A wire arranging device for the production of power transmission cables
By designing a cable production cable wiring device for power transmission, and using a motor-driven reel and cable wiring assembly to wind the cable, the problem of difficult and easy fatigue of workers in cable production is solved, and the efficiency and uniformity of cable winding is achieved.
Patent Information
- Application Number
- CN202411732274.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2044-11-29
AI Technical Summary
During the production process of online cables, workers need to manually control the winding direction of the cables, which makes it difficult to operate, easily cause workers' fatigue, and high technical requirements for workers.
A cable wiring device for power transmission is designed, including a workbench, a fixing frame, a reel, a motor, a drive shaft, a wiring assembly and a guide member. The device drives the reel to rotate by a motor, and uses the wiring assembly and guides to uniformly wrap the cables and adjust the direction, reducing manual operation.
The device effectively reduces the difficulty and fatigue of manual operation, improves the efficiency and uniformity of cable winding, reduces the technical requirements for workers, and through the design of guides, the displacement and damage of the cable during winding.
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Figure CN119190971B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of power transmission devices, and particularly relates to a wire arranging device for the production of power transmission cables. Background Art
[0002] A wire and cable, also known as a cable, is a wire product used to transmit electrical (magnetic) energy, information, and achieve electromagnetic energy conversion. It has a very wide range of uses, mainly for controlling installation, connecting devices, transmitting electricity, etc. The structure of a wire and cable mainly includes four main structural components: a conductor, an insulating layer, a shield, and a protective layer, as well as filling elements and tensile elements. Depending on the usage requirements and application scenarios of the product, some product structures may be relatively simple, but they still play a very important role in our daily life and work. They help us achieve rapid information transmission and efficient energy transmission.
[0003] During the production and manufacturing process of wire and cables, it is necessary to wind the wire and cables. Usually, workers need to control the winding direction of the wire and cables to avoid accumulation in one place during the collection process, which is not convenient for subsequent processing operations. However, such an operation is difficult, and at the same time, it is extremely easy to cause worker fatigue and has high technical requirements for workers. Summary of the Invention
[0004] The purpose of the present invention is to solve the disadvantages existing in the prior art, and a wire arranging device for the production of power transmission cables is proposed.
[0005] To achieve the above object, the present invention provides a wire arranging device for the production of power transmission cables, including a workbench. Two fixing frames are fixedly connected to the top of the workbench. A winding drum is fixedly connected between the two fixing frames through bearings. One side of the fixing frame is fixedly connected with a motor through a mounting seat. The output end of the motor is fixedly connected with a transmission shaft, and the transmission shaft is fixedly connected to one side of the winding drum.
[0006] A wire arranging assembly is arranged on the top of the workbench. The wire arranging assembly is used to wind the wire and cables evenly on the inner cylinder of the winding drum, and the wire arranging assembly is connected to the workbench.
[0007] A guiding member one is arranged on the top of the workbench, and the guiding member one is located on one side of the wire arranging assembly.
[0008] In the above technical solution, further, the guiding member one includes a vertical plate fixedly connected to the top of the workbench. A transmission cylinder is fixedly connected to the top of the vertical plate. An extension part is fixedly connected to one side of the transmission cylinder. A guiding cylinder one is fixedly connected to the other side of the transmission cylinder. A guiding cylinder two fixedly connected to one side of the transmission cylinder is arranged on the outer side of the guiding cylinder one. A cleaning cloth is fixedly connected inside the transmission cylinder.
[0009] In the above technical scheme, further, the cable arrangement assembly includes a belt shaft fixing plate fixedly connected to the workbench, special-shaped frames are fixedly connected on both sides of the belt shaft fixing plate, a limiting plate is fixedly connected to the top of the special-shaped frame, an extension plate is fixedly connected to one side of the special-shaped frame, a movable cylinder is fixedly connected to one side of the extension plate, a movable rod is inserted and slidably connected inside the movable cylinder, a limiting block is fixedly connected to one side of the movable rod, an adapter plate is fixedly connected to the other side of the movable rod, a movable groove is opened on the outer wall of the adapter plate, a guide member 2 is connected to one side of the adapter plate, and a reciprocating power member is arranged between the adapter plate and the belt shaft fixing plate.
[0010] In the above technical solution, further, the reciprocating power part includes a linkage cylinder which is sleeved and slidably connected to the outside of the shaft of the belt shaft fixing plate, and protrusions are fixedly connected on both sides of the linkage cylinder. A movable plate is fixedly connected to the side of the linkage cylinder away from the belt shaft fixing plate, and an adapter block is fixedly connected to the other side of the movable plate. The adapter block is slidably connected to the inside of the movable groove, and the shape of the adapter block is matched with the shape of the movable groove.
[0011] In the above technical solution, further, the guide member 2 includes two connecting plates fixedly connected to one side of the adapter plate, a guide cylinder 3 is fixedly connected between two adjacent connecting plates, and a spring sheet is fixedly connected between two adjacent connecting plates.
[0012] In the above technical solution, further, the outer walls of the two special-shaped frames are respectively fixedly connected with air blowers facing different directions, and the nozzles of the two air blowers correspond to the limiting pieces.
[0013] In the above technical solution, further, a scraper is fixedly connected to the inner side of the limiting plate.
[0014] In the above technical solution, further, the positions of the limiting plate, the guide cylinder three and the guide cylinder two are in a straight line.
[0015] In the above technical solution, further, the diameter length of the movable plate is equal to the diameter length of the reel.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The extension part is larger than the transmission cylinder surface, providing a larger blocking space to prevent the cable from shifting during winding due to unstable fixation. When the cable passes through the through hole of the transmission cylinder, the stains on its surface will be absorbed by the cleaning cloth. After passing through the transmission cylinder, the cable as a whole contacts the guide cylinder 1 and is twisted, and is twisted again through the guide cylinder 2. The advantage of this setting is that the direction of the cable is deflected by 90° through two twists, which has a stable effect and less damage to the cable. At the same time, the cable surface can be simply cleaned;
[0018] 2. The cable passes through the limit piece and winds around the linkage cylinder for at least one turn before passing out through the limit piece. The advantage of this setting is that it enhances the stability of the cable's trajectory during transmission. At the same time, the cable can drive the linkage cylinder and the movable plate to rotate synchronously during transmission. Therefore, the adapter block will also perform a circular rotation. Since the adapter block is adapted to the adapter plate, it will push the adapter plate to perform a synchronous displacement, and the movable rod will also slide inside the movable cylinder. After the adapter block completes one turn of rotation, its adapter plate will complete the movement at both ends, achieving a reciprocating motion. Also, because the adapter block is connected to the guide member II, the corresponding adapter plate will drive the movable rod to perform a reciprocating motion. And since the cable passing through the guide member II is in direct contact with the reel, the reciprocating motion of the cable winding is achieved, making the cable more evenly laid during the winding process, which facilitates the laying and reprocessing of the cable;
[0019] 3. The cable undergoes a 90° twist through the guide cylinder III, and its direction is positive towards the reel. Since the elastic piece has a certain deformation ability, the advantage of this setting is that it achieves a relatively fixed effect on the cable, and at the same time, it is also convenient for the cable to deflect a certain distance in position, preventing the cable from being damaged due to insufficient guiding force and deviation;
[0020] 4. Since a scraping piece is provided inside the limit piece, a further two - time cleaning effect is achieved on the outer surface of the passing - through cable. The linkage cylinder drives the convex block to rotate. After one turn, one convex block will sequentially squeeze two air - blowing cylinders. Also, since the nozzles of the air - blowing cylinders are aligned with the limit piece, airflows are blown to clean the attachments scraped from the cable. The advantage of this setting is that the structure is simple, the power utilization rate is high, and the linkage effect is good. Description of the Drawings
[0021] Figure 1 It is a schematic structural diagram of a wire arranging device for cable production in power transmission proposed by the present invention;
[0022] Figure 2 It is a schematic diagram of the motor - drive structure of a wire arranging device for cable production in power transmission proposed by the present invention;
[0023] Figure 3 It is a schematic structural diagram of the guide member I of a wire arranging device for cable production in power transmission proposed by the present invention;
[0024] Figure 4 It is a schematic structural diagram of the wire arranging assembly of a wire arranging device for cable production in power transmission proposed by the present invention;
[0025] Figure 5 It is a schematic diagram of another perspective of the wire arranging assembly of a wire arranging device for cable production in power transmission proposed by the present invention;
[0026] Figure 6Schematic diagram of the second guiding part of the wire arranging device for power transmission cable production proposed by the present invention;
[0027] Figure 7 Schematic diagram of the linkage cylinder structure of the wire arranging device for power transmission cable production proposed by the present invention.
[0028] In the figure: 1, workbench; 2, fixed frame; 3, motor; 4, reel; 5, first guiding part; 51, vertical plate; 52, transmission cylinder; 53, extension part; 54, first guiding cylinder; 55, second guiding cylinder; 56, cleaning cloth; 6, transmission shaft; 7, belt shaft fixing plate; 8, linkage cylinder; 9, movable plate; 10, convex block; 11, special-shaped frame; 12, air blowing cylinder; 13, limiting piece; 14, extension plate; 15, movable cylinder; 16, second guiding part; 161, connecting plate; 162, third guiding cylinder; 163, elastic piece; 17, movable rod; 18, limiting block; 19, adapting plate; 20, adapting block; 21, movable groove. Specific embodiments
[0029] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0030] As Figures 1 - 7 shown, a wire arranging device for power transmission cable production includes a workbench 1. It is characterized in that two fixed frames 2 are fixedly connected to the top of the workbench 1, a reel 4 is fixedly connected between the two fixed frames 2 through bearings, one side of the fixed frame 2 is fixedly connected with a motor 3 through a mounting seat, the output end of the motor 3 is fixedly connected with a transmission shaft 6, and the transmission shaft 6 is fixedly connected to one side of the reel 4.
[0031] In the above setting, the motor 3 drives the transmission shaft 6 to drive the reel 4 to rotate through bearings. The advantage of this setting is that it is more efficient than manual work.
[0032] A first guiding part 5 is arranged on the top of the workbench 1, and the first guiding part 5 is located on one side of the wire arranging component. The first guiding part 5 includes a vertical plate 51 fixedly connected to the top of the workbench 1, a transmission cylinder 52 is fixedly connected to the top of the vertical plate 51, an extension part 53 is fixedly connected to one side of the transmission cylinder 52, a first guiding cylinder 54 is fixedly connected to the other side of the transmission cylinder 52, a second guiding cylinder 55 fixedly connected to one side of the transmission cylinder 52 is arranged outside the first guiding cylinder 54, and a cleaning cloth 56 is fixedly connected inside the transmission cylinder 52.
[0033] In the above arrangement, the extension portion 53 is larger than the transmission cylinder 52, providing a larger blocking space. The extended cable is displaced during winding due to unstable fixation. The cable passes through the through hole of the transmission cylinder 52, and the stains on its surface will be absorbed by the cleaning cloth 56. After passing through the transmission cylinder 52, the entire cable contacts the guide cylinder 1 54 and is twisted, and is twisted again through the guide cylinder 2 55. The advantage of this arrangement is that the direction of the cable is deflected 90° through two twists, which is stable and less harmful to the cable. At the same time, the cable surface can be simply cleaned.
[0034] A cable arrangement assembly is provided on the top of the workbench 1. The cable arrangement assembly is used to make the cable evenly wound on the inner cylinder of the reel 4. The cable arrangement assembly is connected to the workbench 1. The cable arrangement assembly includes a belt shaft fixing plate 7 fixedly connected to the workbench 1. Both sides of the belt shaft fixing plate 7 are fixedly connected to a special-shaped frame 11. A limiting plate 13 is fixedly connected to the top of the special-shaped frame 11. An extension plate 14 is fixedly connected to one side of the special-shaped frame 11. A movable cylinder 15 is fixedly connected to one side of the extension plate 14. A movable rod 17 is inserted and slidably connected inside the movable cylinder 15. A limiting block 18 is fixedly connected to one side of the movable rod 17. An adapter plate 19 is fixedly connected to the other side of the movable rod 17 A movable groove 21 is provided on the outer wall of the adapter plate 19, and a guide member 16 is connected to one side of the adapter plate 19. A reciprocating power member is arranged between the adapter plate 19 and the belt shaft fixing plate 7, and the reciprocating power member includes a linkage cylinder 8 which is sleeved and slidably connected to the outer side of the belt shaft fixing plate 7, and protrusions 10 are fixedly connected on both sides of the linkage cylinder 8. A movable plate 9 is fixedly connected to the side of the linkage cylinder 8 away from the belt shaft fixing plate 7, and an adapter block 20 is fixedly connected to the other side of the movable plate 9. The adapter block 20 is slidably connected to the inside of the movable groove 21, and the shape of the adapter block 20 is matched with the shape of the movable groove 21, and the diameter length of the movable plate 9 is equal to the diameter length of the reel 4.
[0035] In the above arrangement, the cable is inserted from the limit plate 13, is wound around the linkage cylinder 8 for at least one circle, and then is passed out from the limit plate 13. The advantage of such an arrangement is that the stability of the trajectory during cable transmission is enhanced. At the same time, the cable can drive the linkage cylinder 8 and the movable plate 9 to rotate synchronously during the transmission process, so the adapter block 20 will also rotate in a circle. Because the adapter block 20 is adapted to the adapter plate 19, it will push the adapter plate 19 to make synchronous displacement, and also make the movable rod 17 slide inside the movable cylinder 15. After the adapter block 20 completes one rotation, its adapter plate 19 completes the movement of both ends to achieve reciprocating motion. Because the adapter block 20 is connected to the guide member 16, the corresponding adapter plate 19 will drive the movable rod 17 to reciprocate. Because the cable passing through the guide member 16 is directly in contact with the reel 4, the reciprocating motion of the cable winding is achieved, so that the cable is laid more evenly on 4 during the winding process, which facilitates the laying and reprocessing of the cable.
[0036] The second guiding member 16 includes two connecting plates 161 fixedly connected to one side of the adapter plate 19. A third guiding cylinder 162 is fixedly connected between adjacent two connecting plates 161, and a elastic piece 163 is fixedly connected between adjacent two connecting plates 161.
[0037] In the above setting, the cable is twisted by 90° through the third guiding cylinder 162, and the direction of the cable is positive towards the reel 4. Since the elastic piece 163 has a certain deformation ability, the advantage of this setting is that it can achieve a relatively fixed effect on the cable, and at the same time, it is convenient for the position of the cable to deflect a certain distance, preventing the cable from being offset due to insufficient guiding force and damaging the cable itself.
[0038] A scraping piece is fixedly connected to the inner side of the limiting piece 13.
[0039] In the above setting, because a scraping piece is arranged inside the limiting piece 13, the outer surface of the passing cable is further cleaned twice. The linkage cylinder 8 drives the convex block 10 to rotate. After one week of rotation, one convex block 10 will sequentially squeeze two air blowing cylinders 12. Since the nozzles of the air blowing cylinders 12 are aligned with the limiting piece 13, air flow is blown out to clean the attachments scraped from the cable. The advantage of this setting is that the structure is simple, the power utilization rate is high, and the linkage effect is good.
[0040] The limiting piece 13, the third guiding cylinder 162 and the second guiding cylinder 55 are in a straight line.
[0041] The advantage of this setting is that the guiding effect is better and it is more convenient for the cable to be transmitted.
[0042] Working principle:
[0043] The motor 3 drives the transmission shaft 6 to drive the reel 4 to rotate through the bearing. The advantage of this setting is that it is more efficient than manual work;
[0044] The extension part 53 has a larger area than the transmission cylinder 52, providing a larger blocking space. The extended cable is displaced during winding due to unstable fixation. The surface stains of the cable passing through the through hole of the transmission cylinder 52 will be adsorbed by the cleaning cloth 56. After passing through the transmission cylinder 52, the whole cable contacts the first guiding cylinder 54 and is twisted, and is twisted again through the second guiding cylinder 55. The advantage of this setting is that the direction of the cable is deflected by 90° through two twists, the effect is stable and the damage to the cable is smaller, and at the same time, the surface of the cable can be simply cleaned;
[0045] The cable is inserted from the limit plate 13, and is wound around the linkage cylinder 8 for at least one circle before passing out from the limit plate 13. The advantage of such a setting is that the stability of the trajectory during the cable transmission process is enhanced. At the same time, the cable can drive the linkage cylinder 8 and the movable plate 9 to rotate synchronously during the transmission process, so the adapter block 20 will also rotate in a circle. Because the adapter block 20 is adapted to the adapter plate 19, it will push the adapter plate 19 to make synchronous displacement, and also make the movable rod 17 slide inside the movable cylinder 15. After the adapter block 20 completes one rotation, its adapter plate 19 completes the movement of both ends to achieve reciprocating motion. Because the adapter block 20 is connected to the guide member 16, the corresponding adapter plate 19 will drive the movable rod 17 to reciprocate. Because the cable passing through the guide member 16 directly contacts the reel 4, the reciprocating motion of the cable winding is achieved, so that the cable is laid more evenly on 4 during the winding process, which facilitates the laying and reprocessing of the cable.
[0046] The cable is twisted 90° through the guide cylinder 3 162, and its cable direction is positive to the reel 4. Since the spring sheet 163 has a certain deformation ability, the advantage of such a setting is that the cable is relatively fixed, and it is also convenient for the position of the cable to deflect by a certain distance, so as to prevent the cable from being offset due to insufficient guiding force and damaging the cable itself;
[0047] Because a scraper is provided inside the limiting plate 13, the outer skin of the cable passing through can be further cleaned twice. The protrusion 10 is driven to rotate by the linkage cylinder 8. After one circle, one protrusion 10 will squeeze the two air cylinders 12 in turn. Because the nozzle of the air cylinder 12 is aimed at the limiting plate 13, the air flow is blown out to clean the attachments that will be scraped off the cable. The advantages of this arrangement are simple structure, high power utilization rate and good linkage effect.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A cable arrangement device for producing power transmission cables, comprising a workbench, characterized in that: There are two fixed frames fixedly connected to the top of the workbench, and a reel is fixedly connected between the two fixed frames through a bearing, and one side of the fixed frame is fixedly connected to a motor through a mounting seat, and a transmission shaft is fixedly connected to the output end of the motor, and the transmission shaft is fixedly connected to one side of the reel; a cable arrangement assembly is arranged on the top of the workbench, and the cable arrangement assembly is used to make the cable evenly wound around the inner cylinder of the reel, and the cable arrangement assembly is connected to the workbench; a guide member 1 is arranged on the top of the workbench, and the guide member 1 is located on one side of the cable arrangement assembly, and the guide member 1 includes a vertical plate fixedly connected to the top of the workbench, a transmission drum is fixedly connected to the top of the vertical plate, an extension portion is fixedly connected to one side of the transmission drum, a guide drum 1 is fixedly connected to the other side of the transmission drum, and a guide drum 2 fixedly connected to one side of the transmission drum is arranged on the outside of the guide drum 1, and a cleaning cloth is fixedly connected to the inside of the transmission drum; the cable arrangement assembly includes a belt shaft fixing plate fixedly connected to the workbench, special-shaped frames are fixedly connected to both sides of the belt shaft fixing plate, a limiting plate is fixedly connected to the top of the special-shaped frame, and an extension plate is fixedly connected to one side of the special-shaped frame. The cam is fixedly connected to one side of the extension plate, and a movable rod is inserted and slidably connected inside the movable rod, and a limited block is fixedly connected to one side of the movable rod, and an adapter plate is fixedly connected to the other side of the movable rod, and a movable groove is opened on the outer wall of the adapter plate, and a guide member 2 is connected to one side of the adapter plate, and a reciprocating power member is arranged between the adapter plate and the belt shaft fixing plate. The reciprocating power member includes a linkage cylinder which is sleeved and slidably connected to the outer side of the belt shaft fixing plate shaft, and protrusions are fixedly connected to both sides of the linkage cylinder, and the linkage cylinder is fixedly connected to the movable plate on one side away from the belt shaft fixing plate, and the other side of the movable plate is fixedly connected to the adapter block, and the adapter block is slidably connected to the inside of the movable groove, and the shape of the adapter block is adapted to the shape of the movable groove; the guide member 2 includes two connecting plates fixedly connected to one side of the adapter plate, a guide cylinder 3 is fixedly connected between the two adjacent connecting plates, and a spring sheet is fixedly connected between the two adjacent connecting plates; the outer walls of the two special-shaped frames are respectively fixedly connected with blowing cylinders in different directions, and the nozzles of the two blowing cylinders correspond to the limiting plates, and a scraper is fixedly connected to the inner side of the limiting plate.
2. A cable arrangement device for producing power transmission cables according to claim 1, characterized in that: The positions of the limiting piece, the guide cylinder three and the guide cylinder two are in a straight line.
3. A cable arrangement device for producing power transmission cables according to claim 1, characterized in that: The diameter length of the movable plate is equal to the diameter length of the reel.
Citation Information
Patent Citations
Cable winding frame
CN218201453U
Cable pay-off device
CN220299985U