Heavy drawer type goods shelf for warehousing and using method thereof

The heavy-duty drawer-type shelf with guide rails and forklifts addresses inefficiencies in traditional warehouse storage by enabling efficient handling of heavy objects and maximizing shelf space utilization.

CN119190683APending Publication Date: 2024-12-27SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE

Patent Information

Application Number
CN202411504265.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Existing warehouse shelves, including automated stacking warehouses and manual stacker shelves, are inefficient for storing motors and their components due to low space utilization and unsuitability for heavy objects, and existing drawer-type containers are limited to light loads.

Method used

A heavy-duty drawer-type shelf with guide rails, load-bearing blocks, and a forklift system that allows forklifts to move pallets in and out, enabling efficient storage of heavy objects and maximizing shelf space utilization.

Benefits of technology

The shelf enables efficient storage of heavy objects, reduces floor space requirements, and maximizes pallet area usage, allowing forklifts to handle several tons of weight with reduced floor space occupation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119190683A_ABST
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Abstract

Guide rails are symmetrically arranged on the two sides in a goods shelf body at intervals in the vertical direction, bearing blocks and rear check blocks are arranged at the two ends of the guide rails, rolling wheels are arranged on the two sides of the rear portion of the bottom face of a tray at intervals, bearing faces are arranged on the two sides of the front portion of the bottom face of the tray at intervals, and a traction block is arranged in the middle of the front portion of the tray. When the tray is closed on the goods shelf body, the bearing face is located on the bearing block, the forklift is located on the front side face of the goods shelf body, and a traction clamping groove matched with the traction block is formed in the surface of the shovel arm. According to the method, the pallet is moved out or in from the goods shelf body through the forklift, and warehousing operation of the goods is achieved. According to the goods shelf and the using method thereof, the defects of a traditional warehouse goods shelf are overcome, the goods shelf structure can be used for hoisting and placing several tons of heavy objects through a travelling crane, the area of the goods tray can be utilized to the maximum extent, the space utilization rate of the goods shelf is increased, and the occupied area of warehousing operation is reduced.
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Description

Technical Field

[0001] The present invention relates to the field of warehousing technology, and in particular to a heavy-duty drawer-type shelf for warehousing and a use method thereof. Background Art

[0002] In the motor maintenance industry, due to the wide variety of motors and their different sizes, especially after disassembly, a large number of loose parts are generated, and both the placement and site usage are very messy and inefficient.

[0003] There are usually two ways of storage in the warehousing industry: one is a highly automated stacking warehouse shelf, and the other is to place items on the shelf by manually operating a stacker. Both types of shelves require items to be placed on pallets, and then the pallets and items are placed on the shelves by equipment such as forklifts. Due to the limitation of the fixed size of the pallet, the actual space utilization rate of the shelf is not high, and it is not suitable for the efficient storage of motors and their components in the above-mentioned motor maintenance industry.

[0004] Chinese patent document CN208217602U discloses a trolley-type drawer storage cabinet for warehousing, which overcomes the defects of traditional drawer-type storage. The drawer can store heavy objects through the trolley load-bearing, and does not need a forklift to transport, thereby improving the flexibility and diversity of drawer-type storage. However, due to structural limitations, this trolley-type drawer-type container is only suitable for storing light objects, and is not suitable for storing heavy objects. Summary of the invention

[0005] The technical problem to be solved by the present invention is a heavy-duty drawer-type shelf for warehousing and a method of using the same. The shelf and the method of using the same overcome the defects of traditional warehouse shelves. The shelf structure can be lifted by a crane and can hold several tons of weight. It can be used as heavy-duty storage equipment and can maximize the use of the area of ​​the item pallet, improve the utilization rate of the shelf space, and reduce the floor space occupied by warehousing operations.

[0006] To solve the above technical problems, the heavy-duty drawer-type shelf for storage of the present invention comprises a shelf body composed of four columns and a crossbeam frame arranged at the top ends of the four columns, and also comprises guide rails, a pallet and a forklift, wherein the guide rails are symmetrically arranged at both sides inside the shelf body in the vertical direction, and load-bearing blocks and rear stoppers are respectively arranged at both ends of the guide rails, rollers are arranged at intervals on both sides of the rear part of the bottom surface of the pallet, load-bearing surfaces are arranged at intervals on both sides of the front part, and a traction block is arranged in the center of the front, the pallet is located on two guide rails on the same horizontal plane, and the rollers on the bottom surface of the pallet slide along the guide rails, the load-bearing blocks and the rear stoppers respectively limit the sliding of the rollers, and when the pallet is closed on the shelf body, the load-bearing surface is seated on the load-bearing blocks, the forklift is located on the front side of the shelf body, and a traction groove is provided on the surface of the shovel arm, and the traction groove matches the traction block on the bottom surface of the pallet.

[0007] Furthermore, a slip-proof protrusion is provided on the load-bearing surface of the bottom surface of the tray, and the slip-proof protrusion matches the load-bearing block of the guide rail.

[0008] Furthermore, the forklift is a hydraulic forklift or an electric forklift.

[0009] A method for using the heavy-duty drawer-type shelf comprises the following steps: Step 1: When storing items, the forklift moves to the front side of the shelf body, extends the shovel arm to the bottom of the selected pallet, and inserts the traction card slot into the traction block on the bottom of the pallet. The shovel arm is lifted to raise the load-bearing surfaces on both sides of the front of the pallet, detaching from the top surface of the load-bearing block of the guide rail and hanging in the air. The front of the pallet is supported by the shovel arm; Step 2: The forklift moves backward and moves the pallet out along the guide rail through the traction slot. The rollers on the bottom of the pallet slide along the guide rail until they hit the load-bearing block and stop. The pallet is located outside the front side of the shelf body. Step 3: Light objects can be carried in or out of the pallet by manpower, and heavy objects can be lifted in or out of the pallet by a sling or a crane; Step 4: After placing or taking out the items, the forklift moves forward to move the pallet back into the shelf body, and then lowers the shovel arm to make the load-bearing surfaces on both sides of the front of the pallet rest against the load-bearing blocks, and the pallet is reset to complete the storage operation of the items.

[0010] Furthermore, when the pallet is reset in step 4, the anti-slip protrusion on the load-bearing surface of the bottom surface of the pallet is elastically clamped on the rear part of the load-bearing block to prevent the pallet from sliding outward. Since the heavy-duty drawer-type shelf for storage and the use method thereof of the present invention adopt the above-mentioned technical scheme, that is, the shelf comprises a shelf body, a guide rail, a pallet and a forklift, the guide rails are symmetrically arranged at intervals on both sides of the shelf body in the vertical direction, and the two ends of the guide rails are respectively provided with a load-bearing block and a rear stopper, rollers are arranged at intervals on both sides of the rear of the bottom surface of the pallet, a load-bearing surface is arranged at intervals on both sides of the front, and a traction block is arranged in the center of the front, the pallet is located on two guide rails of the same horizontal plane, and the rollers on the bottom surface of the pallet slide along the guide rails, the load-bearing block and the rear stopper respectively limit the sliding of the rollers, when the pallet is closed to the shelf body, the load-bearing surface is located on the load-bearing block, the forklift is located on the front side of the shelf body, and the traction card slot matching the traction block is provided on the surface of the shovel arm. The method realizes the storage operation of the items by moving the pallet out of or into the shelf body by the forklift. The shelf and the use method thereof overcome the defects of the traditional warehouse shelf, the shelf structure can be hoisted by a driving crane, and several tons of heavy objects can be placed, and it can be used as a heavy storage equipment, and the area of ​​the item pallet can be maximized, the utilization rate of the shelf space is improved, and the floor space occupied by the storage operation is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of a heavy-duty drawer-type shelf used for warehousing according to the present invention; Figure 2 This is a schematic diagram of the layout of the guide rails, load-bearing blocks and rear stoppers in this heavy-duty drawer-type shelf; Figure 3 This is a schematic diagram of the pallet structure in this heavy-duty drawer-type shelf; Figure 4 This is a schematic diagram of the forklift structure in this heavy-duty drawer-type shelf; Figure 5 This is a schematic diagram of the arrangement of the stop-slip bumps and load-bearing blocks of this heavy-duty drawer-type shelf; Figure 6 This is the application diagram of this heavy-duty drawer shelf. DETAILED DESCRIPTION

[0012] Implementation example Figures 1 to 4 As shown, the heavy-duty drawer-type shelf for warehousing of the present invention includes a shelf body 1 composed of four columns 11 and a beam frame 12 arranged at the top of the four columns 11, and also includes a guide rail 2, a pallet 3 and a forklift 4. The guide rails 2 are symmetrically arranged at both sides of the interior of the shelf body 1 in the vertical direction, and load-bearing blocks 21 and rear stoppers 22 are respectively provided at both ends of the guide rails 2. Rollers 31 are arranged at intervals on both sides of the rear part of the bottom surface of the pallet 3, load-bearing surfaces 32 are arranged at intervals on both sides of the front part, and a traction block 33 is arranged in the center of the front. The pallet 2 is located on two guide rails 2 on the same horizontal plane, and the rollers 31 on the bottom surface of the pallet 3 slide along the guide rails 2, and the load-bearing blocks 21 and the rear stoppers 22 respectively limit the sliding of the rollers 31. When the pallet 3 is closed on the shelf body 1, the load-bearing surface 32 is located on the load-bearing blocks 21. The forklift 4 is located on the front side of the shelf body 1, and a traction slot 42 is provided on the surface of the shovel arm 41, and the traction slot 42 matches the traction block 33 on the bottom surface of the pallet 3.

[0013] Preferably, Figure 5 As shown, a slide-stopping protrusion 34 is provided on the load-bearing surface 32 of the bottom surface of the tray 3 , and the slide-stopping protrusion 34 matches the load-bearing block 21 of the guide rail 2 .

[0014] Preferably, the forklift 4 is a hydraulic forklift or an electric forklift.

[0015] like Figure 6 As shown, a method for using the heavy-duty drawer-type shelf comprises the following steps: Step 1: When storing items, the forklift 4 moves to the front side of the shelf body 1, the shovel arm 41 extends to the bottom surface of the selected pallet 3, and the traction card slot is inserted into the traction block on the bottom surface of the pallet, and the shovel arm 41 is lifted to raise the load-bearing surfaces on both sides of the front of the pallet, detach from the top surface of the load-bearing block of the guide rail and hang in the air, and the front of the pallet 3 is supported by the shovel arm; Step 2: The forklift 4 moves backward and moves the pallet 3 out along the guide rail through the traction slot. The rollers on the bottom of the pallet slide along the guide rail until they hit the load-bearing block and stop. The pallet 3 is located outside the front side of the shelf body 1. Step 3: Light objects can be carried in or out of the pallet 3 by manpower, and heavy objects 5 can be lifted in or out of the pallet by a sling 6 using a crane; Step 4: After the items are placed or taken out, the forklift 4 moves forward to move the pallet 3 back into the shelf body 1, and then lowers the shovel arm 41 to make the load-bearing surfaces on both sides of the front of the pallet 3 abut against the load-bearing blocks, and the pallet 3 is reset to complete the storage operation of the items.

[0016] Preferably, when the pallet is reset in step 4, the anti-slip protrusion on the load-bearing surface of the bottom surface of the pallet is elastically clamped on the rear part of the load-bearing block to prevent the pallet from sliding outward.

[0017] This heavy-duty drawer-type shelf is equipped with multi-layer rails on the shelf body, with double roller trays on the rails. The double rollers are placed on the bottom surface of the rear end of the tray, and the lower part of the front end of the tray is placed on the load-bearing block of the shelf. When in use, drive the forklift to the front end of the tray, extend the shovel arm into the bottom of the tray, raise the front end of the tray, separate it from the load-bearing block, and then back off the forklift to pull the tray out of the shelf body. Then use the crane to lift the heavy objects in the tray in or out. After lifting and placing, the forklift can be reversed to push the tray into the shelf body and reset it, thereby realizing convenient and efficient storage of items.

[0018] Usually, the existing heavy-duty shelves can only hold one pallet, and one object is placed on the pallet. If the objects are of different sizes, it will cause a waste of area. However, the present invention can place all objects in a pallet regardless of size, maximizing the use of the pallet area. In addition, the forklift of the present invention only bears half the weight of the pallet and the objects therein, and the rollers at the bottom of the pallet serve as another fulcrum, so the shovel arm and the roller arm at the bottom of the forklift can be shortened, so that the floor space required for the forklift to move forward, backward and turn can be saved, and about one-third of the floor space can be saved compared to the same type of electric or hydraulic forklifts that match the existing heavy-duty shelves. The shelf structure can be hoisted by a traveling crane to place heavy objects weighing hundreds of kilograms to several tons, and can be used as heavy-duty storage equipment.

Claims

1. A heavy-duty drawer-type shelf for storage, comprising a shelf body consisting of four columns and a beam frame arranged at the top of the four columns, characterized in that: It also includes guide rails, pallets and forklifts, wherein the guide rails are symmetrically arranged on both sides of the interior of the shelf body along the vertical direction, and load-bearing blocks and rear stoppers are respectively provided at both ends of the guide rails. Rollers are provided at intervals on both sides of the rear portion of the bottom surface of the pallet, load-bearing surfaces are provided at intervals on both sides of the front portion, and a traction block is provided in the center of the front. The pallet is located on two guide rails on the same horizontal plane, and the rollers on the bottom surface of the pallet slide along the guide rails, and the load-bearing blocks and the rear stoppers limit the sliding of the rollers respectively. When the pallet is closed on the shelf body, the load-bearing surface is located on the load-bearing blocks, and the forklift is located on the front side of the shelf body, and a traction slot is provided on the surface of the shovel arm, and the traction slot matches the traction block on the bottom surface of the pallet.

2. The heavy-duty drawer-type shelf for warehousing according to claim 1 is characterized in that: An anti-slipping protrusion is provided on the load-bearing surface of the bottom surface of the tray, and the anti-slipping protrusion matches the load-bearing block of the guide rail.

3. The heavy-duty drawer-type shelf for warehousing according to claim 1 or 2, characterized in that: The forklift is a hydraulic forklift or an electric forklift.

4. A method for using the heavy-duty drawer-type shelf according to any one of claims 1 to 3, characterized in that The steps include: Step 1: When storing items, the forklift moves to the front side of the shelf body, extends the shovel arm to the bottom of the selected pallet, and inserts the traction card slot into the traction block on the bottom of the pallet. The shovel arm is lifted to raise the load-bearing surfaces on both sides of the front of the pallet, detaching from the top surface of the load-bearing block of the guide rail and hanging in the air. The front of the pallet is supported by the shovel arm; Step 2: The forklift moves backward and moves the pallet out along the guide rail through the traction slot. The rollers on the bottom of the pallet slide along the guide rail until they hit the load-bearing block and stop. The pallet is located outside the front side of the shelf body. Step 3: Light objects can be carried in or out of the pallet by manpower, and heavy objects can be lifted in or out of the pallet by a sling or a crane; Step 4: After placing or taking out the items, the forklift moves forward to move the pallet back into the shelf body, and then lowers the shovel arm to make the load-bearing surfaces on both sides of the front of the pallet rest against the load-bearing blocks, and the pallet is reset to complete the storage operation of the items.

5. The method for using the heavy-duty drawer-type shelf according to claim 4 is characterized in that: When the pallet is reset in step 4, the anti-slip protrusion on the load-bearing surface of the bottom surface of the pallet is elastically clamped on the rear part of the load-bearing block to prevent the pallet from sliding outward.

Citation Information

Patent Citations

  • A dolly formula drawer locker for storage

    CN208217602U

  • Logistics storage system capable of improving cargo sorting speed

    CN103950675A

  • Drawer type multilayer stereo goods storage shelf

    CN200961047Y

  • Drawer -type storage rack

    CN208647783U

  • Crossbeam drawer type goods shelf

    CN212066318U

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