Shot blasting device for automobile plate spring
By designing a rotatable roller and clamping mechanism, the problem of uneven shot blasting of automobile leaf springs in the prior art is solved, and the double-side uniform treatment of automobile leaf springs is achieved, and the shot blasting effect is improved. and fatigue life.
Patent Information
- Application Number
- CN202411574341.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automotive leaf spring shot blasting method can only effectively treat the outside of multiple automotive leaf springs, resulting in poor treatment effect on the other side and affecting the overall shot blasting effect.
An automobile leaf spring shot blasting device is designed, including a frame, a rotatable drum, a plurality of clamping mechanisms and a driving mechanism. Through the clamping mechanism, it rotates and rotates along the drum axis to ensure that all sides of the automobile leaf spring can be Shot blasting treatment improves coverage and treatment effect.
The uniform shot blasting treatment of the car leaf spring on both sides is achieved, which significantly improves the shot blasting effect and enhances the fatigue fracture resistance and plastic deformation ability of the car leaf spring.
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Figure CN119188612A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile leaf springs, and in particular to an automobile leaf spring shot blasting device. Background Art
[0002] Shot peening includes shot peening cleaning and shot peening strengthening. Shot peening cleaning, as the name implies, is to remove impurities such as surface oxide scale to improve the appearance quality. Shot peening strengthening is to use a high-speed projectile flow to continuously impact the surface of the workpiece to be strengthened, forcing the target surface and surface layer to undergo the following changes during the cyclic deformation process: 1. The microstructure is modified; 2. The non-uniform plastic deformation outer layer introduces residual compressive stress, and the inner surface layer produces residual tensile stress; 3. The outer surface roughness changes.
[0003] Leaf springs are needed for automobile parts, and leaf springs need to be processed by shot blasting machines before use. This process can improve the fatigue fracture resistance of automobile leaf springs, prevent fatigue failure, plastic deformation and brittle fracture, and improve fatigue life. For example, the patent with announcement number CN218534157U discloses an automobile leaf spring shot blasting device; through the arc-shaped electromagnet inside the cylinder of the device, the arc-shaped electromagnet can be used to adsorb the shot, and when it moves to the top of the leaf spring, the arc-shaped electromagnet is closed, so that the shot falls toward the leaf spring, and is adsorbed again by the arc-shaped electromagnet at the bottom. After repeated operations, the cyclic falling of the shot can be realized; and then through the fixing bolts and clamps on the second fixing plate, the clamps can be used to clamp and fix multiple leaf springs, so that multiple leaf springs can be shot blasted at one time.
[0004] However, when this shot blasting method is used to shot blast a plurality of automobile leaf springs, it is often only possible to shot blast the outer side of the automobile leaf spring, while the other side of the automobile leaf spring cannot be well processed. Therefore, the processing effect of the automobile leaf spring is poor. Summary of the invention
[0005] In view of the above problems existing in the prior art, the technical problem to be solved by the present invention is that when the existing shot blasting method is used to shot blast multiple automobile leaf springs, it is often only possible to shot blast the outer side of the automobile leaf spring, while the other side of the automobile leaf spring cannot be well processed. Therefore, the processing effect of the automobile leaf spring is poor.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solution: an automobile leaf spring shot blasting device, comprising:
[0007] frame;
[0008] A drum rotatably mounted on the frame;
[0009] A plurality of clamping mechanisms are arranged in the drum to clamp the automobile leaf spring in the drum, and the plurality of clamping mechanisms are arranged in a circular array with the axis of the drum as the center;
[0010] A driving mechanism, wherein the driving mechanism can drive the plurality of clamping mechanisms to revolve around the axis of the drum, and simultaneously drive the clamping mechanisms to rotate along the length direction of the axis of the drum; and
[0011] The shot blasting mechanism is installed on the drum to blast the shot toward the axial direction of the drum.
[0012] Preferably, the driving mechanism includes: two planetary gear assemblies and a driving member arranged opposite to each other along the length direction of the roller axis; the planetary gear assembly includes: a sun gear, a planetary gear, a planetary carrier and a ring gear; a plurality of the planetary gears are arranged in a one-to-one correspondence with the clamping mechanism; and the clamping mechanism is coaxially mounted on the planetary gear; the ring gear is coaxially fixedly mounted in the roller; the sun gear is mounted on the frame; the planetary carrier is rotatably mounted on the frame, and the driving member can drive the planetary carrier to rotate.
[0013] Preferably, the clamping mechanism comprises: a telescopic member, a base, a bottom plate, a trigger member, a clamping member and a transmission assembly; one end of the telescopic member is coaxially mounted on the planetary gear, and the other end of the telescopic member is fixedly mounted with a base; a bottom plate is fixedly mounted on a side of the base away from the telescopic member, and the bottom plate and the axis of the roller are arranged parallel to each other; the trigger member is slidably mounted on the base along the axis direction of the roller, and the trigger member is slidably abutted against one side of the base; the clamping member is slidably mounted on the base in a direction toward the bottom plate, and the sliding direction of the clamping member and the sliding direction of the trigger member are arranged perpendicular to each other, and the trigger member is located between the bottom plate and the clamping member; when the trigger member slides in the direction of the telescopic member, the clamping member is driven to slide toward the bottom plate through the transmission assembly.
[0014] Preferably, it also includes a control mechanism, which includes: a bidirectional screw and a toggle member; both ends of the bidirectional screw are rotatably mounted on the two sun gears; the two toggle members are threadedly connected to the bidirectional screw, and the threads on the two toggle members have opposite rotation directions; multiple telescopic members can be rotatably mounted on the toggle member on the same side; the toggle member moves in the length direction of the bidirectional screw to drive the multiple telescopic members on the same side to extend and retract.
[0015] Preferably, it also includes a limiting mechanism, the limiting member corresponds one-to-one with the two toggle members, and the limiting mechanism includes: a hydraulic cylinder, a connecting shaft, a limiting member and an insertion rod; one end of the hydraulic cylinder is fixedly mounted on the frame, and the hydraulic cylinder is coaxially arranged with the axis of the drum, one end of the connecting shaft is coaxially fixedly mounted on the other end of the hydraulic cylinder, the other end of the connecting shaft is slidably inserted with one end of the bidirectional screw, and is rotatably connected to the bidirectional screw; the sun gear and the limiting member are both coaxially fixedly mounted on the connecting shaft; and the limiting member is located on the side of the planetary gear away from the hydraulic cylinder; a plurality of insertion rods are fixedly mounted on the side of the limiting member close to the planetary gear, the number and position of the plurality of insertion rods correspond one-to-one with the plurality of planetary gears on the same side, and a slot matching the insertion rod is provided on the side of the planetary gear close to the limiting member.
[0016] Preferably, the transmission assembly includes: a first gear, a second gear, a first rack and a second rack, a sprocket and a chain; the first gear and the second gear are both rotatably mounted on the base; the first rack is fixedly mounted on the trigger member along the sliding direction of the trigger member, and the first rack is meshed with the first gear; the second rack is fixedly mounted on the clamping member along the sliding direction of the clamping member, and the second rack is meshed with the second gear; sprockets are coaxially fixedly mounted on the first gear and the second gear, and the two sprockets are connected by chain transmission.
[0017] Preferably, it also includes a pressure pad and a threaded rod; the pressure pad is located on the side of the clamping member close to the base plate; the threaded rod passes through the clamping member in the sliding direction of the clamping member, and the threaded rod is threadedly connected to the clamping member, and the threaded rod is rotatably connected to the pressure pad.
[0018] Preferably, the shot blasting mechanism comprises: a storage chamber, an impeller and a power piece; a plurality of storage chambers are provided on the side wall of the drum; the plurality of storage chambers are arranged in a circular array with the axis of the drum as the center; an impeller is rotatably installed in each storage chamber; each storage chamber is also provided with a feed port and a discharge port connected to the drum; the feed port and the discharge port are respectively arranged on both sides of the impeller, and the discharge port is tangent to the inner side wall of the storage chamber, and the direction of the discharge port is toward the axis of the drum; the power piece can drive the impeller to rotate.
[0019] Preferably, the impeller is in sliding contact with the inner wall of the storage chamber.
[0020] Preferably, both ends of the drum are provided with end covers respectively, and the end covers are fixedly mounted on the frame.
[0021] Compared with the prior art, the present invention has at least the following advantages:
[0022] 1. In the present invention, each clamping mechanism clamps an automobile leaf spring, so that multiple automobile leaf springs are clamped in the drum along the length direction of the drum, and then the driving mechanism is controlled to move. The driving mechanism drives the automobile leaf spring to rotate through the clamping mechanism, and at the same time, drives the multiple automobile leaf springs to revolve around the axis of the drum; in this way, the multiple clamping mechanisms can be controlled to face the shot blasting mechanism, and each side of each automobile leaf spring can be shot blasted, so as to increase the coverage of the automobile leaf spring shot blasting and improve the effect of the automobile leaf spring shot blasting.
[0023] 2. In the present invention, the sun gear is fixed, and the planet carrier is driven to rotate by the driving member, and the planet carrier drives multiple planetary gears to revolve around the axis of the drum as the center. At the same time, under the meshing of the planetary gear and the sun gear, the sun gear drives the planetary gear to rotate, so that the clamping mechanism on the planetary gear can be driven to revolve and rotate, thereby realizing the revolution and rotation of the automobile leaf spring in the drum, so as to increase the shot blasting area of the automobile leaf spring, and when the multiple planetary gears are in motion, they will drive the ring gear to rotate, and the ring gear drives the drum to rotate, so that the drum can drive the shot blasting mechanism to rotate around the multiple automobile leaf springs, so as to perform shot blasting on the automobile leaf springs at multiple angles, and further improve the shot blasting effect of the automobile leaf springs.
[0024] 3. In the present invention, two clamping mechanisms on opposite sides cooperate to clamp the automobile leaf spring; the two clamping mechanisms correspond one to one to the two head ends of the automobile leaf spring; the head end of the automobile leaf spring is placed on the bottom plate, and the head end of the automobile leaf spring is abutted against the triggering member, and the head end of the automobile leaf spring is located between the bottom plate and the clamping member, and then the telescopic member is controlled to extend, the telescopic member drives the base to slide toward the automobile leaf spring, and the automobile leaf spring pushes the triggering member to slide toward the direction of the telescopic member, so that the triggering member can drive the clamping member to slide toward the bottom plate through the transmission assembly, thereby abutting against the automobile leaf spring, and the head end of the automobile leaf spring is clamped through the cooperation of the clamping member and the bottom plate. fixed; and through the opposite extrusion of the automobile leaf spring by the clamping mechanisms at both ends, it can effectively prevent the arc-shaped automobile leaf spring from rebounding and deforming, which causes the curvature of the automobile leaf spring to increase, so that the two clamping mechanisms that are pressed against each other play a role in fixing the curvature of the automobile leaf spring; in this way, the two clamping mechanisms can be pressed against each other to simultaneously achieve the two functions of clamping the automobile leaf spring and fixing the curvature of the automobile leaf spring; and by rotating the threaded rod, the position between the pressure pad and the clamping piece can be adjusted, so that the clamping piece can clamp automobile leaf springs of different thicknesses and different curvatures through the pressure pad, which can improve the application range of the automobile leaf spring shot blasting device.
[0025] 4. In the present invention, the bidirectional screw is rotated, and the bidirectional screw drives the two toggle members to move closer to each other, thereby toggling the telescopic member to extend, thereby clamping the automobile leaf spring; and when the bidirectional screw is rotated in the opposite direction, the bidirectional screw can drive the two wave members to move away from each other, thereby toggling the telescopic member to shorten, thereby unlocking the automobile leaf spring; in this way, through the setting of the control mechanism, multiple telescopic members can be controlled simultaneously by rotating the bolt, which greatly simplifies the clamping process of the automobile leaf spring.
[0026] 5. In the present invention, the hydraulic cylinder is controlled to shorten so that the sun gear is separated from the multiple planetary gears. In this way, the planetary carrier can be rotated to adjust the position of the revolution and the angle of rotation of the multiple clamping mechanisms so that the bottom plate is parallel to the horizontal plane. In this way, the automobile leaf spring can be placed on the bottom plate more conveniently, and the automobile leaf spring can be clamped and fixed more conveniently. When the planetary carrier is rotated, the gear ring on the drum is slightly fixed to prevent the drum from rotating when the planetary carrier is rotated, so that the automobile leaf spring cannot be sent into the drum; and when the planetary carrier is rotated, the angle of the planetary gear is adjusted, and the position of the slot can also be adjusted so that the slot is aligned with the corresponding insertion rod. After the position of the revolution and the angle of rotation of the multiple clamping mechanisms are adjusted, the hydraulic cylinder is controlled to continue to shorten, and the sun gear and the limiter are controlled to continue to move so that the insertion rod on the limiter is inserted into the slot on the corresponding planetary gear. In this way, the rotation of the planetary gear, the planetary carrier and the gear ring on the drum can be limited, which is convenient for clamping and fixing the automobile leaf spring.
[0027] 6. In the present invention, the gear ring drives the drum to rotate, so that the drum can drive the storage chamber to rotate around multiple automobile leaf springs, and at the same time drive the impeller to rotate through the power part; when the storage chamber moves to the lower half of the drum, the impeller is controlled to rotate slowly, so that the steel balls in the drum enter the storage chamber through the feed port under the action of gravity, and the slowly rotating impeller can push the steel balls inward, so that more steel balls can be stored in the storage chamber; after the storage chamber moves to the upper half of the drum, the impeller is controlled to rotate at a high speed, so that the steel balls in the storage chamber can be thrown out through the discharge port by centrifugal force, thereby realizing shot blasting treatment of the automobile leaf springs; and the thrown steel balls fall back into the lower half of the drum under the action of gravity, thereby realizing secondary utilization of the steel balls. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the specific implementation of the present invention, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0029] Figure 1 The present invention is a three-dimensional schematic diagram of an automobile leaf spring shot blasting device provided in an embodiment of the present invention.
[0030] Figure 2The present invention is a schematic cross-sectional view of an automobile leaf spring shot blasting device provided in an embodiment of the present invention.
[0031] Figure 3 This is a three-dimensional schematic diagram of the internal structure of the drum provided in an embodiment of the present invention.
[0032] Figure 4 This is a schematic diagram of the structure of the driving mechanism provided in an embodiment of the present invention.
[0033] Figure 5 This is a schematic diagram of the structure of the clamping mechanism provided in an embodiment of the present invention.
[0034] Figure 6 This is a schematic diagram of the structure of the control mechanism and the limiting mechanism provided in the embodiment of the present invention.
[0035] Figure 7 This is a schematic diagram of the structure of the shot blasting mechanism provided in an embodiment of the present invention.
[0036] Reference numerals:
[0037] 1- rack,
[0038] 2-Roller,
[0039] 3-clamping mechanism, 31-telescopic member, 32-base, 33-bottom plate, 34-trigger, 35-clamping member, 36-pressure pad, 37-threaded rod,
[0040] 4-driving mechanism, 41-sun gear, 42-planet gear, 43-planet carrier, 44-ring gear,
[0041] 5- shot blasting mechanism, 51- storage chamber, 52- impeller, 53- feed port, 54- discharge port,
[0042] 6-control mechanism, 61-bidirectional screw, 62-actuator,
[0043] 7-limiting mechanism, 71-hydraulic cylinder, 72-connecting shaft, 73-limiting member, 74-insertion rod, 75-slot,
[0044] 8-transmission assembly, 81-first gear, 82-second gear, 83-first rack, 84-second rack, 85-sprocket, 86-chain. DETAILED DESCRIPTION
[0045] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0046] In the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0047] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] See also Figure 1-Figure 7 The embodiment provided by the present invention is: a vehicle leaf spring shot blasting device, comprising: a frame 1, a roller 2, a clamping mechanism 3, a driving mechanism 4 and a shot blasting mechanism 5; the roller 2 is rotatably mounted on the frame 1; a plurality of clamping mechanisms 3 are arranged in the roller 2 to clamp the vehicle leaf spring in the roller 2, and a plurality of clamping mechanisms 3 are arranged in a circular array with the axis of the roller 2 as the center; the driving mechanism 4 can drive a plurality of clamping mechanisms 3 to revolve around the axis of the roller 2, and at the same time drive the clamping mechanisms 3 to rotate along the length direction of the axis of the roller 2; the shot blasting mechanism 5 is installed on the roller 2 to blast toward the axis direction in the roller 2. Furthermore, end covers are respectively provided at both ends of the roller 2, and the end covers are fixedly mounted on the frame 1; the arrangement of the end covers can effectively prevent the steel balls in the roller 2 from being thrown out.
[0049] During specific implementation, each clamping mechanism 3 clamps an automobile leaf spring, so that multiple automobile leaf springs are clamped in the drum 2 along the length direction of the drum 2, and then the driving mechanism 4 is controlled to act. The driving mechanism 4 drives the automobile leaf spring to rotate through the clamping mechanism 3, and at the same time, drives the multiple automobile leaf springs to revolve around the axis of the drum 2; in this way, the multiple clamping mechanisms 3 can be controlled to face the shot blasting mechanism 5, and each side of each automobile leaf spring can be shot blasted, so as to increase the coverage of the automobile leaf spring shot blasting and improve the effect of the automobile leaf spring shot blasting.
[0050] See also Figure 1-Figure 7In other embodiments, the driving mechanism 4 includes: two planetary gear assemblies and a driving member arranged opposite to each other along the length direction of the axis of the drum 2; the planetary gear assembly includes: a sun gear 41, a planetary gear 42, a planetary carrier 43 and a ring gear 44; multiple planetary gears 42 are arranged in a one-to-one correspondence with the clamping mechanism 3; and the clamping mechanism 3 is coaxially mounted on the planetary gear 42; the ring gear 44 is coaxially fixedly mounted in the drum 2; the sun gear 41 is mounted on the frame 1; the planetary carrier 43 is rotatably mounted on the frame 1, and the driving member can drive the planetary carrier 43 to rotate.
[0051] In specific implementation, the driving member can be a motor; the sun gear 41 is fixed, and the planetary carrier 43 is driven to rotate by the driving member. The planetary carrier 43 drives multiple planetary gears 42 to revolve around the axis of the drum 2. At the same time, under the meshing of the planetary gears 42 and the sun gear 41, the sun gear 41 drives the planetary gear 42 to rotate, so that the clamping mechanism 3 on the planetary gear 42 can be driven to revolve and rotate, thereby realizing the revolution and rotation of the automobile leaf spring in the drum 2, so as to increase the shot blasting area of the automobile leaf spring, and when the multiple planetary gears 42 are in motion, they will drive the ring gear 44 to rotate, and the ring gear 44 drives the drum 2 to rotate, so that the drum 2 can drive the shot blasting mechanism 5 to rotate around the multiple automobile leaf springs, so as to perform shot blasting on the automobile leaf springs at multiple angles, and further improve the shot blasting effect of the automobile leaf springs.
[0052] See also Figure 1-Figure 7 In other embodiments, the clamping mechanism 3 includes: a telescopic member 31, a base 32, a bottom plate 33, a trigger member 34, a clamping member 35 and a transmission assembly 8; one end of the telescopic member 31 is coaxially mounted on the planetary gear 42, and the other end of the telescopic member 31 is fixedly mounted with the base 32; the base 32 is fixedly mounted with the bottom plate 33 on the side away from the telescopic member 31, and the bottom plate 33 and the axis of the drum 2 are arranged parallel to each other; the trigger member 34 is slidably mounted on the base 32 along the axis direction of the drum 2, and the trigger member 34 is slidably abutted against one side of the base 32; the clamping member 35 is slidably mounted on the base 32 in the direction toward the bottom plate 33, and the sliding direction of the clamping member 35 is perpendicular to the sliding direction of the trigger member 34, and the trigger member 34 is located between the bottom plate 33 and the clamping member 35; when the trigger member 34 slides in the direction toward the telescopic member 31, the clamping member 35 is driven to slide toward the bottom plate 33 through the transmission assembly 8.
[0053] During the specific implementation, the two clamping mechanisms 3 on the opposite sides cooperate to clamp the automobile leaf spring; the two clamping mechanisms 3 correspond to the two head ends of the automobile leaf spring one by one; the head end of the automobile leaf spring is placed on the bottom plate 33, and the head end of the automobile leaf spring is abutted against the trigger member 34, and the head end of the automobile leaf spring is located between the bottom plate 33 and the clamping member 35, and then the telescopic member 31 is controlled to extend, and the telescopic member 31 drives the base 32 to slide toward the automobile leaf spring, and the automobile leaf spring pushes the trigger member 34 to slide toward the direction of the telescopic member 31, so that the trigger member 34 can be driven by the transmission assembly 8 The clamping member 35 slides toward the bottom plate 33, thereby abutting against the automobile leaf spring, and the head end of the automobile leaf spring is clamped and fixed by the cooperation of the clamping member 35 and the bottom plate 33; and the automobile leaf spring is squeezed in opposite directions by the clamping mechanisms 3 at both ends, thereby effectively preventing the arc-shaped automobile leaf spring from rebounding and deforming, resulting in an increase in the curvature of the automobile leaf spring, so that the two clamping mechanisms 3 that are squeezed in opposite directions play a role in fixing the curvature of the automobile leaf spring; in this way, the two clamping mechanisms 3 can be squeezed in opposite directions to simultaneously achieve the two functions of clamping the automobile leaf spring and fixing the curvature of the automobile leaf spring.
[0054] See also Figure 1-Figure 7 In other embodiments, a control mechanism 6 is also included, and the control mechanism 6 includes: a bidirectional screw 61 and a toggle member 62; both ends of the bidirectional screw 61 are rotatably mounted on two sun gears 41; two toggle members 62 are threadedly connected to the bidirectional screw 61, and the threads on the two toggle members 62 have opposite rotation directions; multiple telescopic members 31 can be rotatably mounted on the toggle member 62 on the same side; the toggle member 62 moves in the length direction of the bidirectional screw 61 to drive the multiple telescopic members 31 on the same side to extend and retract.
[0055] In specific implementation, the bidirectional screw 61 is rotated, and the bidirectional screw 61 drives the two toggle members 62 to move closer to each other, thereby toggling the telescopic member 31 to extend, thereby clamping the automobile leaf spring; and when the bidirectional screw 61 is rotated in the opposite direction, the bidirectional screw 61 can drive the two wave members to move away from each other, thereby toggling the telescopic member 31 to shorten, thereby unlocking the automobile leaf spring; in this way, through the setting of the control mechanism 6, the control of multiple telescopic members 31 can be achieved by rotating the bolt, which greatly simplifies the clamping process of the automobile leaf spring. Specifically, the telescopic member 31 is two sleeves, one of which is fixedly mounted on the planetary gear 42, and the other sleeve is rotatably connected to the wave member, and the two sleeves are slidably plugged in the length direction of the sleeve.
[0056] See also Figure 1-Figure 7In other embodiments, a limiting mechanism 7 is further included, wherein the limiting member 73 corresponds to the two toggle members 62 one by one, and the limiting mechanism 7 includes: a hydraulic cylinder 71, a connecting shaft 72, a limiting member 73 and an insert rod 74; one end of the hydraulic cylinder 71 is fixedly mounted on the frame 1, and the hydraulic cylinder 71 is coaxially arranged with the axis of the drum 2, one end of the connecting shaft 72 is coaxially fixedly mounted on the other end of the hydraulic cylinder 71, and the other end of the connecting shaft 72 is slidably plugged with one end of the bidirectional screw 61, and is rotatably connected with the bidirectional screw 61; thereby realizing the bidirectional screw 61 is rotatably installed; the sun gear 41 and the limit member 73 are coaxially fixedly installed on the connecting shaft 72; in this way, the sun gear 41 is installed on the frame 1 through the connecting shaft 72 and the hydraulic cylinder 71; and the limit member 73 is located on the side of the planetary gear 42 away from the hydraulic cylinder 71; a plurality of plug rods 74 are fixedly installed on the side of the limit member 73 close to the planetary gear 42, and the number and position of the plurality of plug rods 74 correspond one by one to the plurality of planetary gears 42 on the same side, and a slot 75 cooperating with the plug rod 74 is opened on the side of the planetary gear 42 close to the limit member 73.
[0057] When the gear 72 is in the state of rotation, the gear 72 is in the state of rotation of the gear 73. When the gear 73 is in the state of rotation, the gear 73 is in the state of rotation of the gear 73. When the gear 73 is in the state of rotation, the gear 73 is in the state of rotation of the gear 73. When the gear 73 is in the state of rotation, the gear 73 is in the state of rotation of the gear 73. When the gear 73 is in the state of rotation, the gear 73 is in the state of rotation of the gear 73.
[0058] When the positions of the revolutions and the angles of rotation of the multiple clamping mechanisms 3 are adjusted, the hydraulic cylinder 71 is controlled to continue to shorten, and the sun gear 41 and the limit member 73 are controlled to continue to move, so that the insertion rod 74 on the limit member 73 is inserted into the slot 75 on the corresponding planetary gear 42. In this way, the rotation of the planetary gear 42, the planetary carrier 43 and the ring gear 44 on the drum 2 can be limited, which is convenient for clamping and fixing the automobile leaf spring.
[0059] When the planetary gear 42, the planetary carrier 43 and the ring gear 44 on the drum 2 are fixed, the bidirectional screw 61 is rotated to control the multiple clamping mechanisms 3 to clamp and fix multiple automobile leaf springs at the same time; after the automobile leaf springs are fixed, the hydraulic cylinder 71 is controlled to extend, so that the insertion rod 74 is separated from the slot 75 on the planetary gear 42, and the sun gear 41 is also re-engaged with the multiple planetary gears 42.
[0060] See also Figure 1-Figure 7 In other embodiments, the transmission assembly 8 includes: a first gear 81, a second gear 82, a first rack 83 and a second rack 84, a sprocket 85 and a chain 86; the first gear 81 and the second gear 82 are both rotatably mounted on the base 32; the first rack 83 is fixedly mounted on the trigger member 34 along the sliding direction of the trigger member 34, and the first rack 83 is meshed with the first gear 81; the second rack 84 is fixedly mounted on the clamping member 35 along the sliding direction of the clamping member 35, and the second rack 84 is meshed with the second gear 82; the first gear 81 and the second gear 82 are both coaxially fixedly mounted with sprockets 85, and the two sprockets 85 are connected by a chain 86 for transmission.
[0061] During specific implementation, the telescopic member 31 drives the base 32 to slide toward the automobile leaf spring, and the automobile leaf spring pushes the trigger member 34 to slide toward the telescopic member 31, so that the trigger member 34 drives the first rack 83 to slide, and the first rack 83 drives the first gear 81 to rotate, and the first gear 81 drives the second gear 82 to rotate in the same direction through the sprocket 85 and the chain 86, and the second gear 82 drives the second rack 84 to slide downward, so that the clamping member 35 can be driven by the second rack 84 to slide toward the bottom plate 33, and the head end of the automobile leaf spring is clamped and fixed through the cooperation of the clamping member 35 and the bottom plate 33.
[0062] See also Figure 1-Figure 7 In other embodiments, the pressure pad 36 and the threaded rod 37 are further included; the pressure pad 36 is located on the side of the clamping member 35 close to the bottom plate 33; the threaded rod 37 penetrates the clamping member 35 along the sliding direction of the clamping member 35, and the threaded rod 37 is threadedly connected to the clamping member 35, and the threaded rod 37 is rotatably connected to the pressure pad 36. In specific implementation, the clamping member 35 clamps the automobile leaf spring through the pressure pad 36; the threaded rod 37 is rotated to adjust the position between the pressure pad 36 and the clamping member 35, so that the clamping member 35 can clamp automobile leaf springs of different thicknesses and different curvatures through the pressure pad 36.
[0063] See also Figure 1-Figure 7In another embodiment, the shot blasting mechanism 5 includes: a storage chamber 51, an impeller 52 and a power piece; a plurality of storage chambers 51 are provided on the side wall of the drum 2; the plurality of storage chambers 51 are arranged in a circular array with the axis of the drum 2 as the center; an impeller 52 is rotatably installed in each storage chamber 51; a feed port 53 and a discharge port 54 connected to the drum 2 are also provided on each storage chamber 51; the feed port 53 and the discharge port 54 are respectively arranged on both sides of the impeller 52, and the discharge port 54 is tangent to the inner side wall of the storage chamber 51, and the direction of the discharge port 54 is toward the axis of the drum 2; the power piece can drive the impeller 52 to rotate.
[0064] In specific implementation, the power part can be a motor; the gear ring 44 drives the drum 2 to rotate, so that the drum 2 can drive the storage chamber 51 to rotate around multiple automobile leaf springs, and at the same time drive the impeller 52 to rotate through the power part; when the storage chamber 51 moves to the lower half of the drum 2, the impeller 52 is controlled to rotate slowly, so that the steel balls in the drum 2 enter the storage chamber 51 through the feed port 53 under the action of gravity, and the slowly rotating impeller 52 can make the steel balls move inward, so that more steel balls can be stored in the storage chamber 51; after the storage chamber 51 moves to the upper half of the drum 2, the impeller 52 is controlled to rotate at a high speed, so that the steel balls in the storage chamber 51 can be thrown out through the discharge port 54 by centrifugal force, so as to realize the shot blasting treatment of the automobile leaf spring; and the thrown steel balls fall back into the lower half of the drum 2 under the action of gravity, so as to realize the secondary use of the steel balls. Further, the impeller 52 slides and abuts against the inner wall of the storage chamber 51; so that more steel balls can be shot blasted.
[0065] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. A vehicle leaf spring shot blasting device, characterized in that: include: frame; A drum rotatably mounted on the frame; A plurality of clamping mechanisms are arranged in the drum to clamp the automobile leaf spring in the drum, and the plurality of clamping mechanisms are arranged in a circular array with the axis of the drum as the center; A driving mechanism, wherein the driving mechanism can drive the plurality of clamping mechanisms to revolve around the axis of the drum, and simultaneously drive the clamping mechanisms to rotate along the length direction of the axis of the drum; and The shot blasting mechanism is installed on the drum to blast the shot toward the axial direction of the drum.
2. The automotive leaf spring shot blasting device according to claim 1, characterized in that: The driving mechanism includes: two planetary gear assemblies and a driving member arranged opposite to each other along the length direction of the drum axis; the planetary gear assembly includes: a sun gear, a planetary gear, a planetary carrier and a ring gear; a plurality of the planetary gears are arranged in a one-to-one correspondence with the clamping mechanism; and the clamping mechanism is coaxially mounted on the planetary gear; the ring gear is coaxially fixedly mounted in the drum; the sun gear is mounted on the frame; the planetary carrier is rotatably mounted on the frame, and the driving member can drive the planetary carrier to rotate.
3. The automotive leaf spring shot blasting device according to claim 2, characterized in that: The clamping mechanism comprises: a telescopic member, a base, a bottom plate, a trigger member, a clamping member and a transmission assembly; one end of the telescopic member is coaxially mounted on the planetary gear, and the other end of the telescopic member is fixedly mounted with a base; a bottom plate is fixedly mounted on a side of the base away from the telescopic member, and the bottom plate and the axis of the roller are arranged parallel to each other; the trigger member is slidably mounted on the base along the axis direction of the roller, and the trigger member is slidably abutted against one side of the base; the clamping member is slidably mounted on the base in the direction toward the bottom plate, and the sliding direction of the clamping member and the sliding direction of the trigger member are arranged perpendicular to each other, and the trigger member is located between the bottom plate and the clamping member; when the trigger member slides in the direction toward the telescopic member, the clamping member is driven to slide toward the bottom plate through the transmission assembly.
4. The automotive leaf spring shot blasting device according to claim 3, characterized in that: It also includes a control mechanism, which includes: a bidirectional screw and a toggle member; both ends of the bidirectional screw are rotatably mounted on the two sun gears; the two toggle members are threadedly connected to the bidirectional screw, and the threads on the two toggle members have opposite rotation directions; multiple telescopic members can be rotatably mounted on the toggle member on the same side; the toggle member moves in the length direction of the bidirectional screw to drive the multiple telescopic members on the same side to extend and retract.
5. The automotive leaf spring shot blasting device according to claim 4, characterized in that: It also includes a limiting mechanism, the limiting member corresponds to the two toggle members one by one, and the limiting mechanism includes: a hydraulic cylinder, a connecting shaft, a limiting member and an insertion rod; one end of the hydraulic cylinder is fixedly mounted on the frame, and the hydraulic cylinder is coaxially arranged with the axis of the drum, one end of the connecting shaft is coaxially fixedly mounted on the other end of the hydraulic cylinder, the other end of the connecting shaft is slidably inserted with one end of the bidirectional screw, and is rotatably connected to the bidirectional screw; the sun gear and the limiting member are both coaxially fixedly mounted on the connecting shaft; and the limiting member is located on the side of the planetary gear away from the hydraulic cylinder; a plurality of insertion rods are fixedly mounted on the side of the limiting member close to the planetary gear, the number and position of the plurality of insertion rods correspond one by one to the plurality of planetary gears on the same side, and a slot cooperating with the insertion rod is provided on the side of the planetary gear close to the limiting member.
6. The automotive leaf spring shot blasting device according to claim 3, characterized in that: The transmission assembly includes: a first gear, a second gear, a first rack and a second rack, a sprocket and a chain; the first gear and the second gear are both rotatably mounted on the base; the first rack is fixedly mounted on the trigger member along the sliding direction of the trigger member, and the first rack is meshed with the first gear; the second rack is fixedly mounted on the clamping member along the sliding direction of the clamping member, and the second rack is meshed with the second gear; sprockets are coaxially fixedly mounted on the first gear and the second gear, and the two sprockets are connected by chain transmission.
7. The automotive leaf spring shot blasting device according to claim 3, characterized in that: It also includes a pressure pad and a threaded rod; the pressure pad is located on the side of the clamping member close to the base plate; the threaded rod passes through the clamping member in the sliding direction of the clamping member, and the threaded rod is threadedly connected to the clamping member, and the threaded rod is rotatably connected to the pressure pad.
8. The automotive leaf spring shot blasting device according to claim 2, characterized in that: The shot blasting mechanism includes: a storage chamber, an impeller and a power piece; a plurality of storage chambers are provided on the side wall of the drum; the plurality of storage chambers are arranged in a circular array with the axis of the drum as the center; an impeller is rotatably installed in each storage chamber; each storage chamber is also provided with a feed port and a discharge port connected to the drum; the feed port and the discharge port are respectively arranged on both sides of the impeller, and the discharge port is tangent to the inner side wall of the storage chamber, and the direction of the discharge port is toward the axis of the drum; the power piece can drive the impeller to rotate.
9. The automotive leaf spring shot blasting device according to claim 8, characterized in that: The impeller is in sliding contact with the inner wall of the material storage cavity.
10. The automotive leaf spring shot blasting device according to claim 1, characterized in that: The two ends of the drum are respectively provided with end covers, and the end covers are fixedly mounted on the frame.
Citation Information
Patent Citations
Shot blasting device for automobile plate spring
CN218534157U
Cited By
Shot peening strengthening device for plate spring production
CN119795057A
A shot peening device for leaf spring production
CN119795057B
