A kind of automatic mass production forming equipment for solid bricks

Abstract

The invention discloses an automated mass production forming device for solid bricks, which comprises: a chassis device, a forming device, a material distribution device and a punching device, a lower die plate, a support seat, a lower die seat, the outer surface of the lower die plate is provided with a cleaning groove, the forming device comprises: an upper die plate, an upper die seat, the outer surface of the upper die plate is fixedly connected with a toothed plate, the material distribution device comprises: a pillar, a material distribution box, the outer surface of the pillar is fixedly connected with an I-shaped bracket, the punching device comprises: a top beam, a fixed seat, a linkage cross beam, and a single-entry upper die cavity and a double-entry upper die cavity are provided in the forming device to realize double die casting of a brick in the process of solid brick pressing, and two groups of material distribution devices are provided to separate the raw materials of the die-cast brick body and the raw materials of the brick surface, and the chassis device and the forming device are provided in a disc shape so that they can rotate through the forming device during use, and the punching device adopts two groups of stamping parts to realize the synchronization of the two stamping processes.

Description

Technical Field

[0001] The invention relates to the technical field of solid brick forming, and in particular to an automated mass production forming device for solid bricks. Background Art

[0002] Solid bricks are a common building material in the construction industry. With the development of the economy, people's demand for housing has gradually increased, and the demand for solid bricks has also continued to increase. At present, the production method of solid bricks relies more on manpower. Construction workers need to manually mix the concrete for making solid bricks, and then manually put the prepared concrete into the solid brick production mold, and then use cutting tools to cut it into rectangular solid bricks that can be used in construction. This traditional solid brick production mode cannot achieve automated mass production, cannot meet the market demand for solid bricks, and also has a heavy burden on the construction workers themselves. In view of the above problems and the shortcomings in brick production, this scheme proposes an automated mass production and molding equipment for solid bricks. Summary of the invention

[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide a solid brick automatic mass production forming device, which realizes the double die casting of a brick in the process of solid brick pressing by providing a single upper die cavity and a double upper die cavity in the forming device, and its purpose is to realize the production of the brick rotating body and the brick surface by two different degrees of die casting in the solid brick production process, and by providing two sets of material distribution devices, its purpose is to realize the separation of the raw materials of the die-casting brick body and the raw materials of the brick surface before the two die castings, and effectively achieve the material distribution in sequence in the front and back respectively;

[0004] By adopting a disc shape for the chassis device and the forming device, the six upper die seats inside can be circulated in sequence through the rotation of the forming device during use, thereby achieving a continuous output effect. The cleaning tank set on the chassis device and the high-pressure nozzle set in the cleaning tank are used to clean the inside of the upper die seat at the upper end of the cleaning tank in the forming device in sequence, while reducing the temperature inside the upper die seat. By adopting a detachable manner for the upper die seat and the lower die seat, different die seats can be replaced for bricks of different specifications. The stamping device adopts two groups of stamping parts to achieve synchronization of two stamping processes, and the stamping parts are all adjustable. The purpose is to achieve that the stamping strength of the two stamping parts can effectively adjust the downward pressure according to the on-site production requirements.

[0005] The present invention also provides the above-mentioned solid brick automated mass production forming equipment, including: a chassis device, a forming device, a material distribution device and a punching device, the chassis device includes: a lower die plate, a support seat, a lower die seat, the outer surface of the lower die plate is provided with a cleaning groove, the interior of the cleaning groove is fixedly connected with a hydraulic telescopic rod, the output end of the hydraulic telescopic rod is fixedly connected with a high-pressure nozzle, the outer surface of the lower die plate is provided with a notch, the notch is fixedly connected with a conveyor belt, the outer surface of the lower die plate is provided with a bottom die cavity, the outer surface of the lower die plate is provided with a bottom punching cavity, and the outer surface of the lower die plate is provided with two bottom inlets The mold cavity, the outer surface of the lower mold plate is provided with a two-punch bottom mold cavity, the upper surface of the support seat is fixedly connected with a top column, the upper end surface of the top column is detachably connected with the lower mold plate, the support seat is provided with four groups, the outer surfaces of the four groups of support seats are fixedly connected with vibration motors, the lower mold plate is detachably connected with a lower mold base, there are four lower mold plates in total, the four lower mold plates are movably connected with the lower mold bases at corresponding positions respectively, there are four lower mold bases in total, the four lower mold bases are respectively located inside the first bottom mold cavity, the first punch bottom mold cavity, the second bottom mold cavity and the second punch bottom mold cavity and are all detachably connected;

[0006] The forming device comprises: an upper die plate and an upper die seat, the outer surface of the upper die plate is fixedly connected with a toothed plate, the center of the upper die plate is rotatably connected with a center shaft, the lower end surface of the center shaft is fixedly connected with a center shaft seat, and the center shaft seat is fixedly connected with the lower die plate. The outer surface of the upper die plate is provided with an upper die entry cavity, the outer surface of the upper die plate is provided with a punching die cavity, the outer surface of the upper die plate is provided with two upper die entry cavities, the outer surface of the upper die plate is provided with two punching die cavities, the outer surface of the upper die plate is provided with a material return cavity, and the outer surface of the upper die plate is provided with a cleaning cavity, the interior of the upper die plate is detachably connected with an upper die seat, and a total of six upper die seats are provided, and the six upper die seats are respectively located inside the one upper die entry cavity, the one punching die cavity, the two upper die entry cavities, the two punching die cavities, the material return cavity, and the cleaning cavity, and are all detachably connected;

[0007] The distributing device comprises: a support, a distributing box, the outer surface of the support is fixedly connected with an I-shaped bracket, the outer surface of the I-shaped bracket is fixedly connected with a lower hopper, the upper surface of the support is fixedly connected with a sliding groove, the sliding groove is slidably connected to the left and right side surfaces of the bottom of the distributing box, the lower end of the lower hopper is fixedly connected with an upper slide groove, the upper slide groove is slidably connected to the left and right side surfaces of the top of the distributing box, the outer surface of the I-shaped bracket is slidably connected with a distributing box slide column, one end of the distributing box slide column is fixedly connected to the distributing box, the outer surface of the I-shaped bracket is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a cam, the outer surface of the distributing box is fixedly connected with a top block, the cam is movably connected to the top block, and the distributing device is provided with two groups, wherein a first motor is provided in the distributing device on the left side, the first motor is fixedly connected to the support, the output end of the first motor is connected with a reduction box through a rotating shaft, and the output end of the reduction box is meshed with a gear disk through a gear;

[0008] The stamping device comprises: a top beam, a fixed seat, and a linkage cross beam, wherein two fixed seats are provided, and the upper surfaces of the two fixed seats are fixedly connected with stamping slide columns, and the two ends of the top beam are respectively fixedly connected with the upper end surfaces of the two groups of stamping slide columns, and the left and right ends of the linkage cross beam are slidably connected with the stamping slide columns through sliding sleeves, and the outer surface of the linkage cross beam is fixedly connected with a supporting beam, and the outer surface of the supporting beam is slidably connected with a material return rod through a sliding sleeve, and the lower end surface of the material return rod is fixedly connected with a push plate, and the lower surface of the push plate is detachably connected with a push plate, and the lower surfaces of the left and right sides of the linkage cross beam are fixedly connected with stamping slide rods;

[0009] The outer surface of the stamping slide bar is slidably connected with an upper connecting plate, the outer surface of the upper connecting plate is slidably connected with a punching plate sliding column, the lower end surface of the punching plate sliding column is fixedly connected with a punching plate, the upper surface of the punching plate is fixedly connected with a punching plate connecting rod, the end surface of the punching plate connecting rod is fixedly connected with a lower connecting plate, the lower connecting plate is slidably connected to the stamping slide bar, the outer surface of the stamping slide bar is movably connected with a main spring, the outer surface of the top beam is fixedly connected with a hydraulic column, the output end of the hydraulic column is fixedly connected to the linkage cross beam, the push plate is movably connected to an upper die seat arranged in the material return chamber, and the two groups of punches are movably connected to the upper die seats arranged inside the first punch upper die cavity and the second punch upper die cavity respectively.

[0010] According to an automated mass production forming equipment for solid bricks provided by the present invention, a water inlet pipe is fixedly connected to the surface of the cleaning tank, one end of the water inlet pipe is connected to the high-pressure nozzle through an extension pipe, and a sewage outlet is provided on the lower surface of the cleaning tank. Water is continuously supplied to the high-pressure nozzle through the water inlet pipe, and impurities cleaned are effectively discharged through the sewage outlet.

[0011] According to the present invention, an automated mass production forming device for solid bricks is provided, wherein the outer surface of the top column is fixedly connected to a limit support plate, and the four corners of the upper surface of the limit support plate are fixedly connected to shock-absorbing rubber pads, and the upper surface of the shock-absorbing rubber pad abuts against the lower surface of the lower mold plate. The limit support plate is provided to effectively control the height of the lower mold plate, and the shock-absorbing rubber pad is provided to prevent the vibration generated by the vibration motor from being transmitted to the lower mold plate, with the purpose of transmitting the vibration only to the lower mold plate, so that the raw materials for brick making can be effectively vibrated, and the internal gap of the raw materials during die casting can be reduced.

[0012] According to the present invention, a solid brick automatic mass production forming equipment is provided, the side surface of the lower die plate is provided with a lower die base locking pin hole, the lower die base locking pin holes are provided with four, the four lower die base locking pin holes are respectively connected with a first bottom die cavity, a first punch bottom die cavity, a second bottom die cavity and a second punch bottom die cavity, the interiors of the four lower die base locking pin holes are all slidably connected with a lower die base locking block, the outer surface of the lower die base locking block is rotatably connected with a lower die base locking push rod, the lower die base locking push rod is threadedly connected with a lower die base push rod support plate, the lower die base push rod support plate is fixedly connected to the outer port of the lower die base locking pin hole, the end of the lower die base locking push rod is fixedly connected with an external hexagonal screw head, the outer surface of the lower die base is provided with a card slot, and the lower die base locking block and the card slot are mutually engaged. The four lower die bases are detachable to facilitate the replacement of molds of different specifications and models.

[0013] The lock hole of described upper mold plate is provided with the locking pin hole of upper mold plate, and the locking pin hole of upper mold plate is provided with six, and the six locking pin holes of upper mold plate are respectively connected with an inlet mold cavity, a punching mold cavity, a second inlet mold cavity, a second punching mold cavity, a material return cavity and a cleaning cavity, and the interior of the six locking pin holes of upper mold plate are slidably connected with an upper mold plate locking block, and the outer surface of the upper mold plate locking block is rotatably connected with an upper mold plate locking push rod, and the upper mold plate locking push rod is threadedly connected with an upper mold plate push rod support plate, and the upper mold plate push rod support plate is fixedly connected to the outer port of the upper mold plate locking pin hole, and one end of the upper mold plate locking push rod is fixedly connected with an external hexagonal screw head, and the outer surface of the upper mold plate is provided with a slot, and the upper mold plate locking block and the slot are clamped with each other, and the outer surface of the upper mold plate is fixedly connected with a gear disc guard, and the reduction box is fixedly connected to the pillar. The six upper mold bases are installed in a manner that allows them to be removed and replaced, so that different molds can be used to make bricks of different types.

[0014] According to the present invention, a solid brick automatic mass production forming equipment is provided, the lower surface of the support beam and cross beam is fixedly connected with a reaction spring pin, the reaction spring pin and the outer surface of the material removal rod are fixedly connected with a linkage disk, the outer surface of the linkage disk is slidably connected with the reaction spring pin, the lower end surface of the spring on the outer surface of the reaction spring pin abuts with the upper surface of the linkage disk, the upper end surface of the spring on the outer surface of the reaction spring pin abuts with a spring pin adjustment nut, and the spring pin adjustment nut is threadedly connected with the reaction spring pin. The above structure enables the material removal rod to have a certain buffering purpose during operation, so that the bricks formed in the upper die seat shaft can be effectively prevented from being damaged by direct impact.

[0015] According to the present invention, a solid brick automatic mass production forming equipment is provided, the outer surface of the stamping slide bar is threadedly connected with a main spring adjustment nut, the upper and lower ends of the main spring are abutted with main spring seats, the main spring seat at the lower end is fixedly connected to the upper connecting plate, the main spring seat at the upper end is abutted with the main spring adjustment nut, the main spring seat is slidably connected to the stamping slide bar, the stamping slide bar and the lower surface of the upper connecting plate are provided with a limit clamp, the upper surface of the punching plate is fixedly connected with a guide sleeve, the guide sleeve is provided with an auxiliary spring inside, the guide sleeve is slidably connected to the stamping slide column, and the upper end surface of the auxiliary spring is abutted with the lower end surface of the stamping slide column. The purpose is to make the downward pressure of the two groups of stamping parts adjustable.

[0016] According to the present invention, an automated mass production forming equipment for solid bricks is provided, wherein the lower mold plate is rotatably connected to the upper mold plate, the cleaning tank is located directly below the cleaning chamber, the high-pressure nozzle is movably connected to the cleaning chamber, a water baffle is provided on the upper surface of the high-pressure nozzle, the conveyor belt is located directly below the material return chamber, the two groups of punch plates are movably connected to the upper mold seats arranged inside the first punch upper mold chamber and the second punch upper mold chamber, respectively, and the lower surfaces of the two groups of material distribution boxes are provided with discharge ports, the first group of material distribution boxes is located on the upper surface of the first entry upper mold chamber, and the second group of material distribution boxes is located on the upper surface of the second entry upper mold chamber. The purpose is to enable the mold base structure between the upper mold plate and the lower mold plate to be aligned with each other after each rotation, and to enable the upper mold base to be cyclically cleaned in sequence, and the water baffle provided above the high-pressure nozzle during cleaning can effectively prevent the water column sprayed from the high-pressure nozzle from splashing outward.

[0017] According to the present invention, an automated mass production forming device for solid bricks is provided, the inner surface of the fixed seat and the inner surface of the pillar are fixedly connected with a lower mold plate support, the upper surface of the lower mold plate support is fixedly connected with the lower surface of the lower mold plate, the outer surface of the cloth box slide is provided with a reaction spring, one end of the reaction spring abuts against the outer surface of the I-shaped bracket, the cloth box slide is threadedly connected with an adjustment nut, and the other end of the reaction spring abuts against the adjustment nut. The lower mold plate is effectively fixed by the lower mold plate support to achieve a supporting effect, and the reaction spring provided on the cloth box slide of the cloth box enables the cloth box to move back and forth at high speed through the cooperation of the reaction spring when the second motor rotates to achieve cloth distribution.

[0018] Compared with the prior art, the present invention is an automated mass production forming equipment for solid bricks. By arranging a single-entry upper mold chamber and a double-entry upper mold chamber in the forming device, a brick can be die-casted twice during the solid brick pressing process. Its purpose is to be able to realize the production of brick rotation and brick surface through two different degrees of die-casting during the solid brick production process.

[0019] Compared with the prior art, the present invention is an automated mass production forming equipment for solid bricks, and through the two sets of feeding devices, its purpose is to separate the raw materials of the die-cast brick body and the raw materials of the brick surface before the two die-castings, so as to effectively achieve the front and back feeding in sequence respectively. By adopting a disc-shaped setting for the chassis device and the forming device, the six upper mold seats inside can be recycled in sequence through the rotation of the forming device during use, thereby achieving the effect of continuous output. Through the cleaning tank set on the chassis device and the high-pressure nozzle set in the cleaning tank, its purpose is to clean the interior of the upper mold seat at the upper end of the cleaning tank in the molding device in sequence, and at the same time reduce the temperature inside the upper mold seat.

[0020] Compared with the prior art, the present invention is an automated mass production forming equipment for solid bricks. By adopting a detachable upper die base and a lower die base, different die bases can be replaced for bricks of different specifications. The stamping device adopts two groups of stamping parts to achieve synchronization of two stamping processes, and the stamping parts are all adjustable. The purpose is to achieve that the stamping strength of the two stamping parts can effectively adjust the downward pressure according to the on-site production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments;

[0022] Figure 1 This is a structural diagram of a solid brick automatic mass production forming device of the present invention;

[0023] Figure 2A top view of an automated mass production forming device for solid bricks according to the present invention;

[0024] Figure 3 This is a bottom view of a solid brick automatic mass production forming device of the present invention;

[0025] Figure 4 This is a schematic diagram of the structure of a punching device used in an automated mass production forming device for solid bricks according to the present invention;

[0026] Figure 5 This is a cross-sectional view of the internal stamping part of a stamping device used in an automated mass production molding device for solid bricks of the present invention;

[0027] Figure 6 This is a schematic structural diagram of a material distribution device for automated mass production of solid bricks according to the present invention;

[0028] Figure 7 It is a side view of a material distribution device for a solid brick automatic mass production forming equipment of the present invention;

[0029] Figure 8 This is a schematic diagram of the structure of a chassis device for automated mass production of solid bricks according to the present invention;

[0030] Fig. 9 This is an exploded view of a chassis device for a solid brick automated mass production forming device according to the present invention;

[0031] Fig.10 This is an exploded view of a forming device used for automated mass production forming equipment of solid bricks according to the present invention.

[0032] Legend:

[0033] 1. Chassis device; 101. Lower die plate; 102. Support seat; 103. Conveyor belt; 104. Cleaning tank; 105. High-pressure nozzle; 106. First inlet bottom die cavity; 107. First punch bottom die cavity; 108. Second inlet bottom die cavity; 109. Second punch bottom die cavity; 110. Center axis seat; 111. Lower die seat locking pin hole; 112. Water inlet pipe; 113. Drain port; 114. Lower die seat; 115. Lower die plate; 116. Top column; 117. Limit support plate; 118. Shock-absorbing rubber pad; 119. Vibration motor; 120, lower die base locking block; 121, lower die base locking ejector rod; 122, lower die base ejector rod support plate; 123, hydraulic telescopic rod; 2, molding device; 201, first motor; 202, reduction gear box; 203, upper die plate; 204, upper die base; 205, first upper die cavity; 206, upper die base locking pin hole; 207, center axis; 208, upper die base locking block; 209, upper die base ejector rod support plate; 210, upper die base locking ejector rod; 211, toothed disc guard; 212, toothed disc; 213, first upper die cavity; 214, two-entry upper die chamber; 215, two-punch upper die chamber; 216, material withdrawal chamber; 217, cleaning chamber; 3, material distribution device; 301, lower hopper; 302, material distribution box; 303, I-shaped bracket; 304, pillar; 305, second motor; 306, material distribution box slide column; 307, reaction spring; 308, adjustment nut; 309, top block; 310, cam; 311, lower slide groove; 312, upper slide groove; 4, stamping device; 401, top beam; 402, hydraulic column; 403, linkage beam; 404 , stamping slide column; 405, supporting beam; 406, material return rod; 407, reaction spring pin; 408, linkage plate; 409, spring pin adjusting nut; 410, back plate; 411, push plate; 412, fixed seat; 413, lower die plate support; 414, stamping slide rod; 415, main spring adjusting nut; 416, main spring; 417, main spring seat; 418, upper connecting plate; 419, punch plate slide column; 420, guide sleeve; 421, punch plate connecting rod; 422, punch plate; 423, lower connecting plate; 424, auxiliary spring. DETAILED DESCRIPTION

[0034] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0035] Reference Figure 1-10The embodiment of the present invention is an automated mass production forming device for solid bricks, which includes: a chassis device 1, a forming device 2, a material distribution device 3 and a punching device 4, characterized in that the chassis device 1 includes: a lower mold plate 101, a support seat 102, and a lower mold seat 114. The outer surface of the lower mold plate 101 is provided with a cleaning groove 104, and the outer surface of the cleaning groove 104 is fixedly connected with a water inlet pipe 112, one end of the water inlet pipe 112 is connected to a high-pressure nozzle 105 through an extension pipe. The lower surface of the cleaning groove 104 is provided with a sewage outlet 113, and a total of four lower mold plates 115 are provided, and the four lower mold plates 115 are respectively movably connected to the lower mold seats 114 at corresponding positions. A hydraulic telescopic rod 123 is fixedly connected to the inside of the cleaning tank 104, and a high-pressure nozzle 105 is fixedly connected to the output end of the hydraulic telescopic rod 123. A notch is provided on the outer surface of the lower mold plate 101, and a conveyor belt 103 is fixedly connected to the notch. The outer surface of the lower mold plate 101 is provided with a bottom mold inlet cavity 106, and the outer surface of the lower mold plate 101 is provided with a bottom mold punching cavity 107. The outer surface of the lower mold plate 101 is provided with two bottom mold inlet cavities 108, and the outer surface of the lower mold plate 101 is provided with two bottom mold punching cavities 109. The upper surface of the support seat 102 is fixedly connected with a top column 116, and the outer surface of the top column 116 is fixedly connected with a limiting support plate 117. The four corners of the upper surface of the limiting support plate 117 are fixedly connected with shock-absorbing rubber pads 118, and the upper surface of the shock-absorbing rubber pad 118 abuts against the lower surface of the lower mold plate 101.

[0036] The upper end surface of the top column 116 is detachably connected with a lower mold plate 115, and the support seat 102 is provided with four groups. The outer surfaces of the four groups of support seats 102 are fixedly connected with a vibration motor 119. The interior of the lower mold plate 101 is detachably connected with a lower mold seat 114. There are four lower mold seats 114 in total. The four lower mold seats 114 are respectively located in the first bottom mold cavity 106, the first punch bottom mold cavity 107, the second bottom mold cavity 108 and the second punch bottom mold cavity 109 and are all detachably connected. The side surface of the lower mold plate 101 is provided with a lower mold seat locking pin hole 111, and the lower mold seat locking pin holes 111 are provided with four. The four lower mold seat locking pin holes 111 are respectively connected to the first bottom mold cavity 106, the first punch bottom mold cavity 107, the second bottom mold cavity 108 and the second punch bottom mold cavity 109. The cavity 106, the first punch bottom die cavity 107, the second punch bottom die cavity 108 and the second punch bottom die cavity 109 are interconnected, and the interiors of the four lower die base locking pin holes 111 are slidably connected with the lower die base locking blocks 120, and the outer surface of the lower die base locking block 120 is rotatably connected with the lower die base locking push rod 121, and the lower die base locking push rod 121 is threadedly connected with the lower die base push rod support plate 122, and the lower die base push rod support plate 122 is fixedly connected to the outer port of the lower die base locking pin hole 111, and the end of the lower die base locking push rod 121 is fixedly connected with an external hexagonal screw head, and the outer surface of the lower die base 114 is provided with a slot, and the lower die base locking block 120 is engaged with the slot.

[0037] The molding device 2 includes: an upper die plate 203 and an upper die seat 204. A toothed disc 212 is fixedly connected to the outer surface of the upper die plate 203. A central shaft 207 is rotatably connected to the center of the upper die plate 203. A central shaft seat 110 is fixedly connected to the lower end surface of the central shaft 207. The central shaft seat 110 is fixedly connected to the lower die plate 101. An upper die inlet cavity 205 is provided on the outer surface of the upper die plate 203. A punching die cavity 213 is provided on the outer surface of the upper die plate 203. A second upper die inlet cavity 214 is provided on the outer surface of the upper die plate 203. The outer surface of the upper die plate 203 is provided with a two-punch upper die cavity 215, the outer surface of the upper die plate 203 is provided with a material return cavity 216, the outer surface of the upper die plate 203 is provided with a cleaning cavity 217, and the interior of the upper die plate 203 is detachably connected with an upper die holder 204, and there are six upper die holders 204 in total, and the six upper die holders 204 are respectively located in the interior of the first-entry upper die cavity 205, the first-punch upper die cavity 213, the second-entry upper die cavity 214, the second-punch upper die cavity 215, the material return cavity 216, and the cleaning cavity 217, and are all detachably connected. The molding device 2 rotates continuously counterclockwise during use, so the first-entry upper die cavity 205, the first-punch upper die cavity 213, the second-entry upper die cavity 214, the second-punch upper die cavity 215, the material return cavity 216, and the cleaning cavity 217 mentioned above all refer to the designated position names, and the structures inside the cavities are all the same.

[0038] The side surface of the upper die plate 203 is provided with an upper die seat locking pin hole 206, and there are six upper die seat locking pin holes 206. The six upper die seat locking pin holes 206 are respectively connected to the first upper die cavity 205, the first punch upper die cavity 213, the second upper die cavity 214, the second punch upper die cavity 215, the material return cavity 216, and the cleaning cavity 217. The interiors of the six upper die seat locking pin holes 206 are all slidably connected to the upper die seat locking blocks 208, and the outer surface of the upper die seat locking blocks 208 is rotatably connected to the upper die seat locking blocks 208. The upper die seat locking push rod 210 is threadedly connected with the upper die seat push rod support plate 209, and the upper die seat push rod support plate 209 is fixedly connected to the outer port of the upper die seat locking pin hole 206, and one end of the upper die seat locking push rod 210 is fixedly connected with an external hexagonal screw head, and the outer surface of the upper die seat 204 is provided with a slot, and the upper die seat locking block 208 is mutually engaged with the slot, and the outer surface of the upper die plate 203 is fixedly connected with a gear plate guard 211, and the reduction box 202 is fixedly connected to the support 304.

[0039] The material distributing device 3 includes: a support 304 and a material distributing box 302. The outer surface of the support 304 is fixedly connected to an I-shaped bracket 303. The outer surface of the I-shaped bracket 303 is fixedly connected to a lower hopper 301. The upper surface of the support 304 is fixedly connected to a lower slide trough 311. The lower slide trough 311 is slidably connected to the left and right sides of the bottom of the material distributing box 302. The lower port of the lower hopper 301 is fixedly connected to an upper slide trough 312. The upper slide trough 312 is slidably connected to the left and right sides of the top of the material distributing box 302. The outer surface of the I-shaped bracket 303 is slidably connected to a material distributing box slide column 306. One end of the material distributing box slide column 306 is fixedly connected to the material distributing box 302. The outer surface of the I-shaped bracket 303 is fixedly connected to a second motor 305. The output end of the second motor 305 A cam 310 is fixedly connected, a top block 309 is fixedly connected to the outer surface of the material distribution box 302, the cam 310 is movably connected to the top block 309, and the material distribution device 3 is provided with two groups, wherein the material distribution device 3 located on the left side is provided with a first motor 201, the first motor 201 is fixedly connected to the support 304, the output end of the first motor 201 is connected to the reduction box 202 through a rotating shaft, and the output end of the reduction box 202 is meshed with the toothed disc 212 through a gear; the first motor 201 is controlled by a controller to realize intermittent rotation, and each rotation makes the positions of the first upper mold chamber 205, the first punch upper mold chamber 213, the second upper mold chamber 214, the second punch upper mold chamber 215, the material return chamber 216, and the cleaning chamber 217 be interchanged in sequence as a whole.

[0040] The stamping device 4 includes: a top beam 401, a fixed seat 412, and a linkage beam 403. There are two fixed seats 412. The upper surfaces of the two fixed seats 412 are fixedly connected with stamping slides 404. The two ends of the top beam 401 are respectively fixedly connected with the upper end surfaces of the two groups of stamping slides 404. The left and right ends of the linkage beam 403 are slidably connected with the stamping slides 404 through sliding sleeves. The outer surface of the linkage beam 403 is fixedly connected with a supporting beam 405. The outer surface of the supporting beam 405 is slidably connected with a material return rod 406 through a sliding sleeve. The lower end surface of the material return rod 406 is fixedly connected with a push plate 410. The lower surface of the push plate 410 is detachably connected with a push plate 411. The lower surfaces of the left and right sides of the linkage beam 403 are fixedly connected with stamping slides 414.

[0041] The outer surface of the stamping slide bar 414 is slidably connected with an upper connecting plate 418, and the outer surface of the upper connecting plate 418 is slidably connected with a punching plate sliding column 419, and the lower end surface of the punching plate sliding column 419 is fixedly connected with a punching plate 422, and the upper surface of the punching plate 422 is fixedly connected with a punching plate connecting rod 421, and the end surface of the punching plate connecting rod 421 is fixedly connected with a lower connecting plate 423, and the lower connecting plate 423 is slidably connected to the stamping slide bar 414, and the outer surface of the stamping slide bar 414 is movably connected with a main spring 416, and the outer surface of the top beam 401 is fixedly connected with a hydraulic column 402, and the output end of the hydraulic column 402 is fixedly connected to the linkage cross beam 403, and the push plate 411 is movably connected to the upper die seat 204 arranged in the material withdrawal chamber 216, and the two groups of punching plates 422 are movably connected to the upper die seat 204 arranged inside the first punch upper die cavity 213 and the second punch upper die cavity 215 respectively.

[0042] The lower surface of the support beam 405 is fixedly connected with a reaction spring pin 407, and the outer surface of the reaction spring pin 407 and the material return rod 406 is fixedly connected with a linkage disk 408. The outer surface of the linkage disk 408 is slidingly connected with the reaction spring pin 407. The lower end surface of the spring on the outer surface of the reaction spring pin 407 abuts against the upper surface of the linkage disk 408. The upper end surface of the spring on the outer surface of the reaction spring pin 407 abuts against a spring pin adjusting nut 409. The spring pin adjusting nut 409 is threadedly connected with the reaction spring pin 407.

[0043] The outer surface of the stamping slide rod 414 is threadedly connected with a main spring adjusting nut 415, and the upper and lower ends of the main spring 416 are abutted with main spring seats 417. The main spring seat 417 at the lower end is fixedly connected to the upper connecting plate 418, and the main spring seat 417 at the upper end abuts against the main spring adjusting nut 415. The main spring seat 417 is slidably connected to the stamping slide rod 414, and a limiting clamp is provided on the lower surface of the stamping slide rod 414 and the upper connecting plate 418. The upper surface of the stamping plate 422 is fixedly connected with a guide sleeve 420, and an auxiliary spring 424 is provided inside the guide sleeve 420. The guide sleeve 420 is slidably connected to the stamping slide column 404, and the upper end surface of the auxiliary spring 424 abuts against the lower end surface of the stamping slide column 404.

[0044] The lower mold plate 101 is rotatably connected to the upper mold plate 203, the cleaning tank 104 is located directly below the cleaning chamber 217, the high-pressure nozzle 105 is movably connected to the cleaning chamber 217, and a water baffle is provided on the upper surface of the high-pressure nozzle 105. The conveyor belt 103 is located directly below the material return chamber 216, and the lower surfaces of the two groups of material distribution boxes 302 are provided with discharge ports. The first group of material distribution boxes 302 is located on the upper surface of the first-inlet upper mold chamber 205, and the second group of material distribution boxes 302 is located on the upper surface of the second-inlet upper mold chamber 214.

[0045] The inner surface of the fixed seat 412 and the inner surface of the pillar 304 are fixedly connected with the lower mold plate support 413, the upper surface of the lower mold plate support 413 is fixedly connected with the lower surface of the lower mold plate 101, and the outer surface of the cloth box slide 306 is provided with a reaction spring 307, one end of the reaction spring 307 is in contact with the outer surface of the I-beam bracket 303, and the cloth box slide 306 is threadedly connected with an adjusting nut 308, and the other end of the reaction spring 307 is in contact with the adjusting nut 308.

[0046] Working principle: When in use, the raw materials required for brick making are placed in the lower hoppers 301 of the two sets of material distribution devices 3, and the initial positions of the chassis device 1 and the forming device 2 are that the bottom port of the upper mold base 204 in the upper mold plate 203 corresponds to the upper port position of the lower mold base 114 in the lower mold plate 101. At this time, the lower mold plate 115 in the lower mold base 114 is located at the upper end of the lower mold base 114, and the upper surface of the lower mold plate 115 is at the same plane height as the upper port of the lower mold base 114. The punching device 4 is in a state of waiting for punching, the vibration motor 119 on the support seat 102 is started and the second motor 305 is started at the same time, the material distribution box 302 moves back and forth quickly to shake off the raw materials in the lower hopper 301, and through the high-speed movement of the material distribution box 302, the raw materials pass through the material distribution box 302 and fall evenly into the upper mold base 204 below it until it is filled, and the second motor 305 and the vibration motor 119 are stopped and ready for operation.

[0047] The first motor 201 works, driving the upper die plate 203 to rotate in sequence, so that the upper die base 204 filled with raw materials rotates once with the entire upper die plate 203, and stops at a position of an upper die cavity 213. At this time, the stamping device 4 works, and the stamping component on the left side performs the first stamping on the inside of an upper die cavity 213. At the same time, the material distribution box 302, which has been stopped for the first time and is waiting to be operated, starts the second start command to distribute the material to the inside of the next upper die base 204 that arrives. After the first stamping is completed, the first motor 201 works to drive the upper die plate 203 to rotate. At this time, the second group of feeding devices 3 performs feeding operations, and the front-end process moves synchronously once. After the second group of feeding devices 3 completes feeding, it enters the second stamping. When the second stamping is completed, it enters the material return chamber 216, and the push plate 411 is pressed down to push the die-cast bricks to the conveyor belt 103 for unified transportation and stacking. When the upper die seat 204 that has circulated a circle pushes out the finished bricks, it circulates to the cleaning chamber 217, and the high-pressure nozzle 105 is lifted up to the inside of the upper die seat 204 through the hydraulic telescopic rod 123 for flushing once, and reset to wait for the next upper die seat 204 to be flushed.

[0048] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A solid brick automatic mass production forming device, comprising: A chassis device (1), a molding device (2), a material distribution device (3) and a punching device (4), characterized in that the chassis device (1) comprises: a lower die plate (101), a support seat (102), and a lower die seat (114); the outer surface of the lower die plate (101) is provided with a cleaning groove (104); the interior of the cleaning groove (104) is fixedly connected to a hydraulic telescopic rod (123); the output end of the hydraulic telescopic rod (123) is fixedly connected to a high-pressure nozzle (105); the outer surface of the lower die plate (101) is provided with a notch; a conveyor belt (103) is fixedly connected to the notch; the outer surface of the lower die plate (101) is provided with a bottom die inlet cavity (106); the outer surface of the lower die plate (101) is provided with a bottom punching cavity (107); the outer surface of the lower die plate (101) is provided with two bottom die inlet cavities (108); the lower die plate (10 1) is provided with a two-punch bottom die cavity (109) on its outer surface, a top column (116) is fixedly connected to the upper surface of the support seat (102), and a lower die plate (115) is detachably connected to the upper end surface of the top column (116), the support seat (102) is provided with four groups, and the outer surfaces of the four groups of the support seats (102) are all fixedly connected to a vibration motor (119), the interior of the lower die plate (101) is detachably connected to a lower die seat (114), and a total of four lower die plates (115) are provided, and the four lower die plates (115) are respectively movably connected to the lower die seats (114) at corresponding positions, and a total of four lower die seats (114) are provided, and the four lower die seats (114) are respectively located inside the first bottom die cavity (106), the first punch bottom die cavity (107), the second bottom die cavity (108) and the two punch bottom die cavity (109), and are all detachably connected; The molding device (2) comprises: an upper die plate (203) and an upper die seat (204); the outer surface of the upper die plate (203) is fixedly connected to a toothed plate (212); the center of the upper die plate (203) is rotatably connected to a central shaft (207); the lower end surface of the central shaft (207) is fixedly connected to a central shaft seat (110); the central shaft seat (110) is fixedly connected to a lower die plate (101); the outer surface of the upper die plate (203) is provided with an upper die inlet cavity (205); the outer surface of the upper die plate (203) is provided with a punching die cavity (213); the outer surface of the upper die plate (203) is provided with two upper die inlet cavities (21 4), the outer surface of the upper die plate (203) is provided with a two-punch upper die cavity (215), the outer surface of the upper die plate (203) is provided with a material return cavity (216), the outer surface of the upper die plate (203) is provided with a cleaning cavity (217), the interior of the upper die plate (203) is detachably connected with an upper die seat (204), and a total of six upper die seats (204) are provided, and the six upper die seats (204) are respectively located inside the first-entry upper die cavity (205), the first-punch upper die cavity (213), the second-entry upper die cavity (214), the second-punch upper die cavity (215), the material return cavity (216), and the cleaning cavity (217), and are all detachably connected; The material distributing device (3) comprises: a support (304) and a material distributing box (302); an I-shaped support (303) is fixedly connected to the outer surface of the support (304); a lower hopper (301) is fixedly connected to the outer surface of the I-shaped support (303); a lower slide groove (311) is fixedly connected to the upper surface of the support (304); the lower slide groove (311) is slidably connected to the left and right surfaces of the bottom of the material distributing box (302); an upper slide groove (312) is fixedly connected to the lower end of the lower hopper (301); the upper slide groove (312) is slidably connected to the left and right surfaces of the top of the material distributing box (302); the outer surface of the I-shaped support (303) is slidably connected to a material distributing box sliding column (306); the material distributing box sliding column (306) ) is fixedly connected to a material distribution box (302); a second motor (305) is fixedly connected to the outer surface of the I-shaped bracket (303); an output end of the second motor (305) is fixedly connected to a cam (310); a top block (309) is fixedly connected to the outer surface of the material distribution box (302); the cam (310) and the top block (309) are movably connected; the material distribution device (3) is provided with two groups, wherein the material distribution device (3) located on the left side is provided with a first motor (201); the first motor (201) is fixedly connected to the support (304); the output end of the first motor (201) is connected to a reduction box (202) via a rotating shaft; and the output end of the reduction box (202) is meshed with a toothed disc (212) via a gear; The punching device (4) comprises: a top beam (401), a fixed seat (412), and a linkage cross beam (403); two fixed seats (412) are provided, and the upper surfaces of the two fixed seats (412) are fixedly connected to a punching slide column (404); the two ends of the top beam (401) are respectively fixedly connected to the upper end surfaces of the two groups of punching slide columns (404); the left and right ends of the linkage cross beam (403) are connected to the punching slide column (404) via a sliding sleeve. Sliding connection, the outer surface of the linkage crossbeam (403) is fixedly connected to a support beam (405), the outer surface of the support beam (405) is slidably connected to a material return rod (406) via a sliding sleeve, the lower end surface of the material return rod (406) is fixedly connected to a support plate (410), the lower surface of the support plate (410) is detachably connected to a material push plate (411), and the lower surfaces of the left and right sides of the linkage crossbeam (403) are fixedly connected to stamping slide rods (414); The outer surface of the punching slide bar (414) is slidably connected to an upper connecting plate (418), the outer surface of the upper connecting plate (418) is slidably connected to a punching plate sliding column (419), the lower end surface of the punching plate sliding column (419) is fixedly connected to a punching plate (422), the upper surface of the punching plate (422) is fixedly connected to a punching plate connecting rod (421), the end surface of the punching plate connecting rod (421) is fixedly connected to a lower connecting plate (423), the lower connecting plate (423) is slidably connected to the punching slide bar (414), and the punching slide bar The outer surface of (414) is movably connected to a main spring (416), the outer surface of the top beam (401) is fixedly connected to a hydraulic column (402), the output end of the hydraulic column (402) is fixedly connected to the linkage cross beam (403), the push plate (411) is movably connected to an upper die seat (204) arranged in the material return chamber (216), and the two groups of punch plates (422) are respectively movably connected to the upper die seat (204) arranged inside the first punch upper die chamber (213) and the second punch upper die chamber (215).

2. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: The outer surface of the cleaning tank (104) is fixedly connected to a water inlet pipe (112), one end of the water inlet pipe (112) is connected to a high-pressure nozzle (105) via an extension pipe, and a sewage outlet (113) is provided on the lower surface of the cleaning tank (104).

3. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: The outer surface of the top column (116) is fixedly connected to a limit support plate (117), and the four corners of the upper surface of the limit support plate (117) are fixedly connected to shock-absorbing rubber pads (118), and the upper surface of the shock-absorbing rubber pad (118) abuts against the lower surface of the lower mold plate (101).

4. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: The side surface of the lower die plate (101) is provided with a lower die base locking pin hole (111), and the lower die base locking pin holes (111) are provided with four. The four lower die base locking pin holes (111) are respectively connected to the first bottom die cavity (106), the first punch bottom die cavity (107), the second bottom die cavity (108) and the second punch bottom die cavity (109). The interiors of the four lower die base locking pin holes (111) are all slidably connected with a lower die base locking block (120). The lower die base locking block (120) is provided with a plurality of locking pin holes (111). The outer surface of the lower die base (114) is rotatably connected to a lower die base locking push rod (121), the lower die base locking push rod (121) is threadedly connected to a lower die base push rod support plate (122), the lower die base push rod support plate (122) is fixedly connected to the outer end of the lower die base locking pin hole (111), the end of the lower die base locking push rod (121) is fixedly connected to an external hexagonal screw head, the outer surface of the lower die base (114) is provided with a slot, and the lower die base locking block (120) is mutually engaged with the slot.

5. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: The side surface of the upper die plate (203) is provided with an upper die seat locking pin hole (206), and the upper die seat locking pin holes (206) are provided with six. The six upper die seat locking pin holes (206) are respectively connected to the first upper die cavity (205), the first punch upper die cavity (213), the second upper die cavity (214), the second punch upper die cavity (215), the material return cavity (216), and the cleaning cavity (217). The interiors of the six upper die seat locking pin holes (206) are all slidably connected to the upper die seat locking blocks (208), and the outer surface of the upper die seat locking blocks (208) is rotatably connected to the upper die seat locking blocks. A stop rod (210), the upper die seat locking push rod (210) is threadedly connected to an upper die seat push rod support plate (209), the upper die seat push rod support plate (209) is fixedly connected to the outer end of the upper die seat locking pin hole (206), one end of the upper die seat locking push rod (210) is fixedly connected to an external hexagonal screw head, the outer surface of the upper die seat (204) is provided with a slot, the upper die seat locking block (208) is mutually engaged with the slot, the outer surface of the upper die plate (203) is fixedly connected to a toothed plate guard (211), and the reduction box (202) is fixedly connected to the support (304).

6. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: A reaction spring pin (407) is fixedly connected to the lower surface of the cross beam of the support beam (405); the reaction spring pin (407) and the outer surface of the material-removing hitting rod (406) are fixedly connected to a linkage disk (408); the outer surface of the linkage disk (408) is slidably connected to the reaction spring pin (407); the lower end surface of the spring on the outer surface of the reaction spring pin (407) abuts against the upper surface of the linkage disk (408); the upper end surface of the spring on the outer surface of the reaction spring pin (407) abuts against a spring pin adjusting nut (409); and the spring pin adjusting nut (409) is threadedly connected to the reaction spring pin (407).

7. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: The outer surface of the stamping slide bar (414) is threadedly connected with a main spring adjustment nut (415), and the upper and lower ends of the main spring (416) are both abutted with main spring seats (417). The main spring seat (417) at the lower end is fixedly connected to the upper connecting plate (418), and the main spring seat (417) at the upper end abuts against the main spring adjustment nut (415). The main spring seat (417) is slidably connected to the stamping slide bar (414), and the lower surfaces of the stamping slide bar (414) and the upper connecting plate (418) are provided with a limiting clamp ring. The upper surface of the stamping plate (422) is fixedly connected with a guide sleeve (420), and an auxiliary spring (424) is provided inside the guide sleeve (420). The guide sleeve (420) is slidably connected to the stamping slide column (404), and the upper end surface of the auxiliary spring (424) abuts against the lower end surface of the stamping slide column (404).

8. The automatic mass production forming equipment for solid bricks according to claim 1 is characterized in that: The lower mold plate (101) is rotatably connected to the upper mold plate (203), the cleaning tank (104) is located directly below the cleaning chamber (217), the high-pressure nozzle (105) is movably connected to the cleaning chamber (217), the upper surface of the high-pressure nozzle (105) is provided with a water baffle, the conveyor belt (103) is located directly below the material return chamber (216), and the lower surfaces of the two groups of material distribution boxes (302) are provided with discharge ports, the first group of material distribution boxes (302) are located on the upper surface of the first upper mold chamber (205), and the second group of material distribution boxes (302) are located on the upper surface of the second upper mold chamber (214).

9. The automatic mass production forming equipment for solid bricks according to claim 1, characterized in that: The inner surface of the fixed seat (412) and the inner surface of the pillar (304) are both fixedly connected to a lower die plate support (413); the upper surface of the lower die plate support (413) is fixedly connected to the lower surface of the lower die plate (101); the outer surface of the material distribution box slide column (306) is provided with a reaction spring (307); one end of the reaction spring (307) is in contact with the outer surface of the I-shaped support (303); the material distribution box slide column (306) is threadedly connected to an adjusting nut (308); the other end of the reaction spring (307) is in contact with the adjusting nut (308).

Images