A device and method for grading and acclimating microalgae in high-concentration wastewater

By designing a device that includes feed injection, mixing, clamping, supporting, monitoring and cleaning mechanisms, the problems of difficult cleaning and uneven feeding of equipment in high-concentration wastewater treatment are solved, and efficient microalgae cultivation and cleaning effects are achieved.

CN119193285BActive Publication Date: 2025-03-11SHANDONG ACADEMY OF AGRICULTURAL SCIENCES
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Patent Information

Application Number
CN202411687667.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-03-11
Estimated Expiration
2044-11-25

AI Technical Summary

Technical Problem

When existing graded acclimatization and cultivation equipment treats high-concentration wastewater, it is difficult to clean the reaction tank. The equipment is large in size and is difficult to clean and maintain. It is impossible to mix and dilute the materials when injecting materials, resulting in excessive local concentrations, affecting the acclimatization and cultivation.

Method used

A device including a feed injection mechanism, a mixing mechanism, a clamping mechanism, a support mechanism, a monitoring mechanism and a cleaning mechanism is designed, which can realize cleaning in the culture container, mixing and dilution of the feed injection material, clamping and supporting the culture container, monitoring of the culture condition and automatic cleaning of the cleaning mechanism.

Benefits of technology

It has achieved efficient grading and domestication of high-concentration wastewater, improved cleaning efficiency, avoided the problem of excessive local concentration, and reduced the volume of the equipment and the difficulty of cleaning and maintenance.

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Abstract

The invention relates to the technical field of microalgae cultivation, and discloses a device and method for grading and acclimating microalgae with high-concentration wastewater. The device comprises a bottom plate, a main frame is installed on the bottom plate, and an injection mechanism is arranged on the upper part of the main frame. The injection mechanism is used for injection during acclimation and cultivation, so that the inside of a culture container can be cleaned, and water spray cleaning can be realized inside the culture container during cleaning, and rotation and water spray cleaning can be performed, and a cleaning brush is driven by rotation to move and clean on the inner wall of the culture container, and the cleaning brush is always in contact with the inner wall of the culture container to ensure the cleaning efficiency; when injecting the material, the injected material and the diluent can be mixed and stirred to make the mixture uniform, and the mixture is introduced into the culture container after being uniformly mixed, so that the concentration is uniform and the problem of excessive local concentration is prevented; quantitative dilution and automatic cleaning of high-concentration wastewater can be realized.
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Description

Technical Field

[0001] The invention belongs to the technical field of microalgae cultivation, and specifically relates to a device and a method for culturing microalgae in graded domestication of high-concentration wastewater. Background Art

[0002] The combination of microalgae cultivation and wastewater treatment provides a promising strategy to reduce the cost of wastewater treatment. Cultivating microalgae with various wastewaters not only removes nutrients from the wastewater, but also reduces the cost of cultivating microalgae and produces large amounts of biomass for further use. Although the use of microalgae to remove pollutants is promising, it is not ideal for treating high-concentration wastewater. High-concentration wastewater often contains a large amount of organic matter, inorganic salts, heavy metals, and other toxic and hazardous substances. These substances are of various types and have different properties, which makes wastewater treatment more difficult. How to apply microalgae to treat high-concentration wastewater and produce high-value products at the same time has become a challenge.

[0003] Studies have found that domestication can enhance the resistance of microalgae to pollution and their ability to adapt to the environment, significantly enhance the biomass production of microalgae in wastewater and the removal of nutrients, and is an effective solution to the problem of low efficiency. However, the current graded domestication and cultivation equipment cannot clean the reaction tank during domestication and cultivation, and manual cleaning is required, which is inefficient. In addition, multiple reaction tanks are required for cultivation during graded domestication. The equipment is relatively large and difficult to clean and maintain. In addition, when injecting materials into the reaction, the injected materials cannot be mixed and diluted in advance. The materials are directly injected into the reaction tank, and then the diluent is injected, resulting in excessive local concentration, which affects domestication and cultivation. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a device and method for grading and culturing microalgae in high-concentration wastewater, which effectively solves the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for grading and acclimating microalgae in high-concentration wastewater, comprising a bottom plate, a main frame installed on the bottom plate, an injection mechanism provided on the upper part of the main frame, the injection mechanism is used for injecting materials during acclimation and cultivation, and supplying raw materials, a mixing mechanism is connected to the lower part of the injection mechanism, the mixing mechanism is used for mixing the injected raw materials, a clamping mechanism is provided on the bottom plate, the clamping mechanism is used for clamping a culture container, a supporting mechanism is provided at the bottom of the bottom plate, the supporting mechanism is used for supporting the bottom of the culture container, a monitoring mechanism is provided on the main frame, the monitoring mechanism is used for monitoring the culture situation in the culture container, and a cleaning mechanism is provided in the main frame, the cleaning mechanism is used for cleaning the inside of the culture container.

[0006] Preferably, the cleaning mechanism includes a gear cavity provided in the main frame, a driving gear shaft is rotatably connected between the end walls of the gear cavity, the driving gear shaft is connected to a power output shaft of a driving motor fixedly installed in the main frame, a driving gear is fixedly connected to the outer surface of the driving gear shaft, the driving gear is meshed with a driven gear, the driven gear is fixedly installed on the outer surface of a hollow screw rod, the hollow screw rod extends into the culture container and is close to the lower side of the culture container, a through hole is provided on the outer surface of the hollow screw rod in the culture container, a cleaning one-way valve is fixedly installed between the end walls of the through hole, and the The interior of the hollow screw is hollow, the through hole is communicated with the inside of the hollow screw, an annular sleeve is fixedly connected to the outer surface of the hollow screw, a partition plate is rotatably connected to the outer surface of the annular sleeve, a cleaning gear cavity is provided in the partition plate and the main frame, the hollow screw in the cleaning gear cavity and the outer surface of the annular sleeve are fixedly connected to a cleaning driving gear, the cleaning driving gear is meshed with a cleaning driven gear, the cleaning driven gear is fixedly mounted on the outer surface of the telescopic shaft, the telescopic shaft penetrates and is rotatably mounted between the end walls of the cleaning gear cavity, the telescopic shaft extends into the driving gear cavity, the driving gear A cavity is arranged in a nut plate, and the nut plate is threadedly connected to the hollow screw rod. The outer surface of the telescopic shaft in the driving gear cavity is fixedly connected with a driving gear, and the driving gear is meshed with an annular rack. The annular rack is rotatably mounted on the end wall of the nut plate, and a plurality of hollow rods are evenly and fixedly connected to the end wall of the annular rack. A sliding rod is slidably connected in the hollow rod, and a cleaning brush is fixedly connected to the end of one side of the sliding rod, and a spring is connected to the end of the other side of the sliding rod, and the end of the spring away from the sliding rod is connected to the inner end wall of the hollow rod, and a sealing gasket is fixedly connected to the outside of the separating plate, and the sealing gasket is tightened On the inner wall of the culture container, a seal is formed. A plurality of scrapers are evenly fixedly connected to the upper part of the annular sleeve. The scrapers are slidably connected to the upper side of the separation plate. A plurality of separation channels are penetrated through the separation plate. A separation valve is fixedly connected between the end walls of the separation channels. An annular groove is provided on the main frame. The culture container is inserted into the annular groove and a seal is formed to form a closed state in the culture container as a whole. A lower side discharge valve is fixedly connected to the lower part of the culture container. An algae injection valve is fixedly installed on the culture container on the upper side of the separation plate, and a syringe is detachably connected to the algae injection valve.

[0007] Preferably, the upper end of the hollow screw is connected to a water supply mechanism, and the water supply mechanism includes a pressurized chamber provided in the main frame, the upper end of the hollow screw extends to the bottom wall of the pressurized chamber, the upper end of the hollow screw is rotatably connected to the pressurized pump, the pressurized pump is fixedly mounted on the bottom wall of the pressurized chamber, one end of an infusion tube is connected to the end wall of the pressurized chamber, the other end of the infusion tube is connected to the output end of a water pump, the water pump is fixedly mounted on the upper part of a cleaning liquid placement box, the cleaning liquid placement box is fixedly mounted on the bottom plate, the inlet and outlet ends of the water pump are fixedly connected to a water pumping pipe, and the water pumping pipe extends to the inner bottom wall of the cleaning liquid placement box.

[0008] Preferably, the injection mechanism includes mounting plates symmetrically fixedly connected on both sides of the upper part of the main frame, the mounting plates are evenly fixedly connected to support rods on the upper side of the main frame, the upper ends of the support rods are fixedly connected to mounting rings, an injection barrel is installed on the mounting ring, an addition valve is fixedly connected to the upper part of the injection barrel, an injection valve is fixedly connected to the lower part of the injection barrel, one end of an injection pipe is connected to the injection valve, the other end of the injection pipe is connected to an injection check valve, the injection check valve is fixedly installed on the upper part of the main frame, the injection check valve is connected to the injection channel, and the injection channel is arranged on the main frame.

[0009] Preferably, the mixing mechanism includes a mixing chamber provided in the main frame, a mixing shaft is rotatably connected to the upper end wall of the mixing chamber, the mixing shaft is connected to a power output shaft of a mixing motor fixedly installed in the main frame, a mixing plate is fixedly connected to the lower end of the mixing shaft, a plurality of mixing rods are evenly and fixedly connected to the bottom wall of the mixing plate, the injection channel is connected to the mixing chamber, a connecting hole is penetrated and machined on the bottom wall of the mixing chamber, the connecting hole extends to the end wall of the main frame in the culture container, and a connecting valve is fixedly connected between the end walls of the connecting hole.

[0010] Preferably, the clamping mechanism includes a clamping hole machined through the bottom plate, a plurality of fixed ends of clamping electric push rods are evenly fixedly connected to the end wall of the clamping hole, the moving end of the clamping electric push rod is fixedly connected to a clamping arc plate, and the culture container is clamped between the clamping arc plates.

[0011] Preferably, the support mechanism includes a support groove symmetrically arranged at the lower part of the base plate, a support screw is rotatably connected between the end walls of the support groove, the support screw is connected to the power output shaft of the support motor fixedly installed in the base plate, the outer surface of the support screw is threadedly connected to a support nut block slidably connected between the end walls of the support groove, and the lower part of the support nut block is fixedly connected to a support plate.

[0012] Preferably, the monitoring mechanism includes a monitoring slot symmetrically arranged on the inner side of the main frame, a monitoring screw rod rotatably connected between the end walls of the monitoring slot, the monitoring screw rod is power-connected to a monitoring motor fixedly installed in the base plate, the outer surface of the monitoring screw rod is threadedly connected to a monitoring nut block slidably installed in the monitoring slot, and a monitoring camera is fixedly connected to the end wall of the monitoring nut block.

[0013] Preferably, a control mechanism is provided on the base plate, and the control mechanism includes a control panel fixedly connected to the base plate, a control processor is provided in the control panel, a corresponding control program is provided in the control processor, and the control processor is signal-connected to electrical components in the device, and legs are fixedly connected to the four corners of the bottom of the base plate, and a support plate is fixedly connected to the lower end of the leg.

[0014] The present invention provides a method for culturing microalgae by graded domestication of high-concentration wastewater. Based on the above-mentioned device for culturing microalgae by graded domestication of high-concentration wastewater, the steps include:

[0015] Step 1: installing the culture container on the main frame;

[0016] Step 2: Inputting corresponding instructions on the control mechanism, so that the control mechanism moves and sends corresponding instructions to corresponding electrical components, so that the corresponding electrical components move;

[0017] Step 3: After the culture container is installed, the clamping mechanism moves to clamp the culture container;

[0018] Step 4: After clamping the culture container, the support mechanism moves to support the bottom of the culture container and ensure the stability of the culture container;

[0019] Step 5: The injection mechanism moves to achieve injection;

[0020] Step 6: After the injection is completed, the mixing mechanism moves to mix the injected materials, and then injects the materials into the culture container after mixing;

[0021] Step 7: After the reaction is allowed to stand for a period of time, the monitoring mechanism moves to monitor the reaction and culture conditions in the culture container;

[0022] Step 8: After the culture reaction is completed, the liquid in the culture container is discharged. After the discharge, the cleaning mechanism moves to clean the culture container.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The present invention provides a device for culturing microalgae by graded domestication of high-concentration wastewater, which can realize cleaning inside a culture container, and can realize water spray cleaning inside the culture container during cleaning, and can perform rotational water spray cleaning, and utilizes the rotation to drive a cleaning brush to move and clean on the inner wall of the culture container, and the cleaning brush is always in contact with the inner wall of the culture container to ensure the cleaning efficiency.

[0025] 2. The present invention provides a device for grading and acclimating microalgae in high-concentration wastewater, which can achieve mixing and stirring of the injected material and the diluent during injection to ensure uniform mixing. After uniform mixing, the mixture is introduced into the culture container to ensure uniform concentration and prevent the problem of excessive local concentration.

[0026] 3. The present invention provides a device for grading and culturing microalgae in high-concentration wastewater, which can clamp and support the culture container and ensure the stability of the culture container. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0028] In the attached picture:

[0029] Figure 1 This is a schematic diagram of the first structural direction of a device for grading and culturing microalgae in high-concentration wastewater according to the present invention;

[0030] Figure 2 It is a schematic diagram of the second direction structure of a device for grading and culturing microalgae in high-concentration wastewater in the present invention;

[0031] Figure 3 It is a schematic diagram of the structure of the third direction of a device for grading and culturing microalgae in high-concentration wastewater in the present invention;

[0032] Figure 4 It is a schematic diagram of the structure of the fourth direction of a device for grading and acclimating microalgae in high-concentration wastewater in the present invention;

[0033] Figure 5 It is a schematic diagram of the fifth direction structure of a device for grading and culturing microalgae in high-concentration wastewater in the present invention;

[0034] Figure 6 It is a sixth structural schematic diagram of a device for grading and culturing microalgae in high-concentration wastewater according to the present invention;

[0035] Figure 7 The seventh structural diagram of a device for grading and culturing microalgae in high-concentration wastewater according to the present invention;

[0036] Figure 8 The eighth structural diagram of the device for grading and culturing microalgae in high-concentration wastewater according to the present invention;

[0037] Fig. 9 for Figure 8 Schematic diagram of the cross-sectional structure at AA in the middle;

[0038] Fig.10 for Fig. 9 Schematic diagram of the cross-sectional structure at the middle BB;

[0039] Fig.11 for Fig.10 Schematic diagram of the cross-sectional structure at CC in the middle;

[0040] Fig.12 for Fig.10 Schematic diagram of the enlarged structure at D in the middle;

[0041] Fig.13 It is a schematic diagram of a first partial structure of a device for grading and acclimating microalgae in high-concentration wastewater according to the present invention;

[0042] Fig.14 It is a second partial cross-sectional structural schematic diagram of a device for grading and acclimating microalgae in high-concentration wastewater according to the present invention;

[0043] Fig.15 It is a third partial cross-sectional structural schematic diagram of a device for grading and acclimating microalgae in high-concentration wastewater according to the present invention.

[0044] In the figure: 1-bottom plate, 2-main frame, 3-mounting plate, 4-support rod, 5-mounting ring, 6-injection barrel, 7-addition valve, 8-injection pipeline, 9-injection check valve, 10-control panel, 11-culture container, 12-support leg, 13-support plate, 14-clamping electric push rod, 15-clamping arc plate, 16-injection valve, 17-lower side discharge valve, 18-support plate, 19-monitoring slide, 20-monitoring screw rod, 21-monitoring nut block, 22-monitoring camera, 23-injection valve, 24-support slide, 25-support screw rod, 26-clamping hole, 27-cleaning liquid placement box, 28-water pump, 29-infusion tube, 30-support nut block, 31-injection channel, 32-mixing chamber, 33-mixing motor, 34-mixing shaft, 35- Mixing plate, 36-mixing rod, 37-pressurizing chamber, 38-pressurizing pump, 39-annular groove, 40-gear chamber, 41-driven gear, 42-hollow screw rod, 43-driving gear, 44-driving gear shaft, 45-driving motor, 46-cleaning driven gear, 47-cleaning gear chamber, 48-cleaning driving gear, 49-telescopic rotating shaft, 50-connecting hole, 51-connecting valve, 52-water suction pipe, 53-nut plate, 54-annular rack, 55-hollow rod, 56-sliding rod, 57-through hole, 58-cleaning one-way valve, 59-cleaning brush, 60-separation channel, 61-separation valve, 62-sealing pad, 63-scraper, 64-annular sleeve, 65-driving gear chamber, 66-driving gear, 67-spring, 68-separating plate, 69-syringe. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0046] like Figure 1-15As shown, the present invention provides a device for grading and acclimating microalgae in high-concentration wastewater, comprising a bottom plate 1, on which a main frame 2 is installed, an injection mechanism is provided on the upper part of the main frame 2, the injection mechanism is used for injecting materials during acclimation and cultivation, and supplying raw materials, the lower part of the injection mechanism is connected with a mixing mechanism, the mixing mechanism is used for mixing the injected raw materials, a clamping mechanism is provided on the bottom plate 1, the clamping mechanism is used for clamping a culture container 11, the culture container 11 is made of transparent material, a supporting mechanism is provided at the bottom of the bottom plate 1, the supporting mechanism is used for supporting the bottom of the culture container 11, a monitoring mechanism is provided on the main frame 2, the monitoring mechanism is used for monitoring the culture situation in the culture container 11, a cleaning mechanism is provided in the main frame 2, the cleaning mechanism is used for cleaning the culture container 11.

[0047] Advantageously, the cleaning mechanism comprises a gear chamber 40 provided in the main frame 2, a driving gear shaft 44 is rotatably connected between the end walls of the gear chamber 40, the driving gear shaft 44 is connected to a power output shaft of a driving motor 45 fixedly installed in the main frame 2, a driving gear 43 is fixedly connected to the outer surface of the driving gear shaft 44, the driving gear 43 is meshed with a driven gear 41, the driven gear 41 is fixedly installed on the outer surface of a hollow screw rod 42, the hollow screw rod 42 extends into the culture container 11, and is close to the lower side of the culture container 11, the outer surface of the hollow screw rod 42 in the culture container 11 is provided with a through hole 57, a cleaning one-way valve 58 is fixedly installed between the end walls of the through hole 57, and the hollow screw rod 42 is provided with a through hole 57. The rod 42 is hollow inside, and the through hole 57 is communicated with the hollow screw rod 42. The outer surface of the hollow screw rod 42 is fixedly connected with an annular sleeve 64, and the outer surface of the annular sleeve 64 is rotatably connected with a partition plate 68. A cleaning gear cavity 47 is provided in the partition plate 68 and the main frame 2. The hollow screw rod 42 in the cleaning gear cavity 47 and the outer surface of the annular sleeve 64 are fixedly connected with a cleaning driving gear 48, and the cleaning driving gear 48 is meshed with a cleaning driven gear 46. The cleaning driven gear 46 is fixedly installed on the outer surface of the telescopic shaft 49, and the telescopic shaft 49 is rotatably installed between the end walls of the cleaning gear cavity 47. The telescopic shaft 49 extends into the driving gear cavity 65, and the driving gear cavity 65 is provided with In the nut plate 53, the nut plate 53 is threadedly connected to the hollow screw rod 42, and the outer surface of the telescopic shaft 49 in the driving gear cavity 65 is fixedly connected with a driving gear 66, and the driving gear 66 is meshed with the annular rack 54, and the annular rack 54 is rotatably mounted on the end wall of the nut plate 53, and a plurality of hollow rods 55 are evenly and fixedly connected to the end wall of the annular rack 54, and a sliding rod 56 is slidably connected in the hollow rod 55, and a cleaning brush 59 is fixedly connected to one end of the sliding rod 56, and a spring 67 is connected to the other end of the sliding rod 56, and the end of the spring 67 away from the sliding rod 56 is connected to the inner end wall of the hollow rod 55, and a sealing gasket 62 is fixedly connected to the outer side of the separating plate 68, and the sealing gasket 6 2 is supported tightly on the inner wall of the culture container 11 and forms a seal. A plurality of scrapers 63 are evenly fixedly connected to the upper part of the annular sleeve 64. The scrapers 63 are slidably connected to the upper side of the separation plate 68. A plurality of separation channels 60 are processed through the separation plate 68. A separation valve 61 is fixedly connected between the end walls of the separation channels 60. An annular groove 39 is provided on the main frame 2. The culture container 11 is inserted into the annular groove 39 and forms a seal to form a closed state in the entire culture container 11. A lower side discharge valve 17 is fixedly connected to the lower part of the culture container 11. An algae injection valve 16 is fixedly installed on the culture container 11 on the upper side of the separation plate 68. A syringe 69 is detachably connected to the algae injection valve 16.The aperture of the through hole 57 is relatively small and will not affect the movement of the nut plate 53;

[0048] During operation, the culture container 11 is inserted into the annular groove 39 to form a seal inside the culture container 11. The sealing gasket 62 is sealed with the culture container 11 to form a seal. The sealing gasket 62 is located in the middle of the culture container 11. The separation plate 68 separates the culture container 11 into two parts, an upper part and an lower part. Microalgae are added into the culture container 11 through the syringe 69. When the inside of the culture container 11 is cleaned, the driving motor 45 is started to drive the driving gear shaft 44 to rotate, thereby driving the The driving gear 43 rotates, and the driving gear 43 meshes with the driven gear 41, thereby driving the hollow screw rod 42 to rotate, and the hollow screw rod 42 is threadedly connected with the nut plate 53, so that the nut plate 53 moves downward, and the hollow screw rod 42 rotates, thereby driving the cleaning driving gear 48 to rotate, and the cleaning driving gear 48 meshes with the cleaning driven gear 46, thereby driving the telescopic shaft 49 to rotate, thereby driving the driving gear 66 to rotate, and the driving gear 66 meshes with the sealing gasket 62, thereby The sealing pad 62 is driven to rotate, thereby driving the hollow rod 55 to rotate, thereby driving the sliding rod 56 to rotate, thereby driving the cleaning brush 59 to rotate to clean the inner surface of the culture container 11. Due to the action of the spring 67, the cleaning brush 59 is closely attached to the inner surface of the culture container 11, and the nut plate 53 moves downward, thereby driving the telescopic shaft 49 to rotate and extend. The telescopic shaft 49 limits the rotation of the nut plate 53, and the cleaning liquid in the hollow screw rod 42 passes through the through hole 57 and the cleaning unit 42. The liquid is sprayed toward the valve 58 and sprayed on the inner surface of the culture container 11. The surface of the culture container 11 is cleaned in cooperation with the cleaning brush 59. The separation valve 61 is opened. When the hollow screw 42 rotates, the annular sleeve 64 is driven to rotate, thereby driving the scraper 63 to rotate, so as to clean and scrape the upper surface of the separation plate 68. The cleaned water passes through the separation valve 61 and the separation channel 60 into the lower side of the separation plate 68. The lower side discharge valve 17 is opened to discharge the cleaning liquid in the culture container 11.

[0049] Advantageously, the upper end of the hollow screw rod 42 is connected to a water supply mechanism, and the water supply mechanism is used to supply water during cleaning. The water supply mechanism includes a pressurized chamber 37 provided in the main frame 2, and the upper end of the hollow screw rod 42 extends to the bottom wall of the pressurized chamber 37. The upper end of the hollow screw rod 42 is rotatably connected to a pressurized pump 38, and the pressurized pump 38 is fixedly mounted on the bottom wall of the pressurized chamber 37. The end of one side of the infusion tube 29 is connected to the end wall of the pressurized chamber 37, and the other end of the infusion tube 29 is connected to the output end of the water pump 28. The water pump 28 is fixedly mounted on the upper part of the cleaning liquid placement box 27, and the cleaning liquid placement box 27 is fixedly mounted on the bottom plate 1. The inlet and outlet ends of the water pump 28 are fixedly connected to a water pump 52, and the water pump 52 extends to the inner bottom wall position of the cleaning liquid placement box 27.

[0050] During operation, the water pump 28 is started, so that the clean water in the cleaning liquid storage box 27 passes through the water pump 28 through the water pump pipe 52 and enters the infusion pipe 29, enters the pressurizing chamber 37 through the infusion pipe 29, and enters the hollow screw 42 after being pressurized by the pressurizing pump 38.

[0051] Advantageously, the injection mechanism comprises mounting plates 3 symmetrically fixedly connected on both sides of the upper part of the main frame 2, the mounting plates 3 are evenly fixedly connected to the upper side of the main frame 2 with support rods 4, the upper ends of the support rods 4 are fixedly connected with mounting rings 5, an injection barrel 6 is mounted on the mounting ring 5, an addition valve 7 is fixedly connected to the upper part of the injection barrel 6, an injection valve 23 is fixedly connected to the lower part of the injection barrel 6, one end of an injection pipe 8 is connected to the injection valve 23, the other end of the injection pipe 8 is connected to an injection check valve 9, the injection check valve 9 is fixedly mounted on the upper part of the main frame 2, the injection check valve 9 is communicated with an injection channel 31, the injection channel 31 is arranged on the main frame 2, biogas slurry is placed in the injection barrel 6 on one side, and diluted water is placed in the injection barrel 6 on the other side;

[0052] During operation, the injection valve 23 is opened, so that the liquid in the injection barrel 6 passes through the injection valve 23 and the injection pipe 8 into the injection one-way valve 9, and then passes through the injection one-way valve 9 into the injection channel 31. The opening time of the two injection valves 23 is different, and the corresponding amount of dilution water is introduced according to the amount of biogas slurry obtained.

[0053] Advantageously, the mixing mechanism comprises a mixing chamber 32 provided in the main frame 2, a mixing shaft 34 is rotatably connected to the upper end wall of the mixing chamber 32, the mixing shaft 34 is connected to the power output shaft of a mixing motor 33 fixedly installed in the main frame 2, a mixing plate 35 is fixedly connected to the lower end of the mixing shaft 34, a plurality of mixing rods 36 are evenly fixedly connected to the bottom wall of the mixing plate 35, the injection channel 31 is connected to the mixing chamber 32, a connecting hole 50 is machined through the bottom wall of the mixing chamber 32, the connecting hole 50 extends to the end wall of the main frame 2 in the culture container 11, and a connecting valve 51 is fixedly connected between the end walls of the connecting hole 50;

[0054] During operation, the biogas slurry and the diluted water enter the mixing chamber 32, and the mixing motor 33 is started, thereby driving the mixing shaft 34 to rotate, thereby driving the mixing plate 35 to rotate, and thereby driving the mixing rod 36 to rotate, so as to mix and stir the biogas slurry and the diluted liquid to make them fully mixed. After mixing, the connecting valve 51 is opened, so that the mixed liquid in the mixing chamber 32 passes through the connecting valve 51 and the connecting hole 50 into the culture container 11, and microalgae are added to the culture container 11 through the syringe 69. After a period of reaction and culture in the culture container 11, Some of the liquid on the upper side of the separation plate 68 enters the lower side of the separation plate 68, and a corresponding amount of mixed liquid is continued to be added to the remaining liquid on the upper side for reaction. By controlling the opening time of the separation valve 61, the liquid on the upper side of the separation plate 68 passes through the separation channel 60 and enters the lower side of the separation plate 68. By controlling the opening time of the separation valve 61, the amount entering the lower side of the separation plate 68 is controlled. The liquid enters the culture container 11 on the lower side of the separation plate 68 to continue to react. After the reaction is completed, it is discharged through the lower part of the culture container 11.

[0055] Advantageously, the clamping mechanism comprises a clamping hole 26 through-machined on the bottom plate 1, and a plurality of fixed ends of the clamping electric push rods 14 are evenly fixedly connected to the end wall of the clamping hole 26, and a clamping arc plate 15 is fixedly connected to the moving end of the clamping electric push rod 14, and the culture container 11 is clamped between the clamping arc plates 15;

[0056] During operation, the culture container 11 is installed on the main frame 2 through the clamping hole 26 , so that the clamping electric push rod 14 moves, thereby driving the clamping arc plate 15 to move to clamp the culture container 11 .

[0057] Advantageously, the support mechanism includes a support slot 24 symmetrically provided at the lower part of the base plate 1, a support screw 25 is rotatably connected between the end walls of the support slot 24, the support screw 25 is connected to the power output shaft of the support motor fixedly installed in the base plate 1, and the outer surface of the support screw 25 is threadedly connected to a support nut block 30 slidably connected between the end walls of the support slot 24, and the lower part of the support nut block 30 is fixedly connected to the support plate 18;

[0058] During operation, after the culture container 11 is clamped, the support motor is started to drive the support screw 25 to rotate, thereby driving the support nut block 30 to move, thereby driving the support plate 18 to move and contact the bottom of the culture container 11, thereby supporting the bottom of the culture container 11.

[0059] Advantageously, the monitoring mechanism includes a monitoring chute 19 symmetrically provided on the inner side of the main frame 2, a monitoring screw 20 is rotatably connected between the end walls of the monitoring chute 19, the monitoring screw 20 is connected to the monitoring motor power fixedly installed in the base plate 1, the outer surface of the monitoring screw 20 is threadedly connected to a monitoring nut block 21 slidably installed in the monitoring chute 19, and a monitoring camera 22 is fixedly connected to the end wall of the monitoring nut block 21;

[0060] During operation, the monitoring motor is started to drive the monitoring screw 20 to rotate, thereby driving the monitoring nut block 21 to move, and thereby driving the monitoring camera 22 to move, so that the monitoring cameras 22 on both sides are aimed at different positions for monitoring. The monitoring camera 22 on one side is aimed at the liquid in the culture container 11 on the upper side of the separation plate 68, and the monitoring camera 22 on the other side is used to monitor the changes of the liquid in the culture container 11 on the lower side of the separation plate 68.

[0061] Advantageously, an aeration device is provided on the lower end wall of the main frame 2 in the culture container 11, an aeration pipe outlet of the aeration device is provided on the lower end wall of the main frame 2 in the culture container 11, and a light source is provided on the side wall of the main frame 2 outside the culture container 11;

[0062] When working, the brightness of the light source and the illumination time are adjusted according to the type of microalgae cultured in the culture container 11, and the aeration amount is adjusted through the aeration device;

[0063] Advantageously, a control mechanism is provided on the bottom plate 1, and the control mechanism is used to control the entire device. The control mechanism includes a control panel 10 fixedly connected to the bottom plate 1, and a control processor is provided in the control panel 10. The control processor is provided with a corresponding control program, and the control processor is connected to the electrical components in the device by signal. The four corners of the bottom of the bottom plate 1 are fixedly connected with legs 12, and the lower ends of the legs 12 are fixedly connected with support plates 13. The electrical components in the device include the clamping electric push rod 14, the monitoring camera 22, the injection valve 23, the lower discharge valve 17, the water pump 28, the mixing motor 33, the pressure pump 38, the drive motor 45, the connecting valve 51, the separation valve 61, the monitoring motor, and the supporting motor;

[0064] During operation, corresponding instructions are input on the control panel, and after being processed by the control processor, signals are sent to corresponding electrical components to cause the corresponding electrical components to move.

[0065] The present invention provides a method for culturing microalgae by graded domestication of high-concentration wastewater. Based on the above-mentioned device for culturing microalgae by graded domestication of high-concentration wastewater, the steps include:

[0066] Step 1: Install the culture container 11 on the main frame 2;

[0067] Step 2: Inputting corresponding instructions on the control mechanism, so that the control mechanism moves and sends corresponding instructions to corresponding electrical components, so that the corresponding electrical components move;

[0068] Step 3: After the culture container 11 is installed, the clamping mechanism moves to clamp the culture container 11;

[0069] Step 4: After clamping the culture container 11, the support mechanism moves to support the bottom of the culture container 11 and ensure the stability of the culture container 11;

[0070] Step 5: The injection mechanism moves to achieve injection;

[0071] Step 6: After the injection is completed, the mixing mechanism moves to mix the injected materials, and after mixing, the materials are injected into the culture container 11;

[0072] Step 7: After the reaction is allowed to stand for a period of time, the monitoring mechanism moves to monitor the reaction and culture conditions in the culture container 11;

[0073] Step eight: After the culture reaction is completed, the liquid in the culture container 11 is discharged. After the discharge, the cleaning mechanism moves to clean the culture container 11.

[0074] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0075] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for grading and culturing microalgae in high-concentration wastewater, characterized in that: The invention comprises a bottom plate (1), a main frame (2) is mounted on the bottom plate (1), an injection mechanism is arranged on the upper part of the main frame (2), the injection mechanism is used for injecting materials during acclimation and cultivation, and supplying raw materials, a mixing mechanism is connected to the lower part of the injection mechanism, the mixing mechanism is used for mixing the injected raw materials, a clamping mechanism is arranged on the bottom plate (1), the clamping mechanism is used for clamping a culture container (11), a supporting mechanism is arranged at the bottom of the bottom plate (1), the supporting mechanism is used for supporting the bottom of the culture container (11), a monitoring mechanism is arranged on the main frame (2), the monitoring mechanism is used for monitoring the culture conditions in the culture container (11), and a cleaning mechanism is arranged in the main frame (2), the cleaning mechanism is used for cleaning the inside of the culture container (11); The cleaning mechanism comprises a gear chamber (40) provided in the main frame (2), a driving gear shaft (44) being rotatably connected between end walls of the gear chamber (40), the driving gear shaft (44) being connected to a power output shaft of a driving motor (45) fixedly installed in the main frame (2), a driving gear (43) being fixedly connected to the outer surface of the driving gear shaft (44), the driving gear (43) being meshed with a driven gear (41), the driven gear (41) being fixedly installed on the outer surface of a hollow screw rod (42), the hollow screw rod (42) extending into the culture container (11) and being close to the lower side of the culture container (11), the outer surface of the hollow screw rod (42) in the culture container (11) A through hole (57) is provided on the surface, and a cleaning one-way valve (58) is fixedly installed between the end walls of the through hole (57). The interior of the hollow screw rod (42) is hollow, and the through hole (57) is communicated with the interior of the hollow screw rod (42). The outer surface of the hollow screw rod (42) is fixedly connected with an annular sleeve (64), and the outer surface of the annular sleeve (64) is rotatably connected with a separation plate (68). A cleaning gear cavity (47) is provided in the separation plate (68) and the main frame (2). The hollow screw rod (42) in the cleaning gear cavity (47) and the outer surface of the annular sleeve (64) are fixedly connected with a cleaning driving gear (48), and the cleaning driving gear (48) is meshed with a cleaning driven gear (46). The cleaning driven gear (48) is meshed with a cleaning driven gear (46). The gear (46) is fixedly mounted on the outer surface of the telescopic rotating shaft (49), and the telescopic rotating shaft (49) is rotatably mounted on the end wall of the cleaning gear chamber (47). The telescopic rotating shaft (49) extends into the driving gear chamber (65), and the driving gear chamber (65) is arranged in the nut plate (53). The nut plate (53) is threadedly connected to the hollow screw rod (42). The outer surface of the telescopic rotating shaft (49) in the driving gear chamber (65) is fixedly connected with a driving gear (66), and the driving gear (66) is meshed with an annular rack (54). The annular rack (54) is rotatably mounted on the end wall of the nut plate (53), and a plurality of hollow rods (55) are evenly and fixedly connected to the end wall of the annular rack (54). A sliding rod (56) is slidably connected inside the hollow rod (55), a cleaning brush (59) is fixedly connected to one end of the sliding rod (56), a spring (67) is connected to the other end of the sliding rod (56), the end of the spring (67) away from the sliding rod (56) is connected to the inner end wall of the hollow rod (55), a sealing gasket (62) is fixedly connected to the outer side of the separation plate (68), the sealing gasket (62) is tightly supported on the inner wall of the culture container (11) and forms a seal, a plurality of scrapers (63) are evenly fixedly connected to the upper part of the annular sleeve (64), the scrapers (63) are slidably connected to the upper side of the separation plate (68), and a plurality of separation channels (60) are penetrated and processed on the separation plate (68),A separation valve (61) is fixedly connected between the end walls of the separation channel (60); an annular groove (39) is provided on the main frame (2); the culture container (11) is inserted into the annular groove (39) to form a seal, thereby forming a closed state for the entire culture container (11); a lower discharge valve (17) is fixedly connected to the lower part of the culture container (11); an algae injection valve (16) is fixedly installed on the culture container (11) on the upper side of the separation plate (68); and a syringe (69) is detachably connected to the algae injection valve (16); The upper end of the hollow screw rod (42) is connected to a water supply mechanism, and the water supply mechanism includes a pressurizing chamber (37) provided in the main frame (2). The upper end of the hollow screw rod (42) extends to the bottom wall of the pressurizing chamber (37). The upper end of the hollow screw rod (42) is rotatably connected to a pressurizing pump (38). The pressurizing pump (38) is fixedly mounted on the bottom wall of the pressurizing chamber (37). The end of one side of a liquid infusion tube (29) is connected to the end wall of the pressurizing chamber (37). The other end of the liquid infusion tube (29) is connected to the output end of a water pump (28). The water pump (28) is fixedly mounted on the upper part of a cleaning liquid placement box (27). The cleaning liquid placement box (27) is fixedly mounted on the bottom plate (1). The inlet and outlet ends of the water pump (28) are fixedly connected to a water pump (52), and the water pump (52) extends to the inner bottom wall of the cleaning liquid placement box (27). The injection mechanism comprises a mounting plate (3) symmetrically fixedly connected to both sides of the upper part of the main frame (2); the mounting plate (3) is evenly fixedly connected to the upper side of the main frame (2) with a support rod (4); the upper end of the support rod (4) is fixedly connected with a mounting ring (5); an injection barrel (6) is installed on the mounting ring (5); the upper part of the injection barrel (6) is fixedly connected with a adding valve (7); the lower part of the injection barrel (6) is fixedly connected with an injection valve (23); the injection valve (23) is connected to one end of an injection pipe (8); the other end of the injection pipe (8) is connected to an injection check valve (9); the injection check valve (9) is fixedly mounted on the upper part of the main frame (2); the injection check valve (9) is connected to an injection channel (31); and the injection channel (31) is arranged on the main frame (2); The mixing mechanism comprises a mixing chamber (32) provided in the main frame (2); a mixing shaft (34) is rotatably connected to the upper end wall of the mixing chamber (32); the mixing shaft (34) is connected to a power output shaft of a mixing motor (33) fixedly installed in the main frame (2); a mixing plate (35) is fixedly connected to the lower end of the mixing shaft (34); a plurality of mixing rods (36) are evenly fixedly connected to the bottom wall of the mixing plate (35); the injection channel (31) is connected to the mixing chamber (32); a connecting hole (50) is formed through the bottom wall of the mixing chamber (32); the connecting hole (50) extends to the end wall of the main frame (2) in the culture container (11); a connecting valve (51) is fixedly connected between the end walls of the connecting hole (50); The clamping mechanism comprises a clamping hole (26) through-machined on the bottom plate (1), the end wall of the clamping hole (26) being evenly and fixedly connected to the fixed ends of a plurality of clamping electric push rods (14), the moving end of the clamping electric push rod (14) being fixedly connected to a clamping arc plate (15), and the culture container (11) being clamped between the clamping arc plates (15); The support mechanism comprises a support slide groove (24) symmetrically arranged at the lower part of the base plate (1), a support screw rod (25) is rotatably connected between the end walls of the support slide groove (24), the support screw rod (25) is connected to the power output shaft of the support motor fixedly installed in the base plate (1), the outer surface of the support screw rod (25) is threadedly connected to a support nut block (30) slidably connected between the end walls of the support slide groove (24), and the lower part of the support nut block (30) is fixedly connected to the support plate (18); The monitoring mechanism comprises a monitoring chute (19) symmetrically arranged on the inner side of the main frame (2); a monitoring screw rod (20) is rotatably connected between the end walls of the monitoring chute (19); the monitoring screw rod (20) is connected to a monitoring motor fixedly installed in the base plate (1); the outer surface of the monitoring screw rod (20) is threadedly connected to a monitoring nut block (21) slidably installed in the monitoring chute (19); and a monitoring camera (22) is fixedly connected to the end wall of the monitoring nut block (21).

2. The device for grading and acclimating microalgae in high-concentration wastewater according to claim 1, characterized in that: The base plate (1) is provided with a control mechanism, the control mechanism comprising a control panel (10) fixedly connected to the base plate (1), a control processor being provided in the control panel (10), a corresponding control program being provided in the control processor, the control processor being signal-connected to an electrical component in the device, legs (12) being fixedly connected at the four corners of the bottom of the base plate (1), and a support plate (13) being fixedly connected to the lower end of the legs (12).

3. A method for culturing microalgae in high-concentration wastewater by graded acclimation, based on the device for culturing microalgae in high-concentration wastewater by graded acclimation according to claim 2, characterized in that: include: Step 1: installing the culture container (11) on the main frame (2); Step 2: Inputting corresponding instructions on the control mechanism, so that the control mechanism moves and sends corresponding instructions to corresponding electrical components, so that the corresponding electrical components move; Step 3: After the culture container (11) is installed, the clamping mechanism moves to clamp the culture container (11); Step 4: After the culture container (11) is clamped, the support mechanism moves, thereby supporting the bottom of the culture container (11) to ensure the stability of the culture container (11); Step 5: The injection mechanism moves to achieve injection; Step 6: After the injection is completed, the mixing mechanism moves to mix the injected materials, and after mixing, the materials are injected into the culture container (11); Step 7: After the reaction is allowed to stand for a period of time, the monitoring mechanism moves to monitor the reaction and culture conditions in the culture container (11); Step eight: After the culture reaction is completed, the liquid in the culture container (11) is discharged. After the discharge, the cleaning mechanism moves to clean the culture container (11).

Citation Information

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