A containerized methanol fuel generator

By designing the methanol fuel generator set and fuel treatment assembly in parallel output in the methanol fuel generator, forming a methanol cycle and heating methanol, the problem of inconsistent methanol temperature is solved, and the stability and service life of the engine combustion process are achieved.

CN119195899BActive Publication Date: 2025-05-13TIANJIN TIANFA POWER EQUIP MANUFACTORY
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Patent Information

Application Number
CN202411171769.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-05-13
Estimated Expiration
2044-08-26

AI Technical Summary

Technical Problem

When the existing methanol fuel generators switch, the methanol temperature is inconsistent, resulting in unstable engine combustion process and severe vibration affecting service life.

Method used

A container-type methanol fuel generator is designed. Through the methanol fuel generator set output in parallel, a methanol oil rail and fuel treatment assembly is used to form a methanol cycle, and the methanol is heated to flood evenly the oil rail and the pipeline to ensure consistent temperature. At the same time, the fuel temperature is further stabilized by mixing gasoline and methanol and heat exchange.

Benefits of technology

It effectively avoids the instability of the combustion process caused by inconsistent methanol temperature, reduces engine vibration, extends the engine service life, and improves the stability and efficiency of fuel switching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of fuel generators, specifically a container-type methanol fuel generator, comprising: a container, wherein two groups of methanol fuel generators are arranged in the container, and the two groups of methanol fuel generators are output in parallel; a methanol fuel rail arranged on the methanol fuel generator and used to transport fuel into the methanol fuel generator; a first pipeline, a fuel processing assembly, a second pipeline, a first driving pump, a fourth pipeline and a methanol oil inlet pipe are fixedly arranged in sequence. The present invention uses the first driving pump to pump the methanol inside the third pipeline into the inside of the second pipeline through the fourth pipeline, and through filtering and heating of the fuel processing assembly, finally enters the methanol fuel rail through the first pipeline. Under the action of the fuel processing assembly heating the methanol, the heated methanol can be evenly filled in the inside of the methanol fuel rail, the first pipeline and the second pipeline, avoiding the occurrence of unstable combustion process caused by inconsistent methanol temperature.
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Description

Technical Field

[0001] The invention relates to the technical field of fuel generators, in particular to a container-type methanol fuel generator. Background Art

[0002] With the rapid development of electric vehicles, the charging problem of electric vehicles has become more and more serious. A large number of commercial customers are facing a variety of charging problems such as no charging piles, the inability of the power grid to distribute electricity or insufficient power distribution quota. For passenger cars, as the amount of on-board batteries becomes larger and larger, problems such as difficult charging, slow charging, and insufficient charging piles are also becoming more serious. In addition, the mobility of vehicles is very large, and the charging demand is showing tidal and mobile characteristics.

[0003] For example, a silent container-type methanol self-generating charging device provided by announcement number CN219927481U includes a box-type container, a methanol generator set, a smoke exhaust silencer, an energy storage battery pack, and a methanol fuel tank. The box-type container is provided with a cabin room, a charging equipment room, and an exhaust room. The methanol generator set is arranged in the cabin room. The exhaust port of the methanol generator set is connected to the inlet of the smoke exhaust silencer. The air outlet of the heat dissipation component of the methanol generator set is connected to the exhaust room. The box-type container is provided with a labyrinth air inlet duct, and the exhaust room is provided with an exhaust silencer window. The exhaust room, the cabin room, and the charging equipment room are arranged in sequence from front to back in the box-type container. An integrated charging system is also provided in the charging equipment room. The utility model adopts a methanol generator assembly to ensure high fuel safety, simple fuel supply, simple power generation mechanism, low cost, high reliability, and high efficiency. The labyrinth air inlet duct, smoke exhaust silencer, and exhaust silencer window are used to effectively reduce equipment noise.

[0004] However, when the above technology is actually used, pure methanol is directly used as fuel, which makes cold start difficult. A few existing technologies use gasoline for cold start and then switch to methanol fuel. However, the temperature of the methanol in the oil rail is inconsistent when the fuel is switched, which can easily cause the engine combustion process to be unstable and then cause severe vibrations that affect the engine life. Summary of the invention

[0005] The purpose of the present invention is to provide a containerized methanol fuel generator to solve the problem that the temperature of methanol in the oil rail is inconsistent when the fuel is switched, which easily causes the engine combustion process to be unstable and then violently vibrates and affects the service life of the engine.

[0006] To achieve the above object, the present invention provides the following technical solution: a container-type methanol fuel generator, comprising:

[0007] A container, wherein two sets of methanol fuel generators are arranged in the container, and the two sets of methanol fuel generators are connected in parallel for output;

[0008] A methanol fuel rail disposed on the methanol fuel generator and used for transporting fuel into the methanol fuel generator;

[0009] A first pipeline, a fuel processing assembly, a second pipeline, a first driving pump, a fourth pipeline and a methanol fuel inlet pipe are fixedly arranged in sequence, and a second three-way valve is arranged between the fourth pipeline and the methanol fuel inlet pipe, one end of the second three-way valve is fixedly connected to the third pipeline, and the first pipeline and the third pipeline are fixedly connected to the two ends of the methanol fuel rail respectively;

[0010] The fuel processing assembly includes a connecting cover, the upper and lower ends of the connecting cover are respectively connected to the first pipe and the second pipe, and the right end of the connecting cover is threadedly connected to a filter tank, one end of the filter tank is tightly fitted with the connecting cover, and the end of the filter tank corresponding to the position of the connecting cover is provided with a plurality of first through holes, and the second pipe is connected to the interior of the connecting cover through the first through holes, and the end of the connecting cover corresponding to the position of the filter tank is also threadedly connected to a connecting cover, and the end of the connecting cover corresponding to the internal position of the filter tank is fixedly connected to an inner tube, the two ends of the inner tube are respectively fixedly connected to a first end ring and a second end ring, and a first filter element is fixedly connected between the first end ring and the second end ring, the inner wall of the first filter element is provided with a heat exchange tube, and the inner side wall of the heat exchange tube is provided with a circulating flow channel for circulating cooling liquid for a methanol fuel generator, a second filter element is provided between the inner wall of the heat exchange tube and the surface of the inner tube, and the middle of the heat exchange tube and the inner tube are provided with second through holes for fuel circulation, and the inner tube is connected to the first pipe.

[0011] Preferably, a methanol tank for providing methanol and a gasoline tank for providing gasoline are respectively provided in the container, a radiator for dissipating heat for the methanol fuel generator and a muffler for reducing noise of the methanol fuel generator are also provided in the container, and the methanol oil inlet pipe is connected to the methanol tank.

[0012] Preferably, the interiors of the methanol fuel rail, the first pipeline, the connecting cover, the second pipeline, the first driving pump and the fourth pipeline are connected in sequence, and the interior of the methanol fuel rail is connected to the interior of the third pipeline. A plurality of methanol injectors for adding fuel to the interior of the methanol fuel generator are fixedly connected to the surface of the methanol fuel rail.

[0013] Preferably, it also includes a gasoline rail arranged on the methanol fuel generator and used for transporting fuel into the methanol fuel generator, a plurality of gasoline injectors for adding fuel into the methanol fuel generator are fixedly connected to the surface of the gasoline rail, one end of the gasoline rail is fixedly connected to a fifth pipeline, and the end of the fifth pipeline away from the gasoline rail is fixedly connected to a gasoline fine filter, a sixth pipeline, a second drive pump and a first gasoline inlet pipe in sequence, and the first gasoline inlet pipe is connected to the gasoline tank.

[0014] Preferably, both ends of the second filter element are respectively fixedly connected with a mounting ring, and the mounting ring is fixedly connected between the inner tube surface and the inner wall of the heat exchange tube, both ends of the heat exchange tube are respectively fixedly connected with a first connecting tube and a second connecting tube, and the first connecting tube and the second connecting tube are respectively connected with the interior of the circulation flow channel, the first connecting tube is fixedly connected through and extends to the interior of the inner tube, and the end of the first connecting tube away from the position of the heat exchange tube is fixedly connected with an engine cooling liquid inlet pipe, the interior of the engine cooling liquid inlet pipe is connected with the interior of the first connecting tube, the engine cooling liquid inlet pipe is fixedly connected through and extends to one end of the second end ring, the end of the second connecting tube away from the position of the heat exchange tube is fixedly connected with an engine cooling liquid outlet pipe, and the engine cooling liquid outlet pipe is fixedly connected to an end of the second end ring away from the position of the first filter element, the engine cooling liquid inlet pipe is fixedly connected through and extends to the outside of the engine cooling liquid outlet pipe, the surface of the engine cooling liquid outlet pipe is fixedly connected with an end cap, and the end cap is threadedly connected to the inner wall of the filter tank, the end of the first end ring away from the position of the first filter element is fixedly connected with a retaining ring, and the retaining ring is tightly fitted to the inner wall of one end of the filter tank.

[0015] Preferably, the connecting cover and the first end ring are circular structures, a threaded hole is provided in the middle of the connecting cover, and a through hole is provided in the middle of the first end ring, and a plurality of through grooves are provided on the side wall of the retaining ring so that the fuel entering the filter tank through the second pipe and the first through hole can enter the position between the first filter element and the filter tank through the through grooves of the retaining ring.

[0016] Preferably, a seventh pipe connected to the interior of the filter tank is fixedly connected to the surface of the filter tank, an end of the seventh pipe away from the filter tank is fixedly connected to a third drive pump, and an input end of the third drive pump is fixedly connected to a second gasoline inlet pipe, the second gasoline inlet pipe is connected to the gasoline tank, and the first filter element is a gasoline fine filter element.

[0017] Preferably, a first three-way valve is fixedly connected to the middle portion of the second pipeline, a cache tank connected to the interior of the first three-way valve is fixedly connected to the right end of the first three-way valve, a cache bellows is fixedly connected to the inner wall of the cache tank corresponding to the position of the first three-way valve, and a push plate is fixedly connected to the end of the cache bellows away from the position of the first three-way valve, a return spring is fixedly connected to the inner wall of the cache tank.

[0018] Preferably, the retaining ring is a solid annular structure to prevent the fuel entering the filter tank through the second pipe and the first through hole from entering the position between the first filter element and the filter tank, and the connecting cover and the first end ring are hollow structures to prevent the fuel entering the filter tank through the second pipe and the first through hole from entering the position between the first filter element and the second filter element through the hollow connecting cover and the first end ring.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention uses a first driving pump to pump the methanol in the third pipeline into the second pipeline through the fourth pipeline, and finally enters the methanol rail through the first pipeline through filtering and heating of the fuel processing assembly, so that the methanol is finally circulated in the methanol rail, the third pipeline, the fourth pipeline, the first driving pump, the second pipeline, the fuel processing assembly and the first pipeline, and under the action of the fuel processing assembly heating the methanol, the heated methanol can be evenly filled in the methanol rail, the first pipeline and the second pipeline, thereby avoiding the situation that the combustion process is unstable due to inconsistent methanol temperature;

[0021] 2. The present invention also allows gasoline to evenly fill the surface of the heat exchange tube after passing through the first filter element, and evenly mix with the methanol on the surface of the heat exchange tube. Due to the presence of the third drive pump, when the third drive pump is not working, the fuel inside the seventh pipeline will not flow back to the second gasoline inlet pipe, so methanol will not pass through the first filter element. When methanol and gasoline are mixed on the surface of the heat exchange tube, the coolant circulating in the circulating flow channel, the first connecting pipe, the engine cooling inlet pipe, the second connecting pipe and the engine cooling outlet pipe will transfer heat to the mixed liquid of methanol and gasoline, further promoting the uniform mixing of methanol and gasoline, avoiding the stratification of methanol and gasoline in winter, and further causing the unstable operation of the methanol fuel generator. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a container-type methanol fuel generator of the present invention;

[0023] Figure 2 This is a schematic diagram of the structure of a methanol fuel rail of a containerized methanol fuel generator of the present invention;

[0024] Figure 3 This is a schematic diagram of the structure of a fuel processing assembly of a containerized methanol fuel generator of the present invention;

[0025] Figure 4 This is a cross-sectional view of the structure of a fuel processing assembly of a containerized methanol fuel generator of the present invention;

[0026] Figure 5 The invention discloses a container-type methanol fuel generator fuel processing component structure explosion Figure 1 ;

[0027] Figure 6 The invention discloses a container-type methanol fuel generator fuel processing component structure explosion Figure 2 ;

[0028] Figure 7 For the present invention Figure 5 Middle structure section view;

[0029] Figure 8 This is a cross-sectional view of a heat exchange tube structure of a container-type methanol fuel generator of the present invention;

[0030] Fig. 9 This is a schematic diagram of the structure of the methanol fuel rail according to the second embodiment of the present invention;

[0031] Fig.10 This is a schematic diagram of the structure of a fuel processing assembly according to Embodiment 2 of the present invention;

[0032] Fig.11 This is an exploded view of the fuel processing assembly structure of Example 2 of the present invention.

[0033] In the figure: 1. Container; 2. Methanol fuel generator; 3. Methanol fuel rail; 4. First pipeline;

[0034] 501, connecting cover; 502, filter tank; 503, first through hole; 504, connecting cover; 505, inner tube; 506, first end ring; 507, first filter element; 508, second end ring; 509, heat exchange tube; 510, second through hole; 511, mounting ring; 512, second filter element; 513, circulation channel; 514, first connecting pipe; 515, engine cooling liquid inlet pipe; 516, second connecting pipe; 517, engine cooling liquid outlet pipe; 518, end cover; 519, retaining ring; 520, first three-way valve; 521, cache tank; 522, cache bellows; 523, push plate; 524, return spring;

[0035] 6. Second pipeline; 7. Methanol injector; 8. First drive pump; 9. Third pipeline; 10. Second three-way valve; 11. Fourth pipeline; 12. Methanol inlet pipe; 13. Gasoline rail; 14. Gasoline injector; 15. Fifth pipeline; 16. Gasoline fine filter; 17. Sixth pipeline; 18. Second drive pump; 19. First gasoline inlet pipe; 20. Seventh pipeline; 21. Third drive pump; 22. Second gasoline inlet pipe; 23. Methanol tank; 24. Gasoline tank; 25. Radiator; 26. Muffler. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Embodiment 1

[0038] See also Figure 1-8 The present invention provides a technical solution: a container-type methanol fuel generator, comprising:

[0039] A container 1, wherein two groups of methanol fuel generators 2 are arranged in the container 1, and the two groups of methanol fuel generators 2 are output in parallel, a methanol tank 23 for providing methanol and a gasoline tank 24 for providing gasoline are respectively arranged in the container 1, a radiator 25 for dissipating heat for the methanol fuel generator 2 and a muffler 26 for reducing noise for the methanol fuel generator 2 are also arranged in the container 1, and a methanol oil inlet pipe 12 is connected to the methanol tank 23;

[0040] It also includes a gasoline rail 13 arranged on the methanol fuel generator 2 and used to transport fuel into the methanol fuel generator 2. A plurality of gasoline injectors 14 for adding fuel into the methanol fuel generator 2 are fixedly installed on the surface of the gasoline rail 13. A fifth pipeline 15 is fixedly installed at one end of the gasoline rail 13. A gasoline fine filter 16, a sixth pipeline 17, a second driving pump 18 and a first gasoline inlet pipe 19 are fixedly installed in sequence at one end of the fifth pipeline 15 away from the gasoline rail 13. The first gasoline inlet pipe 19 is connected to a gasoline tank 24.

[0041] A methanol fuel rail 3 disposed on the methanol fuel generator 2 and used for transporting fuel into the methanol fuel generator 2;

[0042] A first pipeline 4, a fuel processing assembly, a second pipeline 6, a first drive pump 8, a fourth pipeline 11 and a methanol oil inlet pipe 12 are fixedly arranged in sequence, and a second three-way valve 10 is arranged between the fourth pipeline 11 and the methanol oil inlet pipe 12, and a third pipeline 9 is fixedly installed at one end of the second three-way valve 10, and the first pipeline 4 and the third pipeline 9 are respectively fixedly installed at both ends of the methanol fuel rail 3, and the interiors of the methanol fuel rail 3, the first pipeline 4, the connecting cover 501, the second pipeline 6, the first drive pump 8 and the fourth pipeline 11 are connected in sequence, and the interior of the methanol fuel rail 3 is connected to the interior of the third pipeline 9, and a plurality of methanol injectors 7 for adding fuel to the interior of the methanol fuel generator 2 are fixedly installed on the surface of the methanol fuel rail 3;

[0043] When the above structure is in use, the second driving pump 18 pumps the gasoline in the gasoline tank 24 into the gasoline rail 13, and sprays it into the cylinder of the methanol fuel generator 2 through the gasoline injector 14, so that the methanol fuel generator 2 can work normally. At the same time, the first driving pump 8 pumps the methanol in the third pipe 9 into the second pipe 6 through the fourth pipe 11, and finally enters the methanol rail 3 through the first pipe 4 after filtering and heating by the fuel processing assembly, so that the methanol forms a cycle in the methanol rail 3, the third pipe 9, the fourth pipe 11, the first driving pump 8, the second pipe 6, the fuel processing assembly and the first pipe 4, and under the action of the fuel processing assembly heating the methanol, the heated methanol can be evenly filled in the methanol rail 3, the first pipe 4 and the second pipe 6, so as to avoid the situation that the combustion process is unstable due to the different temperatures of methanol when the gasoline is switched to methanol.

[0044] The fuel processing assembly includes a connecting cover 501, the upper and lower ends of the connecting cover 501 are respectively connected to the first pipe 4 and the second pipe 6, and the right end of the connecting cover 501 is threadedly connected to the filter tank 502, one end of the filter tank 502 is tightly fitted with the connecting cover 501, and the end of the filter tank 502 corresponding to the position of the connecting cover 501 is provided with a plurality of first through holes 503, and the second pipe 6 is connected to the interior of the connecting cover 501 through the first through holes 503, and the end of the connecting cover 501 corresponding to the position of the filter tank 502 is also threadedly connected to the connecting cover 504, and the end of the connecting cover 504 corresponding to the internal position of the filter tank 502 is fixedly installed with an inner tube 505, and the two ends of the inner tube 505 are respectively fixedly installed with a first end ring 506 and a second end ring 505. 08, and a first filter element 507 is fixedly installed between the first end ring 506 and the second end ring 508, a heat exchange tube 509 is provided on the inner wall of the first filter element 507, and a circulation channel 513 for circulating cooling liquid for the methanol fuel generator 2 is provided inside the side wall of the heat exchange tube 509, a second filter element 512 is provided between the inner wall of the heat exchange tube 509 and the surface of the inner tube 505, and the middle of the heat exchange tube 509 and the inner tube 505 are provided with a second through hole 510 for fuel circulation, the inner tube 505 is connected to the first pipeline 4, and the two ends of the second filter element 512 are respectively fixedly installed with mounting rings 511, and the mounting rings 511 are fixedly installed between the surface of the inner tube 505 and the inner wall of the heat exchange tube 509, and the two ends of the heat exchange tube 509 are respectively fixedly installed with the second filter element 512. The first connecting pipe 514 and the second connecting pipe 516 are connected to the inner part of the circulation channel 513 respectively. The first connecting pipe 514 is fixedly penetrated and extended to the inner part of the inner pipe 505, and the end of the first connecting pipe 514 away from the heat exchange pipe 509 is fixedly installed with an engine cooling liquid inlet pipe 515, the interior of the engine cooling liquid inlet pipe 515 is connected to the interior of the first connecting pipe 514, the engine cooling liquid inlet pipe 515 is fixedly penetrated and extended to one end of the second end ring 508, the end of the second connecting pipe 516 away from the heat exchange pipe 509 is fixedly installed with an engine cooling liquid outlet pipe 517, and the engine cooling liquid outlet pipe 517 is fixedly installed at the second end ring 508 away from the first filter. At one end of the core 507, the engine cooling liquid inlet pipe 515 is fixedly penetrated and extended to the outside of the engine cooling liquid outlet pipe 517, the surface of the engine cooling liquid outlet pipe 517 is fixedly installed with an end cover 518, and the end cover 518 is threadedly connected to the inner wall of the filter tank 502, and the first end ring 506 is fixedly installed with a retaining ring 519 at one end away from the first filter element 507, and the retaining ring 519 is tightly fitted to the inner wall of one end of the filter tank 502, the connecting cover 504 and the first end ring 506 are circular structures, a threaded hole is provided in the middle of the connecting cover 504, and a through hole is provided in the middle of the first end ring 506, and a plurality of through grooves are provided on the side wall of the retaining ring 519, so that the fuel entering the inside of the filter tank 502 through the second pipeline 6 and the first through hole 503,Enter the position between the first filter element 507 and the filter tank 502 through the through groove of the retaining ring 519;

[0045] When the above structure is in use, the methanol inside the second pipe 6 enters the position between the filter tank 502 and the first filter element 507 through the first through hole 503, and the methanol penetrates the first filter element 507 to filter large particles of impurities, and at the same time, the methanol is dispersed and evenly penetrates the first filter element 507. After the methanol penetrates the first filter element 507, it enters the inner wall of the heat exchange tube 509 through the second through hole 510 in the middle of the heat exchange tube 509, and penetrates the second filter element 512 again. At this time, the second filter element 512 finely filters the methanol, and the filtered methanol passes through the second through hole 510 in the middle of the inner tube 505. It enters the inner tube 505, and finally flows to the first pipeline 4 and flows out to the methanol oil rail 3. Since the coolant that absorbs heat circulates in the circulation channel 513, the first connecting pipe 514, the engine cooling liquid inlet pipe 515, the second connecting pipe 516 and the engine cooling liquid outlet pipe 517, the methanol is heated during the process of passing through the second filter element 512 of the heat exchange tube 509 and the inner tube 505, so that the methanol can quickly reach the working temperature. After that, the heated methanol is directly sprayed into the cylinder of the methanol fuel generator 2 to complete the switching between gasoline and methanol.

[0046] Working principle: When in use, the invention sets two sets of methanol fuel generators 2 with parallel output. Compared with large generators, the invention improves the power generation efficiency while reducing the volume, so that the device can be conveniently moved with the action mechanism. When cold starting, the second drive pump 18 first pumps the gasoline in the gasoline tank 24 into the sixth pipeline 17 through the first gasoline inlet pipe 19, and filters the gasoline through the gasoline fine filter 16, and then enters the gasoline rail 13 through the fifth pipeline 15, and finally sprays it into the cylinder of the methanol fuel generator 2 through the gasoline injector 14, so that the methanol fuel generator 2 can work normally. When the second drive pump 18 is working, the second three-way valve 10 cuts off the gasoline. The fourth pipeline 11 is connected to the methanol oil inlet pipe 12, and the fourth pipeline 11 is connected to the third pipeline 9. At the same time, the first driving pump 8 pumps the methanol in the third pipeline 9 into the second pipeline 6 through the fourth pipeline 11, and finally enters the methanol fuel rail 3 through the first pipeline 4 after filtering and heating by the fuel processing assembly, so that the methanol is finally circulated in the methanol fuel rail 3, the third pipeline 9, the fourth pipeline 11, the first driving pump 8, the second pipeline 6, the fuel processing assembly and the first pipeline 4. Under the action of the fuel processing assembly heating the methanol, the heated methanol can be evenly filled in the methanol fuel rail 3, the first pipeline 4 and the second pipeline 6, so as to prevent the following three situations from occurring:

[0047] 1. It can avoid waiting for a long time. In the prior art, it is necessary to wait until the engine temperature heats the methanol in the methanol rail 3, the first pipeline 4 and the second pipeline 6 to the target temperature before switching between gasoline and methanol;

[0048] 2. It can avoid the use of additional heating equipment. Some existing technologies use electric heating and other methods to heat the working temperature of methanol first;

[0049] 3. Avoid unstable operation of the engine during switching. Since the methanol temperatures in the methanol rail 3, the first pipe 4 and the second pipe 6 are inconsistent, the colder methanol will cause differences in ignition performance, which may lead to unstable combustion during injection into the cylinder, resulting in detonation, partial combustion or misfire.

[0050] When the temperature of methanol in the methanol rail 3, the first pipeline 4 and the second pipeline 6 rises to the working temperature, that is, when switching between gasoline and methanol, the second drive pump 18 stops working, and the second three-way valve 10 cuts off the communication relationship between the fourth pipeline 11 and the third pipeline 9, and makes the fourth pipeline 11 connected with the methanol oil inlet pipe 12. At this time, the first drive pump 8 passes the methanol in the methanol tank 23 through the fourth pipeline 11 and the methanol oil inlet pipe 12 through the second pipeline 6, and after filtering and heating by the fuel processing assembly, it is finally sent to the interior of the methanol rail 3 through the first pipeline 4, and sprayed from the methanol injector 7 into the cylinder of the methanol fuel generator 2, so that the methanol fuel generator 2 works normally;

[0051] And when the fuel processing assembly is working, when the methanol fuel generator 2 is cold started by gasoline, the radiator 25 works synchronously, and the radiator 25 pumps the coolant that absorbs the heat of the methanol fuel generator 2 into the engine cooling inlet pipe 515 and the engine cooling outlet pipe 517 for internal circulation. At the same time, the methanol inside the second pipeline 6 will enter the interior of the filter tank 502 through the first through hole 503. Since the methanol is blocked by the connecting cover 504, the methanol will penetrate the through groove in the middle of the retaining ring 519 and enter the position between the filter tank 502 and the first filter element 507. At this time, the methanol penetrates the first filter element 507. The main function of the first filter element 507 here is to filter large particles of impurities, and at the same time, the methanol is dispersed and evenly penetrates the first filter element 507. After the methanol penetrates the first filter element 507, it will wrap the heat exchange tube 509, and enter the inner wall of the heat exchange tube 509 through the second through hole 510 in the middle of the heat exchange tube 509, and penetrate the second filter element again. 512, at this time, the second filter element 512 finely filters the methanol, and the filtered methanol enters the inner tube 505 through the second through hole 510 in the middle of the inner tube 505, and finally flows to the first pipeline 4 and flows out to the methanol oil rail 3. When the methanol wraps the heat exchange tube 509, the coolant that absorbs heat circulates in the circulation channel 513, the first connecting tube 514, the engine cooling liquid inlet pipe 515, the second connecting tube 516 and the engine cooling liquid outlet pipe 517, which makes the coolant evenly exchange heat with the methanol on the surface of the heat exchange tube 509, so that the methanol is heated. At the same time, the engine cooling liquid inlet pipe 515 will also contact with the methanol on the inner wall of the inner tube 505, thereby increasing the heat exchange time of the methanol, so that the methanol can quickly heat up, and the methanol can quickly reach the working temperature, thereby shortening the time for switching between gasoline and methanol. After that, the heated methanol is directly sprayed into the cylinder of the methanol fuel generator 2 to complete the switching between gasoline and methanol.

[0052] Embodiment 2

[0053] See also Figure 9-11 Different from the first embodiment, a seventh pipe 20 connected to the inside of the filter tank 502 is fixedly installed on the surface of the filter tank 502, a third drive pump 21 is fixedly installed at one end of the seventh pipe 20 away from the filter tank 502, and a second gasoline inlet pipe 22 is fixedly installed at the input end of the third drive pump 21, the second gasoline inlet pipe 22 is connected to the gasoline tank 24, and the first filter element 507 is a gasoline fine filter element.

[0054] A first three-way valve 520 is fixedly installed in the middle of the second pipeline 6, and a cache tank 521 connected to the inside of the first three-way valve 520 is fixedly installed at the right end of the first three-way valve 520, and a cache bellows 522 is fixedly installed on the inner wall of the cache tank 521 corresponding to the position of the first three-way valve 520, and a push plate 523 is fixedly installed on the end of the cache bellows 522 away from the position of the first three-way valve 520, and a return spring 524 is fixedly installed on the inner wall of the cache tank 521.

[0055] The retaining ring 519 is a solid annular structure to prevent the fuel that enters the filter tank 502 through the second pipe 6 and the first through hole 503 from entering the position between the first filter element 507 and the filter tank 502. The connecting cover 504 and the first end ring 506 are hollow structures to prevent the fuel that enters the filter tank 502 through the second pipe 6 and the first through hole 503 from entering the position between the first filter element 507 and the second filter element 512 through the hollow connecting cover 504 and the first end ring 506.

[0056] Working principle: before cold start during use, the third drive pump 21 and the first drive pump 8 work synchronously, and the first three-way valve 520 cuts off the connection between the middle part of the second pipeline 6, and at the same time, the second three-way valve 10 cuts off the connection between the fourth pipeline 11 and the methanol oil inlet pipe 12, and connects the fourth pipeline 11 with the third pipeline 9, so that the first drive pump 8 is connected to the buffer tank 521 through the second pipeline 6. At this time, the third drive pump 21 pumps the gasoline in the gasoline tank 24 into the seventh pipeline 20 through the second gasoline inlet pipe 22, and allows the gasoline to enter the filter tank 502 and pass through the first filter element 507. The first filter element 507 in this embodiment is a gasoline fine filter element. The gasoline can be finely filtered, and then the gasoline enters the heat exchange tube 509 and the inner tube 505. Since the methanol fuel generator 2 used methanol as fuel when it worked last time, that is, there is still methanol in the filter tank 502, which will affect the cold start of the methanol fuel generator 2. Therefore, the interior of the filter tank 502 is flushed with gasoline, and the methanol in the filter tank 502, the first pipeline 4, the methanol oil rail 3 and the third pipeline 9 is pumped into the cache tank 521 through the second pipeline 6 by the first driving pump 8 along with the gasoline, and the push plate 523 is continuously driven in the cache bellows 522 to squeeze the reset spring 524, so that the methanol and gasoline mixture is temporarily stored in the cache bellows 522. When the gasoline is flushed, the first three-way valve 520 cuts off the connection between the cache tank 521 and the second pipeline 6, and also cuts off the connection in the middle of the second pipeline 6, that is, the third driving pump 21 pumps the gasoline in the gasoline tank 24 into the methanol fuel rail 3 through the seventh pipeline 20, the fuel processing assembly and the first pipeline 4 through the second gasoline inlet pipe 22, and sprays it into the cylinder of the methanol fuel generator 2 through the methanol injector 7, so that the methanol fuel generator 2 can work stably. When the methanol fuel generator 2 is started, the first three-way valve 520 controls the fuel processing assembly to be connected with the cache tank 521 through the second pipeline 6, and under the action of the reset stretching of the reset spring 524, the The mixture of gasoline and methanol in the buffer bellows 522 is continuously injected into the filter tank 502 and slowly mixed with the gasoline in the filter tank 502, so that the proportion of methanol in the fuel continues to increase. After the mixture in the buffer tank 521 is emptied, the first three-way valve 520 cuts off the connection between the fuel processing component and the buffer tank 521, and makes the middle part of the second pipeline 6 in a connected state, and adjusts the pumping ratio between the first drive pump 8 and the third drive pump 21, so that the proportion of methanol gradually increases, until methanol completely replaces gasoline, that is, the third drive pump 21 does not work at all, so that the fuel switching is relatively gentle, avoiding the occurrence of unstable operation of the methanol fuel generator 2;

[0057] When gasoline and methanol are mixed in the fuel processing assembly, the gasoline will evenly fill the surface of the heat exchange tube 509 after passing through the first filter element 507, and will evenly mix with the methanol on the surface of the heat exchange tube 509. Due to the presence of the third drive pump 21, when the third drive pump 21 is not working, the fuel inside the seventh pipeline 20 will not flow back to the second gasoline inlet pipe 22, so methanol will not pass through the first filter element 507. When methanol and gasoline are mixed on the surface of the heat exchange tube 509, the coolant circulating in the circulating flow channel 513, the first connecting pipe 514, the engine cooling inlet pipe 515, the second connecting pipe 516 and the engine cooling outlet pipe 517 will transfer heat to the mixed liquid of methanol and gasoline, further promoting the uniform mixing of methanol and gasoline, avoiding the stratification of methanol and gasoline in winter, and further causing the unstable operation of the methanol fuel generator 2.

[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A containerized methanol fuel generator, characterized in that: include: A container (1), wherein two groups of methanol fuel generators (2) are arranged in the container (1), and the two groups of methanol fuel generators (2) are connected in parallel for output; A methanol fuel rail (3) disposed on the methanol fuel generator (2) and used for transporting fuel into the methanol fuel generator (2); A first pipeline (4), a fuel processing assembly, a second pipeline (6), a first driving pump (8), a fourth pipeline (11) and a methanol fuel inlet pipe (12) are fixedly arranged in sequence, and a second three-way valve (10) is arranged between the fourth pipeline (11) and the methanol fuel inlet pipe (12), one end of the second three-way valve (10) is fixedly connected to a third pipeline (9), and the first pipeline (4) and the third pipeline (9) are respectively fixedly connected to two ends of a methanol fuel rail (3); The fuel processing assembly comprises a connecting cover (501), wherein the upper and lower ends of the connecting cover (501) are respectively connected to the first pipe (4) and the second pipe (6), and the right end of the connecting cover (501) is threadedly connected to a filter tank (502), one end of the filter tank (502) is tightly fitted with the connecting cover (501), a plurality of first through holes (503) are opened at one end of the filter tank (502) corresponding to the position of the connecting cover (501), and the second pipe (6) is connected to the interior of the connecting cover (501) through the first through holes (503), and the end of the connecting cover (501) corresponding to the position of the filter tank (502) is also threadedly connected to a connecting cover (504), and one end of the connecting cover (504) corresponding to the interior of the filter tank (502) is fixed. An inner tube (505) is fixedly connected, and the two ends of the inner tube (505) are respectively fixedly connected with a first end ring (506) and a second end ring (508), and a first filter element (507) is fixedly connected between the first end ring (506) and the second end ring (508), and the inner wall of the first filter element (507) is provided with a heat exchange tube (509), and the inner wall of the heat exchange tube (509) is provided with a circulation channel (513) for circulating cooling liquid of the methanol fuel generator (2), and a second filter element (512) is provided between the inner wall of the heat exchange tube (509) and the surface of the inner tube (505), and the middle parts of the heat exchange tube (509) and the inner tube (505) are provided with a second through hole (510) for allowing fuel to flow, and the inner tube (505) is connected to the first pipeline (4).

2. A containerized methanol fuel generator according to claim 1, characterized in that: The container (1) is provided with a methanol tank (23) for providing methanol and a gasoline tank (24) for providing gasoline. The container (1) is also provided with a radiator (25) for dissipating heat from the methanol fuel generator (2) and a muffler (26) for reducing noise from the methanol fuel generator (2). The methanol oil inlet pipe (12) is connected to the methanol tank (23).

3. A containerized methanol fuel generator according to claim 2, characterized in that: The interiors of the methanol fuel rail (3), the first pipeline (4), the connecting cover (501), the second pipeline (6), the first driving pump (8) and the fourth pipeline (11) are sequentially connected, and the interior of the methanol fuel rail (3) is connected to the interior of the third pipeline (9). A plurality of methanol injectors (7) for adding fuel to the interior of the methanol fuel generator (2) are fixedly connected to the surface of the methanol fuel rail (3).

4. A containerized methanol fuel generator according to claim 3, characterized in that: The invention also comprises a gasoline rail (13) arranged on the methanol fuel generator (2) and used for conveying fuel into the methanol fuel generator (2); a plurality of gasoline injectors (14) for adding fuel into the methanol fuel generator (2) are fixedly connected to the surface of the gasoline rail (13); a fifth pipeline (15) is fixedly connected to one end of the gasoline rail (13); and a gasoline fine filter (16), a sixth pipeline (17), a second drive pump (18) and a first gasoline inlet pipe (19) are fixedly connected to the end of the fifth pipeline (15) away from the gasoline rail (13) in sequence; and the first gasoline inlet pipe (19) is connected to a gasoline tank (24).

5. A containerized methanol fuel generator according to claim 4, characterized in that: Both ends of the second filter element (512) are respectively fixedly connected with mounting rings (511), and the mounting rings (511) are fixedly connected between the surface of the inner tube (505) and the inner wall of the heat exchange tube (509). Both ends of the heat exchange tube (509) are respectively fixedly connected with a first connecting tube (514) and a second connecting tube (516), and the first connecting tube (514) and the second connecting tube (516) are respectively connected with the interior of the circulation channel (513). The first connecting tube (514) is fixedly penetrated and extends into the interior of the inner tube (505), and one end of the first connecting tube (514) away from the heat exchange tube (509) is fixedly connected with an engine cooling liquid inlet pipe (515), and the interior of the engine cooling liquid inlet pipe (515) is connected with the interior of the first connecting tube (514). The engine cooling liquid inlet pipe (515) is connected to the interior of the first connecting tube (514). 5) is fixedly passed through and extends to one end of the second end ring (508); one end of the second connecting pipe (516) away from the heat exchange pipe (509) is fixedly connected to the engine cooling liquid outlet pipe (517), and the engine cooling liquid outlet pipe (517) is fixedly connected to the end of the second end ring (508) away from the first filter element (507); the engine cooling liquid inlet pipe (515) is fixedly passed through and extends to the outside of the engine cooling liquid outlet pipe (517); the surface of the engine cooling liquid outlet pipe (517) is fixedly connected to an end cover (518), and the end cover (518) is threadedly connected to the inner wall of the filter tank (502); one end of the first end ring (506) away from the first filter element (507) is fixedly connected to a retaining ring (519), and the retaining ring (519) is tightly fitted to the inner wall of one end of the filter tank (502).

6. A containerized methanol fuel generator according to claim 5, characterized in that: The connecting cover (504) and the first end ring (506) are circular structures. A threaded hole is provided in the middle of the connecting cover (504), and a through hole is provided in the middle of the first end ring (506). The side wall of the retaining ring (519) is provided with a plurality of through grooves, so that the fuel entering the filter tank (502) through the second pipe (6) and the first through hole (503) can enter the position between the first filter element (507) and the filter tank (502) through the through grooves of the retaining ring (519).

7. A containerized methanol fuel generator according to claim 5, characterized in that: A seventh pipe (20) communicating with the interior of the filter tank (502) is fixedly connected to the surface of the filter tank (502); an end of the seventh pipe (20) away from the filter tank (502) is fixedly connected to a third drive pump (21); and an input end of the third drive pump (21) is fixedly connected to a second gasoline inlet pipe (22); the second gasoline inlet pipe (22) is connected to a gasoline tank (24); and the first filter element (507) is a gasoline fine filter element.

8. A containerized methanol fuel generator according to claim 7, characterized in that: A first three-way valve (520) is fixedly connected to the middle of the second pipeline (6), and a cache tank (521) which is connected to the inside of the first three-way valve (520) is fixedly connected to the right end of the first three-way valve (520), and a cache bellows (522) is fixedly connected to the inner wall of the cache tank (521) corresponding to the position of the first three-way valve (520), and a push plate (523) is fixedly connected to the end of the cache bellows (522) away from the position of the first three-way valve (520), and a return spring (524) is fixedly connected to the inner wall of the cache tank (521).

9. A containerized methanol fuel generator according to claim 8, characterized in that: The retaining ring (519) is a solid annular structure so as to prevent the fuel entering the filter tank (502) through the second pipe (6) and the first through hole (503) from entering the position between the first filter element (507) and the filter tank (502); the connecting cover (504) and the first end ring (506) are hollow structures so as to prevent the fuel entering the filter tank (502) through the second pipe (6) and the first through hole (503) from entering the position between the first filter element (507) and the second filter element (512) through the hollow connecting cover (504) and the first end ring (506).

Citation Information

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