Artificial turf grass leaf baking and shaping device

Abstract

The invention discloses an artificial turf grass leaf baking and shaping device, and relates to the technical field of artificial turfs.The artificial turf grass leaf baking and shaping device comprises a control component, the control component comprises a workbench and a treatment table top connected to the upper side of the workbench, and the other side of the workbench is connected with a control box; the conveying component comprises a mounting stand column and a conveying assembly connected to the mounting stand column, and a mounting adjusting assembly is arranged in the mounting stand column; the working part comprises a heating plate and a heater installed on one side of the heating plate, a first shaping roller is arranged at one end of the heating plate, one end of the first shaping roller is connected with a connecting belt, and the other end of the connecting belt is connected with a second shaping roller; the problems that when part of existing artificial turf baking and shaping devices are used, operation is tedious, artificial turfs are inconvenient to take and place, and meanwhile the positions of the artificial turfs are difficult to adjust in the working process are solved.

Description

Technical Field

[0001] The invention relates to the technical field of artificial turf, in particular to a device for baking and shaping artificial turf blades. Background Art

[0002] Artificial turf is a product that simulates natural turf and has a wide range of applications, including sports venues, landscape decoration and commercial land. This type of turf is mainly made of synthetic fiber materials and is designed to imitate the look and feel of real grass blades. During the production process, the shape and texture of the grass blades are the key factors that determine their aesthetics and performance. In order to improve these characteristics, artificial grass blades usually need to be baked and shaped.

[0003] In the prior art, artificial turf blades are mainly baked and shaped using hot air circulation ovens or infrared heating devices. The working principle of these devices is to soften the blades by heating, and then use mold pressing or mechanical stretching to make the blades form the desired shape. Generally speaking, the operation process of these devices is to place the artificial turf inside a relatively closed box. When in use, the box needs to be opened, the artificial turf is placed in accordance with the requirements, and then the box is closed for processing. The operation steps are relatively cumbersome. At the same time, since artificial turf is usually processed in the form of continuous long strips, this may cause the position of the artificial turf to shift during the processing, and the airtightness of the box makes it impossible for the staff to directly adjust the travel position, thereby increasing the difficulty of operation and affecting the processing efficiency of the artificial turf. Summary of the invention

[0004] Some simplifications or omissions may be made in this section and the abstract and title of the present application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the problems that some of the existing artificial turf baking and shaping devices are cumbersome to operate, inconvenient to take and place the artificial turf, and difficult to adjust the position of the artificial turf during operation, the present invention is proposed.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an artificial turf grass leaf baking and shaping device, comprising a control component, wherein the control component comprises a workbench and a processing table connected to the upper side of the workbench, and the other side of the workbench is connected to a control box; A transmission component, the transmission component includes a mounting column and a conveying component connected to the mounting column, and a mounting adjustment component is arranged inside the mounting column; The working component comprises a heating plate and a heater installed on one side of the heating plate, a first shaping roller is arranged at one end of the heating plate, a connecting belt is connected to one end of the first shaping roller, and a second shaping roller is connected to the other end of the connecting belt.

[0007] As a preferred embodiment of the artificial turf grass leaf baking and shaping device of the present invention, the conveying assembly includes a first transmission member and a conveying roller member connected to the inside of the first transmission member, the first transmission member is connected to a second transmission member, and one end of the second transmission member is connected to a second conveying roller.

[0008] As a preferred solution of the artificial turf grass leaf baking and shaping device of the present invention, the first transmission member includes a driving gear and a first transmission gear connected to one end of the driving gear, a first driven gear is connected to the outer side of the driving gear, and the other end of the first driven gear is connected to a transmission chain.

[0009] As a preferred solution of the artificial turf grass leaf baking and shaping device described in the present invention, the second transmission member includes a connecting shaft and a transmission threaded rod installed inside the connecting shaft, the outer side of the transmission threaded rod is connected to a threaded sleeve, and the outer side of the threaded sleeve is connected to a gear plate.

[0010] As a preferred solution of the artificial turf grass leaf baking and shaping device of the present invention, the conveying roller member includes a first conveying roller and a second driven gear connected to two ends of the first conveying roller.

[0011] As a preferred solution of the artificial turf grass leaf baking and shaping device of the present invention, the installation adjustment component includes a height adjustment member and an adjustment control member connected to the height adjustment member.

[0012] As a preferred solution of the artificial turf grass leaf baking and shaping device described in the present invention, the height adjustment member includes an adjustment mounting seat and an adjustment limit tooth arranged on the outside of the adjustment mounting seat, a limit fixing mechanism is arranged inside the adjustment mounting seat, and a fixed push rod is arranged on one side of the limit fixing mechanism.

[0013] As a preferred solution of the artificial turf grass leaf baking and shaping device described in the present invention, the limiting and fixing mechanism includes a rotating sleeve and a clamping plate connected to one side of the rotating sleeve, and the other side of the clamping plate is connected to a clamping tooth, and the rotating sleeve is connected to a push seat.

[0014] As a preferred solution of the artificial turf grass leaf baking and shaping device of the present invention, the limiting fixing mechanism is symmetrically arranged inside the adjusting mounting seat, and the limiting fixing mechanism performs limiting rotation inside the adjusting mounting seat.

[0015] As a preferred solution of the artificial turf grass leaf baking and shaping device of the present invention, the adjustment control member includes a transmission connecting rod and a second transmission gear connected to one side of the transmission connecting rod, and the second transmission gear is connected to a transmission shaft.

[0016] The invention has the following beneficial effects: during processing, the artificial turf passes through the conveying assembly, and the conveying assembly is used to transport the artificial turf to move, and then the artificial turf passes slowly through the lower side of the first shaping roller and the lower side of the second shaping roller, and completely passes through the heating plate, and the artificial turf is heated and baked by the heating plate. At the same time, the first shaping roller and the second shaping roller are used to limit the slowly moving artificial turf to prevent it from deviating from the moving position; at the same time, the first shaping roller and the second shaping roller are provided with support rods for shaping the artificial turf, so that the first shaping roller and the second shaping roller can be used to complete the shaping process of the artificial turf while the artificial turf is baked by the heating plate. When the device is used for processing, the conveying assembly can limit and transport the artificial turf, and the conveying assembly can move up and down under the control of the installation and adjustment assembly, so as to facilitate the placement and removal of the artificial turf and make the operation faster; at the same time, the first shaping roller and the second shaping roller are arranged to bake the artificial turf and can also play a certain auxiliary limiting role, so as to ensure that the artificial turf is always in the correct position when moving, and prevent the deviation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the structure of the transmission component in the present invention.

[0020] Figure 3 for Figure 2 Enlarged structural diagram at A in the middle.

[0021] Figure 4 It is a schematic diagram of the structure of the conveying component in the present invention.

[0022] Figure 5 It is a schematic diagram of the connection structure of the conveying component in the present invention.

[0023] Figure 6 It is a schematic cross-sectional structure diagram of the second transmission member in the present invention.

[0024] Figure 7 It is a schematic diagram of the cross-sectional structure of the height adjusting member in the present invention.

[0025] Figure 8 for Figure 7 Enlarged structural diagram at B in the middle.

[0026] In the figure: 10, control component; 11, workbench; 12, processing table; 13, control box; 20, transmission component; 21, mounting column; 22, conveying assembly; 221, first transmission member; 2211, driving gear; 2212, first transmission gear; 2213, first driven gear; 2214, transmission chain; 222, second transmission member; 2221, connecting shaft; 2222, transmission threaded rod; 2223, threaded sleeve; 2224, gear plate; 223, conveying roller member; 2231, first conveying roller; 2232, second driven gear; 224, first Two conveying rollers; 23. Installation and adjustment components; 231. Height adjustment member; 2311. Adjustment mounting seat; 2312. Adjustment limit teeth; 2313. Limit fixing mechanism; 23131. Rotating sleeve; 23132. Engaging plate; 23133. Engaging teeth; 23134. Push seat; 2314. Fixed push rod; 232. Adjustment control member; 2321. Transmission connecting rod; 2322. Second transmission gear; 2323. Transmission shaft; 30. Working part; 31. Heating plate; 32. Heater; 33. First shaping roller; 34. Connecting belt; 35. Second shaping roller. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Example 1 Reference Figure 1~Figure 3, which is the first embodiment of the present invention, provides an artificial turf grass leaf baking and shaping device, including a control component 10, the control component 10 includes a workbench 11 and a processing table 12 connected to the upper side of the workbench 11, and the other side of the workbench 11 is connected to a control box 13, wherein a heating plate 31, a first shaping roller 33 and a second shaping roller 35 are arranged on the processing table 12, and cooperate with the setting of the heater 32 to complete the baking and shaping processing of the artificial turf, and at the same time, a processing table 12 is fixedly arranged on the lower side of the workbench 11, and various electrical components for baking and shaping processing are arranged inside the processing table 12 to ensure the normal completion of the processing operation.

[0030] The transmission component 20 includes a mounting column 21 and a conveying component 22 connected to the mounting column 21, and a mounting adjustment component 23 is arranged inside the mounting column 21, wherein the mounting column 21 is fixed on the upper side of the workbench 11 and is arranged on one side of the working component 30, and the mounting column 21 is symmetrically arranged at two locations on the workbench 11 to provide a base for the installation of the conveying component 22 and the mounting adjustment component 23.

[0031] The working part 30 includes a heating plate 31 and a heater 32 installed on one side of the heating plate 31. A first shaping roller 33 is arranged at one end of the heating plate 31. A connecting belt 34 is connected to one end of the first shaping roller 33, and a second shaping roller 35 is connected to the other end of the connecting belt 34. The heating plate 31 is arranged on the upper side of the processing table 12 and connected to the heater 32. The heater 32 is used to control the heating plate 31 to operate to complete the heating and baking work; the first shaping roller 33 and the second shaping roller 35 are respectively arranged on both sides of the heating plate 31, and the shaping work of the artificial turf is completed while the artificial turf is limited and transmitted. At the same time, the first shaping roller 33 and the second shaping roller 35 are connected together by the connecting belt 34, and a driving motor is connected to one side of the first shaping roller 33 to drive the first shaping roller 33 to rotate. Since the connecting belt 34 connects the first shaping roller 33 and the second shaping roller 35, the first shaping roller 33 and the second shaping roller 35 rotate synchronously, and the baking and shaping process of the artificial turf is completed.

[0032] When performing the baking and shaping treatment of the artificial turf, firstly, the position of the installation adjustment component 23 is lifted by the motor, the artificial turf to be treated passes through the conveying component 22, and one end is placed on the lower side of the first shaping roller 33, and then the driving motor is used to drive the installation adjustment component 23 to move downward to clamp the artificial turf. After the installation is completed, the driving motor is started to drive the conveying component 22, the first shaping roller 33 and the second shaping roller 35 to operate, and at the same time, the heater 32 is used to control the heating plate 31 for heating, so that the conveying component 22 drives the artificial turf to move and slowly pass through the heating plate 31, so that the heating plate 31 bakes the artificial turf, and at the same time, the first shaping roller 33 and the second shaping roller 35 are used to assist in limiting the artificial turf and shape it, and finally the baking and shaping treatment of the artificial turf is quickly completed through the cooperation between the transmission component 20 and the working component 30.

[0033] Example 2 Reference Figure 2~Figure 8 , is the second embodiment of the present invention. Based on the embodiment 1, this embodiment is further improved in that: the conveying assembly 22 includes a first transmission member 221 and a conveying roller member 223 connected to the inside of the first transmission member 221, the first transmission member 221 is connected to the second transmission member 222, and one end of the second transmission member 222 is connected to the second conveying roller 224, wherein the first transmission member 221 is arranged on one side of the mounting column 21, and the conveying roller member 223 and the second conveying roller 224 are installed in the middle of the two mounting columns 21, the second transmission member 222 is fixedly connected to one side of the second conveying roller 224, and is located on one side of the first transmission member 221, and at the same time, the position of the conveying roller member 223 installed on the mounting column 21 is fixed and will not move, and the position of the second conveying roller 224 installed on the mounting column 21 is not fixed and can move up and down.

[0034] The first transmission member 221 includes a driving gear 2211 and a first transmission gear 2212 connected to one end of the driving gear 2211, a first driven gear 2213 is connected to the outer side of the driving gear 2211, and the other end of the first driven gear 2213 is connected to a transmission chain 2214, wherein the driving gear 2211 and the transmission chain 2214 are both mounted on the mounting column 21 and can rotate on the mounting column 21, and the driving gear 2211 and the transmission chain 2214 are connected together by the first driven gear 2213, and the first transmission gear 2212 is fixedly connected to one side of the driving gear 2211, and a driving motor is connected to the other side of the driving gear 2211, and the driving motor can be used to drive the first transmission gear 2212 and the first driven gear 2213 to rotate.

[0035] The second transmission member 222 includes a connecting shaft 2221 and a transmission threaded rod 2222 installed inside the connecting shaft 2221, a threaded sleeve 2223 is connected to the outer side of the transmission threaded rod 2222, and a gear plate 2224 is connected to the outer side of the threaded sleeve 2223, wherein the connecting shaft 2221 is fixedly connected to one side of the second conveying roller 224, and a limiting ring is arranged on the outer side of the connecting shaft 2221 to limit the rotation position of the connecting shaft 2221 to prevent it from moving at will; a transmission threaded rod 2222 is installed at one end inside the connecting shaft 2221, and a small driving motor is connected to one side of the transmission threaded rod 2222, and the small driving motor adopts a battery to provide energy for it; the transmission threaded rod 2222 is threadedly connected with the threaded sleeve 2223, and the rotation of the transmission threaded rod 2222 can drive the threaded sleeve 2223 to move, and since the threaded sleeve 2223 is connected with the gear plate 2224, the gear plate 2224 is controlled to move.

[0036] The installation adjustment component 23 includes a height adjustment member 231 and an adjustment control member 232 connected to the height adjustment member 231, wherein the height adjustment member 231 is divided into two symmetrical parts, and the two parts are connected together by a cross bar, and are respectively installed inside two installation columns 21, and an adjustment control member 232 is fixedly connected to one side of the height adjustment member 231, and the adjustment control member 232 is also symmetrically arranged at two locations.

[0037] The height adjustment member 231 includes an adjustment mounting seat 2311 and an adjustment limiting tooth 2312 arranged on the outside of the adjustment mounting seat 2311, a limiting fixing mechanism 2313 is arranged inside the adjustment mounting seat 2311, and a fixed push rod 2314 is arranged on one side of the limiting fixing mechanism 2313, wherein the adjustment limiting tooth 2312 is fixedly arranged on both sides inside the mounting column 21, and the adjustment mounting seat 2311 slides up and down inside the mounting column 21, and the limiting fixing mechanism 2313 performs limited rotation inside the adjustment mounting seat 2311, and the fixed push rod 2314 is pushed to move by the electric push rod, so that the fixed push rod 2314 pushes the transmission shaft 2323 to rotate, and when the electric push rod is released, the limiting fixing mechanism 2313 returns to its original position under the action of the spring.

[0038] The limiting and fixing mechanism 2313 includes a rotating sleeve 23131 and a locking plate 23132 connected to one side of the rotating sleeve 23131, and the other side of the locking plate 23132 is connected to a locking tooth 23133, and the rotating sleeve 23131 is connected to a push seat 23134, wherein the rotating sleeve 23131 is sleeved on the internal fixed cylinder of the adjusting mounting seat 2311 as the axis of rotation, and the push seat 23134 is in contact with the fixed push rod 2314, and a spring is connected to one side of the push seat 23134 to control the rotation of the rotating sleeve 23131; a locking tooth 23133 is connected to one side of the locking plate 23132, so that the locking tooth 23133 can be locked and limited with the adjusting limiting tooth 2312, so as to fix the position of the adjusting mounting seat 2311 inside the mounting column 21.

[0039] The adjustment control member 232 includes a transmission link 2321 and a second transmission gear 2322 connected to one side of the transmission link 2321, and the second transmission gear 2322 is connected to a transmission shaft 2323, wherein the transmission link 2321 is set in an "L" shape, with its short end connected to the height adjustment member 231, and a meshing tooth block structure is set on one side of the long end, and is meshed and connected with the second transmission gear 2322.

[0040] During operation, the motor is first used to drive the second transmission gear 2322 to rotate, and the meshing connection between the second transmission gear 2322 and the transmission connecting rod 2321 is used to make the transmission connecting rod 2321 drive the adjusting mounting seat 2311 to move upward. Since the connecting shaft 2221 is limitedly installed inside the adjusting mounting seat 2311, the connecting shaft 2221 drives the second conveying roller 224 to move upward, so as to facilitate the installation of the artificial turf between the first conveying roller 2231 and the second conveying roller 224. After the artificial turf is placed, the motor is used again to rotate the second transmission gear 2322 in the opposite direction to move the second conveying roller 224 downward. Then, the transmission threaded rod 2222 is rotated to move the gear plate 2224, so that the gear plate 222 4 is meshed with the first driven gear 2213, and finally the motor can be used to drive the first conveying roller 2231 and the second conveying roller 224 to rotate; when the first conveying roller 2231 and the second conveying roller 224 rotate, the rotation of the first conveying roller 2231 is completed by the meshing connection between the second driven gear 2232 and the first transmission gear 2212, and the rotation of the second conveying roller 224 is achieved by the meshing transmission between the driving gear 2211, the first driven gear 2213, the transmission chain 2214 and the gear plate 2224, so that the rotation directions of the first conveying roller 2231 and the second conveying roller 224 are opposite, so as to ensure that they can drive the artificial turf to move and transmit, and complete the baking and shaping processing of the artificial turf.

[0041] The remaining structures are the same as those of Example 1.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An artificial turf blade baking and shaping device, characterized in that: include, A control component (10), the control component (10) comprising a workbench (11) and a processing table (12) connected to the upper side of the workbench (11), and a control box (13) connected to the other side of the workbench (11); A transmission component (20), the transmission component (20) comprising a mounting column (21) and a conveying component (22) connected to the mounting column (21), wherein a mounting adjustment component (23) is disposed inside the mounting column (21); A working component (30), the working component (30) comprising a heating plate (31) and a heater (32) mounted on one side of the heating plate (31), a first shaping roller (33) being arranged at one end of the heating plate (31), a connecting belt (34) being connected to one end of the first shaping roller (33), and a second shaping roller (35) being connected to the other end of the connecting belt (34).

2. The artificial turf grass leaf baking and shaping device according to claim 1, characterized in that: The conveying assembly (22) comprises a first transmission member (221) and a conveying roller member (223) connected to the inside of the first transmission member (221); the first transmission member (221) is connected to a second transmission member (222), and one end of the second transmission member (222) is connected to a second conveying roller (224).

3. The artificial turf blade baking and shaping device according to claim 2, characterized in that: The first transmission member (221) comprises a driving gear (2211) and a first transmission gear (2212) connected to one end of the driving gear (2211); a first driven gear (2213) is connected to the outer side of the driving gear (2211); and a transmission chain (2214) is connected to the other end of the first driven gear (2213).

4. The artificial turf blade baking and shaping device according to claim 3, characterized in that: The second transmission member (222) comprises a connecting shaft (2221) and a transmission threaded rod (2222) mounted inside the connecting shaft (2221); the outer side of the transmission threaded rod (2222) is connected to a threaded sleeve (2223), and the outer side of the threaded sleeve (2223) is connected to a gear plate (2224).

5. The artificial turf blade baking and shaping device according to claim 4, characterized in that: The conveying roller member (223) comprises a first conveying roller (2231) and a second driven gear (2232) connected to two ends of the first conveying roller (2231).

6. The artificial turf grass leaf baking and shaping device according to claim 5, characterized in that: The installation adjustment component (23) comprises a height adjustment member (231) and an adjustment control member (232) connected to the height adjustment member (231).

7. The artificial turf blade baking and shaping device according to claim 6, characterized in that: The height adjustment member (231) comprises an adjustment mounting seat (2311) and an adjustment limiting tooth (2312) arranged outside the adjustment mounting seat (2311); a limiting fixing mechanism (2313) is arranged inside the adjustment mounting seat (2311), and a fixing push rod (2314) is arranged on one side of the limiting fixing mechanism (2313).

8. The artificial turf blade baking and shaping device according to claim 7, characterized in that: The position limiting and fixing mechanism (2313) comprises a rotating shaft sleeve (23131) and a clamping plate (23132) connected to one side of the rotating shaft sleeve (23131), and the other side of the clamping plate (23132) is connected to a clamping tooth (23133), and the rotating shaft sleeve (23131) is connected to a push seat (23134).

9. The artificial turf grass leaf baking and shaping device according to claim 8, characterized in that: The position-limiting fixing mechanism (2313) is disposed symmetrically inside the adjusting mounting seat (2311), and the position-limiting fixing mechanism (2313) performs position-limiting rotation inside the adjusting mounting seat (2311).

10. The artificial turf grass leaf baking and shaping device according to claim 9, characterized in that: The adjustment control member (232) comprises a transmission connecting rod (2321) and a second transmission gear (2322) connected to one side of the transmission connecting rod (2321), and a transmission shaft (2323) is connected to the second transmission gear (2322).

Images