechanism are arranged in a mirror image; both the left assembly mechanism and the right assembly mechanism include an upper pressing block, an upper oil cylinder, a lower pressing block and a lower oil cylinder. The upper pressing block and the lower pressing block are arranged correspondingly. The upper oil cylinder is used to drive the upper pressing block to move up and down, and the lower oil cylinder is used to drive the lower pressing block to move up and down.

[0008] In some embodiments, the left assembly mechanism further includes a left stamping driving mechanism, a left tool holder and a left alignment moving mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the left end of the pipe fitting. The left stamping driving mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is on the same straight line as the pipe fitting. The left pipe fitting flaring mechanism, the left side plate hanging mechanism and the left pipe fitting sealing mechanism are arranged on the left tool holder. The left alignment moving mechanism drives the left tool holder to move horizontally so that the left pipe fitting flaring mechanism, the left side plate hanging mechanism and the left pipe fitting sealing mechanism are respectively arranged corresponding to the left end of the pipe fitting.

[0009] In some embodiments, the right assembly mechanism further includes a right stamping driving mechanism, a right tool holder and a right alignment moving mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the right end of the pipe fitting. The right stamping driving mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is on the same straight line as the pipe fitting. The right pipe fitting flaring mechanism, the right side plate hanging mechanism and the right pipe fitting sealing mechanism are arranged on the right tool holder. The right alignment moving mechanism drives the right tool holder to move horizontally so that the right pipe fitting flaring mechanism, the right side plate hanging mechanism and the right pipe fitting sealing mechanism are respectively arranged corresponding to the right end of the pipe fitting.

[0010] In some embodiments, a positioning and holding mechanism is provided at the top of the left assembly mechanism and the right assembly mechanism. The positioning and holding mechanism includes a main oil cylinder and a tensioning base connected to each other. The main oil cylinder and the tensioning base are respectively provided at the tops of the left assembly mechanism and the right assembly mechanism.

[0011] In some embodiments, the sliding guide rail base is provided with a left driving motor, a left sliding rail, a right driving motor and a right sliding rail. The left driving motor is provided on the left side of the sliding guide rail base and drives the left sliding rail to slide. The left assembly mechanism is arranged on the left sliding rail. The right driving motor is provided on the right side of the sliding guide rail base and drives the right sliding rail to slide. The right assembly mechanism is arranged on the right sliding rail.

[0012] This application also provides a pipe fitting feeding and assembling system, which includes the press-fitting and assembling mechanism described above;

[0013] The pipe fitting feeding and assembling system further includes a pipe fitting feeding mechanism; the pipe fitting feeding mechanism is arranged on the front side of the press-fitting and assembling mechanism. The pipe fitting feeding mechanism includes a vehicle body frame, a pipe fitting receiving mechanism, a pipe fitting moving bracket, a horizontal sliding rail and a vertical sliding rail; the pipe fitting receiving mechanism is arranged at the front end of the vehicle body frame. The horizontal sliding rail and the vertical sliding rail are arranged on the vehicle body frame. The horizontal sliding rail is horizontally arranged, and the vertical sliding rail is vertically arranged. The front end of the horizontal sliding rail corresponds to the pipe fitting receiving mechanism, and the rear end of the horizontal sliding rail corresponds to the bottom end of the vertical sliding rail. The pipe fitting moving bracket is movably arranged on the horizontal sliding rail and the vertical sliding rail. The pipe fitting receiving mechanism is used to receive the pipe fitting clamped by the round pipe clamp of the pipe fitting feeding gripper and transfer the pipe fitting to the pipe fitting moving bracket. The pipe fitting moving bracket carries the pipe fitting and moves on the horizontal sliding rail and the vertical sliding rail, and transfers the pipe fitting to the press-fitting and assembling mechanism.

[0014] In some embodiments, the pipe fitting feeding and assembly system also includes a side panel feeding mechanism; the side panel feeding mechanism is arranged on the front side of the pressing assembly mechanism, the side panel feeding mechanism includes a side panel basket, a material quantity identification camera mechanism and a flipping mechanism, wherein the flipping mechanism is arranged on one side of the side panel basket, the material quantity identification camera mechanism is arranged above the side panel basket, the material quantity identification camera mechanism is used to identify the number of side panels in the side panel basket, and a leakage mechanism is provided at the bottom of the side panel basket. When the material quantity identification camera mechanism identifies that the number of side panels in the side panel basket exceeds the top surface of the side panel basket, the leakage mechanism is opened to leak part of the side panel, and the flipping mechanism is used to identify the front and back sides of the side panel grabbed by the feeding gripper from the side panel basket, and flip the side panel to the front side when the side panel is on the back side.

[0015] In some embodiments, the flipping mechanism includes a detection camera, a side panel placement plate, a U-shaped piece, a roller bearing follower, a side panel flipping plate, a rotating guide block and a flipping cylinder, wherein the side panel placement plate is arranged adjacent to the detection camera, the U-shaped piece is arranged around the side panel flipping plate, the U-shaped piece is located on the side away from the detection camera, the flipping cylinder is connected to the U-shaped piece, the roller bearing follower is installed on the U-shaped piece, the side panel flipping plate is connected to the roller bearing follower, the rotating guide block is located on one side of the side panel placement plate, the rotating guide block is provided with a flipping guide groove, the roller bearing The follower is connected by rolling along the flipping guide groove; the detection camera is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel material basket, and the side panel placement plate is used to place the side panel fixed to the back side; when the flipping cylinder is extended, the side panel flipping plate is arranged parallel to the top of the side panel placement plate, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate; when the flipping cylinder is retracted and stretched, the flipping cylinder drives the U-shaped part to move to the side away from the detection camera, and the roller bearing follower rolls along the flipping guide groove, driving the side panel flipping plate to flip so as to flip the side panel to the front side.

[0016] Compared with the prior art, the beneficial effects of the present application are as follows: by setting a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, synchronous processing can be achieved when side panels are assembled on both ends of the pipe fitting, and an inner limit ring can be formed on either end of the pipe fitting at one time, a side panel can be mounted on the pipe fitting, and an outer limit ring can be formed on the end of the pipe fitting after the side panel is mounted on the pipe fitting, so that the side panel is located between the inner limit ring and the outer limit ring, and multiple process equipment is highly integrated, which avoids high costs, increases production efficiency, and improves production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Combined with the accompanying drawings and through a detailed description of the specific embodiments of the present application, the technical solutions and other beneficial effects of the present application will become obvious.

[0018] Figure 1 It is a schematic structural diagram of the pressing and assembling mechanism provided by the embodiment of the present application.

[0019] Figure 2 It is a schematic structural diagram of the first perspective of the left side plate feeding mechanism and the right side plate feeding mechanism provided by the embodiment of the present application.

[0020] Figure 3 It is a schematic structural diagram of the second perspective of the left side plate feeding mechanism and the right side plate feeding mechanism provided by the embodiment of the present application.

[0021] Figure 4 It is a schematic structural diagram of the pipe fitting feeding mechanism provided by the embodiment of the present application.

[0022] Figure 5 It is a schematic structural diagram of the side plate feeding mechanism provided by the embodiment of the present application.

[0023] Figure 6 It is a schematic structural diagram of the side plate flipping mechanism in the state where the flipping cylinder extends provided by the embodiment of the present application.

[0024] Figure 7 It is a schematic structural diagram of the side plate flipping mechanism in the middle position state of the flipping cylinder provided by the embodiment of the present application.

[0025] Figure 8 It is a schematic structural diagram of the side plate flipping mechanism in the state where the flipping cylinder retracts provided by the embodiment of the present application.

[0026] Figure 9 It is a schematic structural diagram of the side plate placing plate and the side plate flipping plate clamping the side plate with the reverse side provided by the embodiment of the present application.

[0027] The identifications in the figure are as follows:

[0028] Press-fitting and assembling mechanism 1, sliding guide rail base 11, left driving motor 111, left sliding rail 112, right driving motor 113, right sliding rail 114, left assembling mechanism 12, left pipe fitting clamping device 121, left pipe fitting flaring mechanism 122, left side plate hanging mechanism 123, left pipe fitting sealing mechanism 124, right assembling mechanism 13, right pipe fitting clamping device 131, right pipe fitting flaring mechanism 132, right side plate hanging mechanism 133, right pipe fitting sealing mechanism 134, left stamping driving mechanism 14, left tool holder 15, left alignment moving mechanism 16, right stamping driving mechanism 17, right tool holder 18, right alignment moving mechanism 19, alignment holding mechanism 2, main oil cylinder 21, tensioning base 22, side plate feeding mechanism 3, side plate basket 31, material quantity identification camera mechanism 32, flipping mechanism 33, leakage mechanism 34, side plate placement plate 41, side plate profiling support structure 411, side plate detector 412, U-shaped part 42, bottom plate 421, first connecting rod 422, second connecting rod 423, roller bearing follower 43, follower mounting block 431, roller bearing 432, side plate flipping plate 44, first rotating shaft 441, second rotating shaft 442, side plate profiling clamping structure 443, rotating guide block 45, flipping guide groove 451, flipping cylinder 46, cylinder bracket 461, tension rod 462, holding guide block 47, linear guide groove 471, detection camera 48, fixing plate 49, guide rod 410, pipe fitting feeding mechanism 7, vehicle body frame 71, pipe fitting receiving mechanism 72, pipe fitting moving bracket 73, horizontal sliding rail 74, vertical sliding rail 75, upper pressing block 91, upper oil cylinder 92, lower pressing block 93, lower oil cylinder 94. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present application.

[0030] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.

[0031] In the description of the present application, it should be noted that unless otherwise clearly specified or limited, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0032] In the present application, unless otherwise clearly specified or limited, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath", and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.

[0033] Specifically, please refer to Figure 1 、 Figure 2 、 Figure 3 In this embodiment, the pressing and assembling mechanism 1 includes a sliding guide rail base 11, a left assembling mechanism 12, and a right assembling mechanism 13. The left assembling mechanism 12 and the right assembling mechanism 13 are symmetrically arranged on the sliding guide rail base 11. The left assembling mechanism 12 includes a left pipe clamping device 121, a left pipe flaring mechanism 122, a left side plate hanging mechanism 123, and a left pipe sealing mechanism 124. The right assembling mechanism 13 includes a right pipe clamping device 131, a right pipe flaring mechanism 132, a right side plate hanging mechanism 133, and a right pipe sealing mechanism 134. The left pipe clamping device 121 and the right pipe clamping device 131 are correspondingly arranged on a straight line.

[0034] Among them, the left pipe fitting clamping device 121 is used to clamp and fix the left end of the pipe fitting, and the right pipe fitting clamping device 131 is used to clamp and fix the right end of the pipe fitting; the left pipe fitting flaring mechanism 122 is used to form an inner limiting ring at the left end of the pipe fitting when the right pipe fitting clamping device 131 clamps and fixes the right end of the pipe fitting, the left side plate hanging mechanism 123 is used to sleeved a side plate on the pipe fitting, and the left pipe fitting sealing mechanism 124 is used to form an outer limiting ring at the left end of the pipe fitting after sleeving the side plate on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring; the right pipe fitting flaring mechanism 132 is used to form an inner limiting ring at the right end of the pipe fitting when the left pipe fitting clamping device 121 clamps and fixes the left end of the pipe fitting, the right side plate hanging mechanism 133 is used to sleeved a side plate on the pipe fitting, and the right pipe fitting sealing mechanism 134 is used to form an outer limiting ring at the right end of the pipe fitting after sleeving the side plate on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring.

[0035] Please refer to Figure 1 、 Figure 2 、 Figure 3 In this embodiment, the left pipe fitting clamping device 121 and the right pipe fitting clamping device 131 are mirror-image arranged; both the left pipe fitting clamping device 121 and the right pipe fitting clamping device 131 include an upper pressing block 91, an upper oil cylinder 92, a lower pressing block 93 and a lower oil cylinder 94. The upper pressing block 91 and the lower pressing block 93 are correspondingly arranged. The upper oil cylinder 92 is used to drive the upper pressing block 91 to move up and down, and the lower oil cylinder 94 is used to drive the lower pressing block 93 to move up and down. The left end of the pipe fitting is clamped and fixed between the upper pressing block 91 and the lower pressing block 93 of the left assembling mechanism 12, and the right end of the pipe fitting is clamped and fixed between the upper pressing block 91 and the lower pressing block 93 of the right assembling mechanism 13.

[0036] Please refer to Figure 1 、 Figure 2 、 Figure 3 The left assembling mechanism further includes a left stamping driving mechanism 14, a left tool holder 15 and a left alignment moving mechanism 16. The left end of the pipe fitting is clamped and fixed in the pressing area between the upper pressing block 91 and the lower pressing block 93. The left stamping driving mechanism 14 is arranged corresponding to the pressing area between the upper pressing block 91 and the lower pressing block 93 and is on a straight line with the pipe fitting. The left pipe fitting flaring mechanism 122, the left side plate hanging mechanism 123 and the left pipe fitting sealing mechanism 124 are arranged on the left tool holder 15. The left alignment moving mechanism 16 drives the left tool holder 15 to move horizontally so that the left pipe fitting flaring mechanism 122, the left side plate hanging mechanism 123 and the left pipe fitting sealing mechanism 124 are respectively arranged corresponding to the left end of the pipe fitting.

[0037] The left pipe fitting flaring mechanism 122 and the left pipe fitting sealing mechanism 124 are both connected to the left stamping driving mechanism 14, and the left stamping driving mechanism 14 provides the power for stamping the pipe fitting for the left pipe fitting flaring mechanism 122 and the left pipe fitting sealing mechanism 124.

[0038] Please refer to Figure 1 、 Figure 2 、 Figure 3 For the right assembly mechanism, it further includes a right stamping driving mechanism 17, a right tool holder 18 and a right alignment moving mechanism 19. The right end of the pipe fitting is clamped and fixed in the pressing area between the upper pressing block 91 and the lower pressing block 93. The right stamping driving mechanism 17 is arranged corresponding to the pressing area between the upper pressing block 91 and the lower pressing block 93 and is in a straight line with the pipe fitting. The right pipe fitting flaring mechanism 132, the right side plate hanging mechanism 133 and the right pipe fitting sealing mechanism 134 are arranged on the right tool holder 18. The right alignment moving mechanism 19 drives the right tool holder 18 to move horizontally so that the right pipe fitting flaring mechanism 132, the right side plate hanging mechanism 133 and the right pipe fitting sealing mechanism 134 are respectively arranged corresponding to the right end of the pipe fitting.

[0039] The right pipe fitting flaring mechanism 132 and the right pipe fitting sealing mechanism 134 are both connected to the right stamping driving mechanism 17, and the right stamping driving mechanism 17 provides the power for stamping the pipe fitting for the right pipe fitting flaring mechanism 132 and the right pipe fitting sealing mechanism 134.

[0040] Please refer to Figure 1 In this embodiment, a alignment and holding mechanism 2 is provided at the top of the left assembly mechanism 12 and the right assembly mechanism 13. The alignment and holding mechanism 2 includes a main oil cylinder 21 and a tensioning base 22 which are connected and arranged. The main oil cylinder and the tensioning base 22 are respectively arranged at the top of the left assembly mechanism 12 and the right assembly mechanism 13. The alignment and holding mechanism 2 can keep the left assembly mechanism 12 and the right assembly mechanism 13 in a straight line, prevent the left pipe fitting clamping device 121 and the right pipe fitting clamping device 131 from being misaligned, and keep the left pipe fitting clamping device 121 and the right pipe fitting clamping device 131 arranged corresponding to each other in a straight line.

[0041] Please refer to Figure 1, in this embodiment, the sliding guide rail base 11 is provided with a left driving motor 111, a left sliding rail 112, a right driving motor 113 and a right sliding rail 114. The left driving motor 111 is arranged on the left side of the sliding guide rail base 11 and drives the left sliding rail 112 to slide. The left assembling mechanism 12 is arranged on the left sliding rail 112. The right driving motor 113 is arranged on the right side of the sliding guide rail base 11 and drives the right sliding rail 114 to slide. The right assembling mechanism 13 is arranged on the right sliding rail 114.

[0042] The embodiment of the present application provides a pipe fitting feeding and assembling system, including the pressing and assembling mechanism 1 described above.

[0043] Please refer to Figure 4 , in this embodiment, the pipe fitting feeding and assembling system further includes a pipe fitting feeding mechanism 7. The pipe fitting feeding mechanism 7 is arranged on the front side of the pressing and assembling mechanism 1. The pipe fitting feeding mechanism 7 includes a vehicle body frame 71, a pipe fitting receiving mechanism 72, a pipe fitting moving bracket 73, a transverse sliding rail 74 and a longitudinal sliding rail 75. Among them, the pipe fitting receiving mechanism 72 is arranged at the front end of the vehicle body frame 71. The transverse sliding rail 74 and the longitudinal sliding rail 75 are arranged on the vehicle body frame 71. The transverse sliding rail 74 is horizontally arranged, and the longitudinal sliding rail 75 is vertically arranged. The front end of the transverse sliding rail 74 corresponds to the pipe fitting receiving mechanism 72, and the rear end of the transverse sliding rail 74 corresponds to the bottom end of the longitudinal sliding rail 75. The pipe fitting moving bracket 73 is movably arranged on the transverse sliding rail 74 and the longitudinal sliding rail 75. The pipe fitting receiving mechanism 72 is used to receive the pipe fittings clamped by the round pipe jaws of the pipe fitting feeding gripper and transfer the pipe fittings to the pipe fitting moving bracket 73. The pipe fitting moving bracket 73 carries the pipe fittings and moves on the transverse sliding rail 74 and the longitudinal sliding rail 75, and transfers the pipe fittings to the pressing and assembling mechanism 1.

[0044] The pipe fitting feeding and assembling system further includes a side plate feeding mechanism 3. Among them, the side plate feeding mechanism 3 is arranged on the front side of the pressing and assembling mechanism 1.

[0045] Please refer to Figure 5In the present embodiment, the side panel feeding mechanism 3 comprises a side panel material basket 31, a material quantity identification camera mechanism 32 and a flipping mechanism 33, wherein the flipping mechanism 33 is arranged on one side of the side panel material basket 31, and the material quantity identification camera mechanism 32 is arranged above the side panel material basket 31. The material quantity identification camera mechanism 32 is used to identify the number of side panels in the side panel material basket 31. A leakage mechanism 34 is provided at the bottom of the side panel material basket 31. When the material quantity identification camera mechanism 32 identifies that the number of side panels in the side panel material basket 31 exceeds the top surface of the side panel material basket 31, the leakage mechanism 34 is opened to leak part of the side panels. The flipping mechanism 33 is used to identify the front and back sides of the side panels grabbed by the loading gripper from the side panel material basket 31, and flip the side panels to the front side when the side panels are on the back side.

[0046] See also Figure 6 , Figure 7 , Figure 8 , Figure 9 In this embodiment, the flip mechanism 33 includes a detection camera 48, a side panel placement plate 41, a U-shaped member 42, a roller bearing follower 43, a side panel flip plate 44, a rotation guide block 45 and a flip cylinder 46. The side panel placement plate 41 is arranged adjacent to the detection camera 48, the U-shaped member 42 is arranged around the side panel flip plate 44, the U-shaped member 42 is located on the side away from the detection camera 48, the flip cylinder 46 is connected to the U-shaped member 42, the roller bearing follower 43 is installed on the U-shaped member 42, the side panel flip plate 44 is connected to the roller bearing follower 43, the rotation guide block 45 is located on one side of the side panel placement plate 41, and the rotation guide block 45 is provided with a flip guide groove 45 1, the roller bearing follower 43 is connected by rolling along the flipping guide groove 451; the detection camera 48 is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel basket 31, and the side panel placement plate 41 is used to place the side panel fixed to the back side; when the flip cylinder 46 is extended, the side panel flipping plate 44 is arranged parallel to the top of the side panel placement plate 41, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate 44; when the flip cylinder 46 is retracted and stretched, the flip cylinder 46 drives the U-shaped part 42 to move to the side away from the detection camera 48, and the roller bearing follower 43 rolls along the flipping guide groove 451, driving the side panel flipping plate 44 to flip so as to flip the side panel to the front side.

[0047] Further, the detection camera 48, the side plate placement plate 41, the U-shaped member 42, and the flipping cylinder 46 are arranged in a straight line; the detection camera 48 is used to identify the front and back sides of the side plate grabbed by the loading gripper; when the flipping cylinder 46 retracts, the flipping cylinder 46 drives the U-shaped member 42 to move away from the detection camera 48. In this way, the detection camera 48 can effectively identify the front and back sides of the side plate grabbed by the loading gripper from the side plate basket 31.

[0048] Further, the U-shaped member 42 includes a bottom plate 421, a first connecting rod 422, and a second connecting rod 423. The first connecting rod 422 and the second connecting rod 423 are vertically connected to both sides of the bottom plate 421. The first connecting rod 422 is provided with a first through hole, and the second connecting rod 423 is provided with a second through hole; on both sides of the central axis direction of the side plate flipping plate 44, there are a first rotating shaft 441 and a second rotating shaft 442. The first rotating shaft 441 is rotatably arranged in the first through hole, and the second rotating shaft 442 is rotatably arranged in the second through hole; the first connecting rod 422 is correspondingly arranged with the rotating guide block 45, and the first rotating shaft 441 is connected to the roller bearing follower 43.

[0049] Further, the roller bearing follower 43 includes a follower mounting block 431 and a roller bearing 432. The first end of the follower mounting block 431 is connected to the first rotating shaft 441, the second end of the follower mounting block 431 is connected to the roller bearing 432. The axis of the roller bearing 432 is arranged in parallel and at an interval with the first rotating shaft 441. The roller bearing 432 is in rolling connection along the flipping guide groove 451, and the flipping guide groove 451 is U-shaped; during the retraction process of the flipping cylinder 46, the side plate flipping plate 44 flips along the first rotating shaft 441 and the second rotating shaft 442.

[0050] Further, the flipping mechanism 33 further includes a holding guide block 47. The holding guide block 47 is correspondingly arranged with the second connecting rod 423. The holding guide block 47 is provided with a linear guide groove 471, and the second rotating shaft 442 is rotatably arranged in the linear guide groove 471.

[0051] Further, the holding guide block 47 is arranged in parallel with the rotating guide block 45. The holding guide block 47 has the same length as the rotating guide block 45, and the linear guide groove 471 has the same length as the flipping guide groove 451.

[0052] Further, the flipping mechanism 33 further includes a fixing plate 49. The detection camera 48, the side plate placement plate 41, the rotating guide block 45, and the flipping cylinder 46 are fixed on the fixing plate 49. The holding guide block 47 is also fixed on the fixing plate 49.

[0053] Further, the flipping mechanism 33 further includes two guide rods 410. The flipping cylinder 46 is provided with a cylinder bracket 461 and a stretching rod 462. The two guide rods 410 are connected to both sides of the U-shaped member 42. The guide rods 410 slide horizontally along the cylinder bracket 461. The stretching rod 462 is arranged between the two guide rods 410.

[0054] Further, the side plate placing plate 41 is provided with a side plate profiling support structure 411 and a side plate detector 412. The side plate detector 412 is arranged corresponding to the side plate profiling support structure 411.

[0055] Further, the side plate flipping plate 44 is provided with a side plate profiling clamping structure 443. The side plate profiling clamping structure 443 is electrically connected to the side plate detector 412. When the side plate detector 412 detects that the side plate placed on the side plate profiling support structure 411 is the reverse side, the side plate profiling clamping structure 443 clamps the side plate on the reverse side.

[0056] During use, the flipping cylinder 46 remains retracted. The detection camera 48 is used to identify the front and back sides of the side plate grabbed by the loading gripper. When the side plate grabbed by the loading gripper is the front side, it is directly positioned and placed based on the shape of the side plate. When the side plate grabbed by the loading gripper is the reverse side, the side plate on the reverse side is placed on the side plate placing plate 41. When the side plate detector 412 detects that the side plate placed on the side plate profiling support structure 411 is the reverse side, then the flipping cylinder 46 extends, so that the side plate flipping plate 44 is arranged parallel above the side plate placing plate 41, and the side plate on the reverse side is clamped on the lower surface of the side plate flipping plate 44. The flipping cylinder 46 retracts to realize the flipping of the side plate flipping plate 44 to flip the side plate to the front side, which can cooperate with the loading gripper to grab the side plate on the front side, and then be positioned and placed based on the shape of the side plate.

[0057] The flipping mechanism 33 can realize that when the flipping cylinder 46 retracts, the side plate on the reverse side is placed on the side plate placing plate 41, and then the flipping cylinder 46 extends to clamp the side plate on the reverse side on the lower surface of the side plate flipping plate 44. The flipping cylinder 46 retracts to realize the flipping of the side plate flipping plate 44 to flip the side plate to the front side, which can cooperate with the loading gripper to grab the side plate on the front side, and then be positioned and placed based on the shape of the side plate.

[0058] Compared with the prior art, the beneficial effects of the present application are as follows: By setting a sliding guide base, a left assembly mechanism and a right assembly mechanism, synchronous processing can be achieved when assembling side plates at both ends of a pipe fitting. It can form an inner limit ring at any end of the pipe fitting at one time, sleeved a side plate on the pipe fitting, and form an outer limit ring at the end of the pipe fitting after sleeving the side plate on the pipe fitting, so that the side plate is located between the inner limit ring and the outer limit ring. Moreover, a plurality of process equipment are highly integrated, avoiding high costs, increasing production efficiency and improving production capacity.

[0059] In the above embodiments, the descriptions of the respective embodiments have their own emphases. For parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.

[0060] The above has introduced in detail a pipe fitting feeding and assembling system provided by the embodiments of the present application. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A press-fit assembly mechanism, characterized in that: The press-fit assembly mechanism comprises a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, wherein the left-side assembly mechanism and the right-side assembly mechanism are symmetrically arranged on the sliding guide rail base, wherein the left-side assembly mechanism comprises a left-side pipe clamping device, a left-side pipe expanding mechanism, a left-side side plate hanging mechanism and a left-side pipe sealing mechanism, wherein the right-side assembly mechanism comprises a right-side pipe clamping device, a right-side pipe expanding mechanism, a right-side side plate hanging mechanism and a right-side pipe sealing mechanism, wherein the left-side pipe clamping device and the right-side pipe clamping device are correspondingly arranged on a straight line, The left-side pipe fitting clamping device is used to clamp and fix the left end of the pipe fitting, and the right-side pipe fitting clamping device is used to clamp and fix the right end of the pipe fitting; the left-side pipe fitting expanding mechanism is used to form an inner limiting ring on the left end of the pipe fitting when the right-side pipe fitting clamping device clamps and fixes the right end of the pipe fitting, and the left-side side plate hanging mechanism is used to sleeve the side plate on the pipe fitting, and the left-side pipe fitting sealing mechanism is used to form an outer limiting ring on the left end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring; the right-side pipe fitting expanding mechanism is used to form an inner limiting ring on the right end of the pipe fitting when the left-side pipe fitting clamping device clamps and fixes the left end of the pipe fitting, and the right-side side plate hanging mechanism is used to sleeve the side plate on the pipe fitting, and the right-side pipe fitting sealing mechanism is used to form an outer limiting ring on the right end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring. The left-side assembly mechanism and the right-side assembly mechanism are arranged in a mirror image; the left-side assembly mechanism and the right-side assembly mechanism both include an upper pressing block, an upper oil cylinder, a lower pressing block and a lower oil cylinder, the upper pressing block and the lower pressing block are arranged correspondingly, the upper oil cylinder is used to drive the upper pressing block to move up and down, and the lower oil cylinder is used to drive the lower pressing block to move up and down, The left-side assembly mechanism also includes a left punching drive mechanism, a left tool support and a left alignment movement mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the left end of the pipe fitting. The left punching drive mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is arranged on a straight line with the pipe fitting. The left-side pipe fitting expanding mechanism, the left-side side plate hanging mechanism and the left-side pipe fitting sealing mechanism are arranged on the left tool support. The left alignment movement mechanism drives the left tool support to move horizontally so that the left-side pipe fitting expanding mechanism, the left-side side plate hanging mechanism and the left-side pipe fitting sealing mechanism are respectively arranged corresponding to the left end of the pipe fitting.

2. The press-fit assembly mechanism according to claim 1, characterized in that: The right-side assembly mechanism also includes a right punching drive mechanism, a right tool support and a right alignment movement mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the right end of the pipe fitting. The right punching drive mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is arranged on a straight line with the pipe fitting. The right-side pipe expanding mechanism, the right-side side plate hanging mechanism and the right-side pipe sealing mechanism are arranged on the right tool support. The right alignment movement mechanism drives the right tool support to move horizontally so that the right-side pipe expanding mechanism, the right-side side plate hanging mechanism and the right-side pipe sealing mechanism are respectively arranged corresponding to the right end of the pipe fitting.

3. The press-fit assembly mechanism according to claim 1, characterized in that: The top ends of the left-side assembly mechanism and the right-side assembly mechanism are provided with alignment and holding mechanisms, and the alignment and holding mechanisms include a main oil cylinder and a tensioning base which are connected and arranged, and the main oil cylinder and the tensioning base are respectively arranged at the top ends of the left-side assembly mechanism and the right-side assembly mechanism.

4. The press-fit assembly mechanism according to claim 1, wherein: The sliding guide rail base is provided with a left-side driving motor, a left-side sliding rail, a right-side driving motor and a right-side sliding rail. The left-side driving motor is arranged on the left side of the sliding guide rail base and drives the left-side sliding rail to slide. The left-side assembly mechanism is arranged on the left-side sliding rail. The right-side driving motor is arranged on the right side of the sliding guide rail base and drives the right-side sliding rail to slide. The right-side assembly mechanism is arranged on the right-side sliding rail.

5. A pipe feeding and assembly system, characterized in that: A press-fit assembly mechanism comprising any one of claims 1 to 4; The tube feeding assembly system further comprises a tube feeding mechanism; the tube feeding mechanism is arranged at the front side of the pressing assembly mechanism, and the tube feeding mechanism comprises a vehicle frame, a tube receiving mechanism, a tube moving bracket, a transverse slide rail and a longitudinal slide rail; wherein the tube receiving mechanism is arranged at the front end of the vehicle frame, the transverse slide rail and the longitudinal slide rail are arranged on the vehicle frame, the transverse slide rail is arranged horizontally, and the longitudinal slide rail is arranged vertically, the front end of the transverse slide rail corresponds to the tube receiving mechanism, and the rear end of the transverse slide rail corresponds to the bottom end of the longitudinal slide rail, the tube moving bracket is movably arranged on the transverse slide rail and the longitudinal slide rail, the tube receiving mechanism is used to receive the tube clamped by the round tube clamp of the tube feeding gripper, and transfer the tube to the tube moving bracket, the tube moving bracket carries the tube to move on the transverse slide rail and the longitudinal slide rail, and transfers the tube to the pressing assembly mechanism.

6. The pipe fitting feeding and assembly system according to claim 5, characterized in that: It also includes a side panel loading mechanism; the side panel loading mechanism is arranged at the front side of the pressing and assembling mechanism, the side panel loading mechanism includes a side panel material basket, a material quantity identification camera mechanism and a flipping mechanism, wherein the flipping mechanism is arranged on one side of the side panel material basket, the material quantity identification camera mechanism is arranged above the side panel material basket, the material quantity identification camera mechanism is used to identify the number of side panels in the side panel material basket, and a leakage mechanism is provided at the bottom of the side panel material basket. When the material quantity identification camera mechanism identifies that the number of side panels in the side panel material basket exceeds the top surface of the side panel material basket, the leakage mechanism is opened to leak part of the side panel, and the flipping mechanism is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel material basket, and flip the side panel to the front side when the side panel is on the back side.

7. The pipe fitting feeding and assembly system according to claim 6, characterized in that: The flipping mechanism includes a detection camera, a side panel placement plate, a U-shaped piece, a roller bearing follower, a side panel flipping plate, a rotating guide block and a flipping cylinder. The side panel placement plate is arranged adjacent to the detection camera. The U-shaped piece is arranged around the side panel flipping plate. The U-shaped piece is located on the side away from the detection camera. The flipping cylinder is connected to the U-shaped piece. The roller bearing follower is installed on the U-shaped piece. The side panel flipping plate is connected to the roller bearing follower. The rotating guide block is located on one side of the side panel placement plate. The rotating guide block is provided with a flipping guide groove. The roller bearing follower rotates along The flipping guide groove is rollingly connected; the detection camera is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel material basket, and the side panel placement plate is used to place the side panel fixed to the back side; when the flipping cylinder is extended, the side panel flipping plate is arranged parallel to the top of the side panel placement plate, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate; when the flipping cylinder is retracted and stretched, the flipping cylinder drives the U-shaped part to move to the side away from the detection camera, and the roller bearing follower rolls along the flipping guide groove, driving the side panel flipping plate to flip so as to flip the side panel to the front side.

Citation Information

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