Multifunctional intelligent adjusting type beam manufacturing pedestal construction method and system

Abstract

The invention discloses a multifunctional intelligent adjusting type beam manufacturing pedestal construction method and system and a medium, and the method comprises the following steps: 1) collecting morphological parameters of a plurality of prefabricated beam models, the morphological parameters including the length, width, longitudinal slope and cross slope of a prefabricated beam, and carrying out statistical analysis through an intelligent analysis system; (2) a beam manufacturing pedestal conforming to the model and size range of a plurality of precast beams is manufactured; (3) morphological parameters of the precast beam to be machined are collected, and the collected morphological parameters are analyzed through the intelligent analysis system and transmitted to the pedestal control system; and (4) the pedestal control system adjusts the manufacturing parameters of the beam manufacturing pedestal according to the received morphological parameter data. By the adoption of the beam manufacturing pedestal structure capable of adjusting the length, the pedestal length can be automatically set according to the design parameters of the precast beams, meanwhile, the pedestal length is automatically adjusted according to the production plan of the next step, precast beams of various models can be produced through one beam manufacturing pedestal, the pedestal does not need to be customized separately, the land area of a beam manufacturing field is greatly reduced, and the production efficiency is improved. And the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and in particular to a construction method, system and medium of a multifunctional intelligent adjustable beam-making pedestal. Background Art

[0002] With the development and construction of major cities, the demand for urban transportation is huge. It is common for highway bridges to cross the main roads in the city. The construction technology of key main projects is relatively mature. However, there are some unavoidable construction difficulties in urban construction, such as tight schedule, cost control, environmental protection, cross construction, road maintenance, high-altitude operations, etc. In order to avoid and solve the above problems in construction, various influencing factors should be analyzed before and during construction, key processes should be optimized, and corresponding solutions should be formulated.

[0003] The tensioning pedestal is a temporary component used in the production of precast beams using the pre-tensioning method. It is mainly used to withstand the reaction force when prestressed steel bars are tensioned. During the curing period of the beam concrete, the strong tensile force of the reinforcement continues to act on the tensioning pedestal. The pedestal must have sufficient strength and stability.

[0004] Traditional precast beam tensioning pedestals are mainly customized according to the geometric characteristics of the beam body. When carrying out large-scale, multi-model precast beam production, the tensioning pedestals cannot be automatically adjusted according to the beam body characteristics, and the adaptability is relatively poor, resulting in a long production time for precast beams, a large site required for the precast beam site, and high site rental costs.

[0005] In view of this, this application is hereby filed. Summary of the invention

[0006] The technical problem to be solved by the present invention is that the traditional precast beam tensioning pedestal is mainly customized according to the geometric characteristics of the beam body. When large-scale, multi-model precast beam production is carried out, the tensioning pedestal cannot be automatically adjusted according to the beam body characteristics. The precast beam production time is long and the required site is large. The purpose is to provide a multifunctional intelligent adjustable beam production pedestal construction method, system and medium. By adopting a beam production pedestal structure with adjustable length, one beam production pedestal can produce various models of precast beams without the need to customize the pedestals separately, which greatly reduces the land area of ​​the beam production site and improves production efficiency.

[0007] The present invention is achieved through the following technical solutions:

[0008] In a first aspect, the present invention provides a multifunctional intelligent adjustable beam-making pedestal construction method, comprising the following steps:

[0009] 1) Collecting morphological parameters of multiple precast beam models, the morphological parameters include: length, width, longitudinal slope and transverse slope of the precast beam, and statistically analyzing the collected morphological parameters through an intelligent analysis system;

[0010] 2) preparing a beam-making pedestal that meets the size range of multiple precast beam models, the beam-making pedestal comprising a concrete pedestal, an end steel pedestal, a wedge-shaped block box and an adjustable steel pedestal, the two ends of the concrete pedestal are respectively provided with an end steel pedestal, the wedge-shaped block box is installed on the end steel pedestal at one end, the end steel pedestal can move back and forth in a straight line along the length direction of the concrete pedestal, the adjustable steel pedestal is used to be inserted or removed from between the concrete pedestal and the end steel pedestal to adjust the length of the beam-making pedestal, and the bottom template angle of the wedge-shaped block box is adjustable;

[0011] 3) Collecting the morphological parameters of the prefabricated beam to be processed, analyzing the collected morphological parameters through the intelligent analysis system and transmitting them to the pedestal control system;

[0012] 4) The pedestal control system adjusts the manufacturing parameters of the beam-making pedestal according to the received morphological parameter data, and the adjustment of the manufacturing parameters includes the adjustment of the length of the beam-making pedestal and the adjustment of the angle of the bottom template of the wedge block box.

[0013] In a specific embodiment, the wedge block box includes a wedge block bottom template, the bottom of the wedge block bottom template is installed on the bottom bracket through a plurality of height adjustment bolts, and a plurality of wedge block side templates are arranged above the wedge block bottom template to form a wedge block box. The wedge block box can slide freely along the horizontal length direction and the wedge block bottom template remains stationary.

[0014] In a specific embodiment, the wedge block box is mounted on an outer frame of the wedge block box, and the outer frame of the wedge block box is mounted on the bottom bracket through outer frame adjusting bolts.

[0015] In a specific embodiment, before step 4), it also includes comparing the length of the precast beam to be processed with the length of the previous precast beam. When the length change is less than 0.5m, the length of the beam-making pedestal is adjusted by moving the wedge block box; when the length change is greater than or equal to 0.5m, the length of the beam-making pedestal is adjusted by increasing or decreasing the steel pedestal.

[0016] In a specific embodiment, after the adjustment of the length of the beam making pedestal and the angle of the bottom template of the wedge block box is completed in step 4), the process also includes adjusting the outer frame adjustment bolts to reduce the height of the outer frame of the wedge block box.

[0017] In a specific embodiment, it also includes collecting data on the size, weight, material properties, production environment conditions, working status and efficiency of precast beams on the precast beam production line and transmitting the data to the intelligent analysis system for statistical analysis, identifying the relationship between production efficiency and pedestal configuration, and transmitting the data to the pedestal control system to adjust the pedestal configuration and production parameters. The pedestal configuration and production parameter adjustments include adjusting the position and height of the pedestal and changing the production line speed.

[0018] In a second aspect, the present invention provides a multifunctional intelligent adjustable beam manufacturing pedestal construction system, comprising:

[0019] A data acquisition module, wherein the data acquisition module is used to acquire the morphological parameters of the prefabricated beam to be processed, wherein the morphological parameters include: the length, width, longitudinal slope and transverse slope of the prefabricated beam;

[0020] An intelligent analysis module, which is used to statistically analyze the length range, width range, longitudinal slope range and transverse slope range of various types of prefabricated beams to be processed;

[0021] A pedestal control module, the pedestal control module is used to receive the prefabricated beam morphology parameters sent by the intelligent analysis module and output the manufacturing parameters of the beam-making pedestal;

[0022] The beam-making pedestal driving module is used to drive the end steel pedestal, the adjustable steel pedestal, and the wedge block box to move to adjust the length of the beam-making pedestal, and to drive the height adjustment bolt to rotate to adjust the angle of the wedge block bottom template.

[0023] In a specific embodiment, the data acquisition module includes a laser rangefinder, an infrared camera and a three-dimensional scanner, which are used to achieve accurate measurement of the morphological parameters of the precast beam.

[0024] In a specific embodiment, the beam-making pedestal driving module includes a sensing module and a driving module. The sensing module displacement sensor, pressure sensor and laser rangefinder are used to monitor the size of the prefabricated beam and the movement status of each component of the beam-making pedestal in real time.

[0025] In a specific embodiment, the intelligent analysis module uses a machine learning algorithm to perform statistical analysis on the data.

[0026] In a third aspect, the present invention provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the multifunctional intelligent adjustable beam-making pedestal construction method.

[0027] In a fourth aspect, the present invention provides an electronic device, characterized in that it comprises the storage medium and a processor for executing instructions in the storage medium.

[0028] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0029] 1. A multifunctional intelligent adjustable beam-making pedestal construction method, system and medium provided in an embodiment of the present invention can realize the production of various types of prefabricated beams by one beam-making pedestal by adopting a beam-making pedestal structure capable of adjusting the length without the need to customize the pedestals separately, thereby greatly reducing the land area of ​​the beam-making site and improving production efficiency;

[0030] 2. A multifunctional intelligent adjustable beam-making pedestal construction method, system and medium provided in an embodiment of the present invention adopts a movable steel pedestal on the basis of a concrete pedestal to adjust the length of the prefabricated beam, and by increasing the types of prefabricated beams that can be produced by each pedestal, the number of beam-making pedestals is reduced, so that the production work of each beam-making pedestal is saturated as much as possible, avoiding large-scale pedestal modification, thereby greatly reducing the land area of ​​the beam yard and reducing the land rental cost of the beam yard;

[0031] 3. A multifunctional intelligent adjustable beam-making pedestal construction method, system and medium provided in an embodiment of the present invention can automatically set the pedestal length according to the precast beam design parameters before the precast beam is cast, and can automatically adjust the pedestal length according to the next production plan after the casting is completed to prepare for the production of the next precast beam;

[0032] 4. A multifunctional intelligent adjustable beam-making pedestal construction method, system and medium provided by the embodiment of the present invention, wherein the wedge-shaped block box can lower the adjusting bolts of the outer frame, so that the height of the outer frame of the box is reduced, but the height of the bottom template of the wedge-shaped block remains unchanged, so that the end of the prefabricated beam does not contact the wedge-shaped block box, and the weight of the prefabricated beam is always borne by the wedge-shaped block;

[0033] 5. The embodiment of the present invention provides a multifunctional intelligent adjustable beam-making pedestal construction method, system and medium. By increasing the adjustability of the pedestal, it can complete the construction of large-scale and multi-model precast beams, while also improving the construction of precast beams, reducing the cost of precast beam defect treatment measures, and speeding up the construction of precast beams. At the same time, the steel pedestal can be recycled and reused when the beam yard is dismantled in the later stage, reducing cost investment and reducing the demolition pollution of the concrete pedestal, which is more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0035] Figure 1A flow chart of a construction method for a multifunctional intelligent adjustable beam-making pedestal provided in an embodiment of the present invention;

[0036] Figure 2 A schematic diagram of the structure of a beam-making pedestal provided in an embodiment of the present invention;

[0037] Figure 3 A schematic diagram of a wedge block box structure provided by an embodiment of the present invention;

[0038] Figure 4 A schematic diagram of a wedge block box structure provided by an embodiment of the present invention;

[0039] Figure 5 A schematic diagram of a beam-making pedestal structure provided in an embodiment of the present invention;

[0040] Figure 6 This is the force structure diagram of the prefabricated beam and the pedestal when the traditional pedestal is tensioned;

[0041] Figure 7 This is a force structure diagram of the prefabricated beam and the pedestal when the pedestal provided in an embodiment of the present invention is tensioned.

[0042] Reference numerals and corresponding parts names:

[0043] 1-wedge block box, 2-end steel pedestal, 3-concrete pedestal, 4-adjusting high-strength bolts, 5-external frame adjusting bolts, 6-wedge block bottom formwork, 7-wedge block side formwork. DETAILED DESCRIPTION

[0044] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The exemplary embodiments of the present invention and their description are only used to explain the present invention and are not intended to limit the present invention.

[0045] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present invention. However, it is apparent to those of ordinary skill in the art that these specific details do not have to be employed to practice the present invention. In other embodiments, in order to avoid confusing the present invention, well-known structures are not specifically described.

[0046] Throughout the specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment," "an embodiment," "an example," or "an example" appearing in various places throughout the specification do not necessarily all refer to the same embodiment or example. In addition, particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or sub-combination. In addition, it will be appreciated by those of ordinary skill in the art that the figures provided herein are for illustrative purposes and that the figures are not necessarily drawn to scale. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0047] In the description of the present invention, the directions or positional relationships indicated by terms such as “front”, “rear”, “left”, “right”, “up”, “down”, “vertical”, “horizontal”, “high”, “low”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention.

[0048] Example 1

[0049] like Figure 1-Figure 5 As shown, the embodiment of the present invention provides a multifunctional intelligent adjustable beam manufacturing pedestal construction method, i.e., a system.

[0050] (1) obtaining the morphological parameters of the precast beam in real time through an intelligent measuring instrument, the morphological parameters including: length, width, longitudinal slope and transverse slope of the precast beam; collecting the morphological parameters, performing intelligent statistical analysis and transmitting the statistical results to the pedestal control system;

[0051] (2) According to the statistical results, a concrete pedestal 3, an end steel pedestal 2, a wedge block box 1 and an adjustable steel pedestal within a corresponding size range are prepared; the two ends of the concrete pedestal are respectively provided with an end steel pedestal, the wedge block box is installed on the end steel pedestal at one end, the end steel pedestal can move back and forth in a straight line along the length direction of the concrete pedestal, and the adjustable steel pedestal is used to be inserted or removed from between the concrete pedestal and the end steel pedestal to adjust the length of the beam-making pedestal;

[0052] The angle of the bottom template of the wedge block box is adjustable; the wedge block box includes a wedge block bottom template 6, the bottom of the wedge block bottom template is installed on the bottom bracket through a plurality of 4 height adjustment bolts, a plurality of wedge block side templates 7 are arranged above the wedge block bottom template to form a wedge block box, the wedge block box is installed on the outer frame of the wedge block box, and the outer frame of the wedge block box is installed on the bottom bracket through 5 outer frame adjustment bolts, the wedge block box can slide freely along the horizontal length direction and the wedge block bottom template remains stationary;

[0053] 3) Collecting the morphological parameters of the prefabricated beam to be processed, analyzing the collected morphological parameters through the intelligent analysis system and transmitting them to the pedestal control system;

[0054] 4) Compare the length of the precast beam to be processed with the length of the previous precast beam. When the length change is less than 0.5m, adjust the length of the beam-making pedestal by moving the wedge-shaped block box; when the length change is greater than or equal to 0.5m, adjust the length of the beam-making pedestal by increasing or decreasing the steel pedestal;

[0055] 5) The pedestal control system adjusts the manufacturing parameters of the beam-making pedestal according to the received morphological parameter data, wherein the adjustment of the manufacturing parameters includes the adjustment of the length of the beam-making pedestal and the adjustment of the angle of the bottom template of the wedge-shaped block box;

[0056] 6) Adjust the outer frame adjusting bolts to lower the height of the outer frame of the wedge block box.

[0057] Intelligent measuring instruments integrate multiple sensors, such as laser rangefinders, infrared cameras, and 3D scanners, to accurately measure various morphological parameters of precast beams. These sensors can not only measure basic length and width, but also accurately capture microstructural changes in precast beams, such as slight differences in longitudinal and transverse slopes. This high-precision measurement ensures quality control of precast beams during design and manufacturing.

[0058] Intelligent measuring instruments integrate multiple sensors, such as laser rangefinders, infrared cameras, and 3D scanners, to accurately measure various morphological parameters of precast beams. These sensors can not only measure basic length and width, but also accurately capture microstructural changes in precast beams, such as slight differences in longitudinal and transverse slopes. This high-precision measurement ensures quality control of precast beams during design and manufacturing.

[0059] In addition, the equipment operation status and the structural integrity of the precast beams can be monitored by vibration analyzers and sound sensors: vibration analyzers are deployed on key production equipment, such as beam making machines, mixers, and conveyor belts. These equipment will generate vibrations of specific frequencies and intensities during operation. Vibration analyzers are integrated with intelligent systems to transmit vibration data in real time. Vibration analyzers monitor the vibration frequency, vibration intensity, and vibration mode of the equipment in real time.

[0060] High-precision sensors are used to capture tiny vibration changes that may indicate a decline in equipment performance or potential failure. The intelligent system analyzes the collected vibration data and uses methods such as spectrum analysis and time series analysis to identify the operating status of the equipment. The system can identify normal vibration patterns and abnormal vibration patterns, and learn the normal operating parameters of the equipment through machine learning algorithms to more accurately predict failures. When abnormal vibration is detected, the system will immediately issue an early warning and provide possible causes of failure and recommended maintenance measures. This allows the maintenance team to take action in advance to prevent equipment failures and production interruptions.

[0061] The collected morphological parameters are then input into an artificial intelligence analysis system, which uses machine learning algorithms to not only perform basic statistical analysis of the data, but also conduct deeper pattern recognition, prediction, and feedback.

[0062] The intelligent analysis system can predict the load problems and structural weaknesses that may be encountered in actual applications by analyzing the dimensional data of the precast beams. The system can estimate the gravity and tension of the precast beams by analyzing the dimensional data of the precast beams, and then predict the possible load problems based on the bearing capacity and structural characteristics of the pedestal. The data after intelligent analysis is transmitted to the pedestal control system through an efficient network protocol. This control system integrates an advanced data processing unit and can make decisions quickly based on the received data.

[0063] The system can automatically adjust the manufacturing parameters of the wedge-shaped box, steel pedestal adjustment section and concrete pedestal section according to the specific size and shape of the precast beam. The length of the precast beam pedestal can be adjusted by adjusting the length of the assembled steel pedestal and the position of the wedge-shaped box; the width of the precast beam pedestal can be adjusted by replacing wedge-shaped boxes of different widths; the relative height of the wedge-shaped box can be changed by adjusting the adjusting bolts under the bottom template to change the bottom plate inclination, thereby adjusting the longitudinal and transverse slopes of the precast beam.

[0064] If it detects that the production efficiency of a certain type of precast beam is lower than expected, the system can also automatically adjust the pedestal settings or change the production process. By deploying sensors and data acquisition equipment on the production line, real-time data on the size, weight, material properties, production environment conditions (such as temperature, humidity) and equipment status of the precast beams are collected, and the production results and quality control data are fed back to the system.

[0065] In addition to real-time monitoring, the pedestal configuration can also be adjusted intelligently to improve the efficiency of the beam-making pedestal. The specific steps are: ① Preprocess the collected data, including cleaning, normalization, denoising (spectral analysis), etc., to improve data quality; ② Extract key information through feature engineering, such as extracting statistical features and frequency domain features from time series data; ③ Apply machine learning algorithms (regression analysis, decision trees, neural networks) to analyze the data, identify the relationship between the pedestal efficiency and its configuration, and predict the impact of different configurations on the production efficiency of prefabricated beams; ④ Use mathematical optimization models (linear programming, genetic algorithms) to optimize the pedestal configuration and production strategy according to the output of the machine learning model to improve production efficiency and reduce costs.

[0066] Therefore, based on the results of intelligent analysis, each step, from selecting the right materials to the precision machining of the wedge box, is controlled by advanced automated equipment and algorithms to ensure that each component meets the design specifications. At the same time, the system continuously monitors the manufacturing process, ensuring that the quality of the product is always maintained at the highest standards through real-time feedback and automatic adjustment mechanisms.

[0067] The beam-making pedestal of the present invention uses a combination of a concrete pedestal and a steel pedestal. The middle section of the pedestal adopts a concrete structure to meet the shortest precast beam production, while increasing the overall stability of the pedestal and reducing costs. Prefabricated adjustable steel pedestals are used to assemble the two ends of the concrete pedestal. The middle section of the beam-making pedestal, i.e., the concrete pedestal section, does not move, and the end section of the beam-making pedestal, i.e., the wedge-shaped block box, moves in the length direction of the end section. Adjustment sections are placed in the end section of the beam-making pedestal and the middle section of the beam-making pedestal to increase the length of the middle section of the pedestal. This design allows the pedestal to have both the stability of concrete and the flexibility and adjustability of steel.

[0068] The wedge-shaped box at the end of the beam pedestal can automatically move along the length of the end section according to the size requirements of the precast beam. This movement is driven by sensors and control systems, which can monitor the size of the precast beam and the status of the pedestal in real time to make precise adjustments. The length variability of the pedestal is achieved by inserting adjustable sections between the middle concrete section and the end steel pedestal section. Under the guidance of the intelligent control system, these adjustable sections can automatically extend or shorten according to the length requirements of the precast beam. Within the range of activity from a (the sum of the length of the middle concrete pedestal and the length of the steel pedestals at both ends) to b (the length of the middle concrete pedestal), the pedestal has a length change of (ba)m, which is achieved through an intelligent mechanical structure. The adjustability of the steel pedestal allows it to adapt to precast beams of different lengths, thereby increasing the flexibility and efficiency of production. In addition, the intelligent system also integrates data analysis and feedback mechanisms. By collecting and analyzing data during the production process, the system is able to optimize the configuration and adjustment strategy of the pedestal to adapt to different types of precast beam production. This data-driven approach can further improve production efficiency, reduce error rates, and ensure product consistency and quality.

[0069] If the length to be adjusted is less than 0.5m, the sliding wedge box can be used to achieve millimeter-level adjustment. Moving the wedge box inwards can reduce the length of the base; moving the wedge box outwards can increase the length of the base.

[0070] If the length to be adjusted is greater than 0.5m, the steel pedestal can be added or removed for adaptive configuration. The specific method is to install or remove the steel pedestal on one side to cope with this change. The steel pedestal length can be finely adjusted in units of 0.5m to achieve a wide range of length adaptation.

[0071] The wedge block box contains a series of precise wedge block templates. The wedge block side templates, bottom templates and outer frame of the wedge block box are not connected and fixed to each other. High-strength bolts with a diameter of 32mm are welded to the bottom template. The wedge block side template can slide freely in the length direction of the box. The wedge block bottom template uses a 3cm thick steel plate. The bottom of the steel plate is supported by 4 high-strength bolts with a diameter of 32mm. The high-strength bolts can adjust the height of the four corners of the wedge block bottom template to achieve the slope control of the wedge block. According to the longitudinal and transverse slopes of the precast beam, the height requirements of each bolt are automatically calculated to form a preset wedge block slope to adjust the longitudinal and transverse slopes of the precast beam.

[0072] Calculate the heights of the four corners of the wedge block (H1, H2, H3, H4) according to the following formula:

[0073] H1=50-3.5is+[6 / sina / 2+3.5tan(a-90)]j

[0074] H2=50-3.5is-[6 / sina / 2-3.5tan(a-90)]j

[0075] H3=50+3.5is-[6 / sina / 2+3.5tan(a-90)]j

[0076] H4=50+3.5is+[6 / sina / 2-3.5tan(a-90)]j

[0077] Among them, is, j, and a are the transverse slope, longitudinal slope, and the angle between the top surface of the beam and the horizontal direction, respectively.

[0078] The above structure can achieve millimeter-level precise movement. When the length of the beam-making platform needs to be fine-tuned during the production process, these wedge-shaped block templates can be automatically adjusted through the sliding mechanism. This adjustment is not only accurate, but also has a fast response speed, which greatly improves production efficiency.

[0079] The movement of the wedge box is controlled by an intelligent control system. The system integrates a variety of sensors, including displacement sensors, pressure sensors and laser rangefinders, which can monitor and analyze the status of the pedestal and the demand for precast beams in real time. Through the data collected by these sensors, the intelligent control system can accurately calculate the required adjustment amount and automatically execute the adjustment command.

[0080] The wedge box is designed to support two-way adjustment, that is, it can be moved inwards to reduce the length of the platform, or it can be moved outwards to increase the length of the platform. This flexibility allows the wedge box to adapt to the production needs of precast beams of various lengths. Whether shortening or extending the length of the platform, the adjustment process can be completed in seconds.

[0081] The intelligent control system of the present invention can not only automatically perform length adjustment, but also perform automated operations according to the needs of the production process. For example, before the precast beam is poured, the system will automatically set the pedestal length according to the design parameters. After the pouring is completed, the system can automatically adjust the pedestal length according to the next production plan to prepare for the production of the next precast beam.

[0082] like Figure 6 and Figure 7 As mentioned above, when a traditional precast beam is tensioned, the middle part of the precast beam will arch upward, and the wedge-shaped block of the precast beam will also move upward together. At this time, the wedge-shaped block is not in contact with the pedestal and cannot play a load-bearing role. The overall weight of the precast beam is transferred to the beam end of the precast beam, and the structure of the beam end is unable to bear the weight of the entire precast beam and breaks.

[0083] When the wedge block box of the present invention is tensioned, the adjusting bolts of the outer frame can be lowered to reduce the height of the outer frame of the box, but the height of the bottom template of the wedge block remains unchanged, so that the end of the precast beam does not contact the wedge block box, while the bottom template of the wedge block is always in contact with the wedge block, and the weight of the precast beam is always borne by the wedge block.

[0084] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A multifunctional intelligent adjustable beam-making pedestal construction method, characterized in that: The steps include: 1) Collecting morphological parameters of multiple precast beam models, the morphological parameters include: length, width, longitudinal slope and transverse slope of the precast beam, and statistically analyzing the collected morphological parameters through an intelligent analysis system; 2) preparing a beam-making pedestal that meets the size range of multiple precast beam models, the beam-making pedestal comprising a concrete pedestal, an end steel pedestal, a wedge-shaped block box and an adjustable steel pedestal, the two ends of the concrete pedestal are respectively provided with an end steel pedestal, the wedge-shaped block box is installed on the end steel pedestal at one end, the end steel pedestal can move back and forth in a straight line along the length direction of the concrete pedestal, the adjustable steel pedestal is used to be inserted or removed from between the concrete pedestal and the end steel pedestal to adjust the length of the beam-making pedestal, and the bottom template angle of the wedge-shaped block box is adjustable; 3) Collecting the morphological parameters of the prefabricated beam to be processed, analyzing the collected morphological parameters through the intelligent analysis system and transmitting them to the pedestal control system; 4) The pedestal control system adjusts the manufacturing parameters of the beam-making pedestal according to the received morphological parameter data, and the adjustment of the manufacturing parameters includes the adjustment of the length of the beam-making pedestal and the adjustment of the angle of the bottom template of the wedge block box.

2. A multifunctional intelligent adjustable beam-making pedestal construction method according to claim 1, characterized in that: The wedge block box includes a wedge block bottom template, the bottom of which is installed on a bottom bracket via a plurality of height adjustment bolts, and a plurality of wedge block side templates are arranged above the wedge block bottom template to form a wedge block box. The wedge block box can slide freely along the horizontal length direction while the wedge block bottom template remains stationary.

3. The construction method of a multifunctional intelligent adjustable beam-making pedestal according to claim 2 is characterized in that: The wedge block box is installed on the wedge block box outer frame, and the wedge block box outer frame is installed on the bottom bracket through the outer frame adjusting bolts.

4. The construction method of a multifunctional intelligent adjustable beam-making pedestal according to claim 3 is characterized in that: Before step 4), it also includes comparing the length of the precast beam to be processed with the length of the previous precast beam. When the length change is less than 0.5m, the length of the beam-making pedestal is adjusted by moving the wedge block box; when the length change is greater than or equal to 0.5m, the length of the beam-making pedestal is adjusted by increasing or decreasing the steel pedestal.

5. The construction method of a multifunctional intelligent adjustable beam-making pedestal according to claim 4 is characterized in that: After completing the adjustment of the length of the beam-making pedestal and the angle of the bottom template of the wedge-shaped block box in step 4), it also includes adjusting the outer frame adjustment bolts to reduce the height of the outer frame of the wedge-shaped block box.

6. The construction method of a multifunctional intelligent adjustable beam-making pedestal according to claim 1 is characterized in that: It also includes collecting data on the size, weight, material properties, production environment conditions, working status and efficiency of precast beams on the precast beam production line and transmitting the data to the intelligent analysis system for statistical analysis, identifying the relationship between production efficiency and pedestal configuration, and transmitting the data to the pedestal control system to adjust the pedestal configuration and production parameters. The pedestal configuration and production parameter adjustments include adjusting the position and height of the pedestal and changing the production line speed.

7. A system for implementing the construction method of the multifunctional intelligent adjustable beam-making pedestal according to any one of claims 1 to 6, characterized in that: include: A data acquisition module, wherein the data acquisition module is used to acquire the morphological parameters of the prefabricated beam to be processed, wherein the morphological parameters include: the length, width, longitudinal slope and transverse slope of the prefabricated beam; An intelligent analysis module, which is used to statistically analyze the length range, width range, longitudinal slope range and transverse slope range of various types of prefabricated beams to be processed; A pedestal control module, the pedestal control module is used to receive the prefabricated beam morphology parameters sent by the intelligent analysis module and output the manufacturing parameters of the beam-making pedestal; The beam-making pedestal driving module is used to drive the end steel pedestal, the adjustable steel pedestal, and the wedge block box to move to adjust the length of the beam-making pedestal, and to drive the height adjustment bolt to rotate to adjust the angle of the wedge block bottom template.

8. The multifunctional intelligent adjustable beam-making pedestal construction system according to claim 7 is characterized in that: The data acquisition module includes a laser rangefinder, an infrared camera and a three-dimensional scanner, which are used to achieve accurate measurement of the morphological parameters of the precast beam; The beam-making pedestal driving module includes a sensing module and a driving module. The sensing module displacement sensor, pressure sensor and laser rangefinder are used to monitor the size of the prefabricated beam and the motion state of each component of the beam-making pedestal in real time; The intelligent analysis module uses machine learning algorithms to perform statistical analysis on data.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the multifunctional intelligent adjustable beam-making pedestal construction method according to any one of claims 1 to 6 are implemented.

10. An electronic device, characterized in that: The invention comprises the storage medium as claimed in claim 9 and a processor for executing instructions in the storage medium.

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