Automatic winding device for artificial turf
By designing a dust collection box and surface cleaning mechanism to remove dust, and combining tension rollers and synchronous gears to secure the turf, the problems of dust scattering and difficulty in rewinding artificial turf during cleaning are solved, achieving environmentally friendly and efficient rewinding and convenient removal.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, artificial turf generates a large amount of dust when cleaning the surface, which affects the environment and operators. Furthermore, it is not easy to remove after being rolled up, making it inconvenient to use.
An automatic artificial turf winding device was designed, comprising a dust removal box, a tension roller, a winding box, a surface cleaning mechanism, and an ejection mechanism. Dust is removed by an air pump and a rotating beater plate, and the turf is secured by a synchronous gear and pulley assembly. An electric telescopic rod and a rotating box plate are provided for easy removal of the turf.
It effectively reduces dust emission, improves environmental friendliness and cleaning effect, and makes the lawn roll up tightly, making it easy to remove and store, thus enhancing the practicality of the device.
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Figure CN224030284U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to artificial turf technical field, concretely is an automatic winding device of artificial turf. BACKGROUND
[0002] Artificial turf is divided into injection artificial turf and woven artificial turf according to production technology. Injection artificial turf adopts injection technology, and plastic particles are once extruded into shape in a mould, and the turf is bent using bending technology, so that grass leaves are regularly arranged at equal intervals, and woven turf is planted with synthetic fibers in the shape of grass leaves in woven base cloth, and a fixing coating is applied to the back. After the production of artificial turf is completed, it is usually wound.
[0003] In the Chinese utility model patent CN215402387U, an automatic winding and unwinding device for artificial turf is disclosed. Although the automatic winding and unwinding device for artificial turf has the effect of flattening and cleaning dust on the turf during winding, it still has the following shortcomings in actual use:
[0004] 1. When the artificial turf is cleaned of surface dust, a large amount of flying dust is generated, which has a great impact on the surrounding environment and operators, and the environmental performance is poor.
[0005] 2. After winding, it is not easy to remove from the winding roller, and the wound artificial turf is not convenient to wind and unwind, and it is not convenient to use when winding multiple artificial turfs. UTILITY MODEL CONTENTS
[0006] In view of the deficiencies of the prior art, the utility model provides an automatic winding device for artificial turf, which solves the problems raised in the background art.
[0007] To achieve the above purpose, the utility model is implemented by the following technical scheme: an automatic winding device for artificial turf, comprising a moving frame, a dust removal box, a tensioning roller and a winding box installed on the top of the moving frame, a feeding plate is installed at the end of the moving frame, a moving wheel is arranged at the bottom of the moving frame, grooves are formed on both sides of the bottom of the dust removal box, a surface cleaning mechanism is arranged on the dust removal box, a filter box is installed on the outer wall of the dust removal box, the tensioning roller is arranged at the back of the dust removal box, the winding box is arranged at the back of the tensioning roller, two compression rollers and a winding roller are arranged in the winding box, a synchronous gear is arranged at one end of the two compression rollers, the synchronous gears are meshed with each other for transmission, a second pulley set is connected to the end of the winding roller, the second pulley set is connected to one of the compression rollers, a second motor is arranged on the outer wall of the winding box, the second motor is connected to the second pulley set, an ejection mechanism is arranged on one side of the winding roller, a bottom collecting hopper is arranged at the bottom of the winding box, a rotating box plate is installed on the outer wall of the winding box, a back rotating box door is installed on the back of the winding box, and an electric control box is installed on the outer wall of the winding box.
[0008] Optionally, the feeding plate is arranged obliquely, and the surface cleaning mechanism comprises a first motor, a first pulley set, a transmission cam, a fixed sliding sleeve, a sliding rack, an abutting seat, an abutting spring, a rotating gear and a rotating beating plate, and the rotating beating plate is arranged in the interior of the dust removal box.
[0009] Optionally, the first motor is fixedly installed on the outer wall of the dust removal box, the output end of the first motor is in transmission connection with the first pulley set, the first pulley set is arranged in the shape of an isosceles triangle, the output end of the first pulley set is in transmission connection with the transmission cam, the transmission cam is in rotary connection with the outer wall of the dust removal box, the fixed sliding sleeve is fixedly installed on the outer wall of the dust removal box, the sliding rack slides in the interior of the fixed sliding sleeve, the end portion of the sliding rack is fixedly connected with the abutting seat, the bottom of the abutting seat is connected with the outer wall of the fixed sliding sleeve through the abutting spring, and the end face of the abutting seat is in abutment with the outer wall of the transmission cam.
[0010] Optionally, the output end of the rotating beating plate is in transmission connection with the rotating gear, the rotating beating plate is in rotary connection with the interior of the dust removal box, the rotating gear is in meshing transmission with the sliding rack, and the rotating beating plate is provided with two groups and is symmetrically distributed on the two sides of the inner wall of the dust removal box.
[0011] Optionally, the top of the dust removal box is provided with an air inlet pipe, the outer wall of the dust removal box is provided with a suction pump, the air inlet pipe is in communication with the air inlet end of the suction pump, the exhaust end of the suction pump is provided with an exhaust pipe, the tail portion of the exhaust pipe is in communication with a filter box, the filter box is provided with a filter element, the top of the filter box is provided with an exhaust groove, and the tail end of the exhaust pipe is in abutment with the outer wall of the filter element.
[0012] Optionally, the ejection mechanism comprises an electric telescopic rod and a top plate, the electric telescopic rod is fixedly installed on the inner wall of the winding box, the top plate is fixedly connected with the output end of the electric telescopic rod, and the top plate is arranged in the shape of a ring and is sleeved on the outside of the winding roller.
[0013] Optionally, the bottom of the bottom collecting hopper is arranged obliquely, and the lowest position is arranged on one side of the back rotating box door, the back surface of the winding box is provided with a second rotating buckle, and the second rotating buckle is clamped with the back rotating box door.
[0014] The artificial turf automatic winding device has the following beneficial effects:
[0015] 1. The artificial turf automatic winding device is provided with a dust removal box and a surface cleaning mechanism, dust on the artificial turf after use can be removed by beating and filtering, dust generated during winding of the artificial turf is prevented from affecting the operator, the surface of the artificial turf can be beaten by the rotating beating plate, the cleaning effect of the artificial turf is good, and the environmental protection performance of the device and the cleaning effect of dust and impurities on the artificial turf are improved.
[0016] 2、The artificial turf automatic winding device, through the setting of the tensioning roller, the synchronous gear and the second pulley set, makes the artificial turf after the pressing roller be pulled tight, makes the artificial turf wound on the winding roller wind more tightly, is convenient for subsequent carrying not to be easy to scatter, in addition, the setting of the rotating box plate, the end shaft seat and the abutting mechanism, facilitates the artificial turf after winding to be taken off from the winding roller, and the bottom collecting hopper can temporarily store the artificial turf after winding, further improves the practicality of the device. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is overall structure schematic diagram of the utility model;
[0018] Figure 2 It is outside structure schematic diagram of the utility model;
[0019] Figure 3 It is inside structure schematic diagram of dust removal box of the utility model;
[0020] Figure 4 It is inside sectional structure schematic diagram of dust removal box of the utility model;
[0021] Figure 5 It is inside sectional structure schematic diagram of filter box of the utility model.
[0022] In the drawing: 1, moving frame;2, moving wheel;3, feeding plate;4, dust removal box;5, air inlet pipe;6, air suction pump;7, exhaust pipe;8, filter box;9, filter element;10, first motor;11, first pulley set;12, transmission cam;13, fixed sliding sleeve;14, sliding rack;15, abutting seat;16, abutting spring;17, rotating gear;18, rotating beating plate;19, tensioning roller;20, winding box;21, pressing roller;22, synchronous gear;23, winding roller;24, second motor;25, second pulley set;26, electric control box;27, rotating box plate;28, end shaft seat;29, electric telescopic rod;30, top plate;31, bottom collecting hopper;32, back rotating box door;33, first rotating buckle;34, second rotating buckle. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0024] Embodiment 1
[0025] Please refer to Figures 1 to 5The utility model provides a technical scheme, an automatic rolling device of artificial turf, including mobile frame 1 and install dust removal box 4, tensioning roller 19 and winding box 20 at the top of mobile frame 1, the end of mobile frame 1 is equipped with the feeding plate 3, and the bottom of mobile frame 1 is provided with mobile wheel 2, and the bottom both sides of dust removal box 4 are provided with the slot, and the surface cleaning mechanism is set up on dust removal box, and the feeding plate 3 is inclinedly arranged, and the surface cleaning mechanism is by first motor 10, first pulley set 11, transmission cam 12, fixed sliding sleeve 13, sliding rack 14, abutment seat 15, abutment spring 16, rotating gear 17 and rotating beating plate 18 are formed, and rotating beating plate 18 is arranged in the inside of dust removal box 4, and first motor 10 is fixedly installed on the outer wall of dust removal box 4, and the output of first motor 10 is connected with first pulley set 11, and first pulley set 11 is arranged in isosceles triangle, and the output of first pulley set 11 is connected with transmission cam 12, and transmission cam 12 is rotatably connected with the outer wall of dust removal box 4, and fixed sliding sleeve 13 is fixedly installed on the outer wall of dust removal box 4, and sliding rack 14 slides in the inside of fixed sliding sleeve 13, and the end of sliding rack 14 is fixedly connected with abutment seat 15, and the bottom of abutment seat 15 is connected with the outer wall of fixed sliding sleeve 13 through abutment spring 16, and the end surface of abutment seat 15 is in abutment with the outer wall of transmission cam 12, and the output of rotating beating plate 18 is connected with rotating gear 17, and rotating beating plate 18 is rotatably connected with the inside of dust removal box 4, and rotating gear 17 is engaged with sliding rack 14, and rotating beating plate 18 is provided with two groups, and is symmetrically distributed on the outer side wall of dust removal box 4, and filter box 8 is installed on the outer side wall of dust removal box 4, and the top of dust removal box 4 is provided with air inlet pipe 5, and suction pump 6 is installed on the outer wall of dust removal box 4, and air inlet pipe 5 is connected with the air inlet end of suction pump 6, and exhaust pipe 7 is installed on the exhaust end of suction pump 6, and the tail of exhaust pipe 7 is connected with filter box 8, and filter core 9 is inserted in the inside of filter box 8, and exhaust groove is set up on the top of filter box 8, and the tail end of exhaust pipe 7 is in abutment on the outer wall of filter core 9, and tensioning roller 19 is arranged at the back of dust removal box 4, and winding box 20 is arranged at the back of tensioning roller 19, and two compression rollers 21 and winding roller 23 are arranged in the inside of winding box 20, and one end of two compression rollers 21 is provided with synchronous gear 22, and synchronous gear 22 is engaged with each other, and the end of winding roller 23 is connected with second pulley set 25, and second pulley set 25 is connected with one compression roller 21, and second motor 24 is installed on the outer wall of winding box 20, and second motor 24 is connected with second pulley set 25, and one side of winding roller 23 is provided with ejection mechanism, and the bottom of winding box 20 is provided with bottom collecting hopper 31, and rotating box plate 27 is installed on the outer side wall of winding box 20, and back rotating box door 32 is installed on the back of winding box 20, and electric control box 26 is installed on the outer wall of winding box 20.
[0026] In use, when the artificial turf needs to be rolled up after use, the moving frame 1 can be moved to the vicinity of the artificial turf to be rolled up by moving the wheels 2. Since the surface of the artificial turf after use has some impurities, the impurities need to be removed, so the end of the artificial turf is inserted into the dust removal box 4 through the feeding plate 3, and then the opening of the suction pump 6 and the first motor 10 is controlled by the electric control box 26. When the first motor 10 is turned on, the output end of the first motor 10 drives the first pulley set 11, and then drives the transmission cam 12 installed on the two pulleys at the bottom of the first pulley set 11 to rotate. When the transmission cam 12 rotates, the abutting seat 15 abutting the outer wall of the transmission cam 12 drives the sliding rack 14 to reciprocate in the fixed sliding sleeve 13 under the action of the abutting spring 16. When the sliding rack 14 moves, the rotating toothed gear 17 drives the rotating beating plate 18 to reciprocate by meshing transmission, which beats the dust and impurities in the artificial turf in the dust removal box 4, and since the rotating beating plate 18 is provided with multiple groups, the cleaning effect of the artificial turf is better. Then the impurities are discharged into the filter box 8 through the air inlet pipe 5 and the air outlet pipe 7 by the suction pump 6, which can effectively reduce the dispersion of impurities and dust, reduce the influence on the operator, and improve the environmental protection capability. Then the filter core 9 in the filter box 8 filters, and when the filter core 9 needs to be replaced, it can be pulled out of the filter box 8.
[0027] After the impurities are cleaned, the artificial turf comes out from the other end of the dust removal box 4, and then the artificial turf is wound on the winding roller 23 through the tensioning roller 19 and the pressing roller 21. Then the second motor 24 is started, the second motor 24 drives the second pulley set 25 to transmit, so that the winding roller 23 rotates at the same time, and the two pressing rollers 21 are driven to rotate by the second pulley set 25 and the synchronous gear 22, so that the artificial turf is conveyed between the two pressing rollers 21 to be flattened and then wound on the winding roller 23, thereby improving the winding effect.
[0028] Embodiment 2
[0029] Please refer to Figures 1 to 3 The utility model provides a technical scheme, the rotating box plate 27 is L-shaped setting, the end of winding roller 23 is provided with end axle seat 28, the bottom surface of end axle seat 28 abuts at the edge of rotating box plate 27, the outer wall of winding box 20 is installed with first rotating buckle 33, first rotating buckle 33 is connected with rotating box plate 27, and the ejection mechanism is composed of electric telescopic handle 29 and top plate 30, electric telescopic handle 29 is fixedly installed on the inner wall of winding box 20, and top plate 30 is fixedly connected with the output end of electric telescopic handle 29, top plate 30 is annular setting and is connected in sleeve in the outside of winding roller 23, the bottom of bottom collecting hopper 31 is obliquely set, and the lowest point is set on one side of back rotating box door 32, and the back of winding box 20 is installed with second rotating buckle 34, and second rotating buckle 34 is connected with back rotating box door 32.
[0030] When the artificial turf is rolled on the rolling roller 23, the artificial turf needs to be taken off from the rolling roller 23, at this time, the rotating box plate 27 is rotated by opening the first rotating buckle 33, so that the rotating box plate 27 is separated from the end shaft seat 28, then the electric telescopic rod 29 is started, the electric telescopic rod 29 drives the top plate 30 to move, so that the top plate 30 pushes the artificial turf rolled on the rolling roller 23 away from the rolling roller 23, and after the artificial turf rolled well leaves the rolling roller 23, the artificial turf can be put into the bottom collecting hopper 31, and accumulated to one side of the back rotating box door 32 through the inclined bottom surface of the bottom collecting hopper 31, the artificial turf is extruded by each other, so that the artificial turf will not be scattered, when the artificial turf in the bottom collecting hopper 31 needs to be rolled out of the bottom collecting hopper 31, the bottom collecting hopper 31 is rolled out of the bottom collecting hopper 31 through the back end of the bottom collecting hopper 31, by opening the second rotating buckle 34, and then opening the back rotating box door 32.
[0031] The artificial turf rolled on the rolling roller 23 is automatically taken off through the electric telescopic rod 29 and the top plate 30, the convenience of taking off the artificial turf is improved, in addition, the bottom collecting hopper 31 can temporarily store the artificial turf, the convenience of using the device is improved.
[0032] The above is only the preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. An automatic artificial turf winding device, comprising a movable frame (1) and a dust collection box (4), a tension roller (19), and a winding box (20) mounted on top of the movable frame (1), characterized in that: A feeding plate (3) is installed at the end of the moving frame (1), and a moving wheel (2) is provided at the bottom of the moving frame (1). Slots are provided on both sides of the bottom of the dust collector (4). A surface cleaning mechanism is provided on the dust collector. A filter box (8) is installed on the outer wall of the dust collector (4). A tension roller (19) is located at the rear of the dust collector (4). A winding box (20) is located at the rear of the tension roller (19). The winding box (20) is equipped with two pressure rollers (21) and a winding roller (23) inside. A synchronous gear (22) is provided at one end of the two pressure rollers (21). The synchronous gears (22) mesh with each other for transmission. The end of (23) is connected to a second pulley group (25), which is connected to one of the pressure rollers (21). A second motor (24) is installed on the outer wall of the winding box (20), which is connected to the second pulley group (25). A push-out mechanism is installed on one side of the winding roller (23). A bottom collection hopper (31) is installed at the bottom of the winding box (20). A rotating box plate (27) is installed on the outer wall of the winding box (20). A rear rotating box door (32) is installed on the back of the winding box (20). An electrical control box (26) is installed on the outer wall of the winding box (20).
2. The automatic artificial turf winding device according to claim 1, characterized in that: The feeding plate (3) is inclined. The surface cleaning mechanism consists of a first motor (10), a first pulley group (11), a transmission cam (12), a fixed sliding sleeve (13), a sliding rack (14), abutment seat (15), abutment spring (16), a rotating gear (17), and a rotating beater plate (18). The rotating beater plate (18) is located inside the dust collection box (4).
3. The automatic artificial turf winding device according to claim 2, characterized in that: The first motor (10) is fixedly installed on the outer wall of the dust collector (4). The output end of the first motor (10) is connected to the first pulley group (11) for transmission. The first pulley group (11) is set as an isosceles triangle. The output end of the first pulley group (11) is connected to the transmission cam (12) for transmission. The transmission cam (12) is rotatably connected to the outer wall of the dust collector (4). The fixed sliding sleeve (13) is fixedly installed on the outer wall of the dust collector (4). The sliding rack (14) slides inside the fixed sliding sleeve (13). The end of the sliding rack (14) is fixedly connected to the abutment seat (15). The bottom of the abutment seat (15) is connected to the outer wall of the fixed sliding sleeve (13) through the abutment spring (16). The end face of the abutment seat (15) abuts against the outer wall of the transmission cam (12).
4. The automatic artificial turf winding device according to claim 3, characterized in that: The output end of the rotating beater (18) is connected to the rotating gear (17) for transmission. The rotating beater (18) is rotatably connected to the inside of the dust collector (4). The rotating gear (17) meshes with the sliding rack (14) for transmission. There are two sets of rotating beaters (18), which are symmetrically distributed on both sides of the inner wall of the dust collector (4).
5. The automatic artificial turf winding device according to claim 1, characterized in that: An air inlet pipe (5) is provided on the top of the dust collector (4). An air suction pump (6) is installed on the outer wall of the dust collector (4). The air inlet pipe (5) is connected to the air inlet end of the air suction pump (6). An exhaust pipe (7) is installed on the exhaust end of the air suction pump (6). The tail end of the exhaust pipe (7) is connected to the filter box (8). A filter element (9) is inserted inside the filter box (8). An exhaust groove is opened on the top of the filter box (8). The tail end of the exhaust pipe (7) abuts against the outer wall of the filter element (9).
6. The automatic artificial turf winding device according to claim 1, characterized in that: The rotating box plate (27) is L-shaped. An end bearing seat (28) is provided at the end of the winding roller (23). The bottom surface of the end bearing seat (28) abuts against the edge of the rotating box plate (27). A first rotating buckle (33) is installed on the outer wall of the winding box (20). The first rotating buckle (33) is engaged with the rotating box plate (27).
7. An automatic artificial turf winding device according to claim 6, characterized in that: The ejection mechanism consists of an electric telescopic rod (29) and a top plate (30). The electric telescopic rod (29) is fixedly installed on the inner wall of the winding box (20). The top plate (30) is fixedly connected to the output end of the electric telescopic rod (29). The top plate (30) is arranged in a ring and is sleeved on the outside of the winding roller (23).
8. An automatic artificial turf winding device according to claim 7, characterized in that: The bottom of the bottom collection hopper (31) is inclined, and the lowest point is located on one side of the rear rotating box door (32). A second rotating buckle (34) is installed on the back of the winding box (20), and the second rotating buckle (34) is engaged with the rear rotating box door (32).
Citation Information
Patent Citations
Automatic winding and unwinding device for artificial turf
CN215402387U